A fully automatic high-speed laminating machine and laminating process thereof

By designing a fully automatic high-speed lamination machine, two parallel mounting parts and multiple automation mechanisms are used to solve the problems of loading, transit, detection and attachment processes in the polarizer lamination automation production line, and achieve high efficiency, An automated patching process.

CN114093269BActive Publication Date: 2025-02-07SHENZHEN ETMADE AUTOMATION EQUIP
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Patent Information

Application Number
CN202111438935.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-27
Publication Date
2025-02-07
Estimated Expiration
2041-11-27

AI Technical Summary

Technical Problem

In the polarizer bonding automation production line, there are difficulties in automatic loading, transfer, surface detection, and adhesion processes of glass substrates and polarizers, especially the standby time of traditional processes, which affects production efficiency.

Method used

A fully automatic high-speed lamination machine is designed, using two parallel mounting parts to complete the automatic adhesion of polarizers on the front and back sides of the glass substrate in succession. The machine includes a polarizer loading mechanism, a transfer film tearing mechanism, a patch mechanism, a transfer platform, a glass loading detection mechanism and a patch platform, which realizes automatic loading, transfer, detection and rotational polarizer and patch extraction.

Benefits of technology

It effectively reduces the time to wait for materials, improves the efficiency of patches, realizes the automated production of glass substrates and polarizers, and improves the yield and production efficiency of products.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention discloses a fully automatic high-speed laminating machine and its laminating process, including a first mounting part and a second mounting part which are arranged in sequence, the two mounting parts include a polarizer feeding mechanism, a transfer film tearing mechanism, a patch mechanism, a transfer platform, a glass feeding detection mechanism and a patch platform, the transfer platform is arranged on one side of the machine; the glass feeding detection mechanism is erected above the transfer platform; the patch platform is arranged on the side of the glass feeding detection mechanism; the polarizer feeding mechanism is arranged on the other side of the machine, the transfer film tearing mechanism is arranged on one side of the polarizer feeding mechanism; the patch mechanism is arranged between the patch platform and the transfer film tearing mechanism. The present invention as a whole adopts two parallel mounting parts to complete the automatic attachment of the front and back polarizers of the glass substrate in sequence, realizes the automatic loading, transfer and detection of the glass substrate and the polarizer, has the functions of polarizer transfer film tearing in one body, adopts the rotation type to take the polarizer and patch, effectively reduces the waiting time and improves the patch efficiency.
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Description

Technical Field

[0001] The present invention relates to the field of automation equipment, and in particular to a fully automatic high-speed laminating machine and a laminating process thereof. Background Art

[0002] Glass substrates and polarizers are the most basic assembly materials in the production and assembly process of mobile phone screens, TV screens and other fields. Glass substrates are used as carriers, and polarizers are attached to the surface of glass substrates to meet various optical needs. According to the characteristics of the glass substrate, it is divided into flexible screens or rigid screens. In the actual production and manufacturing process of the display, the polarizer needs to be attached to the surface of the glass substrate. With the continuous improvement of display manufacturing technology, foreign display manufacturers have gradually introduced automated production lines into screen manufacturing. Domestic screen manufacturers have also increased their investment in recent years, continuously carrying out industrial transformation and upgrading, and replacing traditional manual assembly production lines with automated production lines.

[0003] The following technical problems need to be solved in the process of upgrading the polarizer lamination automated production line: 1. Since the materials involved in the polarizer lamination process include glass substrates and polarizers, the problem of automatic loading, transfer and movement of glass substrates and polarizers needs to be solved first; 2. In addition, in the actual lamination process, the process requirements for attaching polarizers to both the front and back sides of the glass substrate need to be met, so the problem of attaching the front and back sides of the glass substrate needs to be solved; 3. The traditional lamination process is generally a single lamination, that is, after lamination once, the material is loaded and attached. This process has a standby time, that is, the polarizer cannot be attached when it is loaded, and the material cannot be loaded when it is attached; 4. Since the surface quality needs to be guaranteed before lamination to improve the subsequent lamination yield, the surface detection problem of glass and polarizer needs to be solved before lamination; 5. During the lamination process, when the polarizer made of flexible material is attached to the glass substrate, the lamination bubble problem needs to be solved; 6. In addition, the surface of the polarizer is covered with a protective film when it comes, so the problem of automatic tearing of the film before lamination needs to be solved. Summary of the invention

[0004] The technical problem to be solved by the present invention is to address the deficiencies of the above-mentioned prior art and to provide a fully automatic high-speed laminating machine and its laminating process which adopts two parallel mounting parts as a whole to complete the automatic attachment of the front and back polarizers on the glass substrate one by one, realizes the automatic loading, transfer and detection of the glass substrate and the polarizer, and has the functions of polarizer transfer and film tearing in one. It adopts a rotating method for taking polarizers and mounting, effectively reduces the waiting time and improves the mounting efficiency.

[0005] The technical solution adopted by the present invention is as follows: a fully automatic high-speed bonding machine, comprising a first mounting part and a second mounting part which are arranged in sequence, the first mounting part and the second mounting part respectively complete the polarizer bonding on the front and back sides of the glass substrate; the first mounting part and the second mounting part comprise a polarizer feeding mechanism, a transfer film tearing mechanism, a bonding mechanism, a transfer platform, a glass feeding detection mechanism and a bonding platform, wherein the transfer platform is arranged on one side of the machine, and the glass substrate of the previous workstation is transferred to the transfer platform; the glass feeding detection mechanism is erected above the transfer platform and extends in a straight line direction; the bonding platform It is arranged on the side of the glass loading and detection mechanism, the glass loading and detection mechanism takes out the glass substrate from the transfer platform, and transfers it to the patch platform after detection; the above-mentioned polarizer loading mechanism is arranged on the other side of the machine, and the transfer film tearing mechanism is arranged on one side of the polarizer loading mechanism. The polarizer loading mechanism moves the polarizer to the transfer film tearing mechanism, the transfer film tearing mechanism carries the polarizer and tears off the film material at the bottom of the polarizer; the above-mentioned patch mechanism is arranged between the patch platform and the transfer film tearing mechanism, the patch mechanism takes out the polarizer from the transfer film tearing mechanism in a rotation manner, and attaches the polarizer to the surface of the glass substrate on the patch platform.

[0006] Preferably, the polarizer feeding mechanism includes a material box, a feeding detection component and a polarizer transfer platform, wherein the material box is arranged on a machine table, and at least two polarizers to be bonded are stacked up and down in the material box; the polarizer transfer platform is arranged on one side of the material box; the feeding detection component is mounted between the material box and the polarizer transfer platform, the feeding detection component takes out the polarizer from the material box, places it on the polarizer transfer platform, and after inspection and cleaning, moves the polarizer to the transfer film tearing mechanism.

[0007] Preferably, the material box includes a material box support plate, a material ejecting cylinder, an output shaft, a push rod, a material plate and a limit plate, wherein the material box support plate is horizontally arranged, and a strip slide groove and a barrel groove are opened on the material box support plate; the material ejecting cylinder is vertically arranged below the material box support plate, and the output shaft is arranged upward; the push rod is vertically connected to the output shaft, and extends through the barrel groove to above the material box support plate; the limit plate includes at least two pieces, the limit plates are vertically arranged in the strip slide groove, and storage space is formed between the limit plates; the material plate is horizontally arranged in the storage space, supported by the push rod, and at least two polarizers are stacked up and down on the material plate, and the push rod drives the material plate to drive the polarizer to move up and down.

[0008] Preferably, the feeding detection component includes a linear module, a material picking component, a static electricity removal component and a moving detection component, wherein the linear module is mounted between the material box and the polarizer transfer platform, the material picking component and the moving detection component are respectively connected to the output end of the linear module, and are driven by the linear module to independently move linearly, the material picking component takes out the polarizer from the material box, and places the polarizer on the polarizer transfer platform; the static electricity removal component is connected to the bottom of the linear module, the static electricity removal component is an ion wind rod, the ion wind rod removes static electricity from the polarizer on the polarizer transfer platform, and after the moving detection component detects the polarizer, the polarizer after static electricity removal is taken out and moved to the transfer film tearing flat mechanism.

[0009] Preferably, the material picking component includes a material picking slide, a material picking bracket and a material picking nozzle, wherein the material picking slide is movably connected to the linear module; the material picking bracket is horizontally connected to the side wall of the material picking slide, and a strip-shaped mounting groove is provided on the material picking bracket; the material picking nozzle includes at least two, the material picking nozzle is detachably mounted in the mounting groove of the material picking bracket, and the bottom is a vacuum nozzle; the transfer detection component includes a transfer slide, a transfer linear module, a transfer bracket, a transfer suction plate and a CCD, wherein The above-mentioned moving slide is vertically connected to the output end of the linear module; the above-mentioned moving linear module is vertically arranged on the side wall of the moving slide, and the output end is vertically arranged; the above-mentioned moving bracket is connected to the output end of the moving linear module and extends horizontally outward; the above-mentioned moving suction plate is horizontally connected to the bottom of the moving bracket, and the bottom of the moving suction plate is provided with vacuum suction holes to absorb the polarizer; the above-mentioned CCD is vertically arranged on the side wall of the moving bracket, and the lens direction is arranged downward to shoot and detect the polarizer after cleaning.

[0010] Preferably, the transfer film tearing mechanism includes a film tearing linear module, a film tearing bracket, a film tearing support, and a film tearing assembly, wherein the film tearing linear module and the film tearing bracket are arranged in parallel and spaced apart, and a linear slide rail is provided on the top of the film tearing bracket; the film tearing support platform is a rectangular plate structure, and the film tearing support platform is arranged between the film tearing linear module and the film tearing bracket, and the film tearing linear module drives the film tearing support platform to move linearly along the direction of the linear slide rail; the side of the film tearing support platform is arranged inclined in the direction of the linear slide rail; the film tearing assembly is arranged between the film tearing linear module and the film tearing bracket, and the film tearing assembly adheres the film material to the bottom of the polarizer through the film tearing tape, and tears the film material off the polarizer through relative movement with the film tearing support platform.

