A multi-station blowing device

Abstract

The present invention relates to a multi-station blowing device, including a station moving mechanism, a blowing control component, a displacement mechanism, a main bracket and a control system. The station moving mechanism and the blowing control component are arranged on the main bracket. The displacement mechanism includes a blowing component and a cylinder. The blowing component is arranged at the movable end of the cylinder, and the fixed end of the cylinder is arranged on the station moving mechanism. The blowing control component is electrically connected to the blowing component. The control system is electrically connected to the blowing control component and controls the blowing action of the blowing component through the blowing control component. The control system is used to adjust the movement of the station moving mechanism and the action of the cylinder to control the station of the blowing component. The present invention can be applied to different workpieces and can effectively increase the work beat. When the production line workpiece is changed, the corresponding station position and number of the workpiece can be adjusted, thereby improving the automation and flexibility of the production line.

Description

Technical Field

[0001] The invention belongs to the technical field of mechanical processing automation, and in particular relates to a multi-station air blowing device. Background Art

[0002] The machining process is often completed through rough machining and secondary precision machining. During the secondary precision machining process, due to design and use requirements, a large amount of metal chips, cutting fluids and oil stains often remain on the products.

[0003] At present, the blowing process mainly relies on manual handheld air guns for cleaning, resulting in low efficiency and low degree of automation; the number of air nozzles in the automated blowing components is small and their positions are fixed, resulting in low efficiency. Due to the fixed position of the air nozzles, its application compatibility is insufficient. Therefore, it cannot adapt to a variety of products, resulting in low workstation utilization, and is not conducive to the flexibility of the processing production line.

[0004] In summary, there is an urgent need to provide a multi-station blowing device that can reduce labor costs, facilitate mixed-line processing, and improve the rhythm of actual production and processing. Summary of the invention

[0005] The purpose of the present invention is to provide a multi-station blowing device which can reduce labor costs, facilitate mixed-line processing and improve the rhythm of actual production processing.

[0006] The above-mentioned purpose is achieved through the following technical scheme: a multi-station blowing device, including a station moving mechanism, a blowing control component, a shifting mechanism, a main bracket and a control system, the station moving mechanism and the blowing control component are arranged on the main bracket, the shifting mechanism includes a blowing component and a cylinder, the fixed end of the cylinder is arranged on the station moving mechanism, the blowing component is arranged on the movable end of the cylinder, and the fixed end of the cylinder is arranged on the station moving mechanism, the blowing control component is electrically connected to the blowing component, the control system is electrically connected to the blowing control component and controls the blowing action of the blowing component through the blowing control component, and the control system is used to adjust the movement of the station moving mechanism and the action of the cylinder to control the station of the blowing component.

[0007] The present invention adjusts the workstation moving mechanism through the control system to determine the workstation position, the actual processing situation, and arranges the actual number of processing stations. If the number decreases, the shifting mechanism can be started to shift the position on the workstation, so that the same set of equipment can be applied to different processing parts. The use of different processing stations and increasing the number of stations can effectively increase the work rhythm; and, when the production line processing parts are changed, the automatic control system can obtain that the device can shift itself through program settings to correspond to the workstation position and number corresponding to the workpiece, thereby improving the automation and flexibility of the production line.

[0008] A further technical solution is that the station moving mechanism includes a station installation component, a sliding module and a servo motor, the servo motor is communicatively connected to the control system, the station installation component is slidably connected to the sliding module, the sliding module is arranged on the main bracket, the servo motor is dynamically connected to the station installation component and drives the station installation component to move along the sliding module, and the fixed end of the cylinder is arranged on the station installation component. The movement of the station installation component on the sliding module is controlled by connecting the servo motor to the control system; in actual work, the stroke of the sliding module is selected according to the situation to meet the range of movement of the station when processing the workpiece.

[0009] A further technical solution is that the displacement mechanism further includes an anti-collision component, the anti-collision component is arranged at the movable end of the cylinder, and the blowing component is clamped and arranged on the anti-collision component. The blowing component is clamped on the anti-collision component, and the anti-collision component has a built-in sensor to prevent the blowing component from colliding when the workstation moves.

[0010] A further technical solution is that the air blowing control component includes a three-way solenoid valve and / or a five-way solenoid valve. The air blowing volume of the air blowing component can be changed by selecting solenoid valves of different specifications. Under actual reasonable working conditions, the same solenoid valve is used to control multiple cylinders or air blowing components, which can reduce costs and reduce program control variables of the automatic control system.

[0011] A further technical solution is that the multi-station blowing device is provided with a plurality of shifting mechanisms, at least one of which is arranged on the station moving mechanism, and the remaining shifting mechanisms are arranged on the main bracket via a shifting mounting bracket. One or more shifting components are directly mounted on the main bracket, and the blowing components of some stations do not need to be shifted, so they can be directly fixed, thereby streamlining the mechanism and reducing costs.

