Lightweight, heat-insulating, waterproof and fire-proof composite wallboard and production method thereof
By producing lightweight, thermal insulation, waterproof and fire-resistant composite wall panels on the industrial assembly line of the construction industry, using multi-layer structures and embedded wire mesh, keel frames and other technologies, the problem of easy cracking and deformation of the wall panels is solved, and high Quality wall production and precise construction.
Patent Information
- Application Number
- CN202110934872.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2041-08-16
AI Technical Summary
Prefabricated wall panels in the existing construction industry are prone to cracking, deformation, unstable quality, and difficult to transport large wall panels and on-site construction, resulting in low building accuracy.
Using an automated control system to produce lightweight, thermal insulation, waterproof and fire-resistant composite wall panels on industrial assembly lines, through multi-layer structure design and embedded steel wire mesh, keel frame and other technologies, the walls can be avoided cracks and deformation, and the automated production line can be used to improve construction. Accuracy.
It realizes high-quality wall production, avoids cracking and deformation of the wall, simplifies transportation and construction, and improves building accuracy and cost-effectiveness.
Smart Images

Figure CN113622613B_ABST
Abstract
Description
Technical Field
[0001] The present invention discloses a light, heat-insulating, waterproof and fire-proof composite wallboard and a production method thereof, and relates to the technical field of the building materials industry, and in particular to a composite building material board with light, heat-insulating, waterproof and fire-proof functions prefabricated on an automated production line, and a production method of the board. Background Art
[0002] At present, the traditional way of building a building in the construction industry is to build walls and plaster on site, and then hang stones or other devices on the outside, while the interior walls also need to be scraped with white veneer or other interior decoration. On-site wall building not only requires a lot of manpower and increases thermal costs, but is also subject to seasonal restrictions. Construction cannot be carried out during the high temperature period in summer, and is restricted by material properties during the extremely low temperature period in winter. At the same time, whether it is on-site decoration of interior or exterior finishes, it will cause damage to the environment.
[0003] At present, there are also calcium silicate board wall panels and other strip wall panels in the industry, but the above-mentioned wall panels have defects such as wall cracking, large deformation, and unstable quality. At the same time, the above-mentioned wall panels are shipped as integral large wall panels, which are difficult to transport and hoist. The on-site construction requirements are high, and it is difficult to meet the requirements of building precision.
[0004] In view of the problems existing in the above-mentioned prior art, it is very necessary to study and design a new type of lightweight, heat-insulating, waterproof, fire-resistant composite wallboard and its production method, so as to overcome the problems existing in the prior art. Summary of the invention
[0005] According to the technical problems raised in the above-mentioned prior art, such as the existing prefabricated wall panels are prone to cracking, large deformation, unstable quality, and difficult to transport and hoist large wall panels out of the factory, high requirements for on-site construction, and low precision, a light, heat-insulating, waterproof, and fire-proof composite wall panel and its production method are provided. The present invention mainly uses an automated control system to control the industrial assembly line in the workshop to prefabricate the interior and exterior walls with the characteristics of lightness, heat preservation, waterproofness, and fireproofness, thereby replacing the traditional gun plate production process of on-site wall building, plastering, and whitewashing, so as to prevent quality problems such as wall cracking and deformation.
[0006] The technical means adopted by the present invention are as follows:
[0007] A light, heat-insulating, waterproof and fire-proof composite wall panel comprises two types of wall panels: an inner wall panel and an outer wall panel;
[0008] Furthermore, the interior wall panel is a multi-layer composite wall panel, and its structure from outside to inside is: a decorative surface layer I, a glass fiber mesh, a waterproof and crack-resistant reinforced functional mortar surface layer I, an aggregate insulation layer, a waterproof and crack-resistant reinforced functional mortar surface layer II, a glass fiber mesh and a decorative surface layer II; a steel wire mesh is pre-embedded in the aggregate insulation layer;
[0009] The exterior wall panel is an integrated wall panel including an exterior facing and an interior facing structure, and has light, heat-insulating, waterproof and fire-proof properties. Its structure from outside to inside is: facing material, waterproof and crack-resistant enhanced functional mortar I surface layer, polyurethane foam insulation layer, aggregate insulation layer, waterproof and crack-resistant enhanced functional mortar II surface layer, fiberglass mesh and decorative surface layer; a keel frame is pre-embedded in the aggregate insulation layer and the polyurethane foam insulation layer; a steel plate mesh is pre-embedded in the waterproof and crack-resistant enhanced functional mortar I surface layer and the waterproof and crack-resistant enhanced functional mortar II surface layer.
[0010] Further, the light, heat-insulating, waterproof, fire-proof composite wallboard and its production method include: an interior wallboard production process and an exterior wallboard production process;
[0011] Further, the production process of the inner wall panel production process and the outer wall panel production process includes: mold making section, inner wall panel casting and molding section, outer wall panel casting and molding section, wall panel maintenance section, robot handling and stacking section and automatic control and industrial computer management system;
[0012] Further, the rear part of the mold making section is divided into the inner wall panel processing line and the outer wall panel processing line according to the different molds made; the inner wall panel processing line is composed of the inner wall panel casting and molding section, the wall panel curing section and the robot handling and stacking section; the outer wall panel processing line is composed of the outer wall panel casting and molding section, the wall panel curing section and the robot handling and stacking section; the automatic control and industrial computer management system are set up beside the two production lines and are respectively connected to the equipment in each section to perform automatic control on them;
[0013] Further, the mold making section equipment includes: shearing machine, bending machine and welding machine;
[0014] Further, the equipment for the inner wall panel casting and forming section includes: a QR code labeling machine A, a robot A, a roller conveyor A, and a surface coating machine A, a waterproof mortar coating machine A, a robot B, an aggregate pouring machine A, a quantitative pouring machine A, a surface coating machine B, and a QR code labeling machine B arranged in sequence along the forward direction of the roller conveyor A; each of the above equipment is connected to the automatic control and industrial computer management system and works according to the instructions issued by it;
[0015] Further, the equipment for the casting and molding section of the exterior wall panels includes: a QR code labeling machine C, a robot D, a roller conveyor B, and a robot E, a waterproof mortar coating machine B, a robot F, an aggregate pouring machine B, a robot H, an aggregate pouring machine C, a quantitative pouring machine B, a surface coating machine C and a QR code labeling machine D arranged in sequence along the forward direction of the roller conveyor B; each of the above equipment is connected to the automatic control and industrial computer management system and works according to the instructions issued by it;
[0016] Further, the wall panel curing section equipment includes: curing bin and automatic mold parking device;
[0017] Further, the robot handling and palletizing section equipment includes: manipulator C and AGV mobile robot;
[0018] Further, the automation control and industrial computer management system includes: PLC, touch screen, industrial control computer, communication protocol server, wireless WiFi server, QR code recognition and processing system, terminal material level meter, explosion-proof control cabinet and DCS system module electrical equipment.