[0011] Preferably, the film tearing assembly includes a film tearing tape component and a film tearing component arranged on the film tearing bracket and the film tearing linear module, wherein the film tearing tape component includes a film tearing support plate, a tape roll, a pulling motor, a first tensioning roller and a second tensioning roller, wherein the film tearing support plate is vertically connected to the bottom of the film tearing bracket; the tape roll and the pulling motor are respectively arranged at intervals on the side walls of the film tearing support plate, the film tearing tape is wound on the tape roll, the outer end of the film tearing tape is connected to the output end of the pulling motor, and when the output end of the pulling motor rotates, the film tearing tape is pulled out; the first tensioning roller and the second tensioning roller are vertically arranged on the side walls of the film tearing support plate, and are rotatably connected to the side walls of the film tearing support plate, and the film tearing tape is passed through the first tensioning roller and the second tensioning roller. The tightening roller and the second tensioning roller are tensioned; the above-mentioned film tearing component includes a film tearing slide, a film tearing support block, a film tearing roller and an adjusting bracket, wherein the above-mentioned film tearing slide can be movably connected to the film tearing linear module, and the upper part of the side wall of the film tearing slide is connected to a horizontally extending support part; the above-mentioned film tearing support block and film tearing roller are arranged on the support part at intervals, and the surface of the film tearing support block forms a horizontal bearing plane; the film tearing support block and film tearing roller move to the bottom of the film tearing support platform, and the film tearing tape adheres to the film material at the bottom of the polarizer from below, and tears the film material from the polarizer; the above-mentioned adjusting frame is rotatably arranged on the side wall of the film tearing slide, and three roller shafts are rotatably connected to the adjusting frame, and the fulcrums of the three roller shafts form a triangle, and the film tearing tape is tensioned by the roller shafts of the adjusting frame.

[0012] Preferably, the patch mechanism includes a rotary motor, a rotary support, a rotating support and a placement head, wherein the rotary motor is arranged on the machine platform with the output end arranged upward; the rotary support is arranged on the output end of the rotary motor; the rotating support is horizontally arranged on the rotary support and extends horizontally to both sides of the rotary support; the placement head includes two, and the two placement heads are respectively arranged on the horizontal extension parts on both sides of the rotating support, and the rotary motor drives the rotary support to drive the rotating support to rotate, so that the two placement heads respectively take the polarizer from the film tearing support and attach the polarizer to the glass substrate on the patch platform.

[0013] Preferably, the placement head includes a placement support, a placement lifting motor, a placement lifting slide, a placement support plate, a fixed roller assembly, a movable roller assembly, a roller belt and a pressure roller assembly, wherein the placement support is vertically arranged on a rotating support; the placement lifting motor is arranged on the top of the placement support, and the output end is connected to a vertically arranged lead screw and drives the lead screw to rotate; the placement lifting slide is horizontally arranged and threadedly connected to the lead screw; the placement support plate is horizontally connected to the bottom of the placement lifting slide; the fixed roller assembly and the movable roller assembly are arranged on the top of the placement ... The components are respectively arranged on both sides of the lower part of the mounting support plate and extend vertically downward; the two ends of the above-mentioned roller belt are connected to the fixed roller assembly and the movable roller assembly, and are tensioned by the fixed roller assembly and the movable roller assembly. The bottom of the roller belt adsorbs the polarizer, and the movable roller assembly moves up and down in the vertical direction to adjust the tension state of the roller belt; the above-mentioned pressing roller assembly is arranged below the mounting support plate and is located between the fixed roller assembly and the movable roller assembly. The pressing roller assembly presses the roller belt and moves linearly along the roller belt so as to attach the polarizer adhered to the bottom of the roller belt to the glass substrate.

[0014] Preferably, the fixed roller assembly includes a fixed support and a fixed roller, wherein the fixed support is vertically connected to one side of the lower part of the mounting support plate; the fixed roller is rotatably connected to the bottom of the fixed support; the movable roller assembly includes a movable support, a movable cylinder and a movable roller, wherein the movable support is vertically connected to the other side of the lower part of the mounting support plate, and is slidably connected to the end wall of the mounting support plate in the vertical direction; the movable cylinder is vertically connected to one side of the mounting support plate, and the output end is downwardly arranged and connected to the movable support, and drives the movable support to move up and down; the movable roller is rotatably connected to the bottom of the movable support, and a roller belt is tensioned between the movable roller and the fixed roller; the pressure roller assembly includes a roller servo motor, a roller linear slide, an adjusting roller, an adjusting cylinder, an adjusting seat and a pressure roller, wherein the above The roller servo motor is arranged on the upper part of the mounting support plate, and the output end is connected to the screw rod horizontally arranged at the lower part of the mounting support plate through a transmission belt; the above-mentioned roller linear slide is slidably connected to the bottom of the mounting support plate in a linear direction, and is threadedly connected to the screw rod. When the screw rod rotates, it drives the roller linear slide to move back and forth between the movable roller assembly and the fixed roller assembly; the above-mentioned adjusting roller is rotatably arranged at the bottom of the roller linear slide; the above-mentioned adjusting cylinder is vertically arranged on one side wall of the roller linear slide; the above-mentioned adjusting seat is slidably arranged on the other side wall of the roller linear slide in a vertical direction, and is connected to the output end of the adjusting cylinder, and the adjusting cylinder drives the adjusting seat to move up and down; the above-mentioned pressure roller is rotatably connected to the bottom of the adjusting seat, and after the roller belt is pulled out from the fixed roller, it passes through the top of the adjusting roller and then passes through the bottom of the pressure roller.

[0015] Preferably, the glass feeding detection mechanism comprises a feeding mechanism, a first detection component and a second detection component, wherein the feeding mechanism is horizontally arranged on the side of the transfer platform and extends linearly along the side direction of the machine; the first detection component and the second detection component are spaced apart and erected above the feeding mechanism, the feeding mechanism drives the glass substrate to pass through the first detection component and the second detection component, the first detection component photographs and detects the corner position of the glass substrate, and the second detection component detects the surface and cleanliness of the glass substrate; the feeding mechanism comprises a feeding linear module and a feeding component, wherein the feeding linear module is horizontally arranged; the feeding component is arranged on one side of the feeding linear module, and the feeding component absorbs the glass substrate to be bonded through a vacuum nozzle; the first detection component comprises a corner detection bracket, a first detection module, a first detection CCD, a second detection module and a second detection CCD, wherein the corner detection bracket is a U-shaped frame structure, the corner detection bracket comprises two, the two corner detection brackets are vertically arranged, and are erected on the feeding mechanism The first detection module and the second detection module are respectively arranged on the top of the two corner detection brackets and are arranged perpendicular to each other; the first detection CCD and the second detection CCD are respectively arranged on the first detection module and the second detection module, and are respectively driven by the first detection module and the second detection module to move linearly, and the lens direction is set downward; the second detection component includes a second detection bracket, a third detection CCD, a detection platform and a light source, wherein the second detection bracket is mounted above the feeding linear module; the third detection CCD is vertically arranged on the second detection bracket, and the lens is set downward; the detection platform is connected to the output end of the feeding linear module, and is driven by the feeding linear module to move linearly, the feeding component places the glass substrate on the detection platform, and the detection platform drives the glass substrate to move linearly; the light source includes two, the two light sources are respectively connected to the second detection bracket through support rods, and are respectively located on both sides above the detection platform, and are arranged to be tilted downward toward the detection platform.

[0016] Preferably, the patch platform includes a first patch linear module, a second patch linear module, a patch rotating seat and a patch support, wherein the first patch linear module is arranged on the machine platform; the second patch linear module is connected to the output end of the second patch linear module in a direction perpendicular to the first patch linear module; the patch rotating seat is arranged on the second patch linear module; the patch support is horizontally arranged on the patch rotating seat, and vacuum suction holes are arranged on the patch support; the material taking component of the feeding mechanism detects the cleaned glass substrate and takes it out and places it on the patch support.

[0017] A laminating process of a fully automatic high-speed laminating machine includes the following process steps:

[0018] S1, glass transfer: the glass substrate to be mounted is loaded from the previous workstation to the transfer platform;

[0019] S2, glass transfer: in step S1, the glass substrate on the transfer platform is sucked by the material taking component of the feeding mechanism of the glass feeding and testing mechanism and then moved to the testing platform;

[0020] S3, glass inspection and cleaning: the glass on the inspection platform in step S2 is subjected to surface inspection by the first inspection component and the second inspection component;

[0021] S4, glass loading: the glass substrate after inspection and cleaning in step S3 is taken out from the inspection platform by the material taking component and placed on the patch platform, and the patch platform drives the glass substrate to move below the patch mechanism;

[0022] S5, polarizer loading: The polarizers stacked in the material box of the polarizer loading mechanism are pushed upward by the material box, and the top layer of polarizer is taken out by the loading inspection component and placed on the polarizer transfer platform for inspection, and then the loading cleaning component takes out the polarizer and moves it to the transfer film tearing mechanism;

[0023] S6, film tearing: the film tearing component moves to the bottom of the film tearing support, and adheres the film tearing tape to the film material at the bottom of the polarizer from the bottom, the film tearing support and the film tearing component move linearly relative to each other, and the film tearing tape tears the film material from the bottom of the polarizer;

[0024] S7, polarizer feeding: after the polarizer film tearing in step S6 is completed, a mounting head of the mounting mechanism takes the polarizer out from the film tearing support;

[0025] S8, rotating patch: in step S7, while one placement head of the patch mechanism takes out the polarizer, the other placement head attaches the polarizer to the glass substrate on the patch platform. After completing the patch on one side, the two placement heads rotate and rotate to take out the polarizer and patch alternately.

