Facial mask supporting device
By designing the mask mounting device, using technical means such as silent linear drive modules and material-absorbing cylinders, automated mounting is achieved, solving the problem of low efficiency of manual mounting and improving production efficiency and personalized adaptability of equipment.
Patent Information
- Application Number
- CN202111522381.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-13
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2041-12-13
AI Technical Summary
In the prior art, the mask installation process relies on manual operations, resulting in low production efficiency, long time and labor and material resources, affecting the overall production efficiency.
A mask mounting device is designed, including a workbench, mounting station, material storage rack, material suction station and blanking mechanism. It uses a silent linear drive module to control the sliding of the pallet, combining the material suction cylinder and material pressing assembly. It realizes automatic installation and prevents mask accumulation, and meets personalized needs and facilitates maintenance through modular design.
It achieves high efficiency of mask mounting and retention, smooth connection from blanking to discharge mechanism, improves production efficiency, meets customers' personalized product needs, and simplifies the installation and maintenance process.
Smart Images

Figure CN114212306B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging facilities, in particular to a facial mask supporting device. Background Art
[0002] With the continuous progress of society, the packaging industry has developed rapidly. Different products require different packaging machinery. Facial mask products are one of them. During the production process, facial masks need to be packaged and placed in trays for pasteurization. At present, people manually insert facial masks into trays, which not only consumes a lot of manpower and material resources, but also takes a long time, which greatly affects the overall production efficiency. Summary of the invention
[0003] The technical problem to be solved by the present invention is: in order to solve the problems existing in the above-mentioned background technology, a facial mask supporting device is provided to achieve high efficiency of mechanical supporting of facial masks, smooth connection from blanking to discharging mechanism, and modular design of each component to meet customers' personalized needs for products and facilitate installation and maintenance.
[0004] The technical solution adopted by the present invention to solve its technical problems is: a facial mask supporting device, comprising a workbench, wherein a supporting station is arranged in parallel on the workbench; a frame is arranged on the upper part of the supporting station, a material discharging rack is arranged obliquely on the upper part of the frame, and a suction station is arranged relatively at one end of the material discharging rack; a material dropping mechanism is also arranged between the material suction station and the end of the material discharging rack, and the material dropping mechanism comprises a first slide slot, and the lower part of the first slide slot is connected to the second slide slot and the third slide slot in sequence; one side of the second slide slot and one side of the third slide slot are both vertically provided with a first detection photoelectric; the first slide slot, the second slide slot and the third slide slot are each inserted with a first movable baffle, a second sliding baffle and a third movable baffle in sequence, and one side of the first movable baffle, the second sliding baffle and the third movable baffle are all fixedly connected to a driving cylinder; the lower part of the third slide slot is connected to a guide slot; and the guide slot is directly opposite to the supporting station.
[0005] It is further defined that in the above technical solution, the loading station includes a silent linear drive module, a guide rail and a pallet; the lower part of the pallet is slidably arranged on the guide rail, and the silent linear drive module is fixedly arranged on one side of the workbench; such a design can control the sliding operation of the pallet on the guide rail by the silent linear drive module, and when the pallet moves to the lower end of the guide groove, the material can be discharged and loaded, and then the silent linear drive module controls the pallet to move one unit to continue loading until all the units on the pallet are filled.
[0006] It is further defined that in the above technical solution, the suction station includes a bracket, a suction cylinder and a suction cup; the suction cylinder is fixedly arranged on the bracket, and the suction cup is arranged at the end of the suction cylinder; such a design is to use the suction station to adsorb the film on the discharge rack to the upper end of the first slide groove and then perform the blanking operation.
[0007] It is further defined that in the above technical solution, a pressing assembly is also arranged on the other side opposite to the second slide groove and the third slide groove; the pressing assembly includes a first pressing cylinder, a second pressing cylinder and a pressing sheet; the first pressing cylinder is arranged on one side of the second pressing cylinder; the pressing sheet is fixedly arranged on the telescopic end of the second pressing cylinder; such a design is to prevent the mask product from accumulating at the port of the guide groove, and the mask product can be quickly pressed into the corresponding filling unit in the tray through the pressing assembly.