[0019] Further, the inner wall panel production method comprises the following steps:
[0020] 31. Mould production: a plate shearing machine, a bending machine and a welding machine are used to produce a flat mould of an inner wall panel of required specifications. The flat mould of the inner wall panel (15) is made of galvanized stainless steel plate and other metal plates;
[0021] 32. One-time labeling: The prepared flat mold of the inner wall panel is hoisted to the I station of the roller conveyor A by the robot A / manually, and the QR code labeling machine A affixes the identification QR code to each flat mold of the inner wall panel;
[0022] 33. Applying the first layer of decorative surface layer: Start the roller conveyor A to convey the inner wall panel flat mold to the second station, and the surface coating machine A applies the first layer of decorative surface layer to the bottom surface of the mold;
[0023] 34. Applying waterproof, crack-resistant and enhanced functional mortar surface layer I: Control roller conveyor A to convey the inner wall panel flat mold to station III, and waterproof mortar coating machine A applies waterproof, crack-resistant and enhanced functional mortar surface layer I on the basis of layer I decorative surface layer in the mold, and adds glass fiber mesh at the same time. The glass fiber mesh is placed between the coated layer I decorative surface layer and the waterproof, crack-resistant and enhanced functional mortar surface layer I;
[0024] 35. Laying steel wire mesh: Control roller conveyor A to convey the flat mold of the inner wall panel to station IV, and use robot B / manually lay steel wire mesh with different specifications of diameter φ0.2mm~φ10mm on the surface layer of waterproof and crack-resistant enhanced functional mortar I;
[0025] 36. Pouring aggregate insulation layer: Control roller conveyor A to transport the flat mold of the inner wall panel to station V, and the aggregate pouring machine A pours aggregate into the flat mold of the inner wall panel, and the aggregate insulation layer completely covers the steel wire mesh;
[0026] 37. Apply waterproof, crack-resistant and enhanced functional mortar II surface layer: control roller conveyor A to transport the inner wall panel flat mold to station VI, and use quantitative pouring machine A to pour waterproof, crack-resistant and enhanced functional mortar II surface layer on the upper part of the aggregate insulation layer, and add glass fiber mesh and glass fiber mesh at the same time;
[0027] 38. Applying the second layer of decorative surface layer: Control the roller conveyor A to convey the flat mold of the inner wall panel to the VII station, and the surface coating machine B applies the second layer of decorative surface layer to the upper part of the glass fiber mesh;
[0028] 39. Secondary labeling: Control roller conveyor A to transport the flat mold of the basically formed inner wall panel to the QR code labeling machine B station in front of the curing warehouse, and QR code labeling machine B will paste / spray the real-time data QR code of the product on the surface of each inner wall panel;
[0029] 310. Curing: Control roller conveyor A to deliver the second-coded inner wall panels to the mold automatic parking device. At this time, the mold automatic parking device starts to work and parks the inner wall panels to the designated parking position in the curing warehouse according to the instructions of the automatic control and industrial computer management system. The curing warehouse automatically controls the heating and air supply systems to perform curing and molding of the indoor wall panels for 10 to 24 hours.
[0030] 311. Palletizing: After curing, the automatic mold parking device moves the inner wall panel flat mold to the designated location on site, and then the robot C palletizes it on the pallet according to the program;
[0031] 312. Planned parking: The stacked pallets are driven by the latent / backpack AGV mobile robot to be parked at the designated construction site according to the planned trajectory;
[0032] 313. Completion of interior wall panel processing: The entire automated production process of interior wall panels is completed, and the sound and light display serves as a sign of completion of automated production.
