Automatic depalletizing machine

By designing an automatic depalletizer, using technical means such as rotating motor, inclination cylinder and toggle plate, the existing depalletizer has solved the problems of high cost, high maintenance costs and low depalletization efficiency, and achieved low cost and high cost Efficient destacking and conveying effects.

CN113548485BActive Publication Date: 2025-02-14CHUZHOU HARGONG KUXUN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202110613434.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-02
Publication Date
2025-02-14
Estimated Expiration
2041-06-02

AI Technical Summary

Technical Problem

The existing depalletizers have high costs, high maintenance costs, and low depalletization efficiency due to the use of robotic arms.

Method used

An automatic depalletizer is designed, using a rotating motor to drive the top plate to rotate, combining the inclination cylinder and the toggle plate, adjusting the angle and height of the toggle plate, and using the material feeding mechanism to collect and transport materials.

Benefits of technology

It reduces the cost of the device and repair costs, improves the efficiency of destacking, and allows large-scale destacking of bagged grain products palletized on the pallet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic depalletizer, including a bottom plate, the top of which is fixedly connected to a third fixed plate through a jacking mechanism, and a rotating motor is installed on the top of the third fixed plate. In the present invention, the output shaft of the rotating motor drives the second connecting plate to rotate, thereby driving the top plate to rotate, and the top plate drives the tilting oil cylinder and the toggle plate hinged thereunder to rotate, thereby adjusting the angle of the toggle plate, and adjusting the toggle plate to the back of the bagged grain products stacked on the pallet, and the piston rod of the tilting oil cylinder contracts to pull the connecting column so that the connecting block drives the fixed column to move upward in the rectangular opening opened on the front of the toggle plate, thereby pulling the toggle plate to push the bagged grain products stacked on the pallet, thereby causing the bagged grain products stacked on the pallet to fall, and then the material receiving mechanism is used to receive the material, the device has low use cost and low maintenance cost, and the toggle plate can be used to depalletize the bagged grain products stacked on the pallet in large quantities, and the depalletizing efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of depalletizers, in particular to an automatic depalletizer. Background Art

[0002] The packaging and palletizing of bagged goods have been basically automated. However, in the process of logistics transportation, it is often necessary to split the palletized bagged goods into single bags and transport them in units of bags, such as loading and shipping, and mixing ingredients in the production process.

[0003] In the logistics system of grain and oil products, after the bagged grain products are shipped out of the warehouse, the forklift is used to transport the fake bagged grain products on the pallet from the warehouse to the vicinity of the transport vehicle. The bagged grain products on the pallet are mostly stacked. During the loading process, the bagged grain products on the pallet need to be depalletized first, so that they can be rearranged and stacked when loading. Depalletizing machines are mostly used for depalletizing, but most of the existing depalletizing machines use robot arms for depalletizing. The cost of the robot arms is relatively high, and the cost of repairing them if damaged during the depalletizing process is high. In addition, the robot arms need to accurately clamp the bagged grain products and then put them on the conveyor belt to transport the bagged products to the transport vehicle. The robot arms need to perform grabbing, clamping, transferring and loosening actions, which greatly affect the depalletizing efficiency. Therefore, in order to solve such problems, we propose an automatic depalletizing machine. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose an automatic depalletizing machine.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An automatic depalletizing machine comprises a base plate, the top of which is fixedly connected to a third fixed plate by a jacking mechanism and a rotating motor is installed on the top of the third fixed plate, the output shaft of the rotating motor is connected to a second connecting plate and the top end of the second connecting plate is fixedly connected to a top plate, the bottom of the top plate is hingedly connected to a tilt cylinder and a toggle plate, a rectangular opening is provided on the front of the toggle plate and a fixing column is provided in the rectangular opening, connecting blocks are fixed at both ends of the fixing column and a connecting column for being hinged to the piston rod of the tilt cylinder is fixed between the two connecting blocks, a material receiving mechanism is provided on the side of the third fixed plate, and a moving mechanism is provided on the top of the base plate.

