A steel pipe oil removal device for producing austenitic seamless heat exchange tubes
Through the steel pipe oil stain removal device combined with the ring rubber ring and spray device, the problems of high cleaning liquid consumption and oil stain residue during the steel pipe oil removal process are solved, and efficient oil stain recovery and cleaning are achieved, reducing pollution and cleaning liquid consumption. Ensure that the finished product is oil-free.
Patent Information
- Application Number
- CN202111287389.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-02
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2041-11-02
AI Technical Summary
The existing steel pipe oil removal method consumes a large amount of cleaning liquid, resulting in high wastewater treatment costs and serious pollution, low oil removal efficiency and difficult to replace the oil scraper.
A steel pipe oil stain removal device including ring rubber rings, spraying devices and oil storage containers was designed. The oil stain on the steel pipes were hung and scraped off by ring rubber rings, and then the residual oil stain was cleaned by spraying devices, and recycling and rolling. Oil reduces cleaning fluid consumption, and conveniently replaces round through holes of different specifications by hand-twisted screws and oil guide groove systems to ensure that there is no residue of oil stains.
It realizes the recovery of rolled oil while ensuring that there is no residual oil stain on the steel pipe, reducing the consumption and pollution of cleaning liquid, improving the efficiency of the oil stain filter and the service life of the filter element, and monitoring the thickness of the oil stain and the status of the device through the detector to ensure that The finished product is oil-free.
Smart Images

Figure CN114029349B_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the technical field of oil pollution removal devices, in particular to the technical field of steel pipe oil pollution removal devices used in the production of austenite seamless heat exchange pipes. [Background technology]
[0002] In order to facilitate rolling during the rolling process, rolling oil needs to be applied to the pipe wall. The intermediate rolled product needs to be degreased before entering the next process. The current methods of degreasing steel pipes are to use cleaning fluid and scrape the oil. Degreasing with cleaning fluid consumes a lot of cleaning fluid and has a high cost for treating wastewater after cleaning. Discharging it into nature will cause great pollution. Degreasing with scraping oil cannot completely clean the oil stains on the steel pipe and the scraper knife is not easy to replace. [Summary of the invention]
[0003] The purpose of the present invention is to solve the problems in the prior art and to provide a steel pipe oil removal device for the production of austenitic seamless heat exchange tubes, which can recycle rolling oil, reduce wastewater discharge and reduce pollution.
[0004] To achieve the above-mentioned purpose, the present invention proposes a steel pipe oil stain removal device for the production of austenitic seamless heat exchange tubes, comprising a first cuboid, a first through hole, a rectangular through hole, a second cuboid, a circular through hole, a circular rubber ring, an oil outlet through hole, a limit plate, an oil storage container, and a spray device. The first cuboid is arranged in a horizontal straight line in the left and right directions, a coaxial first through hole is arranged on the right end face of the first cuboid, a vertically arranged rectangular through hole is arranged in the middle of the upper end face of the first cuboid, a corresponding second cuboid is inserted into the rectangular through hole, the second cuboid is perpendicular to the first cuboid, and the lower end face of the second cuboid is arranged below the first through hole A limit plate is provided on the upper end face of the second cuboid, the outer diameter of the limit plate is larger than the inner diameter of the rectangular through hole and the limit plate is arranged above the first cuboid, a circular through hole is provided on the right end face of the second cuboid, the axis of the circular through hole is parallel to the axis of the first through hole, the inner diameter of the circular through hole is smaller than the inner diameter of the first through hole, a plurality of coaxial circular rubber rings are provided in the inner tube of the circular through hole, the inner diameter of the circular rubber ring is smaller than the inner diameter of the circular through hole, a vertically arranged oil outlet through hole is provided between every two adjacent circular rubber rings, the oil outlet through hole is arranged at the lowermost end of the circular through hole, the oil storage container is arranged at a suitable position below the first cuboid, and the spray device is arranged at a suitable position on the left side of the first cuboid.