[0033] Furthermore, the exterior wall panel production process includes the following steps:
[0034] 41. Mould making: Use shearing machine, bending machine and welding machine to make the external wall panel mould of required specifications. The external wall panel mould is made of galvanized stainless steel plate and other metals;
[0035] 42. One-time labeling: Use robot D / manual lifting to place the finished exterior wall panel mold on the vertical surface of roller conveyor BⅠ station, and at the same time, use QR code labeling machine C to affix QR code to each exterior wall panel mold;
[0036] 43. External facing laying: Control roller conveyor B to deliver the external wall panel mold to station II. At this time, robot E / manually lays the external facing materials, including the laying of connectors; facing materials include: ceramic tiles, stone and other building materials;
[0037] 44. Applying waterproof, crack-resistant and enhanced functional mortar I surface layer: The roller conveyor B delivers the exterior wall panel mold to the III station, and the waterproof mortar coating machine B applies a layer of waterproof, crack-resistant and enhanced functional mortar I surface layer on the paved exterior surface;
[0038] 45. Arrange the keel frame: After coating the waterproof and crack-resistant enhanced functional mortar I surface layer, the robot F grabs the keel frame consisting of the horizontal keel and the vertical keel and lays it into the exterior wall panel mold, and the steel plate mesh (10) on the outside of the keel frame is pressed into the waterproof and crack-resistant enhanced functional mortar I surface layer;
[0039] 46. Pouring polyurethane foam insulation layer: Control roller conveyor B to send the exterior wall panel mold to station IV, and use aggregate pouring machine B to pour polyurethane foam insulation layer into the exterior wall panel mold, so that the polyurethane foam insulation layer completely covers the keel frame;
[0040] 47. Arrange the keel frame and steel plate mesh: Control the roller conveyor B to send the exterior wall panel mold to the V station, and the robot H will first arrange the keel frame in the exterior wall panel mold, and then grab the steel plate mesh and lay it on the keel frame;
[0041] 48. Casting of aggregate insulation layer: After the steel plate mesh is arranged, the aggregate insulation layer is cast by the aggregate casting machine C. The aggregate insulation layer completely covers the keel frame, and the steel plate mesh is located outside the aggregate insulation layer;
[0042] 49. Apply waterproof and crack-resistant enhanced functional mortar II surface layer: control roller conveyor B to transport the exterior wall panel mold to station VI, and use quantitative pouring machine B to apply waterproof and crack-resistant enhanced functional mortar II surface layer on the upper part of the aggregate insulation layer; the waterproof and crack-resistant enhanced functional mortar II surface layer completely covers the steel plate mesh, and then a glass fiber mesh is laid on the outside of the waterproof and crack-resistant enhanced functional mortar II surface layer;
[0043] 410. Coating the decorative surface layer: Control the roller conveyor B to transport the exterior wall panel mold to station VII, and the surface coating machine C will coat the decorative surface layer;
[0044] 411. Secondary labeling: Control roller conveyor B to transport the basically formed exterior wall panel mold to the QR code labeling machine D station in front of the curing warehouse, and QR code labeling machine D will paste / spray the product real-time data QR code on the surface of each exterior wall panel mold;
[0045] 412. Curing: Control roller conveyor B to deliver the exterior wall panel mold after secondary coding to the mold automatic parking device. At this time, the mold automatic parking device starts to work and parks the interior wall panel to the designated parking position in the curing warehouse according to the instructions of the automatic control and industrial computer management system. The curing warehouse automatically controls the heating and air supply systems to perform curing and molding of the interior wall panels for 10 to 24 hours.
[0046] 413. Palletizing: After curing, the automatic mold parking device moves the exterior wall panel mold to the designated location on site, and then the robot C uses the electromagnetic suction cup robot to remove the mold from the curing bin, that is, to take out the formed exterior wall panel; take it out and stack it on the pallet;
[0047] 414. Planned parking: The stacked pallets are driven by the lurking / backpack AGV mobile robot to be parked at the designated construction site according to the planned trajectory;
[0048] 415. Exterior wall panel processing is completed: the entire exterior wall panel automated production process is completed, and the sound and light display serves as a sign of completion of automated production.
[0049] The automatic control production line and industrial computer information management system of the present invention adopts the most advanced digital and automatic production technology and industrial computer management network system. It is composed of a DCS control system composed of Siemens PLC. It is composed of a field control station (each production line is a separate control station, a total of two field control cabinets) and an engineer station (industrial computer as a remote control station for field data collection, monitoring and management) to form Siemens' highest configuration DCS network control system.
[0050] (I) Automatic control system
[0051] 1. Control station: The field control station is composed of Siemens S7-1500 series PLC controller and Siemens touch screen. The main functions of the field control station are:
[0052] 1) Realize the automated control of the wall panel production process, and the operator can update and modify the data in real time on site.
[0053] 2) Control the remote station (engineer station) and transmit the on-site production process data to the upper-level industrial management computer, that is, data acquisition.
[0054] 2. Remote station: The remote station is connected to the control station by field bus. The remote station receives the command of the control station and executes the start and stop of each device, interlocking control between each station, operation status signal detection of each device, and coordination between each robot as specified in the protocol. On-site control tasks such as material level signal detection, temperature and humidity detection, and pneumatic pressure signal detection. The Siemens touch screen is designed in the field station. The material level signal change, material level change trend, temperature change trend, as well as the start and stop of the oil pump motor and the control of the electric heater are all performed on the Siemens touch screen.
[0055] 3. Operation station (operator station): The operation station is also called the host computer. The system is equipped with two operation stations. The two operation stations have the same functions and can serve as backup for each other. The operation station uses a highly reliable industrial computer, which mainly provides a human-machine interface for system monitoring and realizes functions such as data display, parameter setting, data storage record, alarm, and report printing.
[0056] 4. Engineer station (using wireless network): The engineer station is mainly used for system maintenance work, and the on-site data can be queried by mobile phone. Such as software debugging, parameter setting and modification, etc. In order to save capital, this system does not need to set up a separate engineer station, but uses the operation station as the engineer station, that is, the function of the engineer station is realized on the operation station. Both the operation station and the engineer station can view the production line operation data.
[0057] (II) Industrial control computer management system (industrial control computer + monitoring management software)
[0058] The industrial control computer management system consists of an industrial control computer, a network system, and monitoring management software. It collects data sent in the form of digital quantities from the signals of various equipment at the wallboard production site, and realizes monitoring and control functions by operating the real-time data of each process on site. The monitoring management software provides a real-time database to help monitor the production process. The database updates the data in real time to display the setting screen, and at the same time provides a large screen showing the entire operation process, which is convenient for observing the entire production process. The displayed data includes the operation mode, wallboard production process, cumulative production quantity, material location, number of products and other similar data. The system data is displayed on the display screen and the on-site touch screen operation panel. It also allows operators to monitor and set remote field equipment in the control room. The display screen includes:
[0059] (1) Production process data and historical records: (data log, recording cumulative quantity, flow, material level and / or other relevant data)
[0060] The system's data loggers collect data from each device, keeping running cumulative quantities and event records. These data logs retain current and historical data, run continuously and provide query at any time. Statistics options. Provide charts and alarm functions based on real-time processing data, operators can monitor and adjust the production process.
[0061] (2) Graphical interface:
[0062] Provides a graphical way to configure system control. Makes application systems easy to develop and maintain. Individual attributes and their display characteristics can be selected and placed on the screen through an extended list. User-defined displays can be immediately displayed on the screen, and what you see is what you get.
