A molding method and sterilizing device for a component having a fluorine reflective film

Abstract

The present invention discloses a molding method of a component with a fluorine reflective film, comprising the following steps: S1, cutting and molding a fluorine reflective film made of polytetrafluoroethylene material; S2, wrapping the cut and molded fluorine reflective film around the outside of a mold core; S3, molding the outer layer of the component outside the fluorine reflective film by secondary injection molding, and the fluorine reflective film forms the inner layer of the component; S4, removing the mold core, and the space occupied by the mold core forms the inner cavity of the component. According to the molding method of a component with a fluorine reflective film of the present invention, the outer layer of the component is molded outside the fluorine reflective film in a cylindrical shape by secondary injection molding, thereby greatly reducing the processing cost of the component, and the component molded by this method has good pressure resistance. The present invention also discloses a sterilization device having the above-mentioned component.

Description

Technical Field

[0001] The invention relates to a molding method of a component with a fluorine reflective film and a sterilizing device for the component with a fluorine reflective film. Background Art

[0002] The fluorine reflective film made of polytetrafluoroethylene has excellent light reflection performance, which makes it suitable for devices that require light reflection, such as devices that use deep ultraviolet rays to sterilize water. By setting a fluorine reflective film on the side wall of the sterilization chamber, the deep ultraviolet rays can be reflected very effectively. The fluorine reflective film used in devices such as water sterilization and disinfection usually needs to be formed into a cylindrical shape to form a sterilization chamber surrounded by the fluorine reflective film, and the fluorine reflective film is usually sleeved in a cylindrical outer structure to support the fluorine reflective film through the outer structure. In the prior art, the fluorine reflective film with a hollow cavity is mainly formed by rod machining. The fluorine reflective film formed by rod machining not only has a high processing cost, but also has poor water pressure or air pressure resistance, which limits its scope of application. Summary of the invention

[0003] In order to solve the above problems, the present invention provides a molding method of a component with a fluorine reflective film, which can greatly reduce the processing cost of the component, and the molded component has good pressure resistance.

[0004] To achieve the above object, according to one aspect of the present invention, the present invention provides the following technical solution: a method for forming a component having a fluorine reflective film, comprising the following steps:

[0005] S1, cutting and forming a fluorine reflective film made of polytetrafluoroethylene;

[0006] S2, wrapping the cut and formed fluorine reflective film around the outside of the mold core;

[0007] S3, forming an outer layer of the component outside the fluorine reflective film by secondary injection molding, and the fluorine reflective film forms an inner layer of the component;

[0008] S4. After the mold core is removed, the space originally occupied by the mold core forms the inner cavity of the component.

[0009] According to the molding method of the component with fluorine reflective film of the present invention, the outer layer of the component is molded outside the fluorine reflective film in a cylindrical shape by secondary injection molding, thereby greatly reducing the processing cost of the component, and the component molded by this method has good pressure resistance (water pressure or air pressure) performance.

[0010] Furthermore, an interlocking structure is provided on the fluorine reflective film, and the fluorine reflective film is wrapped around the outside of the mold core through the interlocking structure, so that the fluorine reflective film can be wrapped around the outside of the mold core very conveniently and quickly.

[0011] Furthermore, a button hole is provided on one side edge of the interlocking position of the fluorine reflective film, and a button foot is provided on the other side edge, so that the button foot is buckled with the button hole to form the interlocking structure. The interlocking structure in which the button foot and the button hole cooperate is simple in structure and convenient for interlocking.

[0012] Furthermore, a plurality of the buckle holes are arranged at intervals along the axial direction of the component, and correspondingly, a plurality of the buckle feet are arranged at intervals along the axial direction of the component.

[0013] Furthermore, the outer layer is made of plastic material.

[0014] Furthermore, the molding temperature of the secondary injection molding is 180°C-250°C.

[0015] According to another aspect of the present invention, the present invention also provides a sterilization device, including a deep ultraviolet sterilization component, and also includes a component molded by any of the molding methods described above, the deep ultraviolet rays emitted by the deep ultraviolet sterilization component are radiated into the inner cavity of the component and reflected by the fluorine reflective film. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to make the advantages of the invention more easily understood, the invention briefly described above will be described in more detail by reference to specific embodiments shown in the accompanying drawings. It will be understood that these drawings depict only typical embodiments of the invention and should not be considered as limiting the scope of protection thereof, and the invention is described and explained with additional specificity and details through the accompanying drawings. In the drawings:

[0017] Figure 1 is a schematic perspective view of a component having a fluorine reflective film according to a preferred embodiment of the present invention;

[0018] Figure 2 is a cross-sectional view of a component having a fluorine reflective film according to a preferred embodiment of the present invention;

[0019] Figure 3 A front view of a member having a fluorine reflective film according to a preferred embodiment of the present invention;

[0020] Figure 4 A schematic diagram of a molding process of a component having a fluorine reflective film according to a preferred embodiment of the present invention;

[0021] Figure 5 Schematic diagram of a sterilization device according to a preferred embodiment of the present invention.

[0022] The accompanying drawings are marked as follows:

[0023] 1-component; 11-inner layer (fluorine reflective film); 12-outer layer; 20-interlocking structure; 21-button foot; 22-button hole; 2-sterilization device; 210-deep ultraviolet sterilization component; 3-mold core. DETAILED DESCRIPTION

[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0025] In the discussion below, details are given to provide a more thorough understanding of the present invention. However, it will be appreciated by those skilled in the art that the present invention can be implemented without one or more of these details. In certain examples, some technical features known in the art are not described in detail to avoid confusion with the present invention. It should be noted that the terms "upper", "lower", "front", "back", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be limiting.

