A three-dimensional disassembly and assembly mechanism

Abstract

The present invention relates to a three-dimensional tray disassembly and assembly mechanism, comprising: a tray disassembly mechanism for separating material trays one by one from stacked material trays, a tray receiving mechanism for receiving material trays separated from the tray disassembly mechanism and receiving materials through the material trays, and a tray discharging mechanism for outputting stacked material trays; the tray disassembly mechanism comprises: a supporting mechanism for supporting the material trays and a separating mechanism for separating adjacent material trays; the supporting mechanism comprises: a supporting frame and a supporting frame cylinder for driving the supporting frame to move; the separating mechanism comprises: a separating cylinder and a separating pressing plate for contacting with the material tray to push the material tray to separate from the adjacent material trays; the tray receiving mechanism comprises: a bearing mechanism for supporting the material trays, a lifting seat for installing the bearing mechanism, and a lifting and transplanting mechanism for driving the lifting seat to move up and down. The benefit of the present invention is that the three-dimensional arrangement method is adopted to disassemble and assemble the trays, which occupies a small area.

Description

Technical Field

[0001] The invention relates to a three-dimensional disassembling and assembling disk mechanism. Background Art

[0002] Traditional disassembly and assembly tray mechanisms are mostly arranged in a flat surface, occupying a large area. Summary of the invention

[0003] The object of the present invention is to provide a three-dimensional tray disassembly and assembly mechanism to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A three-dimensional tray disassembly and assembly mechanism, comprising: a tray disassembly mechanism for separating material trays one by one from stacked material trays, a tray receiving mechanism for receiving the material trays separated from the tray disassembly mechanism and receiving the materials through the material trays, and a tray discharging mechanism for outputting the stacked material trays;

[0006] The tray disassembly mechanism includes: a supporting mechanism for supporting the material tray and a separating mechanism for separating adjacent material trays; the supporting mechanism includes: a supporting frame and a supporting frame cylinder for driving the supporting frame to move; the supporting frame has a supporting working position for contacting with the material tray to support the material tray and a supporting release position for breaking away from the contact with the material tray to release the material tray; the supporting frame cylinder drives the supporting frame to move between the supporting working position and the supporting release position; the separating mechanism includes: a separating cylinder and a separating pressing plate for contacting with the material tray to push the material tray to be separated from the adjacent material trays; the separating cylinder is installed on the supporting frame; the separating cylinder drives the separating pressing plate to move; the direction in which the separating cylinder drives the separating pressing plate to move is perpendicular to the direction in which the supporting frame is driven by the supporting frame cylinder to move;

[0007] The tray receiving mechanism comprises: a bearing mechanism for bearing the material tray, a lifting seat for installing the bearing mechanism, and a lifting and transferring mechanism for driving the lifting seat to move upward and downward; the bearing mechanism comprises: a bearing frame and a bearing frame cylinder for driving the bearing frame to move; the bearing frame has a bearing working position for contacting the bottom of the material tray to bear the material tray and a bearing release position for breaking away from contact with the material tray to release the material tray; the bearing frame cylinder drives the bearing frame to move between the bearing working position and the bearing release position; the bearing frame cylinder is installed to the lifting seat; the lifting and transferring mechanism drives the lifting seat to move in a direction perpendicular to the direction in which the bearing frame cylinder drives the bearing frame to move;

[0008] The tray discharging mechanism includes: a base, a placement rack for placing the material tray and a sliding seat for driving the placement rack to move; the sliding seat is slidably mounted to the base; the placement rack is fixed to the sliding seat; the direction in which the sliding seat slides relative to the base is perpendicular to the direction in which the lifting and transplanting mechanism drives the lifting seat to move; the direction in which the separation cylinder drives the separation pressure plate to move is parallel to the direction in which the lifting and transplanting mechanism drives the lifting seat to move; the lifting seat is located below the tray dismantling mechanism; the placement rack is located below the lifting seat.

