An electronic belt scale roller maintenance device

By designing an electronic belt scale roller maintenance device including nozzles and bristle cleaning rods, the problems of belt deviation and metering accuracy reduction caused by smoke and scale on the roller surface are solved, and the cleaning of the roller and centralized treatment of sewage are realized.

CN114166321BActive Publication Date: 2025-02-14CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202111648834.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-30
Publication Date
2025-02-14
Estimated Expiration
2041-12-30

AI Technical Summary

Technical Problem

After the electronic belt scale is running for a long time, the surface of the roller is easily stained with smoke powder and dust, which leads to the belt being displaced, the tension is reduced and the measurement accuracy is reduced, and the effective maintenance device is lacking to solve these problems.

Method used

Design a roller maintenance device including a cleaning tank body, a nozzle, a cleaning rod and a water connection box, spray atomized water to the roller through the nozzle, the cleaning rod with bristles comes into contact with the roller, remove dirt, and passes through the drain pipe. Centralized sewage treatment.

Benefits of technology

Effectively clean the surface of the rollers to avoid straits and reduce metering accuracy, while avoiding sewage pollution to the production site, making it easier to centrally handle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an electronic belt scale roller maintenance device, which comprises a cleaning trough body, a nozzle, a cleaning rod, and a water receiving box, wherein the front end side plate and the rear end side plate of the cleaning trough body are both provided with arc-shaped opening grooves adapted to the rollers; the cleaning rod is arranged in the cleaning trough body, the cleaning rod is parallel to the rollers, and the two ends of the cleaning rod are respectively rotatably connected with the front end side plate and the rear end side plate; the outer circumferential surface of the cleaning rod is evenly provided with a plurality of bristles for contacting the outer circumferential surface of the rollers; the nozzle is arranged on the cleaning trough body and faces the rollers, and the nozzle is connected with both the water supply pipeline and the air supply pipeline; the cleaning trough body is provided with a driving mechanism for driving the cleaning rod to rotate, the lower part of the front end side plate is provided with a drain pipe, the water receiving box is arranged directly below the rollers, and the lower end of the drain pipe is connected with the water receiving box. The present invention can realize the maintenance of the rollers, so that the rollers are relatively clean.
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Description

Technical Field

[0001] The invention belongs to the technical field of tobacco shred production equipment, and in particular relates to a maintenance device for an electronic belt scale roller. Background Art

[0002] As one of the main metering equipment on the tobacco silk production line, the electronic belt scale is suitable for the metering and transportation of tobacco materials such as tobacco sheets, tobacco shreds, tobacco stems, and stem shreds in different processing steps. It is currently widely used in tobacco silk production lines. In the actual production process of the silk production line, after the electronic belt scale has been running for a long time, the surface of its rollers is easily stained with a layer of tobacco stains formed by tobacco dust and dust. If it is not properly maintained, it will not only easily cause the belt of the electronic belt scale to deviate, but also affect the tension of the belt, thereby reducing the metering accuracy of the electronic belt scale. Therefore, how to design a maintenance device to make the rollers of the electronic belt scale cleaner to avoid the above problems has become a technical problem that technicians in this field urgently need to solve. Summary of the invention

[0003] The purpose of the present invention is to provide an electronic belt scale roller maintenance device to solve the above technical problems in the prior art.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A maintenance device for rollers of an electronic belt scale, which comprises a cleaning trough body, a nozzle, a cleaning rod, and a water receiving box, wherein the front end side plate and the rear end side plate of the cleaning trough body are both provided with arc-shaped open grooves for matching with the rollers; the cleaning rod is arranged in the cleaning trough body, the cleaning rod is parallel to the roller, and the two ends of the cleaning rod are respectively rotatably connected to the front end side plate and the rear end side plate; a plurality of bristles for contacting the outer circumferential surface of the roller are evenly distributed on the outer circumferential surface of the cleaning rod; the nozzle is arranged on the cleaning trough body and faces the roller, and the nozzle is connected to both the water supply pipeline and the air supply pipeline; a driving mechanism for driving the cleaning rod to rotate is arranged outside the cleaning trough body, a drain pipe is arranged at the lower part of the front end side plate, the water receiving box is arranged directly below the roller, and the lower end of the drain pipe is connected to the water receiving box.

[0006] Preferably, the driving mechanism is a pneumatic motor.

[0007] Preferably, a control valve for switching the air intake and exhaust directions of the air motor is provided on the air supply circuit of the air motor.

[0008] Preferably, a sealing strip is provided on the wall surface of the arc-shaped opening groove.

[0009] Preferably, the nozzle is arranged on the upper part of the front end side plate and close to the roller.

[0010] Preferably, the drain pipe is arranged close to the roller.

[0011] Preferably, the front end side plate and the rear end side plate are both provided with mounting holes, and the two mounting holes are coaxially arranged; a bearing seat is arranged in the mounting hole, a bearing is arranged in the bearing seat, and the mounting shaft of the cleaning rod is arranged in the bearing.

