A demoulding and moulding device

By designing an automated module release module assembly device, the problems of large physical consumption and low work efficiency caused by manual operation in the prior art are solved, and the effect of improving work efficiency and reducing production costs is achieved.

CN113333719BActive Publication Date: 2025-02-11GUANGDONG HUAAO ALLOY NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202110646746.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-10
Publication Date
2025-02-11
Estimated Expiration
2041-06-10

AI Technical Summary

Technical Problem

In the existing metal smelting, the mold release and molding process rely on manual operations, resulting in high physical consumption, low work efficiency and high production costs.

Method used

A mold release module device including a base, a robotic arm, a gripping mechanism and a press plate is designed. Automatic mold release and mold assembly operations are achieved by setting up a rotating seat, robotic arm and grabbing mechanism. The gripping mechanism can be adapted to different radii and number of steel pipes through horizontal and vertical motion mechanisms, and use a press plate and a level to perform compression and horizontal detection when forming the mold.

Benefits of technology

Through automated operations, employees' workload is reduced, work efficiency is improved, time cost is reduced, and the company's production efficiency and benefits are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a demoulding and assembly device, comprising a base, two mechanical arms, a gripping mechanism and a pressing plate. The base comprises a base, a reversing motor and a rotating seat, wherein the rotating seat is arranged above the base, the reversing motor is arranged at the bottom of the rotating seat, and the rotating seat can be driven to rotate by the reversing motor; the two mechanical arms are arranged above the rotating seat, and the gripping mechanism and the pressing plate are connected to the two mechanical arms at the ends of the two mechanical arms respectively.
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Description

Technical Field

[0001] This invention relates to the field of metal smelting, and in particular to a demolding and mold assembly device. Background Technology

[0002] The current demolding process relies solely on manual labor, using a small crane to hoist the mold tube with knotted steel wire ropes and then hammering it to release it from the mold. The mold assembly process is similarly manual, resulting in high physical exertion for workers, low work efficiency, and excessively high production costs for enterprises. Therefore, there is a need for a relatively automated demolding and mold assembly device that can improve work efficiency and reduce production costs. Summary of the Invention

[0003] The main objective of this invention is to provide a relatively automated demolding and assembly device that can improve work efficiency and reduce enterprise production costs.

[0004] This invention proposes a demolding and assembly device, comprising a base, two robotic arms, a gripping mechanism, and a pressure plate. The base includes a base plate, a reversing motor, and a rotating seat. The rotating seat is positioned above the base plate, and the reversing motor is positioned at the bottom of the rotating seat, driving the rotating seat to rotate. The two robotic arms are positioned above the rotating seat, and the gripping mechanism and the pressure plate are respectively connected to the ends of the two robotic arms. The gripping mechanism includes a gripping base and two gripping robotic arms mounted on the gripping base. Each gripping robotic arm includes a robotic arm base, two horizontal motion mechanisms, two vertical motion mechanisms, and two gripping robotic arm bodies. The gripping robotic arm bodies can be driven by the horizontal and vertical motion mechanisms, thereby changing the gripping space inside the gripping robotic arm, enabling the gripping robotic arm to adapt to steel pipes of different radii and to grip multiple steel pipes simultaneously.

[0005] Preferably, two fixed plates are provided on the left and right sides of the bottom of the robot base, and a buffer plate is provided in the middle of the bottom of the robot base; the horizontal motion mechanism includes a horizontal motion cylinder and a horizontal transmission rod, the two horizontal motion mechanisms are provided on the outside of the two fixed plates, a horizontal track is provided between the buffer plate and the two fixed plates, the vertical motion mechanism is provided on the horizontal track, one end of the horizontal motion rod is connected to the horizontal motion cylinder, and the other end is connected to the vertical motion mechanism; the vertical motion mechanism on the horizontal track can be driven by the horizontal motion mechanisms on both sides.

[0006] Preferably, the vertical motion mechanism includes a vertical motion mechanism base, a vertical motion cylinder, and a vertical motion rod. The vertical motion cylinder is mounted on the vertical motion mechanism base, one end of the vertical motion rod is connected to the vertical motion cylinder, and the other end of the vertical motion cylinder is connected to the gripping robot body.

[0007] Preferably, the robotic arm includes a first link, a second link, a third link, a fourth link, a first link cylinder, a second link cylinder, and a third link cylinder. One end of the first link is connected to the rotating base, one end of the second link is rotatably connected to the other end of the first link, one end of the third link is rotatably connected to the other end of the second link, and one end of the fourth link is rotatably connected to the other end of the third link. The gripping mechanism and the top of the pressure plate are respectively connected to the other ends of the fourth links of the two robotic arms. The first link cylinder is mounted on the rotating base, the second link cylinder is mounted on the second link, and the third link cylinder is mounted on the third link. The second link can be driven to rotate by the first link cylinder, the third link can be driven to rotate by the second link cylinder, and the fourth link can be driven to move by the third link cylinder, thereby driving the gripping mechanism and the pressure plate to move.

