A large side beam assembly tire

Abstract

The present invention relates to the technical field of manufacturing equipment, and in particular to a large side beam assembly tire, comprising a platform, a gantry, a guide rail, a positioning support assembly and a clamping assembly. A pressing device for calibrating and controlling the local deformation of the side beam is slidably installed on the gantry. The positioning support assembly is used for positioning and supporting the side beam in the horizontal direction and on the bottom surface. The clamping assembly is used to fix and lock the side beam. A modular design is used to facilitate the alternating production of multiple varieties of large beam assembly weldments, and the versatility is strong. The pre-installation accuracy of parts is ensured by the positioning support assembly that is easy to disassemble and assemble. The pressing device reduces the welding deformation during the welding process of long straight welds. A number of adjustment columns are also provided on the side to correct the local positions of the side beam assembly components, while effectively ensuring the accuracy requirements of the side beam assembly finished product. By symmetrically arranging two installation stations, employees can alternately exchange stations, divide the work and cooperate, and process both sides simultaneously to achieve batch operations, thereby greatly improving the production efficiency of the side beam assembly.

Description

Technical Field

[0001] The invention relates to the technical field of manufacturing equipment, in particular to a large side beam composed assembled tire. Background Art

[0002] A certain type of flat car is different from a traditional single-layer flat car in terms of car body structure. The car body has no center beam behind the pillow, and is a curved side wall load-bearing structure. The side beam assembly is nearly 16 meters long and is welded together by a first lower side beam 91, a second lower side beam 92, a web 93, an upper side beam 94, a small side column 95, a large side column 96, a middle side column 97, an end plate 98, and a side beam 99. The first lower side beam 91 is a rounded bent plate, the second lower side beam 92 is an L-shaped bent plate, the web 93 is a large plate with folded edges, the upper side beam 94 is a square steel structure, and the small side column 95 is a channel steel structure with grooves. The web 93 is assembled on the outside of the side pillar and is streamlined. During the manufacturing process, the assembly dimension control of the side beam component is the key to the vehicle body assembly. Therefore, it is particularly important to control the side beam component as a key process. However, the existing tooling equipment is difficult to meet the batch operation of the side beam component assembly. Batches of assembly parts are piled up on site, and simple tooling causes hidden dangers in the quality of vehicle body assembly and poor production process flow.

[0003] In the early stage of production, the side beam components were generally made on the platform, and the side beam components were assembled by measuring and positioning with a backrest and a tape measure. The assembly sequence is as follows: web 93 → first lower side beam 91 → second lower side beam 92 → end plate 98 → upper side beam 94 → large side column 96 → side beam 99 → small side column 95, middle side column 97. However, the side beam components are mainly welded by plates, bent parts, profiles, etc. of different thicknesses. Due to the curved design, long length, large lateral area of ​​the side beam components, and the influence of blanking deformation and bending accuracy, it is difficult to keep the assembly accuracy of the side beam components assembled on the platform consistent with the design. In addition, due to the curved structure, it is difficult to detect and correct it. There is a lack of large-scale clamping devices, and the welding deformation is large. It is difficult to control the size of the side beam components after assembly and welding. Summary of the invention

[0004] In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a large-sized side beam assembly tire.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a large side beam assembly tire, including a platform, a gantry, a guide rail, a positioning support assembly and a clamping assembly. The top surface of the platform is provided with a plurality of upper mounting grooves parallel to the length direction of the platform, and the side edges thereof are provided with a plurality of side mounting grooves. The positioning support assembly is fixed to the platform through the upper mounting grooves. The guide rails are arranged on both sides of the platform along the length direction of the platform. The gantry is travel-mounted on the guide rails. A downward pressing device for calibrating and controlling the local deformation of the side beam is slidably installed on the gantry. The positioning support assembly is used for positioning and supporting the side beam in the horizontal direction and on the bottom surface. The clamping assembly is used for fixing and locking the side beam.

[0006] Specifically, the positioning support assembly is used to position and install the product. The positioning support assembly and the clamping assembly are detachably fixed on the platform, and the positioning support assembly can be replaced according to different product requirements. The gantry can move back and forth along the guide rail to calibrate the components of the side beam during assembly or welding, or press the local area to reduce welding deformation. By using a proprietary support assembly to quickly position the side beam assembly, the assembly accuracy is guaranteed, welding deformation is reduced, and welding efficiency and quality are guaranteed.