[0012] Preferably, an operating handle is provided on the outer wall of the upper side plate of the cleaning tank body, and the operating handle is parallel to the roller.

[0013] The beneficial effects of the present invention are:

[0014] The electronic belt scale roller maintenance device of the present invention, when in use, places the cleaning trough body close to the bottom or one side of the roller, and then supplies cleaning water and compressed air to the nozzle through the water supply pipeline and the air supply pipeline respectively, so that the nozzle sprays atomized water onto the roller to clean, rinse and moisten the dirt on the outer circumferential surface of the roller to facilitate the dirt to fall off, and then drives the cleaning rod to rotate through the driving mechanism, utilizes the friction force when the bristles contact the roller, makes the roller rotate with the cleaning rod, and removes the wetted dirt on the outer circumferential surface of the roller through the bristles, thereby realizing the maintenance of the roller and making the roller cleaner; at the same time, the sewage flowing down from the outer circumferential surface of the roller is discharged into the water receiving box through the drain pipe, thereby better avoiding pollution to the environment of the production site and facilitating the centralized treatment of the sewage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the embodiments, and further describe the specific embodiments of the present invention in detail in conjunction with the drawings, wherein

[0016] Figure 1 A schematic diagram of the electronic belt scale roller maintenance device provided by an embodiment of the present invention when in use;

[0017] Figure 2 A schematic diagram of a cleaning tank provided in an embodiment of the present invention.

[0018] Markings in the accompanying drawings:

[0019] 11. Front side panel, 12. Arc opening slot, 13. Fixing hole, 14. Drain hole,

[0020] 15. Mounting hole, 16. Upper side plate, 21. Cleaning rod, 22. Mounting shaft,

[0021] 31. Operating handle, 41. Roller. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the solution will be further described in detail below in conjunction with specific embodiments.

[0023] like Figure 1 and Figure 2 As shown, an embodiment of the present invention provides an electronic belt scale roller maintenance device, which includes a cleaning trough body, a nozzle, a cleaning rod 21, and a water receiving box, wherein the front end side plate 11 and the rear end side plate of the cleaning trough body are both provided with an arc-shaped open groove 12 for matching with the roller 41; the cleaning rod is arranged in the cleaning trough body, the cleaning rod 21 is parallel to the roller 41, and the two ends of the cleaning rod are rotatably connected to the front end side plate 11 and the rear end side plate respectively; a plurality of bristles for contacting the outer circumferential surface of the roller are evenly distributed on the outer circumferential surface of the cleaning rod; the nozzle is arranged on the cleaning trough body and faces the roller, and the nozzle is connected to both the water supply pipeline and the air supply pipeline; a driving mechanism for driving the cleaning rod 21 to rotate is arranged outside the cleaning trough body, a drain pipe is arranged at the lower part of the front end side plate 11, the water receiving box is arranged directly below the roller, and the lower end of the drain pipe is connected to the water receiving box.

[0024] The electronic belt scale roller maintenance device provided by the embodiment of the present invention, when in use, makes the cleaning trough body close to the bottom or one side of the roller, and then supplies cleaning water and compressed air to the nozzle through the water supply pipeline and the air supply pipeline respectively, so that the nozzle sprays atomized water onto the roller to clean, rinse and moisten the dirt on the outer circumferential surface of the roller to facilitate the dirt to fall off, and then drives the cleaning rod to rotate through the driving mechanism, and utilizes the friction force when the bristles contact the roller to make the roller rotate with the cleaning rod, and utilizes the cleaning rod 21 to remove the wetted dirt on the outer circumferential surface of the roller 41 through the bristles, thereby realizing the maintenance of the roller and making the roller cleaner; at the same time, the sewage flowing down from the outer circumferential surface of the roller is discharged into the water receiving box through the drain pipe, thereby better avoiding pollution to the environment of the production site and facilitating the centralized treatment of sewage.

[0025] Furthermore, the driving mechanism is a pneumatic motor, so that the cleaning rod is driven to rotate by the pneumatic motor.

[0026] Specifically, a control valve for switching the air intake and exhaust direction of the air motor is provided on the air supply circuit of the air motor, so that the air intake and exhaust direction of the air motor can be switched through the control valve, so that the air motor can be rotated forward and reversely, so that the cleaning rod can be rotated forward and reversely, and the roller can be cleaner after maintenance. It can be understood that the structure of the cleaning rod is the same as the structure of the cleaning rod with bristles in the prior art, which will not be repeated here; the forward and reverse rotation of the cleaning rod can be clockwise and counterclockwise respectively; the switching principle of the air intake and exhaust direction of the air motor is the same as the switching principle of the air motor that can rotate forward and reverse in the prior art, which will not be repeated here; the driving mechanism can also be a driving motor that can rotate forward and reverse. It can be preferred that the air motor and the nozzle share an air source to effectively reduce the number of parts and components and reduce the manufacturing cost of the electronic belt scale roller maintenance device.