[0008] Preferably, the pressure plate is also provided with a level, which can measure the levelness of the mold tube.

[0009] The beneficial effects of the demolding and molding device of the present invention are as follows:

[0010] By setting a rotating seat, the position of the demolding assembly device can be adjusted, and the type of equipment used can be changed, so that it can meet the needs of two jobs at the same time and switch between them as needed.

[0011] By setting a pressure plate, the mold tube can be pressed tightly during assembly, and the level of the mold tube can be judged by a level instrument set on the pressure plate.

[0012] By using this demolding and assembly device, the workload of employees can be reduced, work efficiency can be improved, time costs can be reduced, and thus the company's profits can be increased. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the demolding and molding device of the present invention;

[0014] Figure 2 This is a cross-sectional view of the gripping mechanism of the demolding assembly device of the present invention;

[0015] Numbered in the diagram: 1. Base, 2. Robotic arm, 3. Gripping mechanism, 4. Pressure plate, 11. Base, 12. Rotating seat, 21. First link, 22. Second link, 23. Third link, 24. Fourth link, 25. First link cylinder, 26. Second link cylinder, 27. Third link cylinder, 31. Gripping base, 32. Gripping robot, 41. Level, 321. Robotic arm base, 322. Horizontal motion mechanism, 323. Vertical motion mechanism, 324. Gripping robot body, 325. Horizontal track, 326. Fixed plate, 327. Buffer plate, 328. Horizontal motion cylinder, 329. Horizontal transmission rod, 330. Vertical motion mechanism base, 331. Vertical motion cylinder, 332. Vertical motion rod, 333. Gripping rod.

[0016] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0017] It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0018] Reference Figures 1 to 2 An embodiment of the demolding and assembly device of the present invention is presented:

[0019] A demolding assembly device includes a base 1, two robotic arms 2, a gripping mechanism 3, and a pressure plate 4. The two robotic arms 2 are positioned above the base 1, and the gripping mechanism 3 and the pressure plate 4 are respectively positioned at the ends of the two robotic arms 2.

[0020] The base 1 includes a base 11, a reversing motor, and a rotating seat 12. The rotating seat 12 is located above the base 11, and the reversing motor is located at the bottom of the rotating seat 12. Two robotic arms are located above the rotating seat 12. Therefore, the rotating seat 12 can be driven to rotate by the reversing motor, thereby driving the two robotic arms 2 on the rotating seat 12 to rotate.

[0021] The robotic arm 2 includes a first link 21, a second link 22, a third link 23, a fourth link 24, a first link cylinder 25, a second link cylinder 26, and a third link cylinder 27. One end of the first link 21 is connected to the rotating base 12, one end of the second link 22 is rotatably connected to the other end of the first link 21, one end of the third link 23 is rotatably connected to the other end of the second link 22, and one end of the fourth link 24 is rotatably connected to the other end of the third link 23. The gripping mechanism 3 and the top of the pressure plate 4 are... The first link cylinder 25 is mounted on the rotating seat 12, the second link cylinder 26 is mounted on the second link 22, and the third link cylinder 27 is mounted on the third link 23. The first link cylinder 25 can drive the second link 22 to rotate, the second link cylinder 26 can drive the third link 23 to rotate, and the third link cylinder 27 can drive the fourth link 24 to rotate, thereby driving the gripping mechanism 3 and the pressure plate 4 to move.

[0022] The pressure plate 4 is also equipped with a level 41, which can be used to check the level of the mold tube and to press the steel pipe tightly during mold assembly.

[0023] The gripping mechanism 3 includes a gripping base 31 and two gripping manipulators 32 mounted on the gripping base 31. Each gripping manipulator 32 includes a manipulator base 321, two horizontal motion mechanisms 322, two vertical motion mechanisms 323, and two manipulator bodies 324. Two fixed plates 326 are located on the left and right sides of the bottom of the manipulator base 321, and a buffer plate 327 is located in the middle of the bottom of the manipulator base 321. The horizontal motion mechanisms 322 include horizontal motion cylinders 328 and horizontal transmission rods 329. The two horizontal motion mechanisms 322 are located outside the two fixed plates 326. A horizontal track 325 is provided between the buffer plate 327 and the two fixed plates 326. The vertical motion mechanisms 323 are mounted on the horizontal track 325. One end of the horizontal motion rod 329 is connected to the horizontal motion cylinder 328, and the other end is connected to the vertical motion mechanism 323. The vertical motion mechanism 323 on the horizontal track 325 can be driven by the horizontal motion mechanisms 322 on both sides. The vertical motion mechanism 323 includes a vertical motion mechanism base 330, a vertical motion cylinder 331, and a vertical motion rod 332. The vertical motion cylinder 331 is mounted on the vertical motion mechanism base 330. One end of the vertical motion rod 332 is connected to the vertical motion cylinder 331, and the other end of the vertical motion cylinder 331 is connected to the gripping robot body 324. A detachable and replaceable gripping rod 333 is provided at one end of the gripping robot body 324, allowing it to adapt to different radii and quantities of steel pipes by replacing gripping rods 33 of different lengths. The gripping robot body 324 can be driven by the horizontal motion mechanism 322 and the vertical motion mechanism 323, thereby changing the gripping space inside the gripping robot 32, enabling the gripping robot 32 to adapt to steel pipes of different radii and to grip multiple steel pipes simultaneously.