[0007] Preferably, the lifting mechanism includes a lifting motor installed on the top of the base plate and the output shaft of the lifting motor is connected to a screw rod, a mounting plate is fixed on the top of the base plate and a first sliding groove is opened on the side of the mounting plate, an internal thread block is threadedly sleeved on the screw rod and a first sliding block is fixed on the right side of the internal thread block, the first sliding block is slidably installed in the first sliding groove, and the third fixed plate is fixed on the left side of the internal thread block.

[0008] Preferably, a first connecting plate is fixedly connected to the top of the mounting plate, a bearing is provided at the bottom of the first connecting plate, the screw rod is provided with an inner ring of the bearing, a protective shell is provided on the top of the base plate, and the lifting motor is located in the protective shell.

[0009] Preferably, the material receiving mechanism includes a second hydraulic cylinder fixed on the left side of the third fixed plate and a material receiving plate is fixed to the end of the piston rod of the second hydraulic cylinder, an inclined surface is provided on the top of the material receiving plate, and a conveyor belt connecting block for connecting to the conveyor belt is provided on the bottom of the material receiving plate.

[0010] Preferably, a fixed block is fixed to the bottom of the third fixed plate and a reinforcing rod is fixed to the side of the fixed block, a third sliding block is fixed to the end of the reinforcing rod, a third sliding groove is opened at the bottom of the receiving plate, and the third sliding block is slidably installed in the third sliding groove.

[0011] Preferably, the moving mechanism includes a first fixed plate fixed on the top of the base plate and a second fixed plate fixed on the side of the first fixed plate, a first hydraulic cylinder is installed on the bottom of the second fixed plate, a walking wheel is provided at the end of the piston rod of the first hydraulic cylinder, an opening matching the walking wheel is opened on the base plate, and the walking wheel is located in the opening.

[0012] Preferably, a counterweight box is provided on the top of the bottom plate, an injection port is provided on the top of the counterweight box and a discharge port is provided on the side of the counterweight box.

[0013] Preferably, the output shaft of the rotating motor is connected with a transverse plate, the bottom of the second connecting plate is fixed to the top of the transverse plate, a connecting rod is fixed to the top of the transverse plate, the end of the connecting rod is fixed to the bottom of the top plate, and a rainproof cloth is provided on the top of the top plate.

[0014] Preferably, a second sliding block is provided at the bottom of the transverse plate, and a second annular sliding groove is provided at the top of the third fixed plate, and the second sliding block is slidably installed in the second sliding groove.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1: In the present invention, the output shaft of the rotating motor drives the second connecting plate to rotate, thereby driving the top plate to rotate, and the top plate drives the tilting cylinder and the toggle plate hinged thereunder to rotate, thereby adjusting the angle of the toggle plate, and adjusting the toggle plate to the back of the bagged grain products stacked on the pallet, and the piston rod of the tilting cylinder contracts to pull the connecting column, so that the connecting block drives the fixed column to move upward in the rectangular opening opened on the front of the toggle plate, thereby pulling the toggle plate to push the bagged grain products stacked on the pallet, thereby causing the bagged grain products stacked on the pallet to fall over, and then the material receiving mechanism is used to receive the materials. The device has low use cost and low maintenance cost, and the toggle plate can be used to destacker the bagged grain products stacked on the pallet in large quantities, and its destacking efficiency is high.

[0017] 2: The output shaft of the lifting motor in the present invention drives the screw rod to rotate so that the internal thread block moves up and down on the screw rod, thereby driving the third fixed plate to move up and down, so that the height of the toggle plate can be adjusted, and can be adjusted according to the stacking height of the bagged grain products stacked on the pallet. The piston rod of the second hydraulic cylinder pushes the receiving plate to move horizontally to adjust the receiving position of the receiving plate, and can be adjusted according to the stacking width of the bagged grain products stacked on the pallet, so that the bagged grain products tipped over by the toggle plate fall onto the receiving plate, and because the top of the receiving plate is an inclined surface, the bagged grain products slide onto the conveyor belt connected to the front of the receiving plate to transport the bagged grain products, which greatly improves the efficiency of destacking and transporting the bagged grain products. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of an automatic depalletizing machine proposed by the present invention;

