Automatic stacking device for flake straw blocks

By designing an automatic stacking device, using electric toggle and hydraulic to push, sheet-shaped straw blocks are stacked efficiently, solving the problems of high labor intensity and low bale efficiency in the existing technology, and achieving high efficiency and good quality stacking effect.

CN113545228BInactive Publication Date: 2025-02-11NORTHEAST AGRICULTURAL UNIVERSITY
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202110906436.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-09
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently stack sheet straw blocks automatically into stacks, resulting in high labor intensity and low bale efficiency.

Method used

An automatic stacking device is designed, which uses the method of plucking the power to feed it into pieces and the hydraulic pressure to stack it into pieces, stacking the sheet-shaped straw blocks into stacks.

Benefits of technology

It achieves high stacking efficiency, good stacking quality, labor-saving operation, and convenient for subsequent baling, packaging, transportation and unbundling of straw blocks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN113545228B_ABST
    Figure CN113545228B_ABST
Patent Text Reader

Abstract

The invention discloses an automatic stacking device for sheet straw blocks, which belongs to agricultural machinery. A main frame is arranged at the side of an auxiliary frame, a feeding support plate and a stepping motor with a feeding lever are installed on the auxiliary frame, the feeding lever is located above the feeding support plate, a driving shaft, a second shaft and a third shaft are arranged in parallel and rotatably in sequence on the main frame, a transmission system connects the driving shaft with the second shaft and the third shaft in sequence, a bidirectional hydraulic cylinder is vertically installed on the main frame, a push plate is installed on the end of the cylinder rod of the bidirectional hydraulic cylinder, and a stacking frame assembly consisting of a vertical plate, a limiting column, a pin shaft and an eccentric triangular plate is symmetrically arranged on the front and rear sides of the main frame above the push plate. The device stacks the sheet straw blocks into stacks by electric pushing and hydraulic pushing, which provides convenience for subsequent straw block baling, packaging, transportation and unbundling and unpacking, has high stacking efficiency, good stacking quality and saves labor and effort in operation.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to agricultural machinery, and mainly relates to crop straw processing equipment. Background Art

[0002] In order to avoid the pollution of the atmospheric environment caused by the burning of crop straw in the field, and to comprehensively develop and utilize crop straw and turn waste into treasure, in reality, it is necessary to recycle the crop straw scattered in the field. The main recycling method includes beating the crop straw into square bales and transporting them out of the field, and then unbundling and unpacking the straw for processing. At present, the square bales of straw are mainly processed by piston extrusion, and the straw in the bale is tangled and pulled together in a disorderly manner. In production practice, it is found that this type of square bale of straw is very inconvenient to use after unbundling, that is, it is very laborious and difficult to peel off the straw in the bale, the operation is labor-intensive and inefficient. To solve the above problems, thinner sheet straw blocks have been successfully pressed, which solves the problems of piston extrusion straw bales. However, how to mechanically arrange multiple sheet straw blocks into stacks has not been solved, so at present, only manual labor can be used to stack the sheet straw blocks layer by layer into stacks, which still has the problems of high labor intensity and low packaging efficiency. Summary of the invention

[0003] The purpose of the present invention is to address the problems existing in the above-mentioned prior art, combine with the actual needs of using flaky straw blocks into square bales, and study and design an automatic stacking device for flaky straw blocks to achieve the goals of high stacking efficiency, good stacking quality, and labor-saving operations.