[0063] (3) Alarm control and management:
[0064] Continuously monitor the production process and promptly alarm potential problem links. Users can define the required upper and lower alarm limits through alarm configuration. Alarm information can be formed through screen, printer, Email, etc. Alarm files are formed and stored in the database, and operation information is automatically recorded. The operator screen of the batching scale control system provides a fast and intuitive analysis tool for the production process. Based on this, the operator can quickly confirm, analyze and identify alarms, perform the required process adjustment control operations, and can directly monitor and control equipment based on images from the computer.
[0065] (4) Historical trends:
[0066] The historical trend graph can display the ever-changing data history. The control system provides historical data and trend display functions for offline data analysis. The historical trend display function can represent various trends in a curve form and can show the dynamic relationship between different variables. The historical file formed by the historical data can also be output to other management programs for further detailed analysis.
[0067] Compared with the prior art, the present invention has the following advantages:
[0068] 1. The light, heat-insulating, waterproof and fire-proof composite wallboard and its production method provided by the present invention, by setting four wall installation processes of coating the first layer of decorative surface layer, coating the second layer of decorative surface layer, laying the external decorative surface and coating the decorative surface layer in the production of the internal and external walls, avoids the tediousness of on-site internal whitewashing and the danger of external stone hanging;
[0069] 2. The light, heat-insulating, waterproof and fire-proof composite wallboard and its production method provided by the present invention can avoid the occurrence of wall cracking by pre-placing a steel wire mesh in the inner wall in combination with aggregate filling;
[0070] 3. The light, heat-insulating, waterproof and fire-proof composite wallboard and its production method provided by the present invention improve the strength and load-bearing performance of the building's outer wall by building a keel frame and steel plate mesh into the outer wall;
[0071] 4. The lightweight, heat-insulating, waterproof, and fire-proof composite wallboard and its production method provided by the present invention improve the waterproofness and crack resistance of the wall by arranging a waterproof and crack-resistant enhanced functional mortar surface layer in the inner and outer walls;
[0072] 5. The lightweight, heat-insulating, waterproof and fire-proof composite wallboard and its production method provided by the present invention have specifications of inner and outer walls according to the needs of on-site construction, and the production cost is small and convenient for transportation and hoisting, while improving the construction accuracy and ensuring the building quality;
[0073] 6. The light, heat-insulating, waterproof, and fire-proof composite wallboard and the production method thereof provided by the present invention are automatically controlled by automatic control and an industrial computer management system throughout the entire process, achieving a very high degree of automation.
[0074] In summary, the technical solution of the present invention solves the problems in the prior art of existing prefabricated wall panels, such as easy cracking, large deformation, unstable quality, difficulty in factory transportation and hoisting of large wall panels, high requirements for on-site construction, and low precision. BRIEF DESCRIPTION OF THE DRAWINGS
[0075] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0076] Figure 1 This is a schematic diagram of the interior wall structure of the present invention;
[0077] Figure 2 This is a schematic diagram of the exterior wall structure of the present invention;
[0078] Figure 3 It is the production method assembly line of the present invention;
[0079] Figure 4 It is a schematic diagram of the automation control and industrial computer management system.
[0080] In the figure: 1. Decorative surface layer I 2. Waterproof and crack-resistant enhanced functional mortar surface layer I 3. Steel wire mesh 4. Aggregate insulation layer 5. Waterproof and crack-resistant enhanced functional mortar surface layer II 6. Decorative surface layer II 7. Finishing material 8. Polyurethane foam insulation layer 9. Keel frame 10. Steel plate mesh 11. Decorative surface layer 12. Shearing machine 13. Bending machine 14. Welding machine 15. Inner wall panel flat mold 16. External wall panel mold 17. QR code labeling machine A 18. Robot A 19. Roller conveyor A 20. Surface coating machine A 21. Waterproof mortar coating machine A 22. Robot B 23. Aggregate pouring machine A 24. Quantitative pouring machine A 25. Surface coating machine B 26. QR code labeling machine B 27. Curing bin 28. Automatic mold parking device 29. Robot C 30. AGV mobile robot 31. Automation control and industrial computer management system 32. QR code labeling machine C 33. Robot D 34. Roller conveyor B 35. Robot E 36. Waterproof mortar coating machine B 37. Robot F 38. Aggregate pouring machine B 39. Robot H 40. Aggregate pouring machine C 41. Quantitative pouring machine B 42. Surface coating machine C 43. QR code labeling machine D 44. PLC 45. Touch screen 46. Industrial control computer 47. Communication protocol server 48. Wireless WiFi server 49. QR code recognition and processing system 50. Terminal level meter 51. Explosion-proof control cabinet 52DCS system module electrical equipment 53. Fiberglass mesh. DETAILED DESCRIPTION
[0081] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0082] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0083] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0084] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps described in these embodiments do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0085] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0086] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0087] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0088] As shown in the figure, the present invention provides a lightweight, heat-insulating, waterproof, and fire-resistant composite wall panel including two types of wall panels: an inner wall panel and an outer wall panel;
[0089] The inner wall panel is a multi-layer composite wall panel, and its structure from outside to inside is: I-layer decorative surface layer 1, glass fiber mesh 53, waterproof and crack-resistant reinforced functional mortar I-layer 2, aggregate insulation layer 4, waterproof and crack-resistant reinforced functional mortar II-layer 5, glass fiber mesh 53 and II-layer decorative surface layer 6; a steel wire mesh 3 is pre-embedded in the aggregate insulation layer 4;
[0090] The exterior wall panel is an integrated wall panel including an exterior facing and an interior facing structure, and has the characteristics of light weight, heat preservation, waterproof and fireproof. Its structure from outside to inside is: facing material 7, waterproof and crack-resistant enhanced functional mortar I surface layer 2, polyurethane foam insulation layer 8, aggregate insulation layer 4, waterproof and crack-resistant enhanced functional mortar II surface layer 5, glass fiber mesh 53 and decorative surface layer 11; a keel frame 9 is pre-embedded in the aggregate insulation layer 4 and the polyurethane foam insulation layer 8; a steel plate mesh 10 is pre-embedded in the waterproof and crack-resistant enhanced functional mortar I surface layer 2 and the waterproof and crack-resistant enhanced functional mortar II surface layer 5.