[0007] According to another embodiment of the present invention, further comprising: the pressing device comprises a pressing base and a pressing head, and the pressing head is slidably installed in the pressing base along a vertical direction.

[0008] According to another embodiment of the present invention, it further includes that an automatic welding unit is slidably mounted on the gantry, and the automatic welding unit is provided with a welding robot and is used for continuous automatic welding along the moving direction of the gantry.

[0009] By setting up automatic welding units and welding manipulators, continuous automatic welding can be performed while the gantry is moving, reducing the workload of workers, improving welding efficiency, and ensuring stable welding and welding quality.

[0010] According to another embodiment of the present invention, the method further includes that the gantry is provided with two groups, one group of the gantry is provided with two groups of pressing devices, and the other group of the gantry is provided with two groups of automatic welding units.

[0011] By setting up two sets of pressing devices and two sets of automatic welding units, the welding positions of the two welds can be pressed and automatically welded at the same time. The two gantries move alternately to complete the welding along the entire length, thereby improving the welding efficiency and quality.

[0012] According to another embodiment of the present invention, further including, the positioning support assembly comprises a plurality of first bases and second bases arranged in parallel and spaced apart along the width direction of the platform, the first base being provided with a first supporting surface, a second supporting surface, a first backrest and a second backrest, the second base being provided with a third supporting surface, a fourth supporting surface, a fifth supporting surface, a third backrest, a fourth backrest and a fifth backrest.

[0013] By setting the supporting surface and backing, stable support and accurate positioning are provided for the side beam components, the welding accuracy of the components is guaranteed and the alignment and adjustment time is shortened.

[0014] According to another embodiment of the present invention, further comprising: a first adjustment column being horizontally provided on one side of the first backrest; a second adjustment column being horizontally provided on one side of the third support surface; and at least one third adjustment column being horizontally provided on one side of the fifth backrest; the first adjustment column, the second adjustment column and the third adjustment column are all threadedly mounted on the first base and the second base.

[0015] By setting the adjustment column, the local position of the side beam components can be corrected to ensure that the side deflection in the overall length direction meets the requirements and the component welding accuracy is guaranteed.

[0016] According to another embodiment of the present invention, further comprising: the positioning support assembly is a symmetrical structure for simultaneously installing two side beams.

[0017] By symmetrically setting up two installation stations, parts assembly and welding can be carried out alternately on both sides of the platform. Assembly workers and welding workers can alternately exchange workstations. The employees divide the work and cooperate with each other without interfering with each other. While hoisting, installing and adjusting welding parts on one side, welding can be carried out on the other side, realizing batch operations and greatly improving the production efficiency of side beam assembly.

[0018] According to another embodiment of the present invention, it further includes that the clamping assembly includes a plurality of single-sided quick pressing assemblies, G-shaped clamps and double-sided quick pressing assemblies, the single-sided quick pressing assembly is used to clamp the upper side beam and is fixed on the upper mounting groove, the G-shaped clamp is used to clamp the first lower side beam, and the double-sided quick pressing assembly is used to clamp the first lower side beam and the second lower side beam and is fixed in the middle of the platform.

[0019] By using conventional clamping fixtures, the clamping position can be flexibly arranged according to product requirements to improve work efficiency. By using fast-pressing component fixtures, welding parts can be quickly installed, clamped and disassembled.

[0020] The beneficial effect of the present invention is that the invention uses a modular design, which is convenient for the alternating production of multiple varieties of large-scale beam assembly weldments and has strong versatility. The pre-installation accuracy of parts is ensured by the positioning support assembly that is easy to disassemble and assemble. When the product is modified and upgraded, only part of the base needs to be modified or replaced, which is convenient for product updating. At the same time, a downward pressure device that can be adjusted and moved on the entire welding plane is provided to reduce welding deformation during the welding process of long straight welds. A number of adjustment columns are also provided on the side to correct the local position of the side beam assembly components and appropriately reduce the accuracy requirements of the components, but at the same time effectively ensure the accuracy requirements of the side beam assembly finished product. By symmetrically setting two installation stations, employees can alternate between stations, divide the work and cooperate, and process both sides at the same time to achieve batch operations, which greatly improves the production efficiency of the side beam assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0022] Figure 1 It is a schematic diagram of the structure composed of side beams;

[0023] Figure 2 It is a schematic diagram of the structure of the present invention;

[0024] Figure 3 yes Figure 2 Enlarged image at the center X;