[0026] S9, secondary bonding: After the bonding on one side of the glass substrate in steps S1 to S8 is completed, it is transferred from the first mounting part to the transfer platform of the second mounting part, and after being rotated 180° on the transfer platform, the above steps S1 to S8 are repeated to complete the bonding on the other side of the glass substrate.

[0027] The beneficial effects of the present invention are:

[0028] In view of the defects and shortcomings of the prior art, the present invention independently develops and designs a fully automatic high-speed laminating machine and a laminating process thereof, which adopts two parallel mounting parts as a whole to complete the automatic attachment of the front and back polarizers on the glass substrate one by one, realizes the automatic loading, transfer and detection of the glass substrate and the polarizer, and has the functions of polarizer transfer and film tearing in one. It adopts a rotating method for taking polarizers and mounting, effectively reduces the waiting time and improves the mounting efficiency.

[0029] The present invention is designed and developed for the automatic polarizer attachment technology. The first mounting part and the second mounting part which are arranged in parallel along a straight line are used as mounting execution devices. The two mounting parts are connected by a transfer platform. The transfer platform can realize 180° rotation through motor drive to rotate and replace the attachment surface of the glass substrate. The glass substrate of the previous workstation is moved to the transfer platform of the first mounting part for feeding. After the first mounting part completes the attachment of one side of the glass substrate, the glass substrate is connected through the transfer platform of the second mounting part, and the glass substrate is rotated 180° so that the non-attached surface of the glass substrate faces upward, and then the mounting process is carried out through the second mounting part. The first mounting part and the second mounting part have the same overall structure and have good versatility.

[0030] The first mounting part and the second mounting part of the present invention as a whole include a polarizer feeding mechanism, a transfer film tearing mechanism, a mounting mechanism, a transfer platform, a glass feeding detection mechanism and a mounting platform; the polarizer feeding mechanism and the transfer platform are respectively arranged on both sides of the machine, the glass feeding detection mechanism is located on the side of the transfer platform, and extends linearly along the side direction of the machine; the glass substrate on the transfer platform is moved to the detection platform for detection by the feeding linear module of the glass feeding detection mechanism, and then moved to the mounting platform for polarizer to be attached by the material taking component of the glass feeding detection mechanism; the polarizer stacked up and down in the material box of the polarizer feeding mechanism is taken out by the feeding detection component of the polarizer feeding mechanism and placed in the polarizer After the inspection on the transfer platform, the loading inspection component moves the polarizer to the film tearing support of the transfer film tearing mechanism. The film tearing component of the transfer film tearing mechanism takes out the film tearing tape from the film tearing tape component, adheres the film tearing tape to the protective film material at the bottom of the polarizer, and makes the film tear off the polarizer after the film tearing tape adheres to the film material through the relative linear motion between the film tearing component and the film tearing support. The polarizer after film tearing is taken out by one mounting head of the mounting mechanism, while the other mounting head of the mounting mechanism attaches the polarizer to the glass substrate on the mounting platform. After the mounting is completed, the two mounting heads rotate and the empty mounting head takes the polarizer, while the full mounting head attaches the polarizer to the glass substrate. This cycle is alternated to realize the rotational polarizer attachment. Specifically:

[0031] In order to solve the problem of automatic loading, transfer and movement of polarizers, the present invention designs a polarizer loading mechanism, which as a whole includes a material box, a loading detection component and a polarizer transfer platform. The material box of the present invention uses a material box support plate as a bearing structure, and an adjustment slide groove is provided on the material box support plate. By detachably installing a limit plate on the strip slide groove, a storage space is formed by utilizing the space between the limit plates to store multiple polarizers stacked up and down. In the storage space, the material plate is used as a bearing component to support the polarizer. At the same time, the material plate is driven by a push rod through the bottom push cylinder to push up the polarizers one by one, so that the upper loading detection component can take out the top polarizer one by one. The feeding detection component of the present invention integrates the functions of taking polarizer, removing static electricity and releasing polarizer at the same time. The feeding detection component uses a linear module as a bearing and power component. The linear module is connected with a feeding component and a moving detection component. The feeding component and the moving detection component adsorb the polarizer through the vacuum negative pressure adsorption principle. Among them, after the feeding component takes out the polarizers from the material box one by one and places them on the polarizer transfer platform, the moving detection component detects the polarizer so as to screen out defective products; at the same time, the static electricity removal component arranged on the outer side of the linear module and extending downward removes static electricity from the polarizer through plasma. The polarizer that has been removed static electricity and detected is sucked from the polarizer transfer platform by the moving detection component and moved to the film tearing transfer mechanism for subsequent film tearing action. The feeding detection component realizes the actions of taking and releasing polarizer at the same time through a set of linear modules, and completes the surface detection and static electricity removal of the polarizer while taking and placing the polarizer. It effectively simplifies the structure and reduces the equipment manufacturing cost under the premise of ensuring the realization of functions.

[0032] In response to the film tearing process requirements before polarizer pasting, the present invention is innovatively designed with a film tearing transfer mechanism, which integrates the functions of the traditional independently designed film tearing tape mechanism, the film tearing mechanism and the polarizer platform into one. The present invention uses a film tearing linear module and a film tearing bracket arranged in parallel and at intervals as a bearing mechanism, and a film tearing support platform is arranged on the film tearing linear module and the film tearing bracket, and is driven by the film tearing linear module to move back and forth along a linear slide rail arranged on the film tearing bracket. In particular, the side edges of the rectangular film tearing support platform are inclined to the direction of the linear slide rail, that is, the corners of the film tearing support platform are located in the sliding channel of the film tearing support platform. This structural design enables the film tearing tape to be torn from the corners of the polarizer placed on the film tearing support platform during subsequent film tearing. This diagonal film tearing method can reduce the pulling force of the film material on the polarizer during film tearing, thereby improving the film tearing quality. In addition, the present invention provides a film tearing tape component and a film tearing component on the side of the film tearing bracket, i.e., the film tearing linear module. The film tearing tape component automatically guides out and recycles the film tearing tape with the film tearing tape adhered thereto. During the process of guiding out the film tearing tape, the film tearing component adheres the film tearing tape to the bottom of the film material at the bottom of the polarizer from below. At the same time, after the patch mechanism sucks the polarizer on the film tearing support from above, the film tearing support and the film tearing component move linearly relative to each other, so that the film material is torn off from the bottom of the polarizer.

[0033] In view of the situation that there is a waiting time between feeding and patching in the traditional polarizer bonding process, which leads to low production efficiency, the present invention innovatively designs a patch mechanism. The patch mechanism of the present invention adopts a rotation design, and uses a rotation motor with an output end facing upward as a power output component. The rotation motor drives the rotation support and the rotating support to rotate, and the placement heads symmetrically arranged on both sides of the rotating support rotate back and forth between the patch platform and the film tearing support with the rotating support. When one placement head takes out the polarizer from the film tearing support and tears the film, the other placement head attaches the absorbed polarizer to the glass substrate on the patch platform. The two placement heads synchronously realize the actions of taking out and sticking the polarizer, and the next rotation is carried out after completion, thereby effectively reducing the overall standby time and greatly improving the polarizer bonding efficiency. In addition, the mounting head of the present invention adopts the roller-belt attachment principle, and uses a flexible roller-belt to take and attach the polarizer. The roller-belt is tensioned by a fixed roller assembly and a movable roller assembly to maintain the flatness of its bottom after tensioning. At the same time, the movable roller assembly can also adjust the tension of the roller-belt in real time. A pressure roller assembly is also provided between the fixed roller assembly and the movable roller assembly. After the pressure roller of the pressure roller assembly presses against the roller-belt from above, the pressure roller moves linearly above the roller-belt during the attachment, and the polarizer is gradually attached to the glass substrate. This flexible attachment method not only protects the polarizer, but also realizes line contact attachment compared to the traditional surface contact attachment, and effectively solves the problem of bubbles easily generated between the polarizer and the glass substrate during the attachment process; and the pressure roller realizes real-time adjustment of the tension through the adjustment cylinder and the adjustment roller to adapt to the situation of tension changes in the actual production process.

[0034] In view of the automatic feeding, cleaning and detection process requirements of the glass substrate, the present invention is innovatively designed with a glass feeding detection mechanism, which integrates the functions of automatic glass substrate placement, glass substrate surface detection and cleaning. The glass feeding detection mechanism uses the feeding mechanism as the main part, and the feeding linear module of the feeding mechanism connects the transfer platform and the patch mechanism in a linear direction to form a glass substrate logistics path. After the glass substrate that flows out from the previous workstation to the transfer platform is taken out to the detection platform by the feeding component of the feeding mechanism, the detection plane drives the glass substrate to move linearly toward the patch mechanism, and passes through the first detection component and the second detection component, thereby realizing the automatic detection of the surface of the glass substrate. In particular, the present invention integrates a first detection component and surface detection for glass substrate surface detection. Since the size range of glass substrates is relatively large, such as smart watches, mobile phones, computers, and tablets are relatively small, while the size of TV screens is large, in order to adapt to surface detection of different sizes, for large-size screens, the first detection component only detects the corners of the rectangular screen to determine the position and angle placement of the screen, and at the same time combines surface detection to detect the surface quality of the screen, thereby covering the detection needs of the entire screen and greatly improving the detection quality compared to the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is one of the three-dimensional structural schematic diagrams of the present invention.

[0036] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention.

[0037] Figure 3 This is one of the three-dimensional structural schematic diagrams of the mounting portion of the present invention.