[0027] Furthermore, a sealing strip is provided on the wall surface of the arc-shaped opening groove 12, so as to better prevent the sewage after cleaning from leaking out of the cleaning groove body. The cleaning groove body can be made of thicker stainless steel; the water receiving box can also be made of stainless steel; the nozzle can be set in the fixing hole 13 of the front side plate 11, and the drain pipe is set in the drain hole 14.

[0028] Preferably, the nozzle is arranged on the upper part of the front side plate 11 and close to the roller, so as to achieve a better cleaning effect. It is understandable that a manual stainless steel water valve can be provided on the water supply pipeline to control the on-off of the water supply pipeline, and the water outlet of the manual stainless steel water valve can be provided with a first quick connector, and the nozzle can be connected to the first quick connector provided on the water supply pipeline through a water supply hose; an air valve can be provided on the air supply pipeline to control the on-off of the air supply pipeline, and the air outlet of the air valve can be provided with a second quick connector, and the nozzle can be connected to the second quick connector provided on the air supply pipeline through a compressed air hose.

[0029] Specifically, the drain pipe is arranged close to the roller 41, so that the sewage in the cleaning tank can be smoothly discharged into the water receiving box through the drain pipe. It can be understood that the water receiving box is used to collect the sewage discharged from the drain pipe and prevent the sewage from dripping on the belt; the length of the water receiving box is greater than the length of the cleaning tank; when the length of the roller is small, the length of the water receiving box can be consistent with the length of the roller 41.

[0030] Furthermore, the front side plate 11 and the rear side plate are both provided with mounting holes 15, and the two mounting holes 15 are coaxially arranged; a bearing seat is arranged in the mounting hole 15, a bearing is arranged in the bearing seat, and the mounting shaft 22 of the cleaning rod 21 is arranged in the bearing. With this solution, the cleaning rod can be conveniently connected to the front side plate 11 and the rear side plate by rotation by only having the mounting shafts at both ends of the cleaning rod respectively arranged in the two bearings. It can be preferred that the mounting hole 15 is arranged at the lower middle part of the front side plate and the rear side plate.

[0031] Specifically, an operating handle 31 is provided on the outer wall of the upper side plate 16 of the cleaning tank body, and the operating handle is parallel to the roller, so that the operator can reciprocate the cleaning tank body in the axial direction of the roller through the operating handle, so that even the roller with a longer length can be relatively clean after maintenance. It can be preferred that the operating handle is a round rod. It can be understood that during the maintenance process, the roller is cleaned as much as possible in the direction of rotation of the roller from the nozzle to the exhaust pipe, and the cleaning time in the opposite direction is reduced on the basis of ensuring the cleaning effect of the roller, so as to effectively avoid excessive overflow of atomized water sprayed from the nozzle; the air supply pipeline and water supply pipeline led by the nozzle can be set in the operating handle, and a part of the air supply circuit led by the pneumatic motor can also be set in the operating handle, so that the layout of each pipeline can be more compact and orderly.

[0032] The above are only preferred embodiments of the present invention. It should be pointed out that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. Moreover, after reading the contents of the present invention, relevant technical personnel in the field may make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.

Claims

1. An electronic belt scale roller maintenance device, characterized in that: The cleaning rod is provided with an arc-shaped opening groove adapted to match the rollers; the cleaning rod is provided in the cleaning rod, the cleaning rod is parallel to the rollers, and the two ends of the cleaning rod are rotatably connected to the front side plate and the rear side plate respectively; a plurality of bristles for contacting the outer circumferential surface of the roller are evenly distributed on the outer circumferential surface of the cleaning rod; the nozzle is provided on the cleaning rod and faces the rollers, and the nozzle is connected to both the water supply pipeline and the air supply pipeline; a driving mechanism for driving the cleaning rod to rotate is provided outside the cleaning rod, a drain pipe is provided at the lower part of the front side plate, the water receiving box is provided directly below the rollers, and the lower end of the drain pipe is connected to the water receiving box; A sealing strip is provided on the wall surface of the arc-shaped opening groove; The nozzle is arranged on the upper part of the front end side plate and close to the roller; The front end side plate and the rear end side plate are both provided with mounting holes, and the two mounting holes are coaxially arranged; a bearing seat is arranged in the mounting hole, a bearing is arranged in the bearing seat, and the mounting shaft of the cleaning rod is arranged in the bearing; An operating handle is arranged on the outer wall of the upper side plate of the cleaning tank body, and the operating handle is parallel to the supporting roller.

2. The electronic belt scale roller maintenance device according to claim 1 is characterized in that: The driving mechanism is a pneumatic motor.

3. The electronic belt scale roller maintenance device according to claim 2 is characterized in that: The air supply circuit of the pneumatic motor is provided with a control valve for switching the air intake and exhaust directions of the pneumatic motor.

4. The electronic belt scale roller maintenance device according to claim 1, characterized in that: The drain pipe is arranged close to the roller.

Citation Information

Patent Citations

  • Maintenance device for carrier roller of electronic belt scale

    CN216593701U