A shaping mechanism for digital electronic detonator

Abstract

The present invention relates to the technical field of digital electronic detonator production equipment, and discloses a shaping mechanism for digital electronic detonators, comprising: a frame for installing and supporting various mechanical components; a wire-taking device arranged on the frame for grabbing the digital electronic detonators on a carrier; a shaping device arranged on the frame for receiving the digital electronic detonators grabbed by the wire-taking device, and bending and shaping the detonators and junction boxes of the digital electronic detonators. The present invention bends and shapes the detonator ends and the junction box ends of the produced digital electronic detonators, effectively reducing the space occupied by the digital electronic detonators, and facilitating subsequent packaging and transportation operations.

Description

Technical Field

[0001] The invention relates to the technical field of digital electronic detonator production equipment, and in particular to a shaping mechanism of a digital electronic detonator. Background Art

[0002] In the production equipment of digital electronic detonators, during the production process of digital electronic detonators, the detonators and the junction boxes are connected to the two ends of the wound leg wires respectively. After the above operations are completed, the detonators and the junction boxes extend out of the two ends of the leg wires. In the relevant production technology, after the preparation process of the digital electronic detonators is usually completed, the detonator positions and the junction box positions of the digital electronic detonators are bent manually and then packaged. Due to the manual method, there are technical problems of manual labor fatigue and high labor costs. Summary of the invention

[0003] The technical problem solved by the present invention is to provide a shaping mechanism for a digital electronic detonator in view of the defects existing in the above-mentioned prior art, so as to solve the problems raised in the above-mentioned background technology.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows:

[0005] A shaping mechanism for a digital electronic detonator, characterized by comprising:

[0006] A rack, used to install and support various mechanical components;

[0007] A wire taking device, which is arranged on the frame and grabs the digital electronic detonator on the carrier;

[0008] A shaping device is arranged on the frame, receives the digital electronic detonator grabbed by the wire-taking device, and bends and shapes the detonator and the junction box of the digital electronic detonator.

[0009] Furthermore, the shaping device includes a accommodating area for accommodating digital electronic detonators, and a Y-axis shaping device and a Z-axis shaping device arranged on the Y-axis shaping device are respectively provided on both sides of the accommodating area. The Y-axis shaping device drives the two ends of the digital electronic detonator to bend, and the Z-axis shaping device drives the digital electronic detonator to bend.

[0010] Furthermore, the Y-axis shaping device includes a Y-axis cylinder, a push plate arranged on the Y-axis cylinder, and a Y-axis module matched with the push plate. The Y-axis cylinder drives the push plate to move along the Y-axis module toward the accommodating area to bend the end of the digital electronic detonator.

[0011] Furthermore, an opening is provided on the push plate, and the Z-axis shaping device is installed at the opening position. The Z-axis shaping device includes a first Z-axis cylinder and a pressure plate arranged on the first Z-axis cylinder. The first Z-axis cylinder drives the pressure plate to press the bent digital electronic detonator.

[0012] Furthermore, a positioning component for receiving the digital electronic detonator is installed on the push plate, and the cross section of the positioning component is a continuous bending line.

[0013] Furthermore, the wire-taking device includes a support frame, an X-axis moving module is installed on the support frame, a Z-axis moving device and a clamping device connected to the Z-axis moving device for clamping digital electronic detonators are installed on the X-axis moving module, the X-axis moving module drives the Z-axis moving device to move back and forth along the X-axis, and the Z-axis moving device drives the clamping device to move back and forth along the Z-axis.

[0014] Furthermore, the X-axis moving module includes a driving motor, a rotating shaft and a pair of modules arranged in parallel, the driving motor is connected to the rotating shaft through a transmission belt, and both ends of the rotating shaft are respectively connected to the modules.

[0015] Furthermore, the Z-axis moving device includes a connecting plate installed on the module, a second Z-axis cylinder arranged on the connecting plate, a guide rod group longitudinally arranged on the connecting plate, and an upper plate connected to the upper part of the guide rod group and a lower plate connected to the lower part of the guide rod group, respectively, and the second Z-axis cylinder drives the lower plate to move along the Z-axis.