[0005] Preferably, the front end face of the second cuboid is arranged on the front side of the first through hole, and the rear end face of the second cuboid is arranged on the rear side of the first through hole. The limit plate and the second cuboid are an integrated structure. A pull ring is provided on the upper end face of the limit plate. The lower end face of the limit plate is parallel to the upper end face of the first cuboid and the lower end face of the limit plate is perpendicular to the vertical axis of the second cuboid. When the lower end face of the limit plate is pressed on the upper end face of the first cuboid, the circular through hole is arranged in the first through hole and is coaxial with the first through hole. The lower end port of each oil outlet through hole is adaptively connected to the first oil guide pipe. The first oil guide pipe is vertically arranged on the lower end face of the second cuboid and the lower end port of the first oil guide pipe extends into the oil storage container.
[0006] Preferably, the front end face and the rear end face of the first cuboid are both provided with an internally threaded through hole, and the front end face and the rear end face of the second cuboid are both provided with an internally threaded blind hole. The internally threaded through hole and the internally threaded blind hole correspond to each other one by one. After the hand-tightening screw is rotated through the internally threaded through hole, it is screwed into the internally threaded blind hole. After the hand-tightening screw is screwed into the internally threaded blind hole, a circular through hole is arranged in the first through hole and is coaxial with the first through hole.
[0007] Preferably, a corresponding first bracket is provided on the end face of the first cuboid, and the first bracket is arranged away from the oil storage container. A first oil guide groove is provided at the right end of the first through hole, and the first oil guide groove is on the right side of the rightmost circular rubber ring. The first oil guide groove is arranged at the lowermost end of the inner tube of the first through hole, and a corresponding second oil guide pipe is provided at the right end of the first oil guide groove. The second oil guide pipe is vertically arranged and the lower end thereof extends into the oil storage container.
[0008] Preferably, the inner diameters of the plurality of annular rubber rings gradually decrease from the rightmost annular rubber ring to the leftmost annular rubber ring, and the inner tube wall of the annular rubber ring has an arc shape in the axial cross section and the arc protrudes toward the center of the annular rubber ring.
[0009] Preferably, the left port of the first through hole is provided with a corresponding first oil pollution detector.
[0010] Preferably, the spray device includes a nozzle, a support rod, a water pipe, an oil filter, a water pump, and a water tank. The nozzle is in the shape of a circular tube. The inner tube of the nozzle is covered with honeycomb water outlets. The outer tube wall of the nozzle is provided with a corresponding water inlet. A water tank is provided directly below the nozzle. Several support rods are connected between the nozzle and the bottom of the water tank. A water pipe is provided at the water inlet of the nozzle. The water inlet of the water pipe is arranged at the bottom of the water tank. A corresponding oil filter and water pump are provided in the middle of the water pipe, and the water pump is close to the water outlet of the water pipe.
[0011] Preferably, the left port of the nozzle is provided with a corresponding second oil pollution detector.