[0038] Figure 4 This is the second schematic diagram of the three-dimensional structure of the mounting portion of the present invention.

[0039] Figure 5 This is the third schematic diagram of the three-dimensional structure of the mounting portion of the present invention.

[0040] Figure 6 This is the fourth schematic diagram of the three-dimensional structure of the mounting portion of the present invention.

[0041] Figure 7 This is one of the three-dimensional structural schematic diagrams of the mounting portion of the present invention after components are omitted.

[0042] Figure 8 This is the second schematic diagram of the three-dimensional structure of the mounting portion of the present invention after components are omitted.

[0043] Fig. 9 This is the third schematic diagram of the three-dimensional structure of the mounting portion of the present invention after components are omitted.

[0044] Fig.10This is the fourth schematic diagram of the three-dimensional structure of the mounting portion of the present invention after components are omitted.

[0045] Fig.11 This is one of the three-dimensional structural schematic diagrams of the polarizer feeding mechanism of the present invention.

[0046] Fig.12 This is the second three-dimensional structural schematic diagram of the polarizer feeding mechanism of the present invention.

[0047] Fig.13 This is the third schematic diagram of the three-dimensional structure of the polarizer feeding mechanism of the present invention.

[0048] Fig.14 This is the fourth schematic diagram of the three-dimensional structure of the polarizer feeding mechanism of the present invention.

[0049] Fig.15 This is one of the three-dimensional structural schematic diagrams of the material box of the present invention.

[0050] Fig.16 This is the second schematic diagram of the three-dimensional structure of the material box of the present invention.

[0051] Fig.17 This is the third schematic diagram of the three-dimensional structure of the material box of the present invention.

[0052] Fig.18 This is one of the three-dimensional structural schematic diagrams of the feeding detection component of the present invention.

[0053] Fig.19 This is the second schematic diagram of the three-dimensional structure of the feeding detection component of the present invention.

[0054] Fig. 20 This is the third schematic diagram of the three-dimensional structure of the feeding detection component of the present invention.

[0055] Fig.21 This is the fourth three-dimensional structural schematic diagram of the feeding detection component of the present invention.

[0056] Fig. 22 This is one of the three-dimensional structural schematic diagrams of the transfer and film tearing mechanism of the present invention.

[0057] Fig.23 This is the second schematic diagram of the three-dimensional structure of the transfer and film tearing mechanism of the present invention.

[0058] Fig.24 This is the third schematic diagram of the three-dimensional structure of the transfer and film tearing mechanism of the present invention.

[0059] Fig.25 This is the fourth schematic diagram of the three-dimensional structure of the transfer and film tearing mechanism of the present invention.

[0060] Fig.26 This is one of the three-dimensional structural schematic diagrams of the patch mechanism of the present invention.

[0061] Fig. 27 This is the second schematic diagram of the three-dimensional structure of the patch mechanism of the present invention.

[0062] Fig.28 This is the third schematic diagram of the three-dimensional structure of the patch mechanism of the present invention.

[0063] Fig.29 This is the fourth schematic diagram of the three-dimensional structure of the patch mechanism of the present invention.

[0064] Fig.30 This is one of the three-dimensional structural schematic diagrams of the placement head of the present invention.

[0065] Fig.31 This is the second schematic diagram of the three-dimensional structure of the placement head of the present invention.

[0066] Fig.32 This is the third schematic diagram of the three-dimensional structure of the placement head of the present invention.

[0067] Fig.33 This is the fourth schematic diagram of the three-dimensional structure of the placement head of the present invention.

[0068] Fig.34 This is one of the three-dimensional structural schematic diagrams of the glass feeding detection mechanism of the present invention.

[0069] Fig.35 This is the second three-dimensional structural schematic diagram of the glass feeding detection mechanism of the present invention.

[0070] Fig.36 This is the third three-dimensional structural schematic diagram of the glass feeding detection mechanism of the present invention.

[0071] Fig.37 This is the fourth three-dimensional structural schematic diagram of the glass feeding detection mechanism of the present invention.

[0072] Fig.38 This is one of the three-dimensional structural schematic diagrams of the patch platform of the present invention.

[0073] Fig.39 This is the second schematic diagram of the three-dimensional structure of the patch platform of the present invention.

[0074] Fig.40 This is the third schematic diagram of the three-dimensional structure of the patch platform of the present invention. DETAILED DESCRIPTION

[0075] The present invention will be further described below in conjunction with the accompanying drawings:

[0076] like Figures 1 to 40As shown, the technical solution adopted by the present invention is as follows: a fully automatic high-speed bonding machine, comprising a first mounting part A and a second mounting part B which are arranged in sequence, the first mounting part A and the second mounting part B respectively complete the polarizer attachment on the positive and negative sides of the glass substrate; the first mounting part A and the second mounting part B comprise a polarizer feeding mechanism, a transfer film tearing mechanism 5, a bonding mechanism 6, a transfer platform 7, a glass feeding detection mechanism and a bonding platform 11, wherein the transfer platform 7 is arranged on one side of the machine 1, and the glass substrate of the previous workstation is transferred to the transfer platform 7; the glass feeding detection mechanism is erected above the transfer platform 7 and extends in a straight line direction; the bonding platform The platform 11 is arranged on the side of the glass loading and detection mechanism, and the glass loading and detection mechanism takes out the glass substrate from the transfer platform, and transfers it to the patch platform 11 after detection; the above-mentioned polarizer loading mechanism is arranged on the other side of the machine 1, and the transfer film tearing mechanism 5 is arranged on one side of the polarizer loading mechanism. The polarizer loading mechanism moves the polarizer to the transfer film tearing mechanism 5, and the transfer film tearing mechanism 5 carries the polarizer and tears off the film material at the bottom of the polarizer; the above-mentioned patch mechanism 6 is arranged between the patch platform 11 and the transfer film tearing mechanism 5. The patch mechanism 6 takes out the polarizer from the transfer film tearing mechanism 5 in a rotation manner, and attaches the polarizer to the surface of the glass substrate on the patch platform 11.

[0077] The polarizer feeding mechanism includes a material box 2, a feeding detection component and a polarizer transfer platform 4, wherein the material box 2 is arranged on the machine 1, and at least two polarizers to be bonded are stacked up and down in the material box 2; the polarizer transfer platform 4 is arranged on one side of the material box 2; the feeding detection component is mounted between the material box 2 and the polarizer transfer platform 4, the feeding detection component takes out the polarizer from the material box 2, places it on the polarizer transfer platform 4, and after inspection and cleaning, moves the polarizer to the transfer film tearing mechanism 5.

[0078] The material box 2 includes a material box support plate 21, a material ejecting cylinder 22, an output shaft 23, a push rod 24, a material plate 25 and a limit plate 26, wherein the material box support plate 21 is horizontally arranged, and a strip slide groove and a barrel groove are opened on the material box support plate 21; the material ejecting cylinder 22 is vertically arranged below the material box support plate 21, and the output shaft 23 is arranged upward; the push rod 24 is vertically connected to the output shaft 24, and extends through the barrel groove to the top of the material box support plate 21; the limit plate 26 includes at least two pieces, the limit plate 26 is vertically arranged in the strip slide groove, and a storage space is formed between the limit plates 26; the material plate 25 is horizontally arranged in the storage space, supported by the push rod 24, at least two polarizers are stacked up and down on the material plate 25, and the push rod 24 drives the material plate 25 to drive the polarizer to move up and down.

[0079] The feeding detection component includes a linear module 31, a material picking component, a static electricity removal component and a moving detection component, wherein the linear module 31 is mounted between the material box 2 and the polarizer transfer platform 4, the material picking component and the moving detection component are respectively connected to the output end of the linear module 31, and are driven by the linear module 31 to independently move linearly, the material picking component takes out the polarizer from the material box 2, and places the polarizer on the polarizer transfer platform 4; the static electricity removal component is connected to the bottom of the linear module 31, the static electricity removal component is an ion wind rod 35, the ion wind rod 35 removes static electricity from the polarizer on the polarizer transfer platform 4, and after the moving detection component detects the polarizer, the polarizer after static electricity removal is taken out and moved to the transfer film tearing flat mechanism 5.

[0080] The material picking component includes a material picking slide 32, a material picking bracket 33 and a material picking nozzle 34, wherein the material picking slide 32 is movably connected to the linear module 31; the material picking bracket 33 is horizontally connected to the side wall of the material picking slide 32, and a strip-shaped mounting groove is provided on the material picking bracket 33; the material picking nozzle 34 includes at least two, and the material picking nozzle 34 is detachably mounted in the mounting groove of the material picking bracket 33, and the bottom is a vacuum nozzle; the transfer detection component includes a transfer slide, a transfer linear module 36, a transfer bracket 37, a transfer suction plate 38 and a CCD39, Among them, the above-mentioned moving slide is vertically connected to the output end of the linear module 31; the above-mentioned moving linear module 36 is vertically arranged on the side wall of the moving slide, and the output end is vertically arranged; the above-mentioned moving bracket 37 is connected to the output end of the moving linear module 36, and extends horizontally outward; the above-mentioned moving suction plate 38 is horizontally connected to the bottom of the moving bracket 37, and the bottom of the moving suction plate 38 is provided with vacuum suction holes to absorb the polarizer; the above-mentioned CCD39 is vertically arranged on the side wall of the moving bracket 37, and the lens direction is arranged downward to shoot and detect the polarizer after cleaning.