[0091] Lightweight, heat-insulating, waterproof, fire-resistant composite wall panels and production methods thereof include: interior wall panel production processes and exterior wall panel production processes;
[0092] The production process of the inner wall panel production process and the outer wall panel production process includes: mold making section, inner wall panel casting and molding section, outer wall panel casting and molding section, wall panel maintenance section, robot handling and stacking section and automatic control and industrial computer management system 31;
[0093] The rear part of the mold making section is divided into an inner wall panel processing line and an outer wall panel processing line according to the different molds made; the inner wall panel processing line is sequentially divided into an inner wall panel casting and molding section, a wall panel curing section and a robot handling and stacking section; the outer wall panel processing line is sequentially divided into an outer wall panel casting and molding section, a wall panel curing section and a robot handling and stacking section; the automatic control and industrial computer management system 31 is arranged beside the two production lines and is respectively connected to the equipment of each section to perform automatic control on them;
[0094] The equipment in the mold making section includes: a shearing machine 12, a bending machine 13 and a welding machine 14;
[0095] The equipment of the inner wall panel casting and molding section includes: a QR code labeling machine A17, a manipulator A18, a roller conveyor A19, and a surface coating machine A20, a waterproof mortar coating machine A21, a manipulator B22, an aggregate pouring machine A23, a quantitative pouring machine A24, a surface coating machine B25, and a QR code labeling machine B26 which are sequentially arranged along the forward direction of the roller conveyor A19; each of the above equipment is connected to the automatic control and industrial computer management system 31 and works according to the instructions issued by it;
[0096] The equipment of the exterior wall panel casting and molding section includes: a QR code labeling machine C32, a robot D33, a roller conveyor B34, and a robot E35, a waterproof mortar coating machine B36, a robot F37, an aggregate pouring machine B38, a robot H39, an aggregate pouring machine C40, a quantitative pouring machine B41, a surface coating machine C42 and a QR code labeling machine D43 arranged in sequence along the forward direction of the roller conveyor B34; each of the above equipment is connected to the automatic control and industrial computer management system 31 and works according to the instructions issued by it;
[0097] The wallboard curing section equipment includes: a curing bin 27 and an automatic mold parking device 28;
[0098] The robot handling and palletizing equipment includes: robot C29 and AGV mobile robot 30;
[0099] The automation control and industrial computer management system 31 includes: PLC44, touch screen 45, industrial control computer 46, communication protocol server 47, wireless WiFi server 48, QR code recognition and processing system 49, terminal level meter 50, explosion-proof control cabinet 51 and DCS system module electrical equipment 52.
[0100] The production process of interior wall panels includes the following steps:
[0101] 31. Mould production: a plate shearing machine 12, a bending machine 13 and a welding machine 14 are used to cooperate to produce an inner wall panel flat mould 15 of required specifications. The inner wall panel flat mould 15 is made of galvanized stainless steel plates and other metal plates;
[0102] 32. One-time labeling: The manufactured inner wall panel flat mold 15 is hoisted to the I station of the roller conveyor A19 by the robot A18 / manually, and at the same time, the QR code labeling machine A17 affixes an identification QR code to each inner wall panel flat mold 15;
[0103] 33. Applying the first layer of decorative surface layer 1: Start the roller conveyor A19 to convey the interior wall panel flat mold 15 to the second station, and the surface coating machine A20 applies the first layer of decorative surface layer 1 to the bottom surface of the mold;
[0104] 34. Applying waterproof, crack-resistant and enhanced functional mortar surface layer Ⅰ 2: Control the roller conveyor A19 to convey the inner wall panel flat mold 15 to the III station, and the waterproof mortar coating machine A21 applies the waterproof, crack-resistant and enhanced functional mortar surface layer Ⅰ 2 on the basis of the I layer decorative surface layer 1 in the mold, and add the glass fiber mesh 53 at the same time. The glass fiber mesh 53 is placed between the coated I layer decorative surface layer 1 and the waterproof, crack-resistant and enhanced functional mortar surface layer Ⅰ 2;
[0105] 35. Laying steel wire mesh: Control the roller conveyor A19 to convey the inner wall panel flat mold 15 to the IV station, and use the manipulator B22 / manually lay steel wire mesh 3 with different specifications of diameter φ0.2mm~φ10mm on the waterproof and crack-resistant enhanced functional mortar I surface layer 2;
[0106] 36. Casting the aggregate insulation layer 4: Control the roller conveyor A19 to convey the inner wall panel flat mold 15 to the V station, and the aggregate casting machine A23 casts the aggregate into the inner wall panel flat mold 15, so that the aggregate insulation layer 4 completely covers the steel wire mesh 3;
[0107] 37. Applying waterproof, crack-resistant and enhanced functional mortar II surface layer 5: Controlling the roller conveyor A19 to convey the inner wall panel flat mold 15 to the VI station, and using the quantitative pouring machine A24 to pour the waterproof, crack-resistant and enhanced functional mortar II surface layer 5 on the upper part of the aggregate insulation layer 4, and adding the glass fiber mesh 53, glass fiber mesh 53 at the same time;
[0108] 38. Applying the decorative surface layer II 6: Controlling the roller conveyor A19 to convey the interior wall panel flat mold 15 to the VII station, and the surface coating machine B25 applies the decorative surface layer II 6 to the upper part of the glass fiber mesh 53;
[0109] 39. Secondary labeling: Control the roller conveyor A19 to convey the basically formed inner wall panel flat mold 15 to the QR code labeling machine B26 station in front of the curing bin 27, and the QR code labeling machine B26 will paste / spray the real-time data QR code of the product on the surface of each inner wall panel;
[0110] 310. Curing: Control the roller conveyor A19 to deliver the second-coded inner wall panels to the mold automatic parking device 28. At this time, the mold automatic parking device 28 starts to work and parks the inner wall panels to the designated parking position in the curing bin 27 according to the instructions of the automatic control and industrial computer management system 31. The curing bin 27 automatically controls the heating and air supply systems to perform curing and molding of the indoor wall panels for 10 to 24 hours.