[0019] Figure 2 for Figure 1 A partial enlarged view of the middle A part;

[0020] Figure 3 A schematic diagram of the connection between a connecting block and a fixed column of an automatic depalletizer proposed by the present invention;

[0021] Figure 4 A schematic structural diagram of a toggle plate of an automatic depalletizer proposed by the present invention;

[0022] Figure 5 The present invention is a schematic structural diagram of a material receiving plate of an automatic depalletizer.

[0023] In the figure: 1, bottom plate; 2, counterweight box; 3, lifting motor; 4, walking wheel; 5, first hydraulic cylinder; 6, first fixed plate; 7, second fixed plate; 8, mounting plate; 9, first slide groove; 10, first slider; 11, screw rod; 12, first connecting plate; 13, bearing; 14, second connecting plate; 15, top plate; 16, rectangular opening; 17, connecting block; 18, toggle plate; 19, tilt cylinder; 20, connecting rod; 21, second hydraulic cylinder; 22, rotating motor; 23, cross plate; 24, second slider; 25, internal thread block; 26, second slide groove; 27, third fixed plate; 28, reinforcing rod; 29, connecting column; 30, fixed column; 31, receiving plate; 32, conveyor belt connecting block; 33, third slide groove; 34, third slider. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] Example 1

[0026] Reference Figure 1-5, an automatic depalletizing machine, comprising a bottom plate 1, a third fixed plate 27 is fixedly connected to the top of the bottom plate 1 through a jacking mechanism, and a rotating motor 22 is installed on the top of the third fixed plate 27, the output shaft of the rotating motor 22 is connected to the second connecting plate 14, and the top of the second connecting plate 14 is fixedly connected to the top plate 15, the bottom of the top plate 15 is hinged with a tilting cylinder 19 and a toggle plate 18, a rectangular opening 16 is opened on the front of the toggle plate 18, and a fixed column 30 is arranged in the rectangular opening 16, connecting blocks 17 are fixed at both ends of the fixing column 30, and a connecting column 29 for being hinged to the piston rod of the tilting cylinder 19 is fixed between the two connecting blocks 17, a material receiving mechanism is arranged on the side of the third fixed plate 27, and a moving mechanism is arranged on the top of the bottom plate 1, and the moving mechanism includes a first fixed plate 6 fixed to the top of the bottom plate 1 and a side of the first fixed plate 6 A second fixed plate 7 is fixed on the surface, a first hydraulic cylinder 5 is installed at the bottom of the second fixed plate 7, a travel wheel 4 is arranged at the end of the piston rod of the first hydraulic cylinder 5, an opening matching with the travel wheel 4 is opened on the bottom plate 1, the travel wheel 4 is located in the opening, a counterweight box 2 is arranged on the top of the bottom plate 1, an injection port is opened on the top of the counterweight box 2 and a discharge port is arranged on the side of the counterweight box 2, the output shaft of the rotating motor 22 is connected with a transverse plate 23, the bottom of the second connecting plate 14 is fixed to the top of the transverse plate 23, a connecting rod 20 is fixed to the top of the transverse plate 23, the end of the connecting rod 20 is fixed to the bottom of the top plate 15, a rainproof cloth is arranged on the top of the top plate 15, a second slider 24 is arranged at the bottom of the transverse plate 23, a second annular slide groove 26 is opened on the top of the third fixed plate 27, and the second slider 24 is slidably installed in the second slide groove 26. When in use, the device is moved to the vicinity of the pallet that needs to be depalletized, the output shaft of the rotating motor 22 drives the second connecting plate 14 to rotate, thereby driving the top plate 15 to rotate, and the top plate 15 drives the tilting cylinder 19 and the toggle plate 18 hinged thereunder to rotate, thereby adjusting the angle of the toggle plate 18, and adjusting the toggle plate 18 to the back of the bagged grain products stacked on the pallet, the piston rod of the tilting cylinder 19 contracts and pulls the connecting column 29, so that the connecting block 17 drives the fixed column 30 to move upward in the rectangular opening 16 opened on the front side of the toggle plate 18, thereby pulling the toggle plate 18 to push the bagged grain products stacked on the pallet, so that the bagged grain products stacked on the pallet are pushed. The bagged grain products are dumped and then received by the receiving mechanism. The device has low use cost and low maintenance cost. The toggle plate can be used to depalletize the bagged grain products stacked on the pallet in large quantities, and the depalletizing efficiency is high. The rainproof cloth on the top of the top plate 15 can prevent the products on the pallet from getting wet due to rain during the depalletizing process. The counterweight box 2 can increase the adhesion between the bottom plate 1 and the ground, and can prevent the toggle plate 18 from causing the bottom plate to tilt when the heavier bagged grain products are tossed, thereby improving the stability of the device during use. When moving the device, the counterweight in the counterweight box can be taken out to reduce the weight of the device and facilitate movement.