[0012] A further technical solution is that the cylinder is a rotary cylinder or a telescopic cylinder. This arrangement makes the use and avoidance of the workstations more flexible and diverse after adding multiple workstation installation components, and the compatibility of the processing methods is effectively improved.

[0013] A further technical solution is that the station moving device is provided with a drag chain system, and the drag chain system is used to arrange the air pipes and wires. This is beneficial to the wiring of the overall automatic control system, the overall beauty of the structure, and at the same time has a certain protective effect on the cables.

[0014] A further technical solution is that the main bracket is in a straight line or L shape, so as to better adapt to working conditions and installation methods.

[0015] A further technical solution is that the main bracket is provided with a connecting and mounting plate, and a working robot is provided on the connecting and mounting plate.

[0016] Compared with the prior art, the workstations of the blowing assembly of the present invention can be moved and increased to improve the applicability of the entire assembly to workpieces with different process requirements. Precise movement can be achieved through the sliding module to ensure working accuracy, and the adjustability of the cylinder rotation increases the adaptability to different working conditions. The control of the automation system and the flexible and adjustable workstation position and the number of workstations of the present invention are effectively improved to achieve the flexibility of the production line under actual working conditions. The overall structure of the present invention is simple and the modular combination is formed to facilitate structural changes and installation and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0018] Figure 1 It is a schematic structural diagram of a multi-station blowing device involved in one embodiment of the present invention;

[0019] Figure 2 A schematic diagram of the connection structure between the station moving mechanism and the main support involved in one embodiment of the present invention;

[0020] Figure 3 A schematic diagram of the arrangement of a blowing control assembly involved in one embodiment of the present invention;

[0021] Figure 4 It is a structural schematic diagram of a displacement mechanism involved in one embodiment of the present invention;

[0022] Figure 5 It is a schematic structural diagram of a blowing control assembly involved in another embodiment of the present invention.

[0023] In the figure:

[0024] 1Station moving mechanism 2Air blowing control assembly 3Positioning mechanism 4Main bracket

[0025] 5 Displacement mounting bracket 6 Connecting mounting plate

[0026] 101Station installation assembly102Sliding module103Servo motor104Drag chain system

[0027] 201 three-way solenoid valve 202 five-way solenoid valve

[0028] 301 cylinder 302 blowing assembly 303 anti-collision assembly DETAILED DESCRIPTION

[0029] The present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the scope of protection of the present invention. In addition, those skilled in the art can make corresponding combinations of the features in the embodiments and in different embodiments in this document based on the description of this document.

[0030] The embodiments of the present invention are as follows: Figures 1 to 4 A multi-station blowing device comprises a station moving mechanism 1, a blowing control component 2, a shifting mechanism 3, a main bracket 4 and a control system, wherein the station moving mechanism 1 and the blowing control component 2 are arranged on the main bracket 4, the shifting mechanism 3 comprises a blowing component 302 and a cylinder 301, the fixed end of the cylinder 301 is arranged on the station moving mechanism 1, the blowing component 302 is arranged on the movable end of the cylinder 301, the fixed end of the cylinder 301 is arranged on the station moving mechanism 1, the blowing control component 2 is electrically connected to the blowing component 302, the control system is electrically connected to the blowing control component 2 and controls the blowing action of the blowing component 302 through the blowing control component 2, and the control system is used to adjust the movement of the station moving mechanism 1 and the action of the cylinder 301 to control the station of the blowing component 302.

[0031] The present invention adjusts the workstation moving mechanism 1 through the control system to determine the workstation position, the actual processing situation, and arrange the actual number of processing stations. If the number decreases, the shifting mechanism 3 can be started to shift the position on the workstation, so that the same set of equipment can be applied to different workpieces. The use of different processing stations and increasing the number of stations can effectively increase the work rhythm; and, when the production line processing parts are changed, the automatic control system can obtain that the device can shift itself through program settings to correspond to the workstation position and number corresponding to the workpiece, thereby improving the automation and flexibility of the production line.

[0032] Based on the above embodiment, in another embodiment of the present invention, Figure 2 The station moving mechanism 1 includes a station installation component 101, a sliding module 102 and a servo motor 103. The servo motor 103 is connected to the control system for communication. The station installation component 101 is connected to the sliding module 102 for sliding. The sliding module 102 is arranged on the main bracket 4. The servo motor 103 is connected to the station installation component 101 for power and drives the station installation component 101 to move along the sliding module 102. The fixed end of the cylinder 301 is arranged on the station installation component 101. The movement of the station installation component 101 on the sliding module 102 is controlled by connecting the servo motor 103 through the control system; in actual work, the stroke of the sliding module 102 is selected according to the situation to meet the range of movement of the station when processing the workpiece.

[0033] Based on the above embodiment, in another embodiment of the present invention, Figure 4 The displacement mechanism 3 further includes an anti-collision component 303, which is arranged at the movable end of the cylinder 301, and the blowing component 302 is clamped on the anti-collision component 303. The blowing component 302 is clamped on the anti-collision component 303, and the anti-collision component 303 has a built-in sensor to prevent the blowing component 302 from colliding when the workstation moves.