[0009] As a further solution of the present invention: the supporting frame includes: a vertically arranged supporting vertical section and a horizontally arranged supporting horizontal section; the supporting horizontal section is connected to the bottom of the supporting vertical section; the cylinder rod of the supporting frame cylinder is connected to the supporting vertical section.

[0010] As a further solution of the present invention: the number of the supporting racks and the supporting rack cylinders is 2; the two supporting racks are arranged on both sides of the material tray so as to support the material tray from both sides.

[0011] As a further solution of the present invention: the number of the supporting racks is 2; the two supporting racks are arranged on both sides of the material tray to support the material tray from both sides.

[0012] As a further solution of the present invention: the material tray is defined as front, back, left and right; two carriers carry the material tray from the left and right sides of the material tray; two supporting racks carry the material tray from the front and back sides of the material tray.

[0013] As a further solution of the present invention: the number of the carrier cylinders is twice that of the carriers; two carrier cylinders push one carrier to move from both sides.

[0014] As a further solution of the present invention: the receiving mechanism also includes a carrier frame slider and a carrier frame slide rail; the carrier frame slide rail is fixed to the carrier frame; the carrier frame slider is fixed to the lifting seat; the direction of movement of the carrier frame slide rail relative to the carrier frame slider is parallel to the direction of movement of the carrier frame driven by the carrier frame cylinder.

[0015] As a further solution of the present invention: the lifting and transplanting mechanism is a linear module; the lifting seat is installed on the slide table of the linear module.

[0016] As a further solution of the present invention: the receiving mechanism is defined with mutually perpendicular X-axis, Y-axis and Z-axis; the lifting and transplanting mechanism drives the lifting seat to move in a direction parallel to the Z-axis; the carrier cylinder drives the carrier to move in a direction parallel to the X-axis; the carrier cylinder drives the carrier to move in a direction parallel to the Y-axis.

[0017] As a further solution of the present invention: the lifting seat forms a lifting seat hole for the material tray to be exposed downward; the tray removal mechanism also includes: a top seat; the top seat forms a top seat hole for the material tray to be exposed downward; and the support frame cylinder is installed on the top seat.

[0018] Compared with the prior art, the beneficial effect of the present invention is that the three-dimensional arrangement is adopted to disassemble and assemble the disk, which occupies a small area.

[0019] The tray disassembling mechanism, the tray receiving mechanism and the tray discharging mechanism are arranged in a vertical three-dimensional structure, occupying a small area. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional diagram of a three-dimensional disassembly and assembly tray mechanism;

[0021] Figure 2 yes Figure 1 A front view of a three-dimensional disassembly and assembly tray mechanism;

[0022] Figure 3 yes Figure 1 A three-dimensional diagram of a disassembling material tray mechanism of a three-dimensional disassembling tray mechanism;

[0023] Figure 4 yes Figure 3 A stereogram of the structure from another perspective;

[0024] Figure 5 yes Figure 3 Front view of the middle structure;

[0025] Figure 6 yes Figure 1 A three-dimensional diagram of a material receiving and placing tray mechanism of a three-dimensional disassembly and assembly tray mechanism;

[0026] Figure 7 yes Figure 6 Front view of the middle structure;

[0027] Figure 8 yes Figure 7 Right view of the middle structure;

[0028] Fig. 9 yes Figure 1 A three-dimensional diagram of a disk disassembly mechanism of a three-dimensional disk disassembly and assembly mechanism;

[0029] Fig.10 yes Fig. 9 A partial enlarged view of the structure in the middle;

[0030] Fig.11 yes Fig. 9 A top view of the structure in the middle;

[0031] Fig.12 yes Figure 1 A three-dimensional diagram of a tray receiving mechanism of a three-dimensional tray disassembly and assembly mechanism;

[0032] Fig.13 yes Fig.12 A partial enlarged view of the structure in the middle;

[0033] Fig.14 yes Fig.12 Front view of the middle structure;

[0034] Fig.15 yes Fig.14 A top view of the structure in the middle;

[0035] Fig.16 yes Figure 1 A schematic diagram of a disk ejection mechanism of a three-dimensional disk disassembly and assembly mechanism.