[0012] The beneficial effects of the present invention are as follows: the present invention uses a plurality of circular rubber rings to remove the oil stains on the steel pipe and then uses a spray device to clean the remaining oil stains, which can ensure that there is no residual oil stain on the steel pipe while recovering the rolling oil; the inner diameters of the plurality of circular rubber rings gradually decrease from the rightmost circular rubber ring to the leftmost circular rubber ring, and the less oil stains on the steel pipe, the greater the pressure applied by the circular rubber rings on the steel pipe is required to scrape off the oil stains on the steel pipe to the maximum extent; the second rectangular body and the first rectangular body are fixed by a hand-tightened screw, and the second rectangular body and the first rectangular body are convenient to combine and separate, and the second rectangular body with round through holes of different specifications can be replaced in a portable manner to adapt to steel pipes of different specifications; the first oil guide groove and the second oil guide pipe cooperate to guide the recovered oil into the oil storage container, and the oil outlet through hole and the first oil guide pipe In cooperation with introducing the recovered oil into the oil storage container, the oil outlet hole can prevent the rolling oil from gathering in the round hole. The gathering of rolling oil in the round hole will increase the pressure on the annular rubber ring, and then the sealing between the annular rubber ring and the steel pipe will deteriorate, making the oil scraping efficiency of the annular rubber ring lower; since the steel pipe is scraped by several annular rubber rings, there is very little oil stain remaining on the steel pipe. At this time, the consumption of cleaning liquid by the spray device is low, and since there is very little oil stain, the oil stain filter can easily filter the oil stain and the consumption of the filter element is low; the first oil stain detector can monitor the thickness of the residual oil stain on the steel pipe at the left port of the first through hole, which is beneficial to monitor the wear state of the annular rubber ring; the second oil stain detector can monitor the oil stain thickness of the finished steel pipe to ensure that the finished product is oil-free, and at the same time it is beneficial to monitor the working state of the spray device.
[0013] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.
Brief Description of the Drawings
[0014] Figure 1 It is a schematic diagram of the front view of the structure of a steel pipe oil stain removal device used in the production of austenitic seamless heat exchange tubes according to the present invention;
[0015] Figure 2 It is a schematic diagram of the right view of the first rectangular block of a steel pipe oil stain removal device for producing austenitic seamless heat exchange tubes of the present invention;
[0016] Figure 3 The present invention is a schematic diagram of the front view of the second rectangular part of a steel pipe oil stain removal device used in the production of austenitic seamless heat exchange tubes. [Specific implementation method]
[0017] See also Figure 1 , Figure 2 , Figure 3The present invention discloses a steel pipe oil stain removal device for producing austenitic seamless heat exchange tubes, comprising a first cuboid 1, a first through hole 11, a rectangular through hole 12, a second cuboid 2, a circular through hole 21, a circular rubber ring 22, an oil outlet through hole 23, a limit plate 24, an oil storage container 3, and a spray device 5. The first cuboid 1 is arranged in a horizontal straight line in the left and right directions, a coaxial first through hole 11 is arranged on the right end face of the first cuboid 1, a vertically arranged rectangular through hole 12 is arranged in the middle of the upper end face of the first cuboid 1, a corresponding second cuboid 2 is inserted into the rectangular through hole 12, the second cuboid 2 is perpendicular to the first cuboid 1, the lower end face of the second cuboid 2 is arranged below the first through hole 11, a limit plate 24 is arranged on the upper end face of the second cuboid 2, and the outer diameter of the limit plate 24 is larger than the inner diameter of the rectangular through hole 12. The diameter and limit plate 24 are arranged above the first rectangular parallelepiped 1, a round through hole 21 is arranged on the right end face of the second rectangular parallelepiped 2, the axis of the round through hole 21 is parallel to the axis of the first through hole 11, the inner diameter of the round through hole 21 is smaller than the inner diameter of the first through hole 11, a plurality of coaxial circular rubber rings 22 are arranged in the inner tube of the circular through hole 21, the inner diameter of the circular rubber ring 22 is smaller than the inner diameter of the circular through hole 21, a vertically arranged oil outlet through hole 23 is arranged between every two adjacent circular rubber rings 22, the oil outlet through hole 23 is arranged at the lowermost end of the circular through hole 21, the oil storage container 3 is arranged at a suitable