A new type of automatic button punching machine

By designing a new automatic button-setting machine, using workbench, rotating plate, clamping components and button-setting machines, two spare button-setting buttons are continuously tapped on the plastic sheet, solving the continuous working of the existing automatic button-setting machine The problem of low performance improves work efficiency and production efficiency.

CN113974250BActive Publication Date: 2025-02-14SHENZHOU KNITTING ANHUI CO LTD
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Patent Information

Application Number
CN202111302153.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-04
Publication Date
2025-02-14
Estimated Expiration
2041-11-04

AI Technical Summary

Technical Problem

The existing automatic button-setting machine can only perform single button-setting operations, which has low working continuity, resulting in low working efficiency.

Method used

A new automatic button-making machine is designed, including a workbench, rotating plate, clamping assembly, pushing cylinder and button-making machine, feeding, clamping, pushing, one button-making, and second button-making through plastic sheets. And the feeding operation to achieve continuous fitting of two spare buttons on the plastic sheet.

Benefits of technology

It improves work continuity and knob efficiency, realizes automated operations, greatly saves manpower and time costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a novel automatic button punching machine, comprising a workbench, a rotating plate is provided on the upper surface of the workbench, a plurality of clamping components are provided on the upper surface of the rotating plate, a support plate is provided above the workbench, two symmetrically distributed feeding tables are provided at one end of the workbench, symmetrically distributed processing tables are provided on both sides of the workbench, two symmetrically distributed first pushing cylinders are fixed to the bottom of the support plate, a pushing plate is fixed to the output end of the first pushing cylinder, two symmetrically distributed second pushing cylinders are fixed to both sides of the support plate, and a pushing rod is fixed to the output end of the second pushing cylinder; the problem that a few existing automatic button punching machines can only perform a single button punching operation, the working continuity is low, and the working efficiency is low is solved.
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Description

Technical Field

[0001] The invention relates to the technical field of clothing manufacturing equipment, in particular to a novel automatic button sewing machine. Background Art

[0002] During the clothing production process, in order to prevent buttons from falling off and affecting the clothing wearing experience, spare buttons are often required. This requires the spare buttons to be installed on plastic sheets for easy carrying.

[0003] A few existing automatic button punching machines can only perform a single button punching operation, and have low working continuity, resulting in low working efficiency.

[0004] In order to solve the above defects, a technical solution is now provided. Summary of the invention

[0005] The object of the present invention is to provide a novel automatic button punching machine.

[0006] The technical problems to be solved by the present invention are as follows:

[0007] A few existing automatic button punching machines can only perform a single button punching operation, and have low working continuity, resulting in low working efficiency.

[0008] The purpose of the present invention can be achieved through the following technical solutions:

[0009] A new type of automatic button punching machine includes a workbench, a rotating plate is provided on the upper surface of the workbench, a plurality of clamping components are provided on the upper surface of the rotating plate, a support plate is provided above the workbench, two symmetrically distributed feeding tables are provided at one end of the workbench, symmetrically distributed processing tables are provided on both sides of the workbench, two symmetrically distributed first pushing cylinders are fixed to the bottom of the support plate, a pushing plate is fixed to the output end of the first pushing cylinder, two symmetrically distributed second pushing cylinders are fixed to both sides of the support plate, and pushing rods are fixed to the output end of the second pushing cylinder.

[0010] Furthermore, a rotating motor is fixed to the lower surface of the workbench, and an output end of the rotating motor passes through the workbench and is fixed to the lower surface of the rotating plate.

[0011] Furthermore, the clamping assembly includes a first clamping plate, a second clamping plate is provided above the first clamping plate, the first clamping plate and the second clamping plate are rotatably connected via a hinge, and a torsion spring is installed on the hinge.

[0012] Furthermore, a slider is fixed at the bottom of the first clamping plate, a plurality of evenly distributed sliding grooves are opened on the upper surface of the rotating plate, a fixed platform is fixed at the center of the upper surface of the rotating plate, and return springs are fixed between the ends of the plurality of first clamping plates and the side surfaces of the fixed platform.

[0013] Furthermore, a number of evenly distributed rotating columns are rotatably connected between the two feed tables, and feed belts are installed on the outer surfaces of the number of rotating columns. Sliding grooves are penetrated through the upper and lower surfaces of one end of the support plate, and a first feed cylinder is slidably connected to the top of one end of the support plate. The output end of the first feed cylinder passes through the sliding groove and is fixed with a negative pressure suction cup, and a second feed cylinder is fixed to the top of one end of the support plate.