[0111] 311. Palletizing: After curing, the automatic mold parking device 28 moves the inner wall panel flat mold 15 to the designated position on site, and then the robot C29 palletizes it on the pallet according to the program;
[0112] 312. Planned parking: The stacked pallets are driven by the latent / backpack AGV mobile robot 30 to be parked at the designated construction site according to the planned trajectory;
[0113] 313. Completion of interior wall panel processing: The entire automated production process of interior wall panels is completed, and the sound and light display serves as a sign of completion of automated production.
[0114] The production process of exterior wall panels includes the following steps:
[0115] 41. Mould production: a shearing machine 12, a bending machine 13 and a welding machine 14 are used to cooperate to produce an exterior wall panel mould 16 of required specifications. The exterior wall panel mould 16 is made of galvanized stainless steel plates and other metals;
[0116] 42. One-time labeling: The manufactured exterior wall panel mold 16 is hoisted by the robot D33 / manually to the roller conveyor B34Ⅰ station and placed vertically. At the same time, the QR code labeling machine C32 affixes a QR code to each exterior wall panel mold 16;
[0117] 43. External facing laying: Control roller conveyor B34 to deliver external wall panel mold 16 to station II, at which time robot E35 / manually lays external facing materials, including the laying of connectors; facing materials include: ceramic tiles, stone and other building materials;
[0118] 44. Applying waterproof, crack-resistant and enhanced functional mortar I surface layer 2: The roller conveyor B34 delivers the exterior wall panel mold 16 to the III station, and the waterproof mortar coating machine B36 coats a layer of waterproof, crack-resistant and enhanced functional mortar I surface layer 2 on the paved exterior surface;
[0119] 45. Arrange the keel frame: After coating the waterproof and crack-resistant enhanced functional mortar I surface layer 2, the robot F37 grabs the keel frame 9 consisting of the horizontal keel and the vertical keel and lays it into the exterior wall panel mold 16, and the steel plate mesh (10) on the outside of the keel frame 9 is pressed into the waterproof and crack-resistant enhanced functional mortar I surface layer 2;
[0120] 46. Pouring polyurethane foam insulation layer 8: Control the roller conveyor B34 to deliver the exterior wall panel mold 16 to station IV, and the aggregate pouring machine B38 pours the polyurethane foam insulation layer 8 into the exterior wall panel mold 16, so that the polyurethane foam insulation layer 8 completely covers the keel frame 9;
[0121] 47. Arrange the keel frame 9 and the steel plate mesh 10: Control the roller conveyor B34 to send the exterior wall panel mold 16 to the V station, and the robot H39 first arranges the keel frame 9 in the exterior wall panel mold 16, and then grabs the steel plate mesh 10 and lays it on the keel frame 9;
[0122] 48. Casting the aggregate insulation layer 4: After the steel plate mesh 10 is arranged, the aggregate insulation layer 4 is cast by the aggregate casting machine C40. The aggregate insulation layer 4 completely covers the keel frame 9, and the steel plate mesh 10 is located outside the aggregate insulation layer 4;
[0123] 49. Applying waterproof and crack-resistant enhanced functional mortar II surface layer 5: controlling the roller conveyor B34 to convey the exterior wall panel mold 16 to the VI station, and using the quantitative pouring machine B41 to apply waterproof and crack-resistant enhanced functional mortar II surface layer 5 on the upper part of the aggregate insulation layer 4; the waterproof and crack-resistant enhanced functional mortar II surface layer 5 completely covers the steel plate mesh 10, and then the glass fiber mesh 53 is laid on the outside of the waterproof and crack-resistant enhanced functional mortar II surface layer 5;
[0124] 410. Coating the decorative surface layer 11: Control the roller conveyor B34 to transport the exterior wall panel mold 16 to the VII station, and the surface layer coating machine C42 coats the decorative surface layer 11;
[0125] 411. Secondary labeling: Control the roller conveyor B34 to convey the basically formed exterior wall panel mold 16 to the QR code labeling machine D43 station in front of the curing bin 27, and the QR code labeling machine D43 will paste / spray the product real-time data QR code on the surface of each exterior wall panel mold 16;
[0126] 412. Curing: Control the roller conveyor B34 to deliver the exterior wall panel mold 16 after the secondary coding to the mold automatic parking device 28. At this time, the mold automatic parking device 28 starts to work and parks the interior wall panel to the designated parking position in the curing bin 27 according to the instructions of the automatic control and industrial computer management system 31. The curing bin 27 automatically controls the heating and air supply systems to perform curing and molding of the interior wall panel for 10 to 24 hours.
[0127] 413. Palletizing: After curing, the automatic mold parking device 28 moves the exterior wall panel mold 16 to the designated location on site, and then the robot C29 removes the mold from the curing bin 27 by means of the electromagnet suction cup robot, that is, takes out the formed exterior wall panel; takes it out and palletizes it on the pallet;
[0128] 414. Planned parking: The lurking / backpack AGV mobile robot 30 drives the stacked pallets to the designated construction site according to the planned trajectory and parks them;
[0129] 415. Exterior wall panel processing is completed: the entire exterior wall panel automated production process is completed, and the sound and light display serves as a sign of completion of automated production.