[0025] Figure 4 This is a schematic diagram of the present invention when only the web, the upper side beam and the first lower side beam are installed on one side;

[0026] Figure 5 yes Figure 4 Enlarged view of Y in the middle;

[0027] Figure 6 This is a schematic diagram of the side beam when it is welded into a finished product;

[0028] Figure 7 yes Figure 6 Enlarged view of the middle Z;

[0029] Figure 8 yes Figure 4 Schematic side view of ;

[0030] Fig. 9 yes Figure 8 Enlarged view of L in the middle;

[0031] Fig.10 yes Figure 6 Schematic side view of ;

[0032] Fig.11 It is a partial structural decomposition schematic diagram of the present invention;

[0033] Fig.12 It is a schematic diagram of the first base;

[0034] Fig.13 is a schematic diagram of the second base;

[0035] Fig.14 yes Fig.13 Enlarged view of the M in the middle;

[0036] Fig.15 yes Fig.13 Enlarged view of point N in the middle;

[0037] Fig.16 It is a schematic diagram of a single-sided quick-press assembly;

[0038] Fig.17 is a schematic diagram of a G-clip 52;

[0039] Fig.18 It is a schematic diagram of the bilateral fast pressing assembly.

[0040] In the figure, the platform 1, the upper mounting groove 11, the side mounting groove 12, the gantry 2, the pressing device 21, the pressing base 211, the pressing head 212, the automatic welding unit 22, the guide rail 3, the positioning support assembly 4, the clamping assembly 5, the single-sided quick pressing assembly 51, the first base 511, the first bending arm 512, the first pressing column 513, the first pin 514, the G-shaped clamp 52, the second base 521, the second pressing column 522, the positioning part 523, the double-sided quick pressing assembly 53, the third base 531, the third pressing column 532 32, first base 6, first supporting surface 61, second supporting surface 62, first backrest 63, second backrest 64, first adjusting column 65, second base 7, third supporting surface 71, fourth supporting surface 72, fifth supporting surface 75, third backrest 73, fourth backrest 74, fifth backrest 76, second adjusting column 77, third adjusting column 78, first lower side beam 91, second lower side beam 92, web plate 93, upper side beam 94, small side column 95, large side column 96, middle side column 97, end plate 98, side beam 99. DETAILED DESCRIPTION

[0041] like Figure 2-18 It is a structural schematic diagram of the present invention, a large side beam assembly tire, including a platform 1, a gantry 2, a guide rail 3, a positioning support assembly 4 and a clamping assembly 5. The top surface of the platform 1 is provided with a plurality of upper mounting grooves 11 parallel to the length direction of the platform 1, and the side edges thereof are provided with a plurality of side mounting grooves 12. The positioning support assembly 4 is fixed to the platform 1 through the upper mounting grooves 11. The guide rails 3 are arranged on both sides of the platform 1 along the length direction of the platform 1. The gantry 2 is travel-mounted on the guide rails 3. A downward pressing device 21 for calibrating and controlling the local deformation of the side beam is slidably installed on the gantry 2. The positioning support assembly 4 is used for positioning and supporting the side beam in the horizontal direction and on the bottom surface. The clamping assembly 5 is used for fixing and locking the side beam.

[0042] The upper mounting groove 11 and the side mounting groove 12 can both be T-shaped grooves, and multiple grooves are arranged parallel to the length direction of the platform 1, so as to facilitate the adjustment of the installation position according to the size of the positioning support assembly 4. The gantry 2 can move back and forth on the guide rail 3, and the pressing device 21 moves along the width direction of the platform 1 on the gantry 2 to adjust the pressing position. The platform 1 is set at a certain height to facilitate operators to stand and work around the platform.

[0043] Preferably, the pressing device 21 comprises a pressing base 211 and a pressing head 212 , and the pressing head 212 is slidably installed in the pressing base 211 along the vertical direction.

[0044] The pressing device 21 may be a hydraulically driven structure, and the plunger drives the pressing head 212 to move up and down.

[0045] Preferably, an automatic welding unit 22 is slidably mounted on the gantry 2 , and a welding manipulator is provided on the automatic welding unit 22 for continuous automatic welding along the moving direction of the gantry 2 .

[0046] The automatic welding unit 22 is provided with a conventional welding robot or automatic welding device.

[0047] Preferably, the gantry 2 is provided with two groups, wherein one group of the gantry 2 is provided with two groups of pressing devices 21 , and the other group of the gantry 2 is provided with two groups of automatic welding units 22 .