[0014] Furthermore, a processing chamber is fixed on the top of the processing table, an opening is provided on one side of the processing chamber, a button punching machine is fixed on the top inner end of the processing chamber, a processing plate is fixed on the bottom inner end of the processing chamber, a material guide plate is fixed on one side of the processing plate, and the upper surface of the material guide plate is arc-shaped.

[0015] Furthermore, a support platform is fixed on one side of the interior of the processing chamber, a cutting motor is fixed on the top of the support platform, and an output end of the cutting motor passes through the support platform and is fixed with a cutting knife.

[0016] Beneficial effects of the present invention:

[0017] The present invention can continuously button two spare buttons on the plastic sheet through the operations of feeding, clamping, pushing, buttoning once, buttoning twice and unloading the plastic sheet, and the working continuity is high. Meanwhile, several clamping components can continuously button the plastic sheet, and the buttoning efficiency is high. The components of the device cooperate ingeniously and are fully automated, which greatly saves manpower and time costs and improves work efficiency.

[0018] By setting a slide groove, the moving distance of the first clamping plate on the rotating plate can be controlled, ensuring that the clamping assembly holding the plastic sheet can accurately move to the button punching position, thereby improving the accuracy of button punching; by setting a cutting motor, the cutting knife is rotated to between the button punching machine and the processing plate to cut the rope wire for button punching, thereby reducing the time for manual cutting and improving production efficiency; by setting a material guide plate, the plastic sheet on the clamping assembly can slide smoothly onto the processing plate, thereby improving the feeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0020] Figure 1 It is a structural schematic diagram of a novel automatic button punching machine of the present invention;

[0021] Figure 2 is a side view of the rotating motor of the present invention;

[0022] Figure 3 is a schematic structural diagram of the clamping assembly of the present invention;

[0023] Figure 4 It is a structural schematic diagram of the rotating table of the present invention;

[0024] Figure 5 It is a schematic diagram of the internal structure of the processing chamber of the present invention;

[0025] Figure 6 The present invention Figure 1 Enlarged view of point A in the middle.

[0026] In the figure: 1. workbench; 2. rotating plate; 3. supporting plate; 4. feeding table; 5. processing table; 6. first pushing cylinder; 7. pushing plate; 8. second pushing cylinder; 9. pushing rod; 101. rotating motor; 201. first clamping plate; 202. second clamping plate; 203. hinge; 204. slide; 205. fixed table; 206. return spring; 401. feeding belt; 402. feeding motor; 403. first feeding cylinder; 404. negative pressure suction cup; 405. second feeding cylinder; 501. processing room; 502. button punching machine; 503. processing plate; 504. cutting motor; 505. cutting knife; 506. guide plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-Figure 6 , the present invention provides a technical solution:

[0029] A novel automatic button punching machine comprises a workbench 1, a rotating plate 2 is provided on the upper surface of the workbench 1, a rotating motor 101 is fixed on the lower surface of the workbench 1, and the output end of the rotating motor 101 passes through the workbench 1 and is fixed to the lower surface of the rotating plate 2.

[0030] The upper surface of the rotating plate 2 is provided with a plurality of clamping assemblies, which are evenly distributed in an annular shape. The clamping assemblies include a first clamping plate 201, a second clamping plate 202 is provided above the first clamping plate 201, and the first clamping plate 201 and the second clamping plate 202 are rotatably connected by a hinge 203. A torsion spring is installed on the hinge 203, so that one end of the first clamping plate 201 and the second clamping plate 202 are close to each other, which is convenient for clamping the plastic sheet; a slider is fixed at the bottom of the first clamping plate 201 A plurality of evenly distributed slide grooves 204 are provided on the upper surface of the rotating plate 2, and the slider is slidably connected to the slide grooves 204. By setting the slide grooves 204, the moving distance of the first clamping plate 201 on the rotating plate 2 can be controlled, ensuring that the clamping assembly holding the plastic sheet can accurately move to the button-making position, thereby improving the accuracy of button-making; a fixed table 205 is fixed at the center of the upper surface of the rotating plate 2, and a return spring 206 is fixed between the ends of the plurality of first clamping plates 201 and the side surface of the fixed table 205.