[0016] Furthermore, the clamping device is installed on the lower plate, and the clamping device includes a sliding bar, on which a first clamp and a second clamp are respectively installed, the first clamp is connected to a first cylinder, and the second clamp is connected to a second cylinder; a first clamping auxiliary component for clamping the detonator end of the digital electronic detonator and a second clamping auxiliary component for clamping the junction box end of the digital electronic detonator are respectively provided at the front and rear positions on the lower plate.

[0017] Furthermore, it includes more than one clamping device, which is installed on the support frame. The clamping device includes a third Z-axis cylinder and a clamping plate arranged on the telescopic end of the third Z-axis cylinder. The clamping plate is driven by the third Z-axis cylinder to clamp the carrier carrying the digital electronic detonator.

[0018] Compared with the prior art, the beneficial effect of the present invention is that: the present invention bends and shapes the detonator position and the junction box position of the digital electronic detonator after production by setting a shaping device. Compared with the traditional manual bending method, the automated bending method has higher production efficiency and can prevent the digital electronic detonator from occupying too much space during packaging operations, which is convenient for transportation.

[0019] At the same time, a wire-taking device is further provided to clamp and move the processed digital electronic detonators, so as to effectively and stably clamp the digital electronic detonators and lay the foundation for the subsequent bending of the digital electronic detonators. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention.

[0021] Figure 2 It is a structural schematic diagram of the shaping device.

[0022] Figure 3 It is a schematic diagram of the structures of the Y-axis shaping device and the Z-axis shaping device.

[0023] Figure 4 It is a structural schematic diagram of the wire taking device.

[0024] Figure 5 It is a structural diagram of the support frame and the X-axis moving module.

[0025] Figure 6 It is a structural schematic diagram of the Z-axis moving device and the clamping device.

[0026] Figure 7 It is a structural schematic diagram of the clamping device.

[0027] Figure 8 It is a partial structural schematic diagram of the clamping device.

[0028] Fig. 9 It is a partial structural schematic diagram of the present invention.

[0029] Fig.10 It is a structural schematic diagram of the clamping device.

[0030] Fig.11 It is a schematic diagram of the shaping changes of digital electronic detonators.

[0031] Figure numerals: 1. frame; 2. wire taking device; 3. carrier; 4. digital electronic detonator; 5. shaping device; 6. accommodating area; 7. Y-axis shaping device; 8. Z-axis shaping device; 9. Y-axis cylinder; 10. push plate; 11. Y-axis module; 12. opening; 13. first Z-axis cylinder; 14. pressing plate; 15. positioning component; 16. support frame; 17. X-axis moving module; 18. Z-axis moving device; 19. clamping device; 20. driving motor; 21. rotating shaft; 22. module; 23. connecting plate; 24. second Z-axis cylinder; 25. guide rod group; 26. upper plate; 27. lower plate; 28. sliding bar; 29. ​​first clamp; 30. second clamp; 31. first cylinder; 32. second cylinder; 33. First clamping auxiliary component; 34. Second clamping auxiliary component; 35. Opening clamping device; 36. Third Z-axis cylinder; 37. Opening clamping plate. DETAILED DESCRIPTION

[0032] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0033] The embodiments described with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and cannot be understood as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meanings of "several" and "multiple" are two or more, unless otherwise clearly and specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In this application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features being in direct contact, or it can include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.

[0034] like Figure 1-11 As shown, a shaping mechanism of a digital electronic detonator implemented by the present invention comprises:

[0035] A frame 1 is used to install and support various mechanical components; a wire-taking device 2 is arranged on the frame 1, and grabs the digital electronic detonator 4 on the carrier 3; a shaping device 5 is arranged on the frame 1, and receives the digital electronic detonator 4 grabbed by the wire-taking device 2, and bends and shapes the detonator and the junction box of the digital electronic detonator 4.

[0036] As described in the background technology, in the existing digital electronic detonator production equipment, after the installation of the detonator and the junction box is completed, the digital electronic detonator is moved to the assembly line by a robot device. During the manual packaging process, the position of the detonator and the junction box are bent manually, so that the digital electronic detonator occupies too large a position in the package, and the transportation cost is high.

[0037] In this regard, the present invention proposes a shaping mechanism for a digital electronic detonator, which mainly realizes the bending operation of the digital electronic detonator 4 by a mechanical device to replace the manual bending method. The specific working process is: after the digital electronic detonator 4 is prepared, the digital electronic detonator 4 is clamped from the carrier that clamps the digital electronic detonator 4 by the wire taking device 2, and then the digital electronic detonator 4 is moved to the shaping device 5, and the detonator end and the terminal box end of the digital electronic detonator 4 are bent by the shaping device 5.