[0048] Preferably, the positioning support assembly 4 includes a plurality of first bases 6 and second bases 7 arranged in parallel and spaced apart along the width direction of the platform 1, the first base 6 being provided with a first supporting surface 61, a second supporting surface 62, a first backrest 63 and a second backrest 64, and the second base 7 being provided with a third supporting surface 71, a fourth supporting surface 72, a fifth supporting surface 75, a third backrest 73, a fourth backrest 74 and a fifth backrest 76.

[0049] The first base 6 and the second base 7 can be a welded structure, including a bottom plate and a vertical plate. The bottom plate is abutted against the platform 1, and a mounting U-shaped groove matching the position of the upper mounting groove 11 is provided on the bottom plate. The vertical plate is perpendicular to the bottom plate, and the cutting shape of the upper edge of the vertical plate is used to form various supporting surfaces and backrests. The bottom plate and the vertical plate are welded into one by multiple reinforcing rib plates.

[0050] The support surface formed by the first support surface 61 and the third support surface 71 is used to support the top side beam 94, and the first backrest 63 and the third backrest 73 provide side positioning for the top side beam 94. The support surface formed by the second support surface 62 and the fourth support surface 72 is used to support the web 93, and the second backrest 64 and the fourth backrest 74 provide side positioning for the web 93. The fifth support surface 75 and the fifth backrest 76 provide positioning and support for the two sides of the first lower side beam 91, and the web 93, the top side beam 94 and the first lower side beam 91 will overlap each other after being installed in place.

[0051] Preferably, a first adjustment column 65 is horizontally provided on one side of the first backrest 63, a second adjustment column 77 is horizontally provided on one side of the third supporting surface 71, and at least one third adjustment column 78 is horizontally provided on one side of the fifth backrest 76. The first adjustment column 65, the second adjustment column 77, and the third adjustment column 78 are all threadedly mounted on the first base 6 and the second base 7.

[0052] The adjustment column can be set on part of the first base 6 and the second base 7. Each adjustment column installation position is provided with a mounting seat. The first adjustment column 65, the second adjustment column 77 and the second adjustment column 77 are all threadedly connected to the mounting seat. The extension length can be adjusted by adjusting the flat surface or hexagonal head of the column head to abut the side walls of the upper side beam 94 and the first lower side beam 91, and adjust the side deflection.

[0053] Preferably, the positioning support assembly 4 is a symmetrical structure, and is used to simultaneously install two side beams.

[0054] The positioning support assembly 4 can be a symmetrical structure.

[0055] Preferably, the clamping assembly 5 includes a plurality of single-sided quick pressing assemblies 51, a G-shaped clamp 52 and a double-sided quick pressing assembly 53, the single-sided quick pressing assembly 51 is used to clamp the upper side beam 94 and is fixed on the upper mounting groove 11, the G-shaped clamp 52 is used to clamp the first lower side beam 91, and the double-sided quick pressing assembly 53 is used to clamp the first lower side beam 91 and the second lower side beam 92 and is fixed in the middle of the platform 1.

[0056] The single-side quick pressing assembly 51, the G-shaped clamp 52 and the double-side quick pressing assembly 53 can be conventional manual quick pressing tools, and multiple of them can be arranged along the length direction of the platform 1. The single-side quick pressing assembly 51 and the double-side quick pressing assembly 53 can also be arranged as pneumatic automatic clamps to improve the clamping efficiency.

[0057] The single-sided quick-pressing assembly 51 includes a first base 511, a first curved arm 512 is hingedly mounted on the first base 511, a first pressure column 513 is threadedly mounted on the end of the first curved arm 512, and the other end of the first curved arm 512 is relatively fixed to the first base 511 through a first pin 514. When used for pressing, after the workpiece to be processed is installed in place, first install the first pin 514, and then rotate the first pressure column 513 to a suitable position to press the workpiece to be processed. When releasing, slightly loosen the first pressure column 513, remove the first pin 514, and then lift the first curved arm 512 to facilitate the lifting of the workpiece to be processed. The single-sided quick-pressing assembly 51 is installed in the upper mounting groove 11, and is used to press the upper end surface of the upper side beam 94.

