A clamping tool for cutting square silicon cores
By designing clamping tooling driven by casing and screw, the problem of unstable clamping and difficult position adjustment of silicon rods during cutting is solved, and the stable clamping and flexible position adjustment of silicon rods are achieved, which improves cutting efficiency and product quality.
Patent Information
- Application Number
- CN202110861207.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2041-07-29
AI Technical Summary
The silicon rods are unstable in clamping and difficult to adjust their position during cutting, resulting in a decrease in product quality and material yield.
A clamping tool including sleeve, straight rod, clamping plate, push plate, screw and anti-slip assembly is designed. The rigid clamping and position adjustment of the silicon rod is achieved through the screw push plate and rotating gear, and the rubber material is used to push the push plate and rotate gear. Anti-slip blocks and hollow slots provide soft clamping to avoid mechanical vibrations.
The stable clamping and flexible position adjustment of the silicon rod is achieved, cutting efficiency and product quality are improved, and mechanical vibration damage to the silicon rod is avoided during hard clamping or cutting.
Smart Images
Figure CN113524475B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of silicon rod cutting and clamping tooling, and in particular to a clamping tooling for cutting and processing square silicon cores. Background Art
[0002] Single crystal silicon rod is a silicon single crystal rod that is shaped or pulled in a furnace by zone melting or direct pulling process. Diamond tool cutting method is one of the methods for preparing silicon core. The silicon rod is fixed on a machine tool and cut with diamond wire by high-speed reciprocating or unidirectional movement of thin steel wire electroplated with diamond particles on the workpiece. The silicon rod is cut into long and thin silicon cores. The advantages are very obvious. About 200 7X7 or 8X8 mm square silicon cores with a length of 2 meters can be cut in 10-12 hours. The power consumption is small and the processing efficiency is high.
[0003] At present, the masterbatch for silicon core cutting directly adopts silicon rods produced in a reduction furnace. When cutting the silicon core, the silicon rods need to be clamped on a cutting machine. The silicon rods are hard and brittle, and are easily broken by severe vibration and impact, thus affecting the final product quality and yield rate. In addition, the position of the rotating silicon rods needs to be adjusted during cutting to facilitate cutting with the diamond wire.
[0004] Therefore, a clamping tool for square silicon core cutting is needed to solve the problems of unstable clamping of silicon rods and difficulty in adjusting the position of silicon rods after clamping. Summary of the invention
[0005] The invention provides a clamping tool for cutting square silicon cores, which solves the problems of unstable clamping of silicon rods and difficulty in adjusting the position of the silicon rods after clamping.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a clamping tool for cutting square silicon cores, comprising a sleeve, six limiting holes are evenly opened on the outer surface of the sleeve, a straight rod is slidably connected in the limiting hole, one end of the straight rod passing through the sleeve is fixed with a clamping plate, and the end of the straight rod away from the clamping plate is fixed with a connecting block, two push plates are symmetrically arranged on the outside of the sleeve, connecting grooves are opened on the side of the two push plates close to the sleeve, the connecting block is slidably connected to the connecting groove, a connecting sleeve a is fixed on the side of the push plate away from the sleeve, a screw a is rotatably connected in the connecting sleeve a, two fixed plates a are symmetrically fixed on the outside of the sleeve, and the screw a is threadedly connected to the fixed plate a; an adjusting component, the adjusting component is arranged on the outside of the sleeve; an anti-slip component, the anti-slip component is arranged on the clamping plate.
[0007] Preferably, the adjusting assembly includes a base plate arranged on the outside of the sleeve, two support plates are symmetrically fixed on the base plate, the two support plates are rotatably connected with the sleeve, a gear ring is fixed to the end of the two sleeves away from the support plate, a gear is meshed on one side of the gear ring, a rotating rod is fastened to the center of the gear, the rotating rod is rotatably connected to the support plate, one end of the rotating rod passes through the support plate, a fixing plate b is fixed to the outer wall of the support plate, a push block is arranged on the outside of the rotating rod, a connecting sleeve b is fixed to the side of the push block away from the rotating rod, a screw b is rotatably connected to the connecting sleeve b, and the screw b is threadedly connected to the fixing plate b.