position below the first rectangular parallelepiped 1, the spray device 5 is arranged at a suitable position on the left side of the first rectangular parallelepiped 1, the front end face of the second rectangular parallelepiped 2 is arranged in front of the first through hole 11, the rear end face of the second rectangular parallelepiped 2 is arranged behind the first through hole 11, the limit plate 24 , the second cuboid 2 is an integrated structure, a pull ring 201 is provided on the upper end face of the limiting plate 24, the lower end face of the limiting plate 24 is parallel to the upper end face of the first cuboid 1 and the lower end face of the limiting plate 24 is perpendicular to the vertical axis of the second cuboid 2, when the lower end face of the limiting plate 24 is pressed on the upper end face of the first cuboid 1, the round through hole 21 is arranged in the first through hole 11 and is coaxial with the first through hole 11, each oil outlet through hole 23 The lower end port is adaptively connected to the first oil guide pipe 2301, the first oil guide pipe 2301 is vertically arranged on the lower end face of the second cuboid 2 and the lower end port of the first oil guide pipe 2301 extends into the oil storage container 3, the front end face and the rear end face of the first cuboid 1 are both provided with an internal threaded through hole 16, the front end face and the rear end face of the second cuboid 2 are both provided with an internal threaded blind hole 26, the internal threaded through hole 16, the ... The threaded blind holes 26 correspond one to one, and the hand screw 126 is rotated through the internal threaded through hole 16 and then screwed into the internal threaded blind hole 26. After the hand screw 126 is screwed into the internal threaded blind hole 26, the round through hole 21 is arranged in the first through hole 11 and is coaxial with the first through hole 11. The end face of the first rectangular parallelepiped 1 is provided with a corresponding first bracket 101, and the first bracket 101 avoids the oil storage container 3 when being arranged. The right end of the first through hole 11 is provided with a first oil guide groove 1101, and the first oil guide groove 1101 is on the right side of the rightmost circular rubber ring 22. The first oil guide groove 1101 is arranged at the lowermost end of the inner tube of the first through hole 11, and the right end of the first oil guide groove 1101 is provided with a corresponding second oil guide pipe 1102, and the second oil guide pipe 1102 is arranged vertically and the lower end extends into the oil storage container 3.The inner diameters of the plurality of annular rubber rings 22 gradually decrease from the rightmost annular rubber ring 22 to the leftmost annular rubber ring 22. The inner tube wall of the annular rubber ring 22 is in the shape of an arc in the axial cross section and the arc protrudes toward the center of the annular rubber ring 22. The left end of the first through hole 11 is provided with a first oil pollution detector 401 adapted thereto. The spray device 5 comprises a nozzle 51, a support rod 5101, a water pipe 52, an oil pollution filter 521, a water pump 522, and a water tank 53. The nozzle 51 is in the shape of a circular tube, and the inner tube of the nozzle 51 is covered with honeycombs. The outer wall of the nozzle 51 is provided with a corresponding water inlet, a water tank 53 is provided directly below the nozzle 51, and a plurality of support rods 5101 are connected between the nozzle 51 and the bottom of the water tank 53. A water pipe 52 is provided at the water inlet of the nozzle 51, and the water inlet of the water pipe 52 is provided at the bottom of the water tank 53. A corresponding oil filter 521 and a water pump 522 are provided in the middle of the water pipe 52, and the water pump 522 is close to the water outlet of the water pipe 52. The left end of the nozzle 51 is provided with a corresponding second oil detector 402.
[0018] Working process of the present invention:
[0019] In the working process of the steel pipe oil stain removal device for producing austenitic seamless heat exchange tubes of the present invention, the inner diameter of the circular rubber ring 22 is slightly smaller than the outer diameter of the steel pipe, the inner diameter of the circular through hole 21 is slightly larger than the outer diameter of the steel pipe, the water tank 53 is filled with cleaning liquid, and the steel pipe is inserted from the right end of the circular through hole 21. The steel pipe is coaxial with the circular through hole 21 when inserted, and the steel pipe passes through a plurality of circular rubber rings 22 in turn and enters the inner tube of the nozzle 51 to wash away the residual oil stains. After the cleaning liquid sprayed by the nozzle 51 cleans the steel pipe, the cleaning liquid is drained into the water tank 53 through the support rod 5101, and the cleaning liquid in the water tank 53 is filtered by the oil stain filter 521 and then transported to the nozzle 51 by the water pump 522. For steel pipes of different specifications, it is only necessary to replace the second rectangular body 2 of the circular through holes 21 of different specifications.