[0004] The purpose of the invention is achieved as follows: a main frame is arranged outside the right side of the auxiliary frame; a feeding pallet is fixedly mounted on the upper end of the auxiliary frame, a stepper motor is installed on the outer corner of the auxiliary frame, a feeding and sending rod is fixedly mounted on the motor shaft of the stepper motor, and the feeding and sending rod is located above the feeding pallet side; a driving shaft, a shaft II and a shaft III are sequentially mounted on the upper end of the main frame in parallel and rotatable manner from left to right, the driving shaft, the shaft II, the shaft III and the feeding pallet are located on the same horizontal plane, a bidirectional hydraulic cylinder is vertically mounted on the lower inner side of the main frame, a push plate is installed on the end of the cylinder rod of the bidirectional hydraulic cylinder, the push plate is located in the position between the shaft II and the shaft III, and a single groove pulley A is respectively fixedly mounted on the same outer end of the driving shaft, the shaft II and the shaft III , double-groove pulley and single-groove pulley B, transmission belt A is sleeved on the single-groove pulley A and the double-groove pulley, transmission belt B is sleeved on the double-groove pulley and the single-groove pulley B, and the stacking frame assemblies are symmetrically mounted on the front and rear sides of the main frame above the push plate, and the structure of the stacking frame assembly is: N pins are supported and inserted in sequence from top to bottom in parallel with each other in the area between the two relatively arranged vertical plates, and eccentric triangular plates are rotatably mounted on the areas at both ends of the pins close to the inner wall of the vertical plates, and the same number of limit columns as the pins are supported and inserted in sequence from top to bottom in parallel with each other between the two relatively arranged vertical plates at the upper part of the pin side, and the eccentric triangular plates are in contact and positioning cooperation with the corresponding limit columns, thereby forming an automatic stacking device for sheet-like straw blocks.

[0005] The invention adopts an electric toggle to feed in pieces one by one and a hydraulic toggle to stack the pieces into stacks, which has the characteristics of high stacking efficiency, good stacking quality, labor-saving operation, and convenience for subsequent straw block baling, packaging, transportation, and unbaling and unpacking. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the automatic stacking device for sheet-shaped straw blocks;

[0007] Figure 2 1. It is a schematic diagram of the structure of the stacking frame assembly;

[0008] Figure 3 yes Figure 2 A-A sectional view.

[0009] Description of part numbers in the figure:

[0010] 1. Main frame, 2. Bidirectional hydraulic cylinder, 3. Single groove pulley B, 4. Transmission belt B, 5. Double groove pulley, 6. Transmission belt A, 7. Auxiliary frame, 8. Single groove pulley A, 9. Driving shaft, 10. Feeding pallet, 11. Feeding and sending rod, 12. Stepping motor, 13. Stacking frame assembly, 13-1. Vertical plate, 13-2. Limiting column, 13-3. Pin shaft, 13-4. Eccentric triangle plate, 14. Push plate, 15. III axis, 16. II axis. DETAILED DESCRIPTION

[0011] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. A device for automatically stacking flaky straw blocks comprises a main frame 1 disposed on the right side of a sub-frame 7; a feeding support plate 10 is fixedly mounted on the upper end of the sub-frame 7, a stepping motor 12 is installed on the outer corner of the sub-frame 7, a feeding and sending rod 11 is fixedly mounted on the motor shaft of the stepping motor 12, and the feeding and sending rod 11 is located above the feeding support plate 10; a driving shaft 9, a shaft II 16 and a shaft III 15 are sequentially mounted on the upper end of the main frame 1 in parallel and rotatable manner from left to right, the driving shaft 9, the shaft II 16, the shaft III 15 and the feeding support plate 10 are located on the same horizontal plane, a bidirectional hydraulic cylinder 2 is vertically mounted on the lower inner side of the main frame 1, a push plate 14 is installed on the end of the cylinder rod of the bidirectional hydraulic cylinder 2, the push plate 14 is located in the area between the shaft II 16 and the shaft III 15, and a single groove pulley A is fixedly mounted on the same outer end of the driving shaft 9, the shaft II 16 and the shaft III 15 8. Double-groove pulley 5 and single-groove pulley B3, transmission belt A6 is sleeved on single-groove pulley A8 and double-groove pulley 5, transmission belt B4 is sleeved on double-groove pulley 5 and single-groove pulley B3, and stacking frame assemblies 13 are symmetrically mounted on the front and rear parts of the main frame 1 above the push plate 14, and the structure of the stacking frame assembly 13 is: N pins 13-3 are supported and inserted in sequence from top to bottom in parallel with each other in the part between two relatively arranged vertical plates 13-1, and eccentric triangular plates 13-4 are rotatably mounted on the parts of both ends of the pins 13-3 close to the inner wall of the vertical plates 13-1, and the limiting columns 13-2 with the same number as the pins 13-3 are supported and inserted in sequence from top to bottom in parallel with each other at the part above the side of the pins 13-3 between the two relatively arranged vertical plates 13-1, and the eccentric triangular plates 13-4 are in contact and positioning cooperation with the corresponding limiting columns 13-2.