[0036] Three-dimensional tray disassembly and assembly mechanism 400, tray disassembly mechanism 410, supporting mechanism 411, supporting frame 4111, supporting vertical section 4111a, supporting horizontal section 4111b, supporting frame cylinder 4112, separation mechanism 412, separation cylinder 4121, separation pressure plate 4122, top seat 413, top seat perforation 4131, tray receiving mechanism 420, bearing mechanism 421, bearing frame 4211, bearing frame cylinder 4212, lifting seat 422, lifting seat perforation 4221, lifting and transplanting mechanism 423, bearing frame slider 424, bearing frame slide rail 425, tray discharging mechanism 430, base 431, placement frame 432, sliding seat 433, sliding seat slide rail 434, sliding seat slider 435, sliding seat cylinder 436, material tray disassembly and assembly mechanism 500, material tray receiving and placing mechanism 600, material tray 700. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figures 1 to 16 In an embodiment of the present invention, a three-dimensional tray disassembly and assembly mechanism 400 includes: a tray disassembly mechanism 410, a tray receiving mechanism 420, and a tray discharging mechanism 430. The tray disassembly mechanism 410 is used to separate material trays 700 one by one from stacked material trays 700. The tray receiving mechanism 420 is used to receive the material trays 700 separated from the tray disassembly mechanism 410 and receive the materials through the material trays 700. The tray disassembly mechanism 410 and the tray receiving mechanism 420 together constitute a material tray disassembly and assembly mechanism 500. The tray receiving mechanism 420 and the tray discharging mechanism 430 together constitute a material tray receiving and placing mechanism 600.

[0039] The tray disassembling mechanism 410 includes a supporting mechanism 411 and a separating mechanism 412. The supporting mechanism 411 is used to support the material tray 700. The separating mechanism 412 is used to separate adjacent material trays 700.

[0040] The supporting mechanism 411 includes: a supporting frame 4111 and a supporting frame cylinder 4112. The supporting frame cylinder 4112 drives the supporting frame 4111 to move. The supporting frame 4111 has a supporting working position in which it contacts with the material tray 700 to support the material tray 700 and a supporting release position in which it is out of contact with the material tray 700 to release the material tray 700. The supporting frame cylinder 4112 drives the supporting frame 4111 to move between the supporting working position and the supporting release position. The number of the supporting frames 4111 and the supporting frame cylinder 4112 is 2. Two supporting frames 4111 are arranged on both sides of the material tray 700 so as to support the material tray 700 from both sides.

[0041] The separation mechanism 412 includes: a separation cylinder 4121 and a separation pressure plate 4122. The separation pressure plate 4122 is used to contact the material tray 700 to push the material tray 700 to separate from the adjacent material tray 700. The separation cylinder 4121 is installed on the support frame 4111. The separation cylinder 4121 drives the separation pressure plate 4122 to move. The direction in which the separation cylinder 4121 drives the separation pressure plate 4122 to move is perpendicular to the direction in which the support frame cylinder 4112 drives the support frame 4111 to move. The number of separation mechanisms 412 is twice the number of support frame cylinders 4112. Two separation mechanisms 412 are arranged on both sides of one support frame cylinder 4112.

[0042] Since the material tray 700 is made of a relatively soft material and is relatively thin, multiple material trays 700 are stacked together and are not easy to separate. The separation mechanism 412 can separate two adjacent material trays 700.

[0043] The tray receiving mechanism 420 includes: a bearing mechanism 421, a lifting seat 422 and a lifting and transferring mechanism 423. The bearing mechanism 421 is used to bear the material tray 700. The lifting seat 422 is used to install the bearing mechanism 421. The lifting and transferring mechanism 423 is used to drive the lifting seat 422 to move up and down. The lifting and transferring mechanism 423 is a linear module. The lifting seat 422 is installed on the slide of the linear module. The lifting seat 422 is located below the tray disassembling mechanism 410.