[0027] Example 2

[0028] Reference Figure 1-5 , when other parts are the same as those in Example 1, the difference between this embodiment and Example 1 is that: the lifting mechanism includes a lifting motor 3 installed on the top of the base plate 1, and the output shaft of the lifting motor 3 is connected to a screw rod 11, a mounting plate 8 is fixed to the top of the base plate 1, and a first slide groove 9 is provided on the side of the mounting plate 8, an internal thread block 25 is threadedly sleeved on the screw rod 11, and a first slider 10 is fixed to the right side of the internal thread block 25, the first slider 10 is slidably installed in the first slide groove 9, a third fixed plate 27 is fixed to the left side of the internal thread block 25, a first connecting plate 12 is fixed to the top of the mounting plate 8, a bearing 13 is provided at the bottom of the first connecting plate 12, and the screw rod 11 An inner ring of the bearing 13 is provided, a protective shell is provided on the top of the base plate 1, the lifting motor 3 is located in the protective shell, the material receiving mechanism includes a second hydraulic cylinder 21 fixed on the left side of the third fixed plate 27, and a material receiving plate 31 is fixed to the end of the piston rod of the second hydraulic cylinder 21, an inclined surface is provided on the top of the material receiving plate 31, a conveyor belt connecting block 32 for connecting with the conveyor belt is provided at the bottom of the material receiving plate 31, a fixed block is fixed at the bottom of the third fixed plate 27, and a reinforcing rod 28 is fixed on the side of the fixed block, a third slider 34 is fixedly connected to the end of the reinforcing rod 28, a third slide groove 33 is provided at the bottom of the material receiving plate 31, and the third slider 34 is slidably installed in the third slide groove 33. The output shaft of the lifting motor 3 drives the screw rod 11 to rotate so that the internal thread block 25 moves up and down on the screw rod 11, thereby driving the third fixed plate 27 to move up and down, so that the height of the toggle plate 18 can be adjusted, and the stacking height of the bagged grain products stacked on the pallet can be adjusted. The piston rod of the second hydraulic cylinder 21 pushes the receiving plate 31 to move horizontally, and the receiving position of the receiving plate 31 can be adjusted according to the stacking width of the bagged grain products stacked on the pallet, so that the bagged grain products tipped over by the toggle plate 18 fall on the receiving plate 31, and because the top of the receiving plate 31 is an inclined surface, the bagged grain products slide to the conveyor belt connected to the front of the receiving plate 31 to transport the bagged grain products, which greatly improves the efficiency of destacking and transporting the bagged grain products. The piston rod of the first hydraulic cylinder 5 pushes the walking wheel 4 to touch the ground to lift the device, which is convenient for moving the device and improves its convenience of use.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic depalletizer, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a third fixed plate (27) through a jacking mechanism, and a rotating motor (22) is installed on the top of the third fixed plate (27); the output shaft of the rotating motor (22) is connected to a second connecting plate (14), and the top of the second connecting plate (14) is fixedly connected to a top plate (15); the bottom of the top plate (15) is hingedly connected to a tilting cylinder (19) and a toggle plate (18); a rectangular opening (16) is provided on the front of the toggle plate (18), and a fixing column (30) is provided in the rectangular opening (16); connecting blocks (17) are fixed at both ends of the fixing column (30), and a connecting column (29) for hinged connection with a piston rod of the tilting cylinder (19) is fixed between the two connecting blocks (17); a material receiving mechanism is provided on the side of the third fixed plate (27), and a moving mechanism is provided on the top of the bottom plate (1); The material receiving mechanism comprises a second hydraulic cylinder (21) fixed on the left side of the third fixed plate (27), and a material receiving plate (31) is fixed at the end of the piston rod of the second hydraulic cylinder (21), the top of the material receiving plate (31) is provided with an inclined surface, and the bottom of the material receiving plate (31) is provided with a conveyor belt connecting block (32) for connecting with a conveyor belt; A fixing block is fixed at the bottom of the third fixing plate (27), and a reinforcing rod (28) is fixed on the side of the fixing block. A third sliding block (34) is fixedly connected to the end of the reinforcing rod (28). A third sliding groove (33) is provided at the bottom of the receiving plate (31), and the third sliding block (34) is slidably installed in the third sliding groove (33). The moving mechanism comprises a first fixed plate (6) fixed on the top of the base plate (1), and a second fixed plate (7) is fixed on the side of the first fixed plate (6), a first hydraulic cylinder (5) is installed at the bottom of the second fixed plate (7), a travel wheel (4) is arranged at the end of the piston rod of the first hydraulic cylinder (5), and an opening matching the travel wheel (4) is opened on the base plate (1), and the travel wheel (4) is located in the opening.