[0026] Please refer to Figures 1 to 4 A method for forming a component having a fluorine reflective film according to a preferred embodiment of the present invention comprises the following steps:

[0027] S1, cutting and shaping a fluorine reflective film 11 made of polytetrafluoroethylene;

[0028] S2, wrapping the cut and formed fluorine reflective film 11 around the mold core 3;

[0029] S3 . The outer layer 12 of the component 1 is formed outside the fluorine reflective film 11 by secondary injection molding. The fluorine reflective film 11 forms the inner layer 11 of the component 1 .

[0030] S4. After the mold core 3 is removed, the space originally occupied by the mold core 3 forms the inner cavity of the component 1.

[0031] According to the component 1 with the fluorine reflective film 11 of the present invention, the outer layer 12 of the component 1 is molded outside the cylindrical fluorine reflective film 11 by secondary injection molding, thereby greatly reducing the processing cost of the component 1, and the molded component 1 has good pressure resistance.

[0032] In order to improve the molding efficiency, it is preferred to provide an interlocking structure 20 on the fluorine reflective film, through which the fluorine reflective film 11 is wrapped around the outside of the mold core 3, so that the fluorine reflective film can be wrapped around the outside of the mold core 3 very conveniently and quickly.

[0033] Preferably, a button hole 22 is provided on one side edge of the interlocking position of the fluorine reflective film 11, and a button foot 21 is provided on the other side edge, so that the button foot 21 and the button hole 22 are buckled to form the interlocking structure 20. The interlocking structure in which the button foot 21 and the button hole 22 cooperate is simple in structure and convenient for interlocking. Preferably, the button foot 21 and the button hole 22 can be buckled by a stamping process.

[0034] In this embodiment, a plurality of buckle holes 22 are arranged at intervals along the axial direction of the component 1 , and correspondingly, a plurality of buckle feet 21 are arranged at intervals along the axial direction of the component 1 .

[0035] Of course, the interlocking structure 20 may not be provided, and the fluorine reflective film 11 may be directly wrapped around the mold core 3 by bonding or other connection methods.

[0036] The outer layer 12 is made of plastic material, such as PP, POM, HDPE, etc.

[0037] Please refer to Figure 5 The present invention also provides a sterilization device 2, comprising a deep ultraviolet sterilization component 210, and also comprising a component 1 formed by any of the above-mentioned molding methods, wherein the deep ultraviolet rays emitted by the deep ultraviolet sterilization component 210 are emitted into the inner cavity of the component and reflected by the fluorine reflective film, thereby being able to effectively sterilize and disinfect the medium in the inner cavity of the component 1.

[0038] Unless otherwise defined, the technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art in the technical field of the present invention. The terms used herein are only for describing specific implementation purposes and are not intended to limit the present invention. Terms such as "component" and the like appearing herein may refer to either a single part or a combination of multiple parts. Terms such as "installation" and "setting" and the like appearing herein may refer to either a component being directly attached to another component or a component being attached to another component through an intermediate. Features described herein in one embodiment may be applied to another embodiment alone or in combination with other features, unless the feature is not applicable in the other embodiment or otherwise specified.

[0039] The above description shows and describes the preferred embodiments of the present invention. As before, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention, through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art shall not depart from the spirit and scope of the present invention, and shall be within the scope of protection of the claims attached to the present invention.

Claims

1. A method for forming a member having a fluorine reflective film, characterized in that: The following steps are involved: S1, cutting and forming a fluorine reflective film made of polytetrafluoroethylene; S2, wrapping the cut and formed fluorine reflective film around the outside of the mold core; S3, forming an outer layer of the component outside the fluorine reflective film by secondary injection molding, and the fluorine reflective film forms an inner layer of the component; S4. After the mold core is removed, the space originally occupied by the mold core forms the inner cavity of the component.

2. The method for forming a member having a fluorine reflective film according to claim 1, characterized in that: An interlocking structure is provided on the fluorine reflective film, and the fluorine reflective film is wrapped around the outside of the mold core through the interlocking structure.

3. The method for forming a member having a fluorine reflective film according to claim 2, characterized in that: A button hole is provided on one side edge of the interlocking position of the fluorine reflective film, and a button foot is provided on the other side edge, so that the button foot is buckled with the button hole to form the interlocking structure.

4. The method for forming a member having a fluorine reflective film according to claim 3, characterized in that: A plurality of the buckle holes are arranged at intervals along the axial direction of the component, and correspondingly, a plurality of the buckle feet are arranged at intervals along the axial direction of the component.

5. The method for forming a member having a fluorine reflective film according to claim 1, wherein: The outer layer is made of plastic material.

6. The method for forming a member having a fluorine reflective film according to claim 5, characterized in that: The molding temperature of the secondary injection molding is 180°C-250°C.

7. A sterilization device, comprising a deep ultraviolet sterilization component, characterized in that: It also includes a component formed by the molding method according to any one of claims 1 to 6, wherein the deep ultraviolet rays emitted by the deep ultraviolet sterilization component are irradiated into the inner cavity of the component and reflected by the fluorine reflective film, and the deep ultraviolet sterilization component is arranged outside one end of the component.

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