[0008] Preferably, the anti-slip component includes a groove opened on the side of the clamping plate away from the straight rod, an anti-slip block is slidably connected in the groove, a plurality of hollow grooves are opened on the anti-slip block, a circular hole is opened on the top surface of the anti-slip block, a countersunk screw is arranged in the circular hole, and the countersunk screw is threadedly connected to the clamping plate.
[0009] Preferably, hand wheels are fixed to the outer ends of the screw a, screw b and rotating rod.
[0010] Preferably, the vertical cross-section of the connecting block is elliptical, and a plurality of anti-slip grooves are formed on the bottom surface of the anti-slip block.
[0011] Preferably, a semicircular groove is formed on one side of the push block close to the rotating rod, and a plurality of anti-slip grooves are formed on the inner side wall of the semicircular groove.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. In the present invention, the silicon rod is inserted into the sleeve, and the screw a is rotated to push the push plate. The push plate with an arc shape on the inner side provides thrust for the connecting block to push the straight rod, so that the clamping plate can clamp the outer surface of the silicon rod more closely. Multiple surrounding clamping plates can firmly clamp silicon rods of different diameters. The silicon rod is softly clamped by the anti-sliding block made of rubber material and the hollow groove, thereby preventing the silicon rod from being damaged by mechanical vibration during hard clamping or cutting.
[0014] 2. In the present invention, the gear is driven to rotate by rotating the rotating rod, and the gear drives the gear ring to rotate, so that the two sleeves can rotate synchronously. The two ends of the silicon rod are respectively clamped in the two sleeves. The silicon rod can be driven to rotate by rotating the rotating rod. The push block is pushed by rotating the screw rod b to limit the rotation of the rotating rod, thereby achieving the purpose of adjusting the position of the rotating silicon rod and facilitating the cutting of the diamond wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of a clamping tool for cutting square silicon cores proposed by the present invention;
[0016] Figure 2This is a schematic diagram of the structure of a clamping plate portion of a clamping tool for cutting square silicon cores proposed by the present invention;
[0017] Figure 3 This is a schematic structural diagram of a push plate portion of a clamping tool for cutting square silicon cores proposed by the present invention;
[0018] Figure 4 This is a schematic diagram of the structure of the anti-slip component of a clamping tool for cutting square silicon cores proposed by the present invention;
[0019] Figure 5 This is a partial structural schematic diagram of an adjustment component of a clamping tool for cutting square silicon cores proposed by the present invention.
[0020] In the figure: 1. sleeve; 2. limit hole; 3. straight rod; 4. clamping plate; 5. connecting block; 6. push plate; 7. connecting groove; 8. connecting sleeve a; 9. screw a; 10. fixing plate a; 11. adjustment component; 12. anti-skid component; 13. bottom plate; 14. support plate; 15. semicircular groove; 16. gear ring; 17. gear; 18. rotating rod; 19. fixing plate b; 20. push block; 21. connecting sleeve b; 22. screw b; 23. groove; 24. anti-sliding block; 25. hollow groove; 26. round hole; 27. countersunk screw; 28. handwheel; 29. anti-skid groove. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] Reference Figure 1-5 A clamping tool for cutting square silicon cores, comprising a sleeve 1, six limiting holes 2 are evenly opened on the outer surface of the sleeve 1, a straight rod 3 is slidably connected in the limiting hole 2, a clamping plate 4 is fixed to one end of the straight rod 3 that passes through the sleeve 1, a connecting block 5 is fixed to the end of the straight rod 3 away from the clamping plate 4, two push plates 6 are symmetrically arranged on the outer side of the sleeve 1, a connecting groove 7 is opened on the side of the two push plates 6 close to the sleeve 1, the connecting block 5 is slidably connected to the connecting groove 7, a connecting sleeve a8 is fixed to the side of the push plate 6 away from the sleeve 1, a screw is rotatably connected in the connecting sleeve a8 a9, two fixing plates a10 are symmetrically fixed on the outside of the sleeve 1, and the screw a9 is threadedly connected with the fixing plate a10; an adjusting component 11, the adjusting component 11 is arranged on the outside of the sleeve 1; an anti-slip component 12, the anti-slip component 12 is arranged on the clamping plate 4, the silicon rod is inserted into the sleeve 1, the screw a9 is rotated to push the push plate 6, and the push plate 6 with an arc-shaped inner side provides thrust for the connecting block 5 to push the straight rod 3, so that the clamping plate 4 clamps the outer surface of the silicon rod more closely, and multiple surrounding clamping plates 4 can firmly clamp silicon rods of different diameters.