[0130] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A lightweight, heat-insulating, waterproof and fire-resistant composite wall panel, comprising: Two types of wall panels: interior wall panels and exterior wall panels; the interior wall panels are multi-layer composite wall panels, and their structures are, from outside to inside, the following: a first decorative surface layer (1), an aggregate thermal insulation layer (4) and a second decorative surface layer (6); a steel wire mesh (3) is pre-embedded in the aggregate thermal insulation layer (4); the exterior wall panels are integrated wall panels that include an exterior facing and an interior facing structure, and have light, thermal insulation, waterproof and fireproof properties, and their structures are, from outside to inside, the following: a facing material (7), a first surface layer (2) of a waterproof and crack-resistant enhanced functional mortar, a polyurethane foam thermal insulation layer (8), an aggregate thermal insulation layer (4) and a decorative surface layer (11); a keel frame (9) is pre-embedded in the aggregate thermal insulation layer (4) and the polyurethane foam thermal insulation layer (8); and a steel plate mesh (10) is pre-embedded in the first surface layer (2) of the waterproof and crack-resistant enhanced functional mortar and the second surface layer (5) of the waterproof and crack-resistant enhanced functional mortar; Features: A glass fiber mesh (53) and a waterproof and crack-resistant reinforced functional mortar surface layer (2) are arranged between the first decorative surface layer (1) and the aggregate thermal insulation layer (4) of the interior wall panel; A waterproof and crack-resistant reinforced functional mortar II surface layer (5) and a glass fiber mesh (53) are arranged between the aggregate insulation layer (4) and the II decorative surface layer (6) of the interior wall panel; A waterproof and crack-resistant reinforced functional mortar II surface layer (5) and a glass fiber mesh (53) are arranged between the aggregate insulation layer (4) and the decorative surface layer (11) of the exterior wall panel; The production equipment of the light, heat-insulating, waterproof and fire-proof composite wall panels comprises: a mold making section, an inner wall panel casting and molding section, an outer wall panel casting and molding section, a wall panel curing section, a robot handling and stacking section and an automatic control and industrial computer management system (31); the rear part of the mold making section is divided into an inner wall panel processing line and an outer wall panel processing line according to the different molds made; the inner wall panel processing line is sequentially divided into an inner wall panel casting and molding section, a wall panel curing section and a robot handling and stacking section; the outer wall panel processing line is sequentially divided into an outer wall panel casting and molding section, a wall panel curing section and a robot handling and stacking section; the automatic control and industrial computer management system (31) is arranged beside the two production lines and is respectively connected to the equipment of each section to perform automatic control on them; The mold manufacturing section equipment includes: a shearing machine (12), a bending machine (13) and a welding machine (14); The interior wall panel casting and molding section equipment comprises: a two-dimensional code labeling machine A (17), a manipulator A (18), a roller conveyor A (19), and a surface coating machine A (20), a waterproof mortar coating machine A (21), a manipulator B (22), an aggregate pouring machine A (23), a quantitative pouring machine A (24), a surface coating machine B (25), and a two-dimensional code labeling machine B (26) arranged in sequence along the forward direction of the roller conveyor A (19); each of the above-mentioned equipment is connected to an automatic control and industrial computer management system (31) and operates according to the instructions issued by the automatic control and industrial computer management system (31); The exterior wall panel casting and molding section equipment comprises: a two-dimensional code labeling machine C (32), a robot D (33), a roller conveyor B (34), and a robot E (35) arranged in sequence along the forward direction of the roller conveyor B (34), a waterproof mortar coating machine B (36), a robot F (37), an aggregate pouring machine B (38), a robot H (39), an aggregate pouring machine C (40), a quantitative pouring machine B (41), a surface coating machine C (42) and a two-dimensional code labeling machine D (43); each of the above-mentioned equipment is connected to the automatic control and industrial computer management system (31) and works according to the instructions issued by it; The wallboard curing section equipment includes: a curing bin (27) and an automatic mold parking device (28); The robot handling and palletizing section equipment comprises: a robot arm C (29) and an AGV mobile robot (30); The automation control and industrial computer management system (31) comprises: a PLC (44), a touch screen (45), an industrial control computer (46), a communication protocol server (47), a wireless WiFi server (48), a two-dimensional code recognition and processing system (49), a terminal material level meter (50), an explosion-proof control cabinet (51) and DCS system module electrical equipment (52).
2. The method for producing a lightweight, heat-insulating, waterproof and fire-resistant composite wallboard according to claim 1, characterized in that: The inner wall panel production method comprises the following steps: S31, mold production: using a shearing machine (12), a bending machine (13) and a welding machine (14) to cooperate to produce an interior wall panel flat mold mold (15) of required specifications, and the interior wall panel flat mold mold (15) is made of galvanized stainless steel plates and other metal plates; S32, one-time labeling: the manufactured inner wall panel flat mold (15) is hoisted to the I station of the roller conveyor A (19) by the robot A (18) / manually, and at the same time, the two-dimensional code labeling machine A (17) affixes an identification two-dimensional code to each inner wall panel flat mold (15); S33, coating a layer of decorative surface layer (1): start the roller conveyor A (19) to convey the interior wall panel flat mold (15) to station II, and coat the bottom surface of the mold with a layer of decorative surface layer (1) by the surface coating machine A (20); S34, coating the waterproof, crack-resistant and enhanced functional mortar surface layer I (2): controlling the roller conveyor A (19) to convey the interior wall panel flat mold (15) to the III station, and coating the waterproof, crack-resistant and enhanced functional mortar surface layer I (2) on the basis of the I decorative surface layer (1) in the mold by the waterproof mortar coating machine A (21), and adding the glass fiber mesh (53) at the same time, the glass fiber mesh (53) is placed between the coated I decorative surface layer (1) and the waterproof, crack-resistant and enhanced functional mortar surface layer I (2); S35, laying steel wire mesh: controlling the roller conveyor A (19) to convey the inner wall panel flat mold (15) to the IV station, and laying steel wire meshes (3) with different specifications of diameter φ0.2 mm to φ10 mm on the waterproof and crack-resistant reinforced functional mortar I surface layer (2) by manipulator B (22) or manually; S36, pouring the aggregate insulation layer (4): controlling the roller conveyor A (19) to convey the inner wall panel flat mold (15) to the V station, and pouring the aggregate into the inner wall panel flat mold (15) by the aggregate pouring machine A (23), so that the aggregate insulation layer (4) completely covers the steel wire mesh (3); S37, coating the waterproof, crack-resistant and enhanced functional mortar II surface layer (5): controlling the roller conveyor A (19) to convey the interior wall panel flat mold (15) to the VI station, and using the quantitative pouring machine A (24) to pour the waterproof, crack-resistant and enhanced functional mortar II surface layer (5) on the upper part of the aggregate insulation layer (4), and adding the glass fiber mesh (53) at the same time; S38, coating a second layer of decorative surface layer (6): controlling the roller conveyor A (19) to convey the interior wall panel flat mold (15) to station VII, and coating the second layer of decorative surface layer (6) on the upper part of the glass fiber mesh (53) by the surface coating machine B (25); S39, secondary labeling: controlling the roller conveyor A (19) to convey the substantially formed inner wall panel flat mold (15) to the QR code labeling machine B (26) station in front of the curing bin (27), and having the QR code labeling machine B (26) to paste / spray a real-time QR code of product data on the surface of each inner wall panel; S310, curing: controlling the roller conveyor A (19) to deliver the second-coded inner wall panels to the mold automatic parking device (28), at which time the mold automatic parking device (28) starts to work and parks the inner wall panels at designated parking positions in the curing bin (27) according to the instructions of the automatic control and industrial computer management system (31), and the curing bin (27) automatically controls the heating and air supply systems to perform curing and molding of the indoor wall panels for 10 to 24 hours; S311, palletizing: After curing, the mold automatic parking device (28) moves the inner wall panel flat mold (15) to the designated position on site, and then the robot C (29) palletizes it on the pallet according to the program; S312, planned parking: the lurking / backpack AGV mobile robot (30) drives the stacked pallets to the designated construction site according to the planned trajectory and parks them; S313, interior wall panel processing completed: the entire interior wall panel automated production process is completed, and the sound and light display serves as a sign of the completion of automated production.