[0044] The bearing mechanism 421 includes: a bearing frame 4211 and a bearing frame cylinder 4212. The bearing frame cylinder 4212 drives the bearing frame 4211 to move. The number of the bearing frames 4211 is 2. Two bearing frames 4211 are arranged on both sides of the material tray 700 to carry the material tray 700 from both sides. The number of the bearing frame cylinders 4212 is twice that of the bearing frames 4211. Two bearing frame cylinders 4212 push one bearing frame 4211 to move from both sides.

[0045] The carrier 4211 has a bearing working position where the bottom of the material tray 700 contacts the material tray 700 to bear the material tray 700 and a bearing release position where the material tray 700 is released from contact with the material tray 700. The carrier cylinder 4212 drives the carrier 4211 to move between the bearing working position and the bearing release position. The carrier cylinder 4212 is mounted to the lifting seat 422. Specifically, the carrier cylinder 4212 can be directly mounted to the lifting seat 422. It can also be indirectly mounted to the lifting seat 422 through other components. The lifting and transfer mechanism 423 drives the lifting seat 422 to move in a direction perpendicular to the direction in which the carrier cylinder 4212 drives the carrier 4211 to move.

[0046] The tray discharging mechanism 430 includes a base 431, a placing frame 432 and a sliding seat 433. The placing frame 432 is used to place the material tray 700. The placing frame 432 is located below the lifting seat 422. The sliding seat 433 is used to drive the placing frame 432 to move.

[0047] The ejection mechanism 430 further includes a sliding seat rail 434 and a sliding seat slider 435. The sliding seat 433 is fixed to the sliding seat rail 434. The sliding seat slider 435 is fixed to the base 431. The sliding seat slider 435 slides relative to the sliding seat rail 434. The sliding seat 433 is provided with a handle. Specifically, the handle can be directly mounted to the sliding seat 433. It can also be indirectly mounted to the sliding seat 433 through other components. The handle is for the user to pull.

[0048] The tray ejection mechanism 430 further includes a sliding seat cylinder 436. The sliding seat cylinder 436 is mounted to the base 431. The sliding seat cylinder 436 drives the sliding seat 433 to move relative to the base 431. The sliding seat 433 is slidably mounted to the base 431. The placement frame 432 is fixed to the sliding seat 433. The direction in which the sliding seat 433 slides relative to the base 431 is perpendicular to the direction in which the lifting and transfer mechanism 423 drives the lifting seat 422 to move.

[0049] The sliding seat 433 has a storage position and an open position. The sliding seat 433 is driven to move relative to the base 431 by the sliding seat cylinder 436 so that the sliding seat 433 moves from the storage position to the open position. As an optional embodiment, the sliding seat cylinder may not be provided. The user moves the sliding seat from the storage position to the open position by pulling the handle.

[0050] The direction in which the separation cylinder 4121 drives the carrier 4111 to move is parallel to the direction in which the lifting and transferring mechanism 423 drives the lifting seat 422 to move. The lifting seat 422 is located below the tray disassembling mechanism 410. The placement rack 432 is located below the lifting seat 422.

[0051] As a specific embodiment, the support frame 4111 includes: a support vertical section 4111a and a support horizontal section 4111b. The support vertical section 4111a is vertically arranged. The support horizontal section 4111b is horizontally arranged. The support horizontal section 4111b is connected to the bottom of the support vertical section 4111a. The cylinder rod of the support frame cylinder 4112 is connected to the support vertical section 4111a. The support vertical section 4111a and the support horizontal section 4111b are integrally formed sheet metal parts. Specifically, the bottom of the support vertical section 4111a is bent to form a plurality of support horizontal sections 4111b.