[0020] The present invention uses a plurality of circular rubber rings 22 to remove the oil stains on the steel pipe and then uses a spray device 5 to clean the remaining oil stains, so that no oil stains are left on the steel pipe while recovering the rolling oil; the inner diameters of the plurality of circular rubber rings 22 gradually decrease from the rightmost circular rubber ring 22 to the leftmost circular rubber ring 22, and the less oil stains on the steel pipe, the greater the pressure applied by the circular rubber rings 22 on the steel pipe is required to scrape off the oil stains on the steel pipe to the maximum extent; the second rectangular body 2 and the first rectangular body 1 are fixed by a hand-tightened screw 126, and the second rectangular body 2 and the first rectangular body 1 are convenient to combine and separate, and the second rectangular body 2 with round through holes 21 of different specifications can be replaced in a portable manner to adapt to steel pipes of different specifications; the first oil guide groove 1101 and the second oil guide pipe 1101 cooperate to guide the recovered oil into the oil storage container 3, and the oil outlet through hole 23 and the first oil guide pipe 2301 cooperate The recovered oil is introduced into the oil storage container 3, and the oil outlet hole 23 can prevent the rolling oil from gathering in the round hole 21. The gathering of rolling oil in the round hole 21 will increase the pressure on the annular rubber ring 22, and then the sealing between the annular rubber ring 22 and the steel pipe will deteriorate, making the oil scraping efficiency of the annular rubber ring 22 lower; since the steel pipe is scraped by several annular rubber rings 22, there is very little oil stain remaining on the steel pipe. At this time, the consumption of cleaning liquid by the spray device 5 is low, and since there is very little oil stain, the oil stain filter 521 can easily filter the oil stain and the consumption of the filter element is low; the first oil stain detector 401 can monitor the thickness of the residual oil stain on the steel pipe at the left port of the first through hole 11, which is beneficial to monitor the wear state of the annular rubber ring 22; the second oil stain detector 402 can monitor the oil stain thickness of the finished steel pipe to ensure that the finished product is free of oil stain, and at the same time it is beneficial to monitor the working state of the spray device 5.
[0021] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.
Claims
1. A steel pipe oil removal device for the production of austenitic seamless heat exchange tubes, characterized in that: The invention comprises a first rectangular parallelepiped (1), a first through hole (11), a rectangular through hole (12), a second rectangular parallelepiped (2), a circular through hole (21), a circular rubber ring (22), an oil outlet through hole (23), a limit plate (24), an oil storage container (3), and a spray device (5), wherein the first rectangular parallelepiped (1) is arranged in a horizontal straight line in the left-right direction, a coaxial first through hole (11) is arranged on the right end face of the first rectangular parallelepiped (1), a vertically arranged rectangular through hole (12) is arranged in the middle of the upper end face of the first rectangular parallelepiped (1), a corresponding second rectangular parallelepiped (2) is inserted into the rectangular through hole (12), the second rectangular parallelepiped (2) is perpendicular to the first rectangular parallelepiped (1), the lower end face of the second rectangular parallelepiped (2) is arranged below the first through hole (11), and the upper end face of the second rectangular parallelepiped (2) is arranged below the first through hole (11). A limit plate (24) is provided, the outer diameter of the limit plate (24) is larger than the inner diameter of the rectangular through hole (12), and the limit plate (24) is arranged above the first rectangular parallelepiped (1). A round through hole (21) is provided on the right end surface of the second rectangular parallelepiped (2). The axis of the round through hole (21) is parallel to the axis of the first through hole (11). The inner diameter of the round through hole (21) is smaller than the inner diameter of the first through hole (11). The inner tube of the round through hole (21) is provided with a plurality of coaxial circular rubber rings (22). The inner diameter of the circular rubber rings (22) is smaller than the inner diameter of the circular through hole (21). A vertically arranged oil outlet through hole (23) is provided between every two adjacent circular