[0081] The transfer film tearing mechanism 5 includes a film tearing linear module 51, a film tearing bracket 52, a film tearing support 53, and a film tearing assembly, wherein the film tearing linear module 51 and the film tearing bracket 52 are arranged in parallel and spaced apart, and a linear slide rail is provided on the top of the film tearing bracket 52; the film tearing support 53 is a rectangular plate structure, and the film tearing support 53 is arranged between the film tearing linear module 51 and the film tearing bracket 52, and the film tearing linear module 51 drives the film tearing support 53 to move linearly along the direction of the linear slide rail; the side of the film tearing support 52 is arranged inclined in the direction of the linear slide rail; the film tearing assembly is arranged between the film tearing linear module 51 and the film tearing bracket 52, and the film tearing assembly adheres the film material at the bottom of the polarizer through the film tearing tape, and tears the film material off the polarizer through relative movement with the film tearing support 53.

[0082] The film tearing assembly includes a film tearing tape component and a film tearing component arranged on a film tearing bracket 52 and a film tearing linear module 51, wherein the film tearing tape component includes a film tearing support plate 54, a tape roll 55, a belt pulling motor 56, a first tensioning roller 57 and a second tensioning roller 512, wherein the film tearing support plate 54 is vertically connected to the bottom of the film tearing bracket 52; the tape roll 55 and the belt pulling motor 56 are respectively arranged at intervals on the side walls of the film tearing support plate 54, and the film tearing tape is wound on the tape roll 55, and the outer end of the film tearing tape is connected to the output end of the belt pulling motor 56, and when the output end of the belt pulling motor 56 rotates, the film tearing tape is pulled out; the first tensioning roller 57 and the second tensioning roller 512 are vertically arranged on the side wall of the film tearing support plate 54, and are rotatably connected to the side wall of the film tearing support plate 54, and the film tearing tape is passed through the first tensioning roller 57 and the second tensioning roller 512. The tensioning roller 512 is tensioned; the above-mentioned film tearing component includes a film tearing slide 58, a film tearing support block 59, a film tearing roller 510 and an adjusting bracket 511, wherein the above-mentioned film tearing slide 58 is movably connected to the film tearing linear module 51, and the upper part of the side wall of the film tearing slide 58 is connected to a horizontally extending support part; the above-mentioned film tearing support block 59 and the film tearing roller 510 are arranged on the support part at intervals, and the surface of the film tearing support block 59 forms a horizontal bearing plane; the film tearing support block 59 and the film tearing roller 510 move to the bottom of the film tearing support platform 53, and the film tearing tape adheres to the film material at the bottom of the polarizer from the bottom, and tears the film from the polarizer; the above-mentioned adjusting bracket 511 is rotatably arranged on the side wall of the film tearing slide 58, and three rollers are rotatably connected to the adjusting bracket 511, and the fulcrums of the three rollers form a triangle, and the film tearing tape is tensioned by the rollers of the adjusting bracket 511.

[0083] The patch mechanism 6 includes a rotary motor 61, a rotary support 62, a rotating support 63 and a placement head 64, wherein the rotary motor 61 is arranged on the machine 1, and the output end is arranged upward; the rotary support 62 is arranged on the output end of the rotary motor 61; the rotating support 63 is horizontally arranged on the rotary support 62 and extends horizontally to both sides of the rotary support 62; the placement head 64 includes two, and the two placement heads 64 are respectively arranged on the horizontal extension parts on both sides of the rotating support 63, and the rotary motor 61 drives the rotary support 62 to drive the rotating support 63 to rotate, so that the two placement heads 64 respectively take the polarizer from the film tearing support 53 and attach the polarizer to the glass substrate on the patch platform 11.

[0084] The mounting head 64 includes a mounting support 641, a mounting lifting motor 642, a mounting lifting slide 643, a mounting support plate 644, a fixed roller assembly, a movable roller assembly, a roller belt 640 and a pressure roller assembly, wherein the mounting support 641 is vertically arranged on the rotating support 63; the mounting lifting motor 642 is arranged on the top of the mounting support 642, and the output end is connected to the vertically arranged lead screw and drives the lead screw to rotate; the mounting lifting slide 643 is horizontally arranged and threadedly connected to the lead screw; the mounting support plate 644 is horizontally connected to the bottom of the mounting lifting slide 643; the fixed roller assembly and The movable roller assemblies are respectively arranged on both sides of the lower part of the mounting support plate 644 and extend vertically downward; the two ends of the above-mentioned roller belt 640 are connected to the fixed roller assembly and the movable roller assembly, and are tensioned by the fixed roller assembly and the movable roller assembly. The bottom of the roller belt 640 adsorbs the polarizer, and the movable roller assembly moves up and down in the vertical direction to adjust the tension state of the roller belt 640; the above-mentioned pressure roller assembly is arranged below the mounting support plate 644 and is located between the fixed roller assembly and the movable roller assembly. The pressure roller assembly presses the roller belt 640 and moves linearly along the roller belt 640 so as to attach the polarizer adhered to the bottom of the roller belt 640 to the glass substrate.

[0085] The fixed roller assembly includes a fixed support 645 and a fixed roller 646, wherein the fixed support 645 is vertically connected to one side of the lower part of the mounting support plate 644; the fixed roller 646 is rotatably connected to the bottom of the fixed support 645; the movable roller assembly includes a movable support, a movable cylinder 647 and a movable roller 648, wherein the movable support is vertically connected to the other side of the lower part of the mounting support plate 644 and is slidably connected to the end wall of the mounting support plate 644 in the vertical direction; the movable cylinder 647 ...; 47 is vertically connected to one side of the mounting support plate 644, and the output end is downwardly arranged and connected to the movable support, and drives the movable support to move up and down; the above-mentioned movable roller 648 is rotatably connected to the bottom of the movable support, and a roller belt 640 is stretched between the movable roller 648 and the fixed roller 646; the above-mentioned pressure roller assembly includes a roller servo motor 649, a roller linear slide 6410, an adjustment roller 6411, an adjustment cylinder 6412, an adjustment seat 6413 and a pressure roller 6414, wherein the above-mentioned roller servo motor 64 9 is arranged on the upper part of the mounting support plate 644, and the output end is connected to the screw rod horizontally arranged at the lower part of the mounting support plate 644 through a transmission belt; the above-mentioned roller linear slide 6410 is slidably connected to the lower part of the mounting support plate 644 in a linear direction, and is threadedly connected to the screw rod. When the screw rod rotates, the roller linear slide 6410 is driven to move linearly back and forth between the movable roller assembly and the fixed roller assembly; the above-mentioned adjusting roller 6411 is rotatably arranged at the bottom of the roller linear slide 6410; the above-mentioned adjusting cylinder 6412 is vertically connected to the lower part of the mounting support plate 644; It is directly arranged on one side wall of the roller linear slide 6410; the above-mentioned adjustment seat 6413 is slidably arranged on the other side wall of the roller linear slide 6410 along the vertical direction, and is connected to the output end of the adjusting cylinder 6412, and the adjusting cylinder 6412 drives the adjusting seat 6413 to move up and down; the above-mentioned pressure roller 6414 is rotatably connected to the bottom of the adjusting seat 6413, and after the roller belt 640 is pulled out from the fixed roller 646, it passes through the top of the adjusting roller 6411, and then passes through the bottom of the pressure roller 6414.

[0086] The glass feeding detection mechanism includes a feeding mechanism 8, a first detection component 9 and a second detection component 10, wherein the feeding mechanism 8 is horizontally arranged on the side of the transfer platform 7 and extends linearly along the side direction of the machine 1; the first detection component 9 and the second detection component are arranged above the feeding mechanism 8 at intervals, and the feeding mechanism 8 drives the glass substrate to pass through the first detection component 9 and the second detection component 10, and the first detection component 9 photographs and detects the corner position of the glass substrate, and the second detection component 10 detects the surface of the glass substrate; the feeding mechanism 8 includes a feeding linear module 81 and an upper The material assembly, wherein the above-mentioned material feeding linear module 81 is horizontally arranged; the above-mentioned material feeding assembly is arranged on one side of the material feeding linear module 81, and the material feeding assembly absorbs the glass substrate to be bonded through a vacuum suction nozzle; the above-mentioned first detection assembly 9 includes an angle detection bracket 91, a first detection module 92, a first detection CCD93, a second detection module 94 and a second detection CCD95, wherein the above-mentioned angle detection bracket 91 is a U-shaped frame structure, and the angle detection bracket 91 includes two, and the two angle detection brackets 91 are vertically arranged and erected above the material feeding linear module 81; the above-mentioned first detection module The first detection module 92 and the second detection module 94 are respectively arranged on the top of the two corner detection brackets 91 and are arranged perpendicular to each other; the first detection CCD 93 and the second detection CCD 95 are respectively arranged on the first detection module 92 and the second detection module 95, and are respectively driven by the first detection module 92 and the second detection module 95 to move linearly, and the lens direction is set downward; the second detection component 10 includes a second detection bracket 101, a third detection CCD 102, a detection platform 103 and a light source, wherein the second detection bracket 101 is mounted on the feeding linear module 81 ; the third detection CCD102 is vertically arranged on the second detection bracket 101, and the lens is arranged downward; the detection platform 103 is connected to the output end of the feeding linear module 81, and is driven by the feeding linear module 81 to move linearly. The feeding component places the glass substrate on the detection platform 103, and the glass substrate is driven to move linearly by the detection platform 103; the light source includes two, and the two light sources are respectively connected to the second detection bracket 101 through support rods, and are respectively located on both sides above the detection platform 103, and are arranged to be tilted downward toward the detection platform 103.

[0087] The patch platform 11 includes a first patch linear module 111, a second patch linear module 112, a patch rotating seat 113 and a patch support 114, wherein the first patch linear module 111 is arranged on the machine 1; the second patch linear module 112 is connected to the output end of the second patch linear module 112 in a direction perpendicular to the first patch linear module 111; the patch rotating seat 113 is arranged on the second patch linear module 112; the patch support 114 is horizontally arranged on the patch rotating seat 113, and vacuum suction holes are arranged on the patch support 114; the material taking component of the feeding mechanism 8 detects the cleaned glass substrate and takes it out and places it on the patch support 114.