[0038] like Figure 2 and Figure 3 As shown, as a preferred embodiment, the shaping device 5 includes a accommodating area 6 for accommodating the digital electronic detonator 4, and a Y-axis shaping device 7 and a Z-axis shaping device 8 arranged on the Y-axis shaping device 7 are respectively provided on both sides of the accommodating area 6. The Y-axis shaping device 7 drives the two ends of the digital electronic detonator 4 to be bent, and the Z-axis shaping device 8 drives the digital electronic detonator 4 to be pressed. The accommodating area 6 is an inwardly recessed area. After the digital electronic detonator 4 is prepared, the middle of the digital electronic detonator 4 is a foot line, which is shown as a box body in the accompanying drawing. The detonator end and the junction box end are horizontally extended. When the wire-taking device 2 is clamped and moved to the accommodating area 6, the detonator end and the junction box end of the digital electronic detonator 4 are transformed from horizontal to vertical. Y-axis shaping devices 7 are respectively provided on the front and rear sides of the accommodating area 6. The Y-axis shaping device 7 bends the vertical detonator end and the junction box end into a horizontal state. Then, due to the Z-axis shaping device 8 also provided on the Y-axis shaping device 7, the horizontal detonator end and the junction box end are further pressed, thereby further improving the shaping effect of the digital electronic detonator 4 and reducing the space occupied by the digital electronic detonator 4.

[0039] In the specific implementation process, Figure 3As shown, the Y-axis shaping device 7 includes a Y-axis cylinder 9, a push plate 10 arranged on the Y-axis cylinder 9, and a Y-axis module 11 matched with the push plate 10. The Y-axis cylinder 9 drives the push plate 10 to move along the Y-axis module 11 toward the accommodation area 6 to bend the end of the digital electronic detonator 4. In the present invention, the Y-axis shaping device 7 adopts a cylinder drive mode, and the Y-axis module 11 is composed of a pair of Y-axis guide rails arranged in parallel and a slider matched with the Y-axis guide rail. By installing the push plate 10 on the slider, when working, the Y-axis cylinder 9 drives its telescopic end to extend. Since the telescopic end of the Y-axis cylinder 9 is connected to the push plate 10, the push plate 10 is then driven to move along the Y-axis guide rail, that is, to move toward the accommodation area 6, to achieve the bending of the detonator end and the terminal box end of the digital electronic detonator 4.

[0040] The push plate 10 is provided with an opening 12, and the Z-axis shaping device 8 is installed at the position of the opening 12. The Z-axis shaping device 8 includes a first Z-axis cylinder 13 and a pressing plate 14 arranged on the first Z-axis cylinder 13. The first Z-axis cylinder 13 drives the pressing plate 14 to press the bent digital electronic detonator 4. The Z-axis shaping device 8 continues to work after the Y-axis shaping device 7, and its movement process is: when the Y-axis shaping device 7 drives the detonator end and the junction box end of the digital electronic detonator 4 to bend from a vertical state to a horizontal state, since the Z-axis shaping device 8 is installed at the opening position of the push plate 10, the first Z-axis cylinder 13 drives its pressing plate 14 to press the detonator end and the junction box end of the digital electronic detonator 4, further improving the bending effect of the digital electronic detonator 4 and reducing the space occupied by the digital electronic detonator 4.

[0041] like Figure 2 As shown, the push plate 10 is provided with a positioning component 15 for receiving the digital electronic detonator 4, and the cross section of the positioning component 15 is a continuous bending line. By providing the positioning component 15, when the wire taking device 2 is clamped and placed in the accommodating area 6, the detonator end and the junction box end of the digital electronic detonator 4 can be easily bent from a horizontal state to a vertical state.

[0042] As a preferred embodiment, Figure 4 and Figure 5 As shown, the wire-taking device 2 includes a support frame 16, on which an X-axis moving module 17 is installed, on which a Z-axis moving device 18 and a clamping device 19 connected to the Z-axis moving device 18 for clamping the digital electronic detonator 4 are installed, the X-axis moving module 17 drives the Z-axis moving device 18 to reciprocate along the X-axis, and the Z-axis moving device 18 drives the clamping device 19 to reciprocate along the Z-axis.