[0058] The G-shaped clamp 52 is a frame with one side open, including a second base 521, one end of the second base 521 is a positioning portion 523, and the other end is threadedly connected with a second pressing column 522. The second pressing column 522 is rotated to adjust the distance between the end and the positioning portion 523 to clamp or release the workpiece. The G-shaped clamp 52 is used to be freely installed on both sides of the two first lower side beams 91, so that the first lower side beams 91 abut against the fifth support surface 75 and the fifth backing 76.

[0059] The structure of the double-sided quick pressing assembly 53 is similar to that of the single-sided quick pressing assembly 51, but they share the third base 531 and are also provided with a third pressing column 532. The double-sided quick pressing assembly 53 is used to press the lower side of the first lower side beam 91 with the help of a channel steel block, and can also be used to press the upper end surface of the second lower side beam 92 when welding the second lower side beam 92. The double-sided quick pressing assembly 53 can be matched with the platform 1 to be fixed by mounting holes.

[0060] Each pressure column can be tightened or loosened by passing a steel rod through it and twisting and rotating it using a lever.

[0061] By providing accurate positioning and reliable clamping for the main structure, the welding deformation can be effectively controlled to ensure the welding accuracy of the main structure. Other welding parts such as small side columns 95, large side columns 96, middle side columns 97, end plates 98, and side beams 99 can form self-positioning, using the welded surface as the positioning reference, or abutting each other as the reference, and then using common rulers and standard clamping tools to complete the welding of other small parts.

[0062] The above description is only illustrative rather than restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all will fall within the scope of protection of the present invention.

Claims

1. A large side beam assembly tire, characterized in that: The invention comprises a platform (1), a gantry (2), a guide rail (3), a positioning support assembly (4) and a clamping assembly (5); a plurality of upper mounting grooves (11) are arranged at intervals on the top surface of the platform (1) parallel to the length direction of the platform (1); a plurality of side mounting grooves (12) are arranged at intervals on the side edges thereof; the positioning support assembly (4) is fixed to the platform (1) via the upper mounting grooves (11); the guide rails (3) are arranged on both sides of the platform (1) along the length direction of the platform (1); the gantry (2) is mounted on the guide rails (3) in a traversable manner; a pressing device (21) for calibrating and controlling the local deformation of the side beam is slidably mounted on the gantry (2); the positioning support assembly (4) is used for positioning and supporting the side beam in the horizontal direction and on the bottom surface; and the clamping assembly (5) is used for fixing and locking the side beam; The positioning support assembly (4) comprises a plurality of first bases (6) and second bases (7) which are arranged in parallel and spaced apart along the width direction of the platform (1); the first base (6) is provided with a first supporting surface (61), a second supporting surface (62), a first backrest (63) and a second backrest (64); the second base (7) is provided with a third supporting surface (71), a fourth supporting surface (72), a fifth supporting surface (75), a third backrest (73), a fourth backrest (74) and a fifth backrest (76); A first adjustment column (65) is horizontally provided on one side of the first backrest (63), a second adjustment column (77) is horizontally provided on one side of the third support surface (71), and at least one third adjustment column (78) is horizontally provided on one side of the fifth backrest (76), and the first adjustment column (65), the second adjustment column (77), and the third adjustment column (78) are all threadedly mounted on the first base (6) and the second base (7); The positioning support assembly (4) is a symmetrical structure and is used to simultaneously install two side beams; The clamping assembly (5) comprises a plurality of single-sided quick pressing assemblies (51), a G-shaped clamp (52) and a double-sided quick pressing assembly (53); the single-sided quick pressing assembly (51) is used to clamp the upper side beam (94) and is fixed on the upper mounting groove (11); the G-shaped clamp (52) is used to clamp the first lower side beam (91); and the double-sided quick pressing assembly (53) is used to clamp the first lower side beam (91) and the second lower side beam (92) and is fixed in the middle of the platform (1).

2. The large side beam assembly tire according to claim 1 is characterized in that: The pressing device (21) comprises a pressing base (211) and a pressing head (212), wherein the pressing head (212) is slidably mounted in the pressing base (211) along a vertical direction.

3. The large side beam assembly tire according to claim 1 is characterized in that: An automatic welding unit (22) is slidably mounted on the gantry (2); the automatic welding unit (22) is provided with a welding manipulator and is used for continuous automatic welding along the moving direction of the gantry (2).

4. The large side beam assembly tire according to claim 3 is characterized in that: The gantry (2) is provided with two groups, one group of the gantry (2) is provided with two groups of pressing devices (21), and the other group of the gantry (2) is provided with two groups of automatic welding units (22).

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