[0024] The beneficial effects of the demolding and molding device of the present invention are as follows:

[0025] By setting the rotating seat 12, the position of the demolding assembly device can be adjusted, and the type of equipment used can be changed, so that it can meet the needs of two jobs at the same time and switch between them as needed.

[0026] By setting a pressure plate, the mold tube can be pressed during assembly, and the level of the mold tube can be judged by a level 41 set on the pressure plate 4.

[0027] By using this demolding and assembly device, the workload of employees can be reduced, work efficiency can be improved, time costs can be reduced, and thus the company's profits can be increased.

[0028] The above description is merely a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made based on the description and drawings of the present invention, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A demoulding and moulding device, characterized in that: It includes a base, two mechanical arms, a grasping mechanism and a pressure plate; the base includes a base, a reversing motor and a rotating seat, the rotating seat is arranged above the base, the reversing motor is arranged at the bottom of the rotating seat, and the rotating seat can be driven to rotate by the reversing motor; the two mechanical arms are arranged above the rotating seat, and the grasping mechanism and the pressure plate are connected to the two mechanical arms at the ends of the two mechanical arms respectively; the grasping mechanism includes a grasping base and two grasping manipulators arranged on the grasping base, and the grasping manipulators include a manipulator base, two horizontal motion mechanisms, two vertical motion mechanisms and two grasping manipulator bodies; two fixed plates are arranged on the left and right sides of the bottom of the manipulator base, and a buffer plate is arranged in the middle of the bottom of the manipulator base; the horizontal motion mechanism includes a horizontal motion cylinder and a horizontal transmission rod, and the two horizontal motion mechanisms are arranged at the two On the outside of the fixed plate, a horizontal track is arranged between the buffer plate and the two fixed plates, the vertical motion mechanism is arranged on the horizontal track, one end of the horizontal motion rod is connected to the horizontal motion cylinder, and the other end is connected to the vertical motion mechanism; the vertical motion mechanism on the horizontal track can be driven to move by the horizontal motion mechanisms on both sides; the vertical motion mechanism includes a vertical motion mechanism base, a vertical motion cylinder and a vertical motion rod, the vertical motion cylinder is arranged on the vertical motion mechanism base, one end of the vertical motion rod is connected to the vertical motion cylinder, and the other end of the vertical motion cylinder is connected to the grasping robot body; the grasping robot body can be driven by the horizontal motion mechanism and the vertical motion mechanism, thereby changing the grasping space inside the grasping robot, so that the grasping robot can adapt to steel pipes of different radius sizes and grasp multiple steel pipes at the same time.

2. The demoulding and mold assembly device according to claim 1, characterized in that: The robotic arm includes a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, a first connecting rod cylinder, a second connecting rod cylinder and a third connecting rod cylinder. One end of the first connecting rod is connected to the rotating seat, one end of the second connecting rod is rotatably connected to the other end of the first connecting rod, one end of the third connecting rod is rotatably connected to the other end of the second connecting rod, and one end of the fourth connecting rod is rotatably connected to the other end of the third connecting rod. The grabbing mechanism and the top end of the pressure plate are respectively connected to the other end of the fourth connecting rod of the two robotic arms, the first connecting rod cylinder is arranged on the rotating seat, the second connecting rod cylinder is arranged on the second connecting rod, and the third connecting rod cylinder is arranged on the third connecting rod. The second connecting rod can be driven to rotate by the first connecting rod cylinder, the third connecting rod can be driven to rotate by the second connecting rod cylinder, and the fourth connecting rod can be driven to move by the third connecting rod cylinder, thereby driving the grabbing mechanism and the pressure plate to move.

3. The demoulding and mold assembly device according to claim 1, characterized in that: The pressing plate is also provided with a level gauge, through which the level of the side mold tube can be measured.

Citation Information

Patent Citations

  • Demoulding device for demoulding

    CN215508927U