[0043] Since the wire-taking device 2 involves the operation of moving the digital electronic detonator 4 and clamping the digital electronic detonator 4, the present invention adopts the X-axis moving module 17 to complete the moving operation of the digital electronic detonator 4, and the Z-axis moving device 18 is used to drive the clamping device 19 to complete the clamping and placement operation of the digital electronic detonator 4. The specific working process is: the Z-axis moving device 18 drives the clamping device 19 to move in the Z-axis direction to the carrier 3 carrying the digital electronic detonator 4, and then the clamping device 19 clamps the digital electronic detonator 4, and then the Z-axis moving device 18 shrinks, and under the drive of the X-axis moving module 17, the Z-axis moving device 18 is moved, and then the Z-axis moving device 18 is driven to drive the digital electronic detonator 4 to move to the accommodating area 6, and then the clamping device 19 is released, and the Z-axis moving device 18 shrinks, and under the drive of the X-axis moving module 17, it moves to the carrier 3 carrying the digital electronic detonator 4, and the above operation is repeated.

[0044] In a specific implementation, the X-axis moving module 17 includes a driving motor 20, a rotating shaft 21, and a pair of parallel modules 22. The driving motor 20 is connected to the rotating shaft 21 through a transmission belt, and both ends of the rotating shaft 21 are respectively connected to the modules 22. A conveyor belt is provided on each module 22 in the present invention. The rotation of the driving motor 20 drives the rotating shaft 21 to rotate, thereby driving the conveyor belt on the module 22 to rotate. Since the Z-axis moving device 18 is connected to the conveyor belt, the moving operation of the Z-axis moving device 18 is realized.

[0045] refer to Figure 6 As shown, the Z-axis moving device 18 includes a connecting plate 23 installed on the module 21, a second Z-axis cylinder 24 arranged on the connecting plate 23, a guide rod group 25 longitudinally arranged on the connecting plate 23, and an upper plate 26 connected to the upper part of the guide rod group 25 and a lower plate 27 connected to the lower part of the guide rod group 25, and the second Z-axis cylinder 24 drives the lower plate 27 to move along the Z axis.

[0046] The specific working process is as follows: the upper plate 26 is driven by the second Z-axis cylinder 24, and since the upper plate 26 is connected to the lower plate 27 through the guide rod group 25, the lower plate 27 is driven to move along the Z-axis direction.

[0047] Furthermore, if Figure 7 and Figure 8As shown, the clamping device 19 is installed on the lower plate 27, and the clamping device 19 includes a sliding bar 28, on which a first clamp 29 and a second clamp 30 are respectively installed, the first clamp 29 is connected to a first cylinder 31, and the second clamp 30 is connected to a second cylinder 32; the front and rear positions on the lower plate 27 are respectively provided with a first clamping auxiliary component 33 for clamping the detonator end of the digital electronic detonator 4 and a second clamping auxiliary component 34 for clamping the junction box end of the digital electronic detonator 4, and the adopted The first clamp 29 and the second clamp 30 are U-shaped. The notches of the first clamp 29 and the second clamp 30 are used to clamp the foot line of the digital electronic detonator 4. The specific working process is as follows: the first cylinder 31 drives the contraction of its telescopic end to drive the first clamp 29 to slide to the right along the sliding bar 28, and the second cylinder 32 drives the contraction of its telescopic end to drive the second clamp 30 to slide to the left along the sliding bar 28. Since the first clamp 29 and the second clamp 30 are U-shaped, the foot line of the digital electronic detonator 4 is staggered to be clamped. Furthermore, after the digital electronic detonator 4 is clamped and moved upward, the detonator end and the terminal box end of the digital electronic detonator 4 extend horizontally, and are prone to bending under their own gravity. Therefore, a first clamping auxiliary component 33 and a second clamping auxiliary component 34 are also provided on the lower plate 27. The main components thereof include a cylinder and a clamp provided on the cylinder. The cylinder drives the clamp to clamp the detonator end and the terminal box end of the digital electronic detonator 4.