2. The automatic depalletizer according to claim 1, characterized in that: The lifting mechanism comprises a lifting motor (3) mounted on the top of a base plate (1), and the output shaft of the lifting motor (3) is connected to a screw rod (11); a mounting plate (8) is fixed on the top of the base plate (1), and a first slide groove (9) is provided on the side of the mounting plate (8); an internal thread block (25) is threadedly sleeved on the screw rod (11), and a first slider (10) is fixed on the right side of the internal thread block (25); the first slider (10) is slidably mounted in the first slide groove (9), and the third fixing plate (27) is fixed on the left side of the internal thread block (25).

3. The automatic depalletizer according to claim 2, characterized in that: A first connecting plate (12) is fixedly connected to the top of the mounting plate (8), a bearing (13) is arranged at the bottom of the first connecting plate (12), the screw rod (11) is arranged with an inner ring of the bearing (13), a protective shell is arranged at the top of the base plate (1), and the lifting motor (3) is located in the protective shell.

4. The automatic depalletizer according to claim 1, characterized in that: A counterweight box (2) is arranged on the top of the bottom plate (1), an injection port is opened on the top of the counterweight box (2), and a discharge port is arranged on the side of the counterweight box (2).

5. The automatic depalletizer according to claim 1, characterized in that: The output shaft of the rotating motor (22) is connected to a transverse plate (23), the bottom of the second connecting plate (14) is fixed to the top of the transverse plate (23), a connecting rod (20) is fixed to the top of the transverse plate (23), the end of the connecting rod (20) is fixed to the bottom of the top plate (15), and a rainproof cloth is provided on the top of the top plate (15).

6. The automatic depalletizer according to claim 5, characterized in that: A second sliding block (24) is provided at the bottom of the transverse plate (23), and a second annular sliding groove (26) is provided at the top of the third fixed plate (27), and the second sliding block (24) is slidably installed in the second sliding groove (26).

Citation Information

Patent Citations

  • Single board dismounting mechanism and device and transmission system

    CN209367369U

  • Automatic unstacker

    CN215100706U