3. The method for producing a lightweight, heat-insulating, waterproof and fire-proof composite wallboard according to claim 2, characterized in that: The exterior wall panel production method comprises the following steps: S41, mold production: using a shearing machine (12), a bending machine (13) and a welding machine (14) to cooperate to produce an exterior wall panel mold (16) of required specifications, the exterior wall panel mold (16) being made of galvanized stainless steel plates and other metals; S42, one-time labeling: the manufactured exterior wall panel mold (16) is hoisted by a robot D (33) or manually to a roller conveyor B (34) I station and placed vertically, and at the same time, a QR code labeling machine C (32) labels each exterior wall panel mold (16); S43, laying of exterior facing: controlling roller conveyor B (34) to deliver the exterior wall panel mold (16) to station II, at which time robot E (35) or manual work is performed to lay the exterior facing materials, including the laying of connectors; facing materials (7) include: ceramic tiles, stone building materials; S44, coating a waterproof, crack-resistant and enhanced functional mortar surface layer I (2): the roller conveyor B (34) conveys the exterior wall panel mold (16) to the III station, and the waterproof mortar coating machine B (36) coats a layer of waterproof, crack-resistant and enhanced functional mortar surface layer I (2) on the paved exterior surface; S45, arranging the keel frame: after coating the waterproof and crack-resistant enhanced functional mortar I surface layer (2), the robot F (37) grabs the keel frame (9) consisting of the horizontal keel and the vertical keel and lays it into the exterior wall panel mold (16), and the steel plate mesh (10) on the outside of the keel frame (9) is pressed into the waterproof and crack-resistant enhanced functional mortar I surface layer (2); S46, pouring polyurethane foam insulation layer (8): controlling roller conveyor B (34) to convey the exterior wall panel mold (16) to station IV, and using aggregate pouring machine B (38) to pour polyurethane foam insulation layer (8) into the exterior wall panel mold (16), so that the polyurethane foam insulation layer (8) completely covers the keel frame (9); S47, arranging the keel frame (9) and the steel plate mesh (10): controlling the roller conveyor B (34) to deliver the exterior wall panel mold (16) to the V station, and the robot H (39) first arranges the keel frame (9) in the exterior wall panel mold (16), and then grabs the steel plate mesh (10) and lays it on the keel frame (9); S48, pouring the aggregate insulation layer (4): after the steel plate mesh (10) is arranged, the aggregate insulation layer (4) is poured by the aggregate pouring machine C (40), the aggregate insulation layer (4) completely covers the keel frame (9), and the steel plate mesh (10) is located outside the aggregate insulation layer (4); S49, coating the waterproof and crack-resistant enhanced functional mortar II surface layer (5): controlling the roller conveyor B (34) to convey the exterior wall panel mold (16) to the VI station, and coating the waterproof and crack-resistant enhanced functional mortar II surface layer (5) on the upper part of the aggregate insulation layer (4) by the quantitative pouring machine B (41); the waterproof and crack-resistant enhanced functional mortar II surface layer (5) completely covers the steel plate mesh (10), and then the glass fiber mesh (53) is laid on the outside of the waterproof and crack-resistant enhanced functional mortar II surface layer (5); S410, coating a decorative surface layer (11): controlling the roller conveyor B (34) to convey the exterior wall panel mold (16) to station VII, and coating the decorative surface layer (11) by the surface layer coating machine C (42); S411, secondary labeling: controlling the roller conveyor B (34) to convey the basically formed exterior wall panel mold (16) to the QR code labeling machine D (43) station in front of the curing bin (27), and having the QR code labeling machine D (43) to paste / spray a real-time QR code of product data on the surface of each exterior wall panel mold (16); S412, curing: controlling the roller conveyor B (34) to deliver the exterior wall panel mold (16) after the second coding to the mold automatic parking device (28), at which time the mold automatic parking device (28) starts to work, and parks the interior wall panel to a designated parking position in the curing bin (27) according to the instructions of the automatic control and industrial computer management system (31), and the curing bin (27) automatically controls the heating and air supply systems to perform curing and molding of the interior wall panel for 10 to 24 hours; S413, palletizing: After curing, the mold automatic parking device (28) moves the exterior wall panel mold (16) to a designated location on site, and then the robot C (29) removes the mold from the curing bin (27) by means of an electromagnetic suction cup robot, that is, takes out the molded exterior wall panel; and stacks the panel onto a pallet; S414, planned parking: the lurking / backpack AGV mobile robot (30) drives the stacked pallets to the designated construction site according to the planned trajectory and parks them; S415, exterior wall panel processing completed: the entire exterior wall panel automated production process is completed, and the sound and light display serves as a sign of completion of automated production.
Citation Information
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