[0048] Furthermore, if Fig. 9 and Fig.10 As shown, the present invention includes an opening and clamping device 35, which is more than one group. In actual use, two groups of opening and clamping devices 35 are used. Since the digital electronic detonator 4 is being transported and the carrier 3 fixes its detonator end and the junction box end, it is necessary to open the clamp on the carrier 3 of the digital electronic detonator 4 to facilitate the wire-taking device 2 to clamp the digital electronic detonator. The opening and clamping device 33 is installed on the support frame 16. The opening and clamping device includes a third Z-axis cylinder 36 and an opening clamping plate 37 arranged on the telescopic end of the third Z-axis cylinder 36. The opening clamping plate 37 is driven by the third Z-axis cylinder 36 to open the clamp on the carrier 3 carrying the digital electronic detonator 4.

[0049] The above does not limit the technical scope of the present invention in any way. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A shaping mechanism for a digital electronic detonator, characterized in that: include: The frame is used to install and support various mechanical components; A wire taking device, which is arranged on the frame and grabs the digital electronic detonator on the carrier; A shaping device, which is arranged on the frame, receives the digital electronic detonator grabbed by the wire taking device, and bends and shapes the detonator and the junction box of the digital electronic detonator; The shaping device comprises a accommodating area for accommodating digital electronic detonators, and two sides of the accommodating area are respectively provided with a Y-axis shaping device and a Z-axis shaping device arranged on the Y-axis shaping device, the Y-axis shaping device drives the two ends of the digital electronic detonator to bend, and the Z-axis shaping device drives the digital electronic detonator to be pressed and folded, the accommodating area is an inwardly recessed area, after the digital electronic detonator is prepared, the middle of the digital electronic detonator is a foot line, the end of the detonator and the end of the junction box are horizontally extended, and when the wire-taking device is clamped and moved to the position of the accommodating area, the detonator end and the junction box end of the digital electronic detonator are transformed from horizontal to vertical directions; The Y-axis shaping device comprises a Y-axis cylinder, a push plate arranged on the Y-axis cylinder, and a Y-axis module matched with the push plate, wherein the Y-axis cylinder drives the push plate to move along the Y-axis module toward the accommodation area to bend the end of the digital electronic detonator; The push plate is provided with an opening, the Z-axis shaping device is installed at the opening position, the Z-axis shaping device comprises a first Z-axis cylinder and a pressing plate arranged on the first Z-axis cylinder, the first Z-axis cylinder drives the pressing plate to press the bent digital electronic detonator; The push plate is provided with a positioning component for receiving the digital electronic detonator, and the cross section of the positioning component is a continuous bending line.

2. The shaping mechanism of the digital electronic detonator according to claim 1 is characterized in that: The wire-taking device includes a support frame, an X-axis moving module is installed on the support frame, a Z-axis moving device and a clamping device connected to the Z-axis moving device for clamping digital electronic detonators are installed on the X-axis moving module, the X-axis moving module drives the Z-axis moving device to move back and forth along the X-axis, and the Z-axis moving device drives the clamping device to move back and forth along the Z-axis.

3. The shaping mechanism of the digital electronic detonator according to claim 2 is characterized in that: The X-axis moving module includes a driving motor, a rotating shaft and a pair of modules arranged in parallel. The driving motor is connected to the rotating shaft through a transmission belt, and both ends of the rotating shaft are connected to the modules respectively.

4. The shaping mechanism of the digital electronic detonator according to claim 3 is characterized in that: The Z-axis moving device includes a connecting plate installed on the module, a second Z-axis cylinder arranged on the connecting plate, a guide rod group longitudinally arranged on the connecting plate, and an upper plate connected to the upper part of the guide rod group and a lower plate connected to the lower part of the guide rod group respectively, and the second Z-axis cylinder drives the lower plate to move along the Z-axis.

5. The shaping mechanism of the digital electronic detonator according to claim 4 is characterized in that: The clamping device is installed on the lower plate, and the clamping device includes a sliding bar, on which a first clamp and a second clamp are respectively installed, the first clamp is connected to the first cylinder, and the second clamp is connected to the second cylinder; a first clamping auxiliary component for clamping the detonator end of the digital electronic detonator and a second clamping auxiliary component for clamping the junction box end of the digital electronic detonator are respectively provided at the front and rear positions on the lower plate.

6. The shaping mechanism of the digital electronic detonator according to claim 2, characterized in that: It includes more than one clamping device, which is installed on the support frame. The clamping device includes a third Z-axis cylinder and a clamping plate arranged on the telescopic end of the third Z-axis cylinder. The clamping plate is driven by the third Z-axis cylinder to clamp the carrier carrying the digital electronic detonator.

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