[0031] A support plate 3 is provided above the workbench 1, and two symmetrically distributed feeding tables 4 are provided at one end of the workbench 1, and a number of evenly distributed rotating columns are rotatably connected between the two feeding tables 4, and a feeding belt 401 is installed on the outer surface of the number of rotating columns, and the upper surface of the feeding belt 401 is used to convey plastic sheets, and the number of rotating columns are connected through the feeding belt 401. A feeding motor 402 is fixed to one side of one of the feeding tables 4, and one end of one of the rotating columns passes through the feeding table 4 and is fixed to the output end of the feeding motor 402. Sliding grooves are provided through the upper and lower surfaces of one end of the support plate 3, and a first feeding cylinder 403 is slidably connected to the top of one end of the support plate 3, and the output end of the first feeding cylinder 403 passes through the sliding groove and is fixed with a negative pressure suction cup 404, and a second feeding cylinder 405 is fixed to the top of one end of the support plate 3, and the output end of the second feeding cylinder 405 is fixed to one side of the first feeding cylinder 403. By setting the first feeding cylinder 403, the negative pressure suction cup 404 moves downward to the surface of the plastic sheet and adsorbs it, and the second feeding cylinder 405 pushes the plastic sheet to move toward the clamping assembly for clamping.

[0032] Symmetrically distributed processing tables 5 are provided on both sides of the workbench 1, and a processing chamber 501 is fixed on the top of the processing table 5. An opening is provided on one side of the processing chamber 501. A button punching machine 502 is fixed on the top of the processing chamber 501. The button punching machine 502 is the existing technology and is controlled by a numerical control program. It can automatically punch buttons on plastic sheets. A processing plate 503 is fixed on the bottom end of the processing chamber 501. The processing plate 503 cooperates with the button punching machine 502 to realize button punching on plastic sheets. A support platform is fixed on one side of the processing chamber 501, and a cutting motor 504 is fixed on the top of the support platform. The output end of the cutting motor 504 passes through the support platform and is fixed with a cutting knife 505. The output end of the cutting motor 504 is fixed to a position near the edge of the top of the cutting knife 505. A material guide plate 506 is fixed on one side of the processing plate 503, and the upper surface of the material guide plate 506 is arc-shaped. By setting a cutting motor 504, the cutting knife 505 is rotated to between the button punching machine 502 and the processing plate 503, and the rope wire for button punching is cut, which reduces the time of manual cutting and improves production efficiency. By setting a guide plate 506, the plastic sheet on the clamping component can slide smoothly onto the processing plate 503, thereby improving the feeding efficiency.

[0033] Two symmetrically distributed first pushing cylinders 6 are fixed at the bottom of the support plate 3, and a pushing plate 7 is fixed at the output end of the first pushing cylinder 6. The two pushing plates 7 face the two sides of the support plate 3 respectively. Two symmetrically distributed second pushing cylinders 8 are fixed on both sides of the support plate 3, and a pushing rod 9 is fixed at the output end of the second pushing cylinder 8.

[0034] Working principle:

[0035] When the present invention is in use, the rotating motor 101 is controlled to rotate, driving the rotating plate 2 to rotate, so that one of the clamping components rotates to one end of the feed table 4, and the feeding motor 402 is controlled to drive one of the rotating columns to rotate, thereby cooperating with other rotating columns to drive the feeding belt 401 to move, driving the plastic sheet to move on the feeding belt 401 to one end of the feed table 4, and starting the first feeding cylinder 403 to push the negative pressure suction cup 404 to move downward to the surface of the plastic sheet and adsorb it, and the second feeding cylinder 405 is used to push the plastic sheet to move toward the clamping component;

[0036] Start one of the second pushing cylinders 8, push the pushing rod 9 downward to push the second clamping plate 202 in the clamping assembly, cooperate with the hinge 203 to make one end of the first clamping plate 201 and the second clamping plate 202 open, and push the plastic sheet between the first clamping plate 201 and the second clamping plate 202 through the second feeding cylinder 405, control the pushing rod 9 to move upward, and under the action of the torsion spring, one end of the first clamping plate 201 and the second clamping plate 202 clamps the plastic sheet.