[0052] As a specific implementation, the material tray 700 is defined with front, back, left, and right. The two carriers 4211 carry the material tray 700 from the left and right sides of the material tray 700. The two carriers 4111 carry the material tray 700 from the front and back sides of the material tray 700.

[0053] As a specific implementation, the tray receiving mechanism 420 further includes a carrier slider 424 and a carrier rail 425. The carrier rail 425 is fixed to the carrier 4211. The carrier slider 424 is fixed to the lifting seat 422. The direction in which the carrier rail 425 moves relative to the carrier slider 424 is parallel to the direction in which the carrier cylinder 4212 drives the carrier 4211 to move.

[0054] As a specific implementation, the receiving mechanism 420 is defined with mutually perpendicular X-axis, Y-axis and Z-axis. The lifting and transferring mechanism 423 drives the lifting seat 422 to move in a direction parallel to the Z-axis. The carrier cylinder 4112 drives the carrier 4111 to move in a direction parallel to the X-axis. The carrier cylinder 4212 drives the carrier 4211 to move in a direction parallel to the Y-axis.

[0055] As a specific implementation, the lifting seat 422 forms a lifting seat hole 4221. The lifting seat hole 4221 allows the material tray 700 to be exposed downward.

[0056] The tray disassembling mechanism 410 further includes a top seat 413. The top seat 413 forms a top seat hole 4131. The top seat hole 4131 allows the material tray 700 to be exposed downward. The support frame cylinder 4112 is installed on the top seat 413.

[0057] The lifting and transferring mechanism 423 drives the empty lifting seat 422 to move upward so that the carrier 4211 approaches the material tray 700 above. The carrier 4111 moves to release the material tray 700. At this time, the carrier 4211 contacts the bottom of the material tray 700 at the bottom layer to carry the material tray 700. Then the carrier 4111 is reset and inserted between the penultimate and bottom material trays 700, so that the carrier 4111 can carry the penultimate and above material trays 700. When the lifting and transferring mechanism 423 moves downward, the separation cylinder 4121 can drive the separation plate 4122 to move downward, and apply a downward force to the bottom material tray 700 to prevent the bottom material tray 700 from being separated from the penultimate material tray 700. After the material tray 700 is separated, it is supported by the carrier 4211 and driven to move to the material receiving position. The lifting and transferring mechanism 423 drives the lifting seat 422 carrying the material tray 700 to move downward so that the material tray 700 filled with materials is placed on the placement rack 432. The carrier cylinder 4212 drives the carrier 4211 to move so that the carrier 4211 is out of contact with the material tray 700, thereby releasing the material tray 700. After the lifting and transferring mechanism 423 raises the lifting seat 422, the carrier 4211 is reset to prepare to receive a new material tray 700. Repeat the above actions until the placement rack 432 stores a certain number of material trays, and then the sliding seat 433 can be moved from the storage position to the open position by moving the sliding seat 433, so that the user can take out the material tray filled with materials.