[0088] A laminating process of a fully automatic high-speed laminating machine includes the following process steps:

[0089] S1, glass transfer: the glass substrate to be mounted is loaded from the previous workstation to the transfer platform;

[0090] S2, glass transfer: in step S1, the glass substrate on the transfer platform is sucked by the material taking component of the feeding mechanism of the glass feeding and testing mechanism and then moved to the testing platform;

[0091] S3, glass inspection and cleaning: the glass on the inspection platform in step S2 is subjected to surface inspection by the first inspection component and the second inspection component;

[0092] S4, glass loading: the glass substrate after inspection and cleaning in step S3 is taken out from the inspection platform by the material taking component and placed on the patch platform, and the patch platform drives the glass substrate to move below the patch mechanism;

[0093] S5, polarizer loading: The polarizers stacked in the material box of the polarizer loading mechanism are pushed upward by the material box, and the top layer of polarizer is taken out by the loading inspection component and placed on the polarizer transfer platform for inspection, and then the loading cleaning component takes out the polarizer and moves it to the transfer film tearing mechanism;

[0094] S6, film tearing: the film tearing component moves to the bottom of the film tearing support, and adheres the film tearing tape to the film material at the bottom of the polarizer from the bottom, the film tearing support and the film tearing component move linearly relative to each other, and the film tearing tape tears the film material from the bottom of the polarizer;

[0095] S7, polarizer feeding: after the polarizer film tearing in step S6 is completed, a mounting head of the mounting mechanism takes the polarizer out from the film tearing support;

[0096] S8, rotating patch: in step S7, while one placement head of the patch mechanism takes out the polarizer, the other placement head attaches the polarizer to the glass substrate on the patch platform. After completing the patch on one side, the two placement heads rotate and rotate to take out the polarizer and patch alternately.

[0097] S9, secondary bonding: After the bonding on one side of the glass substrate in steps S1 to S8 is completed, it is transferred from the first mounting part to the transfer platform of the second mounting part, and after being rotated 180° on the transfer platform, the above steps S1 to S8 are repeated to complete the bonding on the other side of the glass substrate.

[0098] Furthermore, the present invention designs a fully automatic high-speed laminating machine and its laminating process that adopts two parallel-arranged mounting parts to complete the automatic attachment of polarizers on the front and back sides of the glass substrate one by one, realizes the automatic loading, transfer and detection of the glass substrate and the polarizer, and has the functions of polarizer transfer and film tearing in one. It adopts a rotating method for taking polarizers and mounting, effectively reducing the waiting time and improving the mounting efficiency.

[0099] The present invention is designed and developed for the automatic polarizer attachment technology. The first mounting part and the second mounting part which are arranged in parallel along a straight line are used as mounting execution devices. The two mounting parts are connected by a transfer platform. The transfer platform can realize 180° rotation through motor drive to rotate and replace the attachment surface of the glass substrate. The glass substrate of the previous workstation is moved to the transfer platform of the first mounting part for feeding. After the first mounting part completes the attachment of one side of the glass substrate, the glass substrate is connected through the transfer platform of the second mounting part, and the glass substrate is rotated 180° so that the non-attached surface of the glass substrate faces upward, and then the mounting process is carried out through the second mounting part. The first mounting part and the second mounting part have the same overall structure and have good versatility. The first mounting part and the second mounting part of the present invention as a whole include a polarizer feeding mechanism, a transfer film tearing mechanism, a mounting mechanism, a transfer platform, a glass feeding detection mechanism and a mounting platform; the polarizer feeding mechanism and the transfer platform are respectively arranged on both sides of the machine, the glass feeding detection mechanism is located on the side of the transfer platform, and extends linearly along the side direction of the machine; the glass substrate on the transfer platform is moved to the detection platform for detection by the feeding linear module of the glass feeding detection mechanism, and then moved to the mounting platform for polarizer to be attached by the material taking component of the glass feeding detection mechanism; the polarizer stacked up and down in the material box of the polarizer feeding mechanism is taken out by the feeding detection component of the polarizer feeding mechanism and placed in the polarizer After the inspection on the rotating platform, the loading inspection component moves the polarizer to the film tearing support platform of the transfer film tearing mechanism. After the film tearing component of the transfer film tearing mechanism takes out the film tearing tape from the film tearing tape component, it adheres the film tearing tape to the protective film material at the bottom of the polarizer, and through the relative linear motion of the film tearing component and the film tearing support platform, the film material is torn off the polarizer after the film tearing tape adheres to the film material; the polarizer after film tearing is taken out by a mounting head of the mounting mechanism, and at the same time, the other mounting head of the mounting mechanism attaches the polarizer to the glass substrate on the mounting platform. After the mounting is completed, the two mounting heads rotate and rotate, the empty mounting head takes the polarizer, and the full mounting head attaches the polarizer to the glass substrate, and the rotating polarizer attachment is realized in this cycle. Specifically: Aiming at the problem of automatic loading, transfer and movement of polarizers, the present invention designs a polarizer loading mechanism, which as a whole includes a material box, a loading detection component and a polarizer transfer platform; the material box of the present invention uses a material box support plate as a bearing structure, and an adjustment slide groove is opened on the material box support plate. By detachably installing a limit plate on the strip slide groove, a storage space is formed by utilizing the space between the limit plates to store multiple polarizers stacked up and down. The material plate is used as a bearing component in the storage space to bear and support the polarizer. At the same time, the material plate is driven by the ejection cylinder at the bottom to push up the ejection rod, thereby pushing the polarizers upward one by one, so that the upper loading detection component can take out the top polarizer one by one.The feeding detection component of the present invention integrates the functions of taking polarizer, cleaning polarizer and placing polarizer. The feeding detection component uses a linear module as a bearing and power component. The linear module is connected with a feeding component and a moving detection component. The feeding component and the moving detection component adsorb the polarizer through the vacuum negative pressure adsorption principle. Among them, after the feeding component takes out the polarizers from the material box one by one and places them on the polarizer transfer platform, the moving detection component detects the polarizer so as to screen out defective products; at the same time, the static electricity removal component arranged on the outside of the linear module and extending downward cleans the surface of the polarizer through plasma. The polarizer that has been cleaned and detected is sucked from the polarizer transfer platform by the moving detection component and moved to the film tearing transfer mechanism for subsequent film tearing action. The feeding detection component of the present invention realizes the actions of taking and placing polarizer at the same time through a set of linear modules, and completes the surface detection and cleaning of the polarizer while taking and placing the polarizer. It effectively simplifies the structure and reduces the equipment manufacturing cost under the premise of ensuring the realization of the functions. In response to the film tearing process requirements before polarizer bonding, the present invention is innovatively designed with a film tearing transfer mechanism, which integrates the functions of the traditional independently designed film tearing tape mechanism, the film tearing mechanism and the polarizer platform into one. The film tearing transfer mechanism of the present invention uses a film tearing linear module and a film tearing bracket arranged in parallel and at intervals as a bearing mechanism, and a film tearing support platform is arranged on the film tearing linear module and the film tearing bracket, and is driven by the film tearing linear module to move back and forth along a linear slide rail arranged on the film tearing bracket. In particular, the side edges of the rectangular film tearing support platform are inclined to the direction of the linear slide rail, that is, the corners of the film tearing support platform are located in the sliding channel of the film tearing support platform. This structural design enables the film tearing tape to be torn from the corners of the polarizer placed on the film tearing support platform during subsequent film tearing. This diagonal film tearing method can reduce the pulling force of the film material on the polarizer during film tearing, thereby improving the film tearing quality. In addition, the film tearing transfer mechanism of the present invention is respectively provided with a film tearing tape component and a film tearing component on the side of the film tearing bracket, i.e., the film tearing linear module. The film tearing tape component automatically guides out and recycles the film tearing tape with the film tearing tape adhered thereto. In the process of guiding out the film tearing tape, multiple pieces of film tearing tape adhered to the film tearing tape at intervals are torn off the film tearing tape by the film tearing component. Then, the film tearing component adheres the film tearing tape to the bottom of the film material at the bottom of the polarizer from below. At the same time, after the film pasting mechanism sucks the polarizer on the film tearing support from above, the film tearing support and the film tearing component move linearly relative to each other, so that the film material is torn off from the bottom of the polarizer.In view of the situation that there is a waiting time between feeding and patching in the traditional polarizer bonding process, which leads to low production efficiency, the present invention innovatively designs a patch mechanism. The patch mechanism of the present invention adopts a rotation design, and uses a rotation motor with an output end facing upward as a power output component. The rotation motor drives the rotation support and the rotating support to rotate, and the placement heads symmetrically arranged on both sides of the rotating support rotate back and forth between the patch platform and the film tearing support with the rotating support. When one placement head takes out the polarizer from the film tearing support and tears the film, the other placement head attaches the absorbed polarizer to the glass substrate on the patch platform. The two placement heads synchronously realize the actions of taking out and sticking the polarizer, and the next rotation is carried out after completion, thereby effectively reducing the overall standby time and greatly improving the polarizer bonding efficiency. In addition, the mounting head of the present invention adopts the roller-belt attachment principle, and uses a flexible roller-belt to take and attach the polarizer. The roller-belt is tensioned by a fixed roller assembly and a movable roller assembly to maintain the flatness of its bottom after tensioning. At the same time, the movable roller assembly can also adjust the tension of the roller-belt in real time. A pressure roller assembly is also provided between the fixed roller assembly and the movable roller assembly. After the pressure roller of the pressure roller assembly presses against the roller-belt from above, the pressure roller moves linearly above the roller-belt during the attachment, and the polarizer is gradually attached to the glass substrate. This flexible attachment method not only protects the polarizer, but also realizes line contact attachment compared to the traditional surface contact attachment, and effectively solves the problem of bubbles easily generated between the polarizer and the glass substrate during the attachment process; and the pressure roller realizes real-time adjustment of the tension through the adjustment cylinder and the adjustment roller to adapt to the situation of tension changes in the actual production process. In view of the automatic feeding, cleaning and detection process requirements of the glass substrate, the present invention is innovatively designed with a glass feeding detection mechanism, which integrates the functions of automatic glass substrate placement, glass substrate surface detection and cleaning. The glass feeding detection mechanism uses the feeding mechanism as the main part, and the feeding linear module of the feeding mechanism connects the transfer platform and the patch mechanism in a linear direction to form a glass substrate logistics path. After the glass substrate that flows out from the previous workstation to the transfer platform is taken out to the detection platform by the feeding component of the feeding mechanism, the detection plane drives the glass substrate to move linearly toward the patch mechanism, and passes through the first detection component and the second detection component, thereby realizing the automatic detection of the surface of the glass substrate. In particular, the present invention integrates a first detection component and surface detection for glass substrate surface detection. Since the size range of glass substrates is relatively large, such as smart watches, mobile phones, computers, and tablets are relatively small, while the size of TV screens is large, in order to adapt to surface detection of different sizes, for large-size screens, the first detection component only detects the corners of the rectangular screen to determine the position and angle placement of the screen, and at the same time combines surface detection to detect the surface quality of the screen, thereby covering the detection needs of the entire screen and greatly improving the detection quality compared to the prior art.At the same time, the present invention also integrates a surface cleaning function. The plasma box supported by the connecting rod is arranged to tilt toward the glass substrate below. The glass substrate placed on the detection platform is automatically cleaned from both sides by plasma, which effectively ensures the subsequent screen bonding quality.