[0034] Based on the above embodiment, in another embodiment of the present invention, Figure 3 The blowing control component 2 includes a three-way solenoid valve 201 and / or a five-way solenoid valve 202. The blowing volume of the blowing component 302 can also be changed by selecting solenoid valves of different specifications. Under practical and reasonable working conditions, the same solenoid valve is used to control multiple cylinders 301 or blowing components 302, which can reduce costs and reduce program control variables of the automatic control system.

[0035] Based on the above embodiment, in another embodiment of the present invention, Figure 1 The multi-station blowing device is provided with a plurality of displacement mechanisms 3, at least one of which is arranged on the station moving mechanism 1, and the remaining displacement mechanisms 3 are arranged on the main support 4 through the displacement mounting bracket 5. One or more displacement components are directly mounted on the main support 4, and the blowing components 302 of certain stations do not need to be station-changed, so they can be directly fixed, thereby streamlining the mechanism and reducing costs. The main support 4 is a main body connected by bolts between the station moving mechanism 1, the blowing control component 2, and the displacement mounting bracket 5.

[0036] Based on the above embodiment, in another embodiment of the present invention, the cylinder 301 is a rotary cylinder 301 or a telescopic cylinder 301. Such a configuration makes the use and avoidance of the stations more flexible and diverse after adding multiple station installation assemblies 101, and the compatibility of the processing methods is effectively improved.

[0037] Based on the above embodiment, in another embodiment of the present invention, Figure 2 The station moving device is provided with a drag chain system 104, and the drag chain system 104 is used to arrange the air pipe and the wire. In this way, it is beneficial to the wiring of the overall automatic control system, the overall beauty of the structure, and at the same time, it has a certain protective effect on the cables.

[0038] On the basis of the above embodiment, in another embodiment of the present invention, the main bracket 4 is in a straight line or L shape, so as to better adapt to the working conditions and installation methods.

[0039] On the basis of the above embodiment, in another embodiment of the present invention, the main bracket 4 is provided with a connecting and mounting plate 6, and a working robot is provided on the connecting and mounting plate 6.

[0040] Figure 5 Another embodiment is given, in which the displacement device is not provided with the cylinder 301, thereby simplifying the structure and reducing the cost.

[0041] Compared with the prior art, the workstations of the blowing assembly 302 of the present invention can be moved and increased to improve the applicability of the entire assembly to workpieces with different process requirements. The sliding module 102 can achieve precise movement to ensure working accuracy, and the adjustability of the rotation of the cylinder 301 increases the adaptability to different working conditions. The control of the automation system and the flexible and adjustable workstation position and the number of workstations of the present invention effectively improve the flexibility of the production line under actual working conditions. The overall structure of the present invention is simple and the modular combination is formed to facilitate structural changes and installation and maintenance.

[0042] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A multi-station blowing device, characterized in that: The present invention comprises a station moving mechanism, a blowing control component, a displacement mechanism, a main bracket and a control system, wherein the station moving mechanism and the blowing control component are arranged on the main bracket, the displacement mechanism comprises a blowing component and a cylinder, the blowing component is arranged at the movable end of the cylinder, the blowing control component is electrically connected to the blowing component, the control system is electrically connected to the blowing control component and controls the blowing action of the blowing component through the blowing control component, the control system is used to adjust the movement of the station moving mechanism and the action of the cylinder to control the station of the blowing component, the station moving mechanism comprises a station installation component, a sliding module and a servo motor, the servo motor is electrically connected to the The control system is communicatively connected, the station installation assembly is slidably connected to the sliding module, the sliding module is arranged on the main bracket, the servo motor is power-connected to the station installation assembly and drives the station installation assembly to move along the sliding module, the fixed end of the cylinder is arranged on the station installation assembly, the displacement mechanism also includes an anti-collision assembly, the anti-collision assembly is arranged on the movable end of the cylinder, the blowing assembly is clamped and arranged on the anti-collision assembly, the multi-station blowing device is provided with a plurality of displacement mechanisms, at least one of the displacement mechanisms is arranged on the station moving mechanism, and the remaining displacement mechanisms are arranged on the main bracket through a displacement mounting bracket.

2. The multi-station blowing device according to claim 1, characterized in that: The blowing control assembly includes a three-way solenoid valve and / or a five-way solenoid valve.

3. The multi-station blowing device according to claim 2, characterized in that: The cylinder is a rotary cylinder or a telescopic cylinder.

4. The multi-station blowing device according to claim 3, characterized in that: The workstation moving device is provided with a drag chain system, and the drag chain system is used for arranging air pipes and electric wires.

5. The multi-station blowing device according to claim 4, characterized in that: The main bracket is in a straight line or L shape.

6. The multi-station blowing device according to claim 5, characterized in that: The main support is provided with a connecting and mounting plate, and a working robot is provided on the connecting and mounting plate.

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