[0058] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0059] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A three-dimensional tray disassembly and assembly mechanism, characterized in that: include: A tray disassembling mechanism for separating material trays one by one from the stacked material trays, a tray receiving mechanism for receiving the material trays separated from the tray disassembling mechanism and receiving the materials through the material trays, and a tray discharging mechanism for outputting the stacked material trays; The tray dismantling mechanism comprises: a supporting mechanism for supporting the material tray and a separating mechanism for separating adjacent material trays; the supporting mechanism comprises: a supporting frame and a supporting frame cylinder for driving the supporting frame to move; the supporting frame has a supporting working position in contact with the material tray to support the material tray and a supporting release position in which the contact with the material tray is broken to release the material tray; the supporting frame cylinder drives the supporting frame to move between the supporting working position and the supporting release position; the separating mechanism comprises: a separating cylinder and a separating pressure plate in contact with the material tray to push the material tray to be separated from the adjacent material trays; the separating cylinder is installed to the supporting frame; the separating cylinder drives the separating pressure plate to move; the direction in which the separating cylinder drives the separating pressure plate to move is perpendicular to the direction in which the supporting cylinder drives the supporting frame to move; The tray receiving mechanism comprises: a bearing mechanism for bearing the material tray, a lifting seat for installing the bearing mechanism, and a lifting and transferring mechanism for driving the lifting seat to move up and down; the bearing mechanism comprises: a bearing frame and a bearing frame cylinder for driving the bearing frame to move; the bearing frame has a bearing working position for contacting the bottom of the material tray to bear the material tray and a bearing release position for breaking away from contact with the material tray to release the material tray; the bearing frame cylinder drives the bearing frame to move between the bearing working position and the bearing release position; the bearing frame cylinder is installed to the lifting seat; the lifting and transferring mechanism drives the lifting seat to move in a direction perpendicular to the direction in which the bearing frame cylinder drives the bearing frame to move; The tray discharging mechanism comprises: a base, a placement rack for placing the material tray and a sliding seat for driving the placement rack to move; the sliding seat can be slidably mounted to the base; the placement rack is fixed to the sliding seat; the sliding direction of the sliding seat relative to the base is perpendicular to the direction in which the lifting and transplanting mechanism drives the lifting seat to move; the direction in which the separation cylinder drives the separation pressure plate to move is parallel to the direction in which the lifting and transplanting mechanism drives the lifting seat to move; the lifting seat is located below the tray dismantling mechanism; the placement rack is located below the lifting seat; The carrier frame comprises: a vertically arranged carrier section and a horizontally arranged carrier section; the horizontal carrier section is connected to the bottom of the carrier section; the cylinder rod of the carrier frame cylinder is connected to the carrier section; The receiving mechanism is defined with mutually perpendicular X-axis, Y-axis and Z-axis; the lifting and transplanting mechanism drives the lifting seat to move in a direction parallel to the Z-axis; the carrier cylinder drives the carrier to move in a direction parallel to the X-axis; the carrier cylinder drives the carrier to move in a direction parallel to the Y-axis.

2. A three-dimensional tray disassembly and assembly mechanism according to claim 1, characterized in that: The number of the supporting racks and the supporting rack cylinders is 2; the two supporting racks are arranged on both sides of the material tray so as to support the material tray from both sides.

3. A three-dimensional tray disassembly and assembly mechanism according to claim 2, characterized in that: The number of the supporting racks is 2; the two supporting racks are arranged on both sides of the material tray to support the material tray from both sides.

4. A three-dimensional tray disassembly and assembly mechanism according to claim 3, characterized in that: The material tray is defined as front, back, left and right; the two carrying racks carry the material tray from the left and right sides of the material tray; the two supporting racks carry the material tray from the front and back sides of the material tray.

5. The three-dimensional tray disassembly and assembly mechanism according to claim 3, characterized in that: The number of the carrier cylinders is twice that of the carriers; two carrier cylinders push one carrier to move from both sides.

6. A three-dimensional tray disassembly and assembly mechanism according to claim 5, characterized in that: The receiving mechanism also includes a carrier frame slider and a carrier frame slide rail; the carrier frame slide rail is fixed to the carrier frame; the carrier frame slider is fixed to the lifting seat; the direction in which the carrier frame slide rail moves relative to the carrier frame slider is parallel to the direction in which the carrier frame cylinder drives the carrier frame to move.

7. A three-dimensional tray disassembly and assembly mechanism according to claim 1, characterized in that: The lifting and transplanting mechanism is a linear module; the lifting seat is installed on the slide table of the linear module.

8. The three-dimensional tray disassembly and assembly mechanism according to claim 1, characterized in that: The lifting seat forms a lifting seat hole for the material tray to be exposed downward; the tray removal mechanism also includes: a top seat; the top seat forms a top seat hole for the material tray to be exposed downward; the supporting frame cylinder is installed on the top seat.

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