[0100] The embodiments of the present invention are only to introduce its specific implementation methods and are not intended to limit its protection scope. The technicians in this industry can make some modifications inspired by this embodiment, so any equivalent changes or modifications made according to the scope of the patent of the present invention are within the scope of the patent claims of the present invention.

Claims

1. A fully automatic high-speed laminating machine, characterized in that: The invention comprises a first mounting part (A) and a second mounting part (B) which are arranged in sequence, wherein the first mounting part (A) and the second mounting part (B) respectively complete the attachment of polarizers to the front and back sides of the glass substrate; the first mounting part (A) and the second mounting part (B) comprise a polarizer loading mechanism, a transfer film tearing mechanism (5), a mounting mechanism (6), a transfer platform (7), a glass loading detection mechanism and a mounting platform (11), wherein the transfer platform (7) is arranged on one side of the machine (1), and the glass substrate of the previous workstation is transferred to the transfer platform (7); the glass loading detection mechanism is erected above the transfer platform (7) and extends in a straight line direction; the mounting platform (11) is arranged on the glass loading mechanism. On the side of the detection mechanism, the glass feeding detection mechanism takes out the glass substrate from the transfer platform, and transfers it to the patch platform (11) after detection; the polarizer feeding mechanism is arranged on the other side of the machine (1), and the transfer film tearing mechanism (5) is arranged on one side of the polarizer feeding mechanism. The polarizer feeding mechanism moves the polarizer to the transfer film tearing mechanism (5), and the transfer film tearing mechanism (5) carries the polarizer and tears off the film material at the bottom of the polarizer; the patch mechanism (6) is arranged between the patch platform (11) and the transfer film tearing mechanism (5), and the patch mechanism (6) rotates to take out the polarizer from the transfer film tearing mechanism (5) and attaches the polarizer to the surface of the glass substrate on the patch platform (11); The polarizer feeding mechanism comprises a material box (2), a feeding detection component and a polarizer transfer platform (4), wherein the material box (2) is arranged on the machine platform (1), and at least two polarizers to be bonded are stacked up and down in the material box (2); the polarizer transfer platform (4) is arranged on one side of the material box (2); the feeding detection component is mounted between the material box (2) and the polarizer transfer platform (4), and the feeding detection component takes out the polarizer from the material box (2), places it on the polarizer transfer platform (4), and after inspection and cleaning, moves the polarizer to the transfer film tearing mechanism (5); The material box (2) comprises a material box support plate (21), a material ejecting cylinder (22), an output shaft (23), a push rod (24), a material plate (25) and a limit plate (26), wherein the material box support plate (21) is horizontally arranged, and a strip-shaped slide groove and a barrel groove are provided on the material box support plate (21); the material ejecting cylinder (22) is vertically arranged below the material box support plate (21), and the output shaft (23) is arranged upward; the push rod (24) is vertically connected to the output shaft (23) and the material plate (25) is provided with a push rod (24). The material plate (25) is disposed on the outlet shaft (23) and extends through the barrel groove to the top of the material box support plate (21); the above-mentioned limit plates (26) include at least two limit plates (26), which are vertically arranged in the strip-shaped slide groove, and a storage space is formed between the limit plates (26); the above-mentioned material plate (25) is horizontally arranged in the storage space and supported by the push rod (24), at least two polarizing films are stacked on the material plate (25), and the push rod (24) drives the material plate (25) to drive the polarizing film to move up and down; The material loading detection component comprises a linear module (31), a material picking component, a static electricity removal component and a transfer detection component, wherein the linear module (31) is mounted between the material box (2) and the polarizer transfer platform (4), the material picking component and the transfer detection component are respectively connected to the output end of the linear module (31), and are driven by the linear module (31) to independently move linearly, and the material picking component takes out the polarizer from the material box (2) and places the polarizer on the polarizer transfer platform (4).

2. A fully automatic high-speed laminating machine according to claim 1, characterized in that: The material picking component comprises a material picking slide (32), a material picking bracket (33) and a material picking nozzle (34), wherein the material picking slide (32) is movably connected to the linear module (31); the material picking bracket (33) is horizontally connected to the side wall of the material picking slide (32), and a strip-shaped mounting groove is provided on the material picking bracket (33); the material picking nozzle (34) comprises at least two, and the material picking nozzle (34) is detachably mounted in the mounting groove of the material picking bracket (33), and the bottom is a vacuum nozzle; the transfer detection component comprises a transfer slide, a transfer linear module (36), a transfer bracket (37), a transfer suction plate (38) and CCD (39), wherein the above-mentioned moving slide is vertically connected to the output end of the linear module (31); the above-mentioned moving linear module (36) is vertically arranged on the side wall of the moving slide, and the output end is arranged vertically; the above-mentioned moving bracket (37) is connected to the output end of the moving linear module (36) and extends horizontally outward; the above-mentioned moving suction plate (38) is horizontally connected to the bottom of the moving bracket (37), and the bottom of the moving suction plate (38) is provided with vacuum suction holes so as to absorb the polarizer; the above-mentioned CCD (39) is vertically arranged on the side wall of the moving bracket (37), and the lens is arranged in a downward direction so as to shoot and detect the polarizer after cleaning.

3. A fully automatic high-speed laminating machine according to claim 2, characterized in that: The transfer film-tearing mechanism (5) comprises a film-tearing linear module (51), a film-tearing bracket (52), a film-tearing support platform (53), and a film-tearing assembly, wherein the film-tearing linear module (51) and the film-tearing bracket (52) are arranged in parallel and at intervals, and a linear slide rail is arranged on the top of the film-tearing bracket (52); the film-tearing support platform (53) is a rectangular plate-shaped structure, and the film-tearing support platform (53) is arranged between the film-tearing linear module (51) and the film-tearing bracket (52); the film-tearing linear module (51) drives the film-tearing support platform (53) to move linearly along the linear slide rail; the side of the film-tearing support platform (53) is arranged to be inclined in the direction of the linear slide rail; the film-tearing assembly is arranged between the film-tearing linear module (51) and the film-tearing bracket (52); the film-tearing assembly adheres the film material at the bottom of the polarizer by means of a film-tearing tape, and tears the film material off the polarizer by means of relative movement with the film-tearing support platform (53).

4. A fully automatic high-speed laminating machine according to claim 3, characterized in that: The film tearing assembly comprises a film tearing tape component and a film tearing component which are arranged on a film tearing bracket (52) and a film tearing linear module (51), wherein the film tearing tape component comprises a film tearing support plate (54), a tape roll (55), a tape pulling motor (56), a first tensioning roller (57) and a second tensioning roller (512), wherein the film tearing support plate (54) is vertically connected to the bottom of the film tearing bracket (52); the tape roll (55) and the tape pulling motor (56) are respectively The film tearing tape is wound on the tape roll (55), and the outer end of the film tearing tape is connected to the output end of the pulling motor (56). When the output end of the pulling motor (56) rotates, the film tearing tape is pulled out; the first tensioning roller (57) and the second tensioning roller (512) are vertically arranged on the side wall of the film tearing support plate (54) and are rotatably connected to the side wall of the film tearing support plate (54). The film tearing tape is passed through the first tensioning roller (57). ) and a second tensioning roller (512) for tensioning; the film-tearing component comprises a film-tearing slide (58), a film-tearing support block (59), a film-tearing roller (510) and an adjustment bracket (511), wherein the film-tearing slide (58) is movably connected to the film-tearing linear module (51), and a horizontally extending support portion is connected to the upper portion of the side wall of the film-tearing slide (58); the film-tearing support block (59) and the film-tearing roller (510) are spaced apart on the support portion, and the film-tearing support block (59) ) surface to form a horizontal bearing plane; the film tearing support block (59) and the film tearing roller (510) move to the bottom of the film tearing support platform (53), and the film tearing tape adheres to the film material at the bottom of the polarizer from the bottom, and tears the film material from the polarizer; the above-mentioned adjustment frame (511) is rotatably arranged on the side wall of the film tearing slide (58), and three rollers are rotatably connected to the adjustment frame (511), and the fulcrums of the three rollers form a triangle, and the film tearing tape is tensioned by the rollers of the adjustment frame (511).