[0023] The adjustment assembly 11 includes a bottom plate 13 arranged on the outside of the sleeve 1, two support plates 14 are symmetrically fixed on the bottom plate 13, the sleeve 1 is rotatably connected to the two support plates 14, and a gear ring 16 is fixed to one end of the two sleeves 1 away from the support plate 14. A gear 17 is meshed on one side of the gear ring 16, and a rotating rod 18 is fastened and sleeved at the center of the gear 17. The rotating rod 18 is rotatably connected to the support plate 14, one end of the rotating rod 18 passes through the support plate 14, and a fixed plate b19 is fixed to the outer wall of the support plate 14. A push block 20 is arranged on the outside of the rotating rod 18, and the push block 20 is away from the support plate A connecting sleeve b21 is fixed to one side of the rotating rod 18, and a screw b22 is rotatably connected inside the connecting sleeve b21. The screw b22 is threadedly connected to the fixed plate b19. The rotating rod 18 drives the gear 17 to rotate, and the gear 17 drives the gear ring 16 to rotate, so that the two sleeves 1 can rotate synchronously. The two ends of the silicon rod are respectively clamped in the two sleeves 1. The rotating rod 18 can drive the silicon rod to rotate. The push block 20 is pushed by rotating the screw b22 to limit the rotation of the rotating rod 18, thereby achieving the purpose of adjusting the position of the rotating silicon rod and facilitating the cutting of the diamond wire.
[0024] The anti-slip component 12 includes a groove 23 opened on the side of the clamping plate 4 away from the straight rod 3, and an anti-slip block 24 is slidably connected in the groove 23. A plurality of hollow grooves 25 are opened on the anti-slip block 24. A circular hole 26 is opened on the top surface of the anti-slip block 24. A countersunk screw 27 is arranged in the circular hole 26. The countersunk screw 27 is threadedly connected to the clamping plate 4. The anti-slip block 24 is threadedly connected to the clamping plate 4 through the cooperation of the countersunk screw 27 and the groove 23. If the anti-slip block 24 is damaged due to aging and the anti-slip function is weakened, it can be quickly replaced. The rubber anti-slip block 24 and the hollow groove 25 cooperate to softly clamp the silicon rod to prevent the silicon rod from being damaged due to hard clamping or mechanical vibration during cutting.
[0025] Hand wheels 28 are fixed to the outer ends of the screw rod a9 , the screw rod b22 and the rotating rod 18 , and the screw rod a9 , the screw rod b22 and the rotating rod 18 can be conveniently rotated by the hand wheels 28 .
[0026] The vertical cross-section of the connecting block 5 is elliptical, and a plurality of anti-skid grooves 29 are provided on the bottom surface of the anti-slip block 24. The elliptical connecting block 5 facilitates the connecting block 5 to move in the connecting groove 7 under force, and the anti-skid grooves 29 make the clamping of the silicon rod more stable.
[0027] A semicircular groove 15 is formed on one side of the push block 20 close to the rotating rod 18, and a plurality of anti-skid grooves 29 are formed on the inner wall of the semicircular groove 15. The semicircular groove 15 allows the push block 20 to fit more closely with the outer surface of the rotating rod 18, and the anti-skid grooves 29 increase the friction coefficient between the push block 20 and the outer surface of the rotating rod 18, thereby limiting the rotation of the rotating rod 18.