[0037] The rotating motor 101 is controlled to continue to drive the rotating plate 2 to rotate, so that the clamping assembly holding the plastic sheet rotates to one side of one of the processing tables 5, and at the same time, the plastic sheet moves along the guide plate 506 to the front of the processing plate 503, and one of the first pushing cylinders 6 is started to push the second clamping plate 202 to move the clamping assembly on the rotating plate 2, so that the plastic sheet moves to the processing plate 503, and the first button is made on the plastic sheet by the button punching machine 502, and the cutting motor 504 is controlled to drive the cutting knife 505 to rotate between the button punching machine 502 and the processing plate 503, and the rope is cut to complete the first button punching.

[0038] The rotating plate 2 drives the clamping assembly to move to one side of another processing table 5, repeats the first buttoning operation to complete the second buttoning. After the buttoning is completed, the rotating plate 2 drives the clamping assembly to rotate to the bottom of another second pushing cylinder 8, controls the second pushing cylinder 8 to push the pushing rod 9 downward, squeezes the second clamping plate 202, releases the plastic sheet, and completes the unloading.

[0039] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A novel automatic button punching machine, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is provided with a rotating plate (2), the upper surface of the rotating plate (2) is provided with a plurality of clamping components, a support plate (3) is provided above the workbench (1), one end of the workbench (1) is provided with two symmetrically distributed feeding tables (4), both sides of the workbench (1) are provided with symmetrically distributed processing tables (5), the bottom of the support plate (3) is fixed with two symmetrically distributed first pushing cylinders (6), the output end of the first pushing cylinder (6) is fixed with a pushing plate (7), the two pushing plates (7) are respectively facing the two sides of the support plate (3), two symmetrically distributed second pushing cylinders (8) are fixed on both sides of the support plate (3), and the output end of the second pushing cylinder (8) is fixed with a pushing rod (9); The clamping assembly comprises a first clamping plate (201), a second clamping plate (202) is arranged above the first clamping plate (201), a hinge (203) is arranged between the first clamping plate (201) and the second clamping plate (202), the first clamping plate (201) and the second clamping plate (202) are rotatably connected via the hinge (203), a torsion spring is installed on the hinge (203), the second clamping plate (202) is pushed so that the clamping assembly moves on the rotating plate (2), the push rod (9) moves downward to push the second clamping plate (202) in the clamping assembly, and one end of the first clamping plate (201) and the second clamping plate (202) are opened in cooperation with the hinge (203); A slider is fixed at the bottom of the first clamping plate (201), a plurality of evenly distributed slide grooves (204) are provided on the upper surface of the rotating plate (2), a fixing platform (205) is fixed at the center of the upper surface of the rotating plate (2), and return springs (206) are fixed between the ends of the plurality of first clamping plates (201) and the side surface of the fixing platform (205).

2. A new type of automatic button punching machine according to claim 1, characterized in that: A rotating motor (101) is fixed to the lower surface of the workbench (1), and an output end of the rotating motor (101) passes through the workbench (1) and is fixed to the lower surface of the rotating plate (2).

3. A new type of automatic button punching machine according to claim 1, characterized in that: A plurality of evenly distributed rotating columns are rotatably connected between the two feeding tables (4), and a feeding belt (401) is installed on the outer surfaces of the plurality of rotating columns. A sliding groove is provided through the upper and lower surfaces of one end of the support plate (3).

4. A new type of automatic button punching machine according to claim 3, characterized in that: The top of one end of the support plate (3) is slidably connected to a first feeding cylinder (403), an output end of the first feeding cylinder (403) passes through a sliding groove and is fixed with a negative pressure suction cup (404), and the top of one end of the support plate (3) is fixed with a second feeding cylinder (405).

5. A new type of automatic button punching machine according to claim 1, characterized in that: A processing chamber (501) is fixed on the top of the processing table (5), one side of the processing chamber (501) is provided with an opening, a button punching machine (502) is fixed on the top of the processing chamber (501), a processing plate (503) is fixed on the bottom of the processing chamber (501), a material guide plate (506) is fixed on one side of the processing plate (503), and the upper surface of the material guide plate (506) is arc-shaped.

6. A new type of automatic button punching machine according to claim 5, characterized in that: A support platform is fixed to one side of the interior of the processing chamber (501), a cutting motor (504) is fixed to the top of the support platform, and an output end of the cutting motor (504) passes through the support platform and is fixed with a cutting knife (505).

Citation Information

Patent Citations

  • Novel automatic standby button beating machine

    CN216315808U