5. A fully automatic high-speed laminating machine according to claim 4, characterized in that: The patch mechanism (6) comprises a rotary motor (61), a rotary support (62), a rotating support (63) and a placement head (64), wherein the rotary motor (61) is arranged on the machine (1) and the output end is arranged upward; the rotary support (62) is arranged on the output end of the rotary motor (61); the rotating support (63) is horizontally arranged on the rotary support (62) and horizontally extends to both sides of the rotary support (62); the placement head (64) comprises two, and the two placement heads (64) are respectively arranged on the horizontal extension parts on both sides of the rotating support (63); the rotary motor (61) drives the rotary support (62) to drive the rotating support (63) to rotate, so that the two placement heads (64) respectively take the polarizer from the film tearing support (53) and attach the polarizer to the glass substrate on the patch platform (11).

6. A fully automatic high-speed laminating machine according to claim 5, characterized in that: The mounting head (64) comprises a mounting support (641), a mounting lifting motor (642), a mounting lifting slide (643), a mounting support plate (644), a fixed roller assembly, a movable roller assembly, a roller belt (640) and a pressure roller assembly, wherein the mounting support (641) is vertically arranged on the rotating support (63); the mounting lifting motor (642) is arranged on the top of the mounting support (641), and the output end is connected to the vertically arranged lead screw and drives the lead screw to rotate; the mounting lifting slide (643) is horizontally arranged and threadedly connected to the lead screw; the mounting support plate (644) is horizontally connected to the bottom of the mounting lifting slide (643); The fixed roller assembly and the movable roller assembly are respectively arranged on both sides of the lower part of the mounting support plate (644) and extend vertically downward; the two ends of the roller belt (640) are connected to the fixed roller assembly and the movable roller assembly and are tensioned by the fixed roller assembly and the movable roller assembly; the bottom of the roller belt (640) adsorbs the polarizer; the movable roller assembly moves up and down in the vertical direction to adjust the tension state of the roller belt (640); the pressing roller assembly is arranged below the mounting support plate (644) and between the fixed roller assembly and the movable roller assembly; the pressing roller assembly presses the roller belt (640) and moves linearly along the roller belt (640) so as to attach the polarizer adhered to the bottom of the roller belt (640) to the glass substrate.

7. A fully automatic high-speed laminating machine according to claim 6, characterized in that: The fixed roller assembly comprises a fixed support (645) and a fixed roller (646), wherein the fixed support (645) is vertically connected to one side of the lower part of the mounting support plate (644); the fixed roller (646) is rotatably connected to the bottom of the fixed support (645); the movable roller assembly comprises a movable support, a movable cylinder (647) and a movable roller (648), wherein the movable support is vertically connected to the other side of the lower part of the mounting support plate (644) and is slidably connected to the end wall of the mounting support plate (644) in the vertical direction; the movable cylinder (647) is vertically connected to one side of the mounting support plate (644), and the output end is downwardly arranged and connected to the movable support, and drives the movable support to move up and down; the above-mentioned movable roller (648) is rotatably connected to the bottom of the movable support, and a roller belt (640) is stretched between the movable roller (648) and the fixed roller (646); the above-mentioned pressure roller assembly includes a roller servo motor (649), a roller linear slide (6410), an adjustment roller (6411), an adjustment cylinder (6412), an adjustment seat (6413) and a pressure roller (6414), wherein the above-mentioned roller servo motor The machine (649) is arranged on the upper part of the mounting support plate (644), and the output end is connected to the screw rod horizontally arranged at the lower part of the mounting support plate (644) through a transmission belt; the roller linear slide (6410) is slidably connected to the lower part of the mounting support plate (644) along the linear direction, and is threadedly connected to the screw rod. When the screw rod rotates, the roller linear slide (6410) is driven to move linearly back and forth between the movable roller assembly and the fixed roller assembly; the adjusting roller (6411) is rotatably arranged at the bottom of the roller linear slide (6410); the adjusting cylinder (6412) is vertically The roller belt (640) is arranged on one side wall of the roller linear slide (6410); the adjustment seat (6413) is slidably arranged on the other side wall of the roller linear slide (6410) in the vertical direction and is connected to the output end of the adjustment cylinder (6412), and the adjustment cylinder (6412) drives the adjustment seat (6413) to move up and down; the pressure roller (6414) is rotatably connected to the bottom of the adjustment seat (6413), and after the roller belt (640) is pulled out from the fixed roller (646), it passes through the top of the adjustment roller (6411) and then passes through the bottom of the pressure roller (6414).

8. The fully automatic high-speed laminating machine according to claim 7, characterized in that: The glass feeding detection mechanism comprises a feeding mechanism (8), a first detection component (9) and a second detection component (10), wherein the feeding mechanism (8) is horizontally arranged on the side of the transfer platform (7) and extends linearly along the side direction of the machine platform (1); the first detection component (9) and the second detection component are arranged above the feeding mechanism (8) at intervals, and the feeding mechanism (8) drives the glass substrate to pass through the first detection component (9) and the second detection component (10), and the first detection component (9) photographs and detects the corner position of the glass substrate, and the second detection component (10) detects the surface of the glass substrate; the feeding mechanism (8) comprises a feeding linear module (81) and a loading component, wherein the loading linear module (81) is horizontally arranged; the loading component is arranged on one side of the loading linear module (81), and the loading component absorbs the glass substrate to be bonded through a vacuum suction nozzle; the first detection component (9) comprises a corner detection bracket (91), a first detection module (92), a first detection CCD (93), a second detection module (94) and a second detection CCD (95), wherein the corner detection bracket (91) is a U-shaped frame structure, and the corner detection bracket (91) comprises two corner detection brackets (91), and the two corner detection brackets (91) are vertically arranged and erected above the loading linear module (81); the first The detection module (92) and the second detection module (94) are respectively arranged on the top of the two corner detection brackets (91) and are arranged perpendicular to each other; the first detection CCD (93) and the second detection CCD (95) are respectively arranged on the first detection module (92) and the second detection module (94), and are respectively driven by the first detection module (92) and the second detection module (94) to move linearly, and the lens direction is arranged downward; the second detection component (10) comprises a second detection bracket (101), a third detection CCD (102), a detection platform (103) and a light source, wherein the second detection bracket (101) is mounted on the feeding straight The third detection CCD (102) is vertically arranged on the second detection bracket (101), and the lens is arranged downward; the detection platform (103) is connected to the output end of the feeding linear module (81), and is driven by the feeding linear module (81) to move linearly, the feeding component places the glass substrate on the detection platform (103), and the detection platform (103) drives the glass substrate to move linearly; the light source includes two, the two light sources are respectively connected to the second detection bracket (101) through support rods, and are respectively located on both sides above the detection platform (103), and are arranged to be inclined downward toward the detection platform (103).

9. A fully automatic high-speed laminating machine according to claim 8, characterized in that: The patch platform (11) comprises a first patch linear module (111), a second patch linear module (112), a patch rotating seat (113) and a patch support platform (114), wherein the first patch linear module (111) is arranged on the machine platform (1); the second patch linear module (112) is connected to the output end of the second patch linear module (112) in a direction perpendicular to the first patch linear module (111); the patch rotating seat (113) is arranged on the second patch linear module (112); the patch support platform (114) is horizontally arranged on the patch rotating seat (113), and vacuum suction holes are arranged on the patch support platform (114); and the material taking component of the feeding mechanism (8) detects and takes out the cleaned glass substrate and places it on the patch support platform (114).

10. A laminating process of a fully automatic high-speed laminating machine as claimed in any one of claims 1 to 9, characterized in that: The process steps include: S1, glass transfer: the glass substrate to be mounted is loaded from the previous workstation to the transfer platform; S2, glass transfer: in step S1, the glass substrate on the transfer platform is sucked by the material taking component of the feeding mechanism of the glass feeding and testing mechanism and then moved to the testing platform; S3, glass inspection and cleaning: the glass on the inspection platform in step S2 is subjected to surface inspection by the first inspection component and the second inspection component; S4, glass loading: the glass substrate after inspection and cleaning in step S3 is taken out from the inspection platform by the material taking component and placed on the patch platform, and the patch platform drives the glass substrate to move below the patch mechanism; S5, polarizer loading: The polarizers stacked in the material box of the polarizer loading mechanism are pushed upward by the material box, and the top layer of polarizer is taken out by the loading inspection component and placed on the polarizer transfer platform for inspection, and then the loading cleaning component takes out the polarizer and moves it to the transfer film tearing mechanism; S6, film tearing: the film tearing component moves to the bottom of the film tearing support, and adheres the film tearing tape to the film material at the bottom of the polarizer from the bottom, the film tearing support and the film tearing component move linearly relative to each other, and the film tearing tape tears the film material from the bottom of the polarizer; S7, polarizer feeding: after the polarizer film tearing in step S6 is completed, a mounting head of the mounting mechanism takes the polarizer out from the film tearing support; S8, rotating patch: in step S7, while one placement head of the patch mechanism takes out the polarizer, the other placement head attaches the polarizer to the glass substrate on the patch platform. After completing the patch on one side, the two placement heads rotate and rotate to take out the polarizer and patch alternately. S9, secondary bonding: After the bonding on one side of the glass substrate in steps S1 to S8 is completed, it is transferred from the first mounting part to the transfer platform of the second mounting part, and after being rotated 180° on the transfer platform, the above steps S1 to S8 are repeated to complete the bonding on the other side of the glass substrate.

Citation Information

Patent Citations

  • Full-automatic high-speed laminating machine

    CN217361027U