[0028] Working principle: When the silicon rod needs to be cut, the silicon rod is inserted into the sleeve 1, and the screw a9 is rotated to push the push plate 6. The push plate 6 with an arc shape on the inner side provides thrust for the connecting block 5 to push the straight rod 3, so that the clamping plate 4 clamps the outer surface of the silicon rod more closely. The multiple surrounding clamping plates 4 can firmly clamp silicon rods of different diameters. The anti-slip block 24 is fixedly connected to the clamping plate 4 through the cooperation of the countersunk screw 27 and the groove 23. If the anti-slip block 24 is damaged by aging and the anti-slip function is weakened, it can be quickly replaced. The rubber anti-slip block 24 and the hollow groove 25 cooperate to softly clamp the silicon rod to prevent the silicon rod from slipping. The two sleeves 1 can rotate synchronously, and the two ends of the silicon rod are clamped in the two sleeves 1 respectively. The silicon rod can be driven to rotate by rotating the rotating rod 18. The push block 20 is pushed by rotating the screw b22 to limit the rotation of the rotating rod 18, so as to achieve the purpose of adjusting the position of the rotating silicon rod and facilitate the cutting of the diamond wire: when the cutting process is completed, the screw a9 is rotated in the reverse direction, and the push plate 6 is driven to move in the reverse direction through the connecting sleeve 8. The straight rod 3 drives the clamping plate 4 to separate from the surface of the silicon rod, and the silicon rod can be removed.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A clamping tool for cutting a square silicon core, comprising a sleeve (1), It is characterized in that The outer surface of the sleeve (1) is evenly provided with six limiting holes (2), and a straight rod (3) is slidably connected in the limiting hole (2). One end of the straight rod (3) passing through the sleeve (1) is fixed with a clamping plate (4), and the end of the straight rod (3) away from the clamping plate (4) is fixed with a connecting block (5). Two push plates (6) are symmetrically arranged on the outer side of the sleeve (1), and a connecting groove (7) is formed on the side of the two push plates (6) close to the sleeve (1). The connecting block (5) is slidably connected to the connecting groove (7), and a connecting sleeve a (8) is fixed on the side of the push plate (6) away from the sleeve (1), and a screw rod a (9) is rotatably connected in the connecting sleeve a (8). Two fixing plates a (10) are symmetrically fixed on the outer side of the sleeve (1), and the screw rod a (9) is threadedly connected to the fixing plate a (10); An adjustment component (11), wherein the adjustment component (11) is arranged outside the sleeve (1); An anti-slip component (12), wherein the anti-slip component (12) is arranged on the clamping plate (4); The adjustment assembly (11) comprises a bottom plate (13) arranged outside the sleeve (1), two support plates (14) are symmetrically fixed on the bottom plate (13), the sleeve (1) is rotatably connected to the two support plates (14), a gear ring (16) is fixed to one end of the two sleeves (1) away from the support plate (14), a gear (17) is meshed on one side of the gear ring (16), a rotating rod (18) is fastened and sleeved at the center of the gear (17), and the rotating rod (18) is 18) is rotatably connected to the support plate (14), one end of the rotating rod (18) passes through the support plate (14), a fixing plate b (19) is fixed to the outer wall of the support plate (14), a push block (20) is arranged on the outer side of the rotating rod (18), a connecting sleeve b (21) is fixed to the side of the pushing block (20) away from the rotating rod (18), a screw rod b (22) is rotatably connected inside the connecting sleeve b (21), and the screw rod b (22) is threadedly connected to the fixing plate b (19); The anti-slip assembly (12) comprises a groove (23) formed on a side of the clamping plate (4) away from the straight rod (3); an anti-sliding block (24) is slidably connected in the groove (23); a plurality of hollow grooves (25) are formed on the anti-sliding block (24); a circular hole (26) is formed on the top surface of the anti-sliding block (24); a countersunk screw (27) is provided in the circular hole (26); and the countersunk screw (27) is threadedly connected to the clamping plate (4).
2. A clamping tool for cutting square silicon cores according to claim 1, It is characterized in that Hand wheels (28) are fixed to the outer ends of the screw rod a (9), the screw rod b (22) and the rotating rod (18).
3. A clamping tool for cutting square silicon cores according to claim 1, It is characterized in that The vertical cross-section of the connecting block (5) is elliptical, and the bottom surface of the anti-slip block (24) is provided with a plurality of anti-slip grooves (29).
4. A clamping tool for cutting square silicon cores according to claim 3, It is characterized in that A semicircular groove (15) is formed on one side of the push block (20) close to the rotating rod (18), and a plurality of anti-slip grooves (29) are formed on the inner side wall of the semicircular groove (15).
Citation Information
Patent Citations
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