[0012] During operation, the flake straw blocks are fed one by one and placed on the feeding support plate 10, the stepper motor 12 is started, and the rotating motor shaft drives the feeding and sending rod 11 to rotate, and the feeding and sending rod 11 pushes the flake straw blocks on the feeding support plate 10 to the driving shaft 9, and the external rotating power drives the driving shaft 9 to rotate, and drives the shaft II 16 and the shaft III 15 to rotate through the single groove pulley A8, the transmission belt A6, the double groove pulley 5, the transmission belt B4, and the single groove pulley B3 in turn, and the fed flake straw blocks are sent to the inside of the two relatively arranged stacking frame assemblies 13 and located above the push plate 14, and then the flake straw blocks are pushed upward through the push plate 14 by the extension of the two-way hydraulic cylinder 2. When the flaky straw block rises, it contacts the lower inner side of the eccentric triangle plate 13-4 at the lowest end during its rise, and the eccentric triangle plate 13-4 rotates around the pin shaft 13-3 on the vertical plate 13-1 under the action of thrust. When the lower side of the flaky straw block is out of contact with the eccentric triangle plate 13-4, the eccentric triangle plate 13-4 rotates in the opposite direction under the action of eccentric gravity, and is limited by the limiting column 13-2 to return to its original state. At this time, the flaky straw block is supported on the upper end surface of the eccentric triangle plate 13-4. The cycle operation is repeated in sequence, and the stacked flaky straw blocks are pushed upward from the bottom to form a stack. Finally, the two-way hydraulic cylinder 2 pushes them out from the top of the stacking frame assembly 13 to complete the stacking operation.

Claims

1. An automatic stacking device for sheet-like straw blocks, characterized in that: A main frame (1) is arranged outside the right side of the auxiliary frame (7); a feeding support plate (10) is fixedly mounted on the upper end of the auxiliary frame (7); a stepping motor (12) is installed on the outer corner of the auxiliary frame (7); a feeding shifting rod (11) is fixedly mounted on the motor shaft of the stepping motor (12); the feeding shifting rod (11) is located above the feeding support plate (10); a driving shaft (9), a II shaft (16) and a III shaft (15) are sequentially mounted on the upper end of the main frame (1) in parallel and rotatable manner from left to right. ), the driving shaft (9), the II shaft (16), the III shaft (15) and the feeding support plate (10) are located on the same horizontal plane, a bidirectional hydraulic cylinder (2) is vertically installed on the lower inner side of the main frame (1), a push plate (14) is installed on the end of the cylinder rod of the bidirectional hydraulic cylinder (2), and the push plate (14) is located in the area between the II shaft (16) and the III shaft (15), and a single groove pulley A (8) is fixedly installed on the same outer end of the driving shaft (9), the II shaft (16) and the III shaft (15) , a double groove pulley (5) and a single groove pulley B (3), a transmission belt A (6) is mounted on the single groove pulley A (8) and the double groove pulley (5), a transmission belt B (4) is mounted on the double groove pulley (5) and the single groove pulley B (3), and a stacking frame assembly (13) is symmetrically mounted on the front and rear sides of the main frame (1) above the push plate (14), and the structure of the stacking frame assembly (13) is: the stacking frame assembly (13) is supported in sequence from top to bottom in parallel with each other at the position between the two oppositely arranged vertical plates (13-1) N pin shafts (13-3) are provided, and eccentric triangular plates (13-4) are rotatably mounted on the parts of the two ends of the pin shafts (13-3) close to the inner wall surface of the vertical plate (13-1). The same number of limiting columns (13-2) as the pin shafts (13-3) are supported and inserted in sequence and parallel to each other from top to bottom at the parts above the side of the pin shafts (13-3) between the two oppositely arranged vertical plates (13-1). The eccentric triangular plates (13-4) are in contact and positioning cooperation with the corresponding limiting columns (13-2).

Citation Information

Patent Citations

  • Automatic production line from forming discharging to solidifying feeding of magnetic material and implementation method thereof

    CN109292396A

  • Automatic stacking device for flaky straw blocks

    CN215735871U