rubber rings (22). The oil outlet through hole (23) is arranged at the lowermost end of the circular through hole (21). The oil storage container (3) is arranged below the first rectangular parallelepiped (1). The spray device (5) is arranged at a suitable position on the left side of the first rectangular parallelepiped (1); the front end surface of the second rectangular parallelepiped (2) is arranged in front of the first through hole (11), and the rear end surface of the second rectangular parallelepiped (2) is arranged behind the first through hole (11); the limit plate (24) and the second rectangular parallelepiped (2) are an integrated structure; the upper end surface of the limit plate (24) is provided with a pull ring (201); the lower end surface of the limit plate (24) is parallel to the upper end surface of the first rectangular parallelepiped (1) and the lower end surface of the limit plate (24) is perpendicular to the vertical axis of the second rectangular parallelepiped (2); when the lower end surface of the limit plate (24) is pressed against the upper end surface of the first rectangular parallelepiped (1), the circular through hole (21) is arranged in the first through hole (11) and is coaxial with the first through hole (11); the lower end of each oil outlet through hole (23) The first oil guide pipe (2301) is adapted to be connected with the first oil guide pipe (2301), the first oil guide pipe (2301) is vertically arranged on the lower end surface of the second rectangular parallelepiped (2), and the lower end of the first oil guide pipe (2301) extends into the oil storage container (3); the front end surface and the rear end surface of the first rectangular parallelepiped (1) are both provided with internal threaded through holes (16), the front end surface and the rear end surface of the second rectangular parallelepiped (2) are both provided with internal threaded blind holes (26), the internal threaded through holes (16) and the internal threaded blind holes (26) correspond to each other one by one, the hand screw (126) is rotated through the internal threaded through holes (16) and then screwed into the internal threaded blind holes (26), and after the hand screw (126) is screwed into the internal threaded blind holes (26), the circular through hole (21) is arranged in the first through hole (11) and is coaxial with the first through hole (11);The end surface of the first rectangular parallelepiped (1) is provided with a corresponding first bracket (101), and the first bracket (101) is arranged to avoid the oil storage container (3). The right end of the first through hole (11) is provided with a first oil guide groove (1101), and the first oil guide groove (1101) is on the right side of the rightmost circular rubber ring (22). The first oil guide groove (1101) is arranged at the lower end of the inner tube of the first through hole (11). The right end of the first oil guide groove (1101) is provided with a corresponding second oil guide pipe (1102), and the second oil guide pipe (1102) is arranged vertically and the lower end thereof extends into the oil storage container (3); the inner diameters of the plurality of circular rubber rings (22) gradually decrease from the rightmost circular rubber ring (22) to the leftmost circular rubber ring (22), and the inner tube wall of the circular rubber ring (22) is in the shape of an arc in the axial cross section, and the arc protrudes toward the center of the circular rubber ring (22); the left end of the first through hole (11) is provided with a corresponding second oil guide pipe (1102). An oil pollution detector (401); the spray device (5) comprises a spray head (51), a support rod (5101), a water pipe (52), an oil pollution filter (521), a water pump (522), and a water tank (53); the spray head (51) is in the shape of a circular tube; the inner tube of the spray head (51) is covered with honeycomb-shaped water outlets; the outer tube wall of the spray head (51) is provided with a corresponding water inlet; a water tank (53) is provided directly below the spray head (51); the spray head (51) and the water tank are connected to each other. A plurality of supporting rods (5101) are connected between the bottom of the inner tank (53), a water pipe (52) is provided at the water inlet of the nozzle (51), the water inlet of the water pipe (52) is arranged at the bottom of the inner tank of the water tank (53), a suitable oil filter (521) and a water pump (522) are arranged in the middle of the water pipe (52), and the water pump (522) is close to the water outlet of the water pipe (52); a suitable second oil detector (402) is arranged at the left end of the nozzle (51). ;