[0008] It is further defined that in the above technical solution, the upper part of the frame is also connected to a control screen via a connecting rod; the status diagram of each workstation can be displayed via the control screen, facilitating the operator's control operation.
[0009] It is further defined that, in the above technical solution, a loading platform is also provided on one side of the workbench; this makes it convenient for operators to place the facial mask products on the placement rack.
[0010] It is further defined that, in the above technical solution, the first slide groove, the second slide groove, the third slide groove and the guide groove are an integrated structure; the strength of the overall blanking mechanism can be improved.
[0011] It is further defined that, in the above technical solution, a plurality of conveyor lines are arranged in parallel on the material placing rack, and the conveyor lines are filled with facial mask products.
[0012] The beneficial effects of the present invention are as follows: the present invention proposes a facial mask supporting device, which realizes high efficiency of mechanically supporting facial masks, and has smooth connection from blanking to discharging mechanism. The modular design of each component meets the customer's personalized needs for the product and is easy to install and maintain. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 It is a schematic diagram of the structure of the present invention;
[0015] Figure 2 yes Figure 1 A schematic diagram of the side structure of
[0016] Figure 3 yes Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0017] Figure 4 It is a structural schematic diagram of the mounting station in the present invention;
[0018] Figure 5 It is a schematic diagram of the assembly of the guide rail and the silent linear drive module in the present invention.
[0019] The numbers in the accompanying drawings are: 1. workbench, 2. loading station, 3. frame, 4. unloading rack, 5. suction station, 6. blanking mechanism, 7. first slide, 8. second slide, 9. third slide, 10. first detection photoelectric, 11A, first movable baffle, 11B, second movable baffle, 11C, third movable baffle, 12. driving cylinder, 13. guide groove, 14. silent linear drive module, 15. guide rail, 16. tray, 17. bracket, 18. suction cylinder, 19. suction cup, 20. first pressing cylinder, 21. second pressing cylinder, 22. pressing sheet, 23. connecting rod, 24. control panel, 25. loading platform, 26. conveyor line, 27. servo motor, 28. second detection photoelectric, 29. third detection photoelectric, 30. fourth detection photoelectric, 31. positioning sheet, 32. tray cylinder. DETAILED DESCRIPTION
[0020] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0021] In the present application, the driving cylinder 12, the control panel 24, the first pressing cylinder 20, the suction cup 19, the first detection photoelectric 10, the second pressing cylinder 21, the silent linear driving module 14 and the suction cylinder 18 are all purchased directly from the market according to the specific models and then matched and installed for use.
[0022] In the present application, one side of the first movable baffle 11A, one side of the second sliding baffle 11B and one side of the third movable baffle 11C are all connected to the same model of driving cylinder 12, and the opening or closing of each movable baffle is realized by the extension and retraction of the driving cylinder 12; the driving cylinder 12 in the present application can select Yadek ultra-thin cylinder SDA25*65S, Yadek three-axis cylinder TCM32*25S, SMC single-rod double-acting non-rotating cylinder, etc.
[0023] The first detection photoelectric device 10 can be a diffuse reflection photoelectric device - SICK GTB6-N1212; the silent linear drive module 14 connected to the servo motor 27 can be a standard 80 series AC servo motor.
[0024] See Figures 1 to 5 The present invention shows a facial mask supporting device, comprising a workbench 1, on which a supporting station 2 is arranged in parallel; a frame 3 is arranged on the upper part of the supporting station 2, a material discharging rack 4 is arranged obliquely on the upper part of the frame 3, and a material suction station 5 is arranged opposite to one end of the material discharging rack 4; a material dropping mechanism is also arranged between the material suction station 5 and the end of the material discharging rack 4, and the material dropping mechanism 6 comprises a first slide groove 7, and the lower part of the first slide groove 7 is connected to the second slide groove 8 and the third slide groove 9 in sequence; a first detection photoelectric 10 is vertically arranged on one side of the second slide groove 8 and the third slide groove 9; a first movable baffle 11A, a second sliding baffle 11B and a third movable baffle 11C are inserted in sequence between the first slide groove 7, the first slide groove 7, the second slide groove 8 and the third slide groove 9, and a driving cylinder 12 is fixedly connected to one side of the first movable baffle 11A, the second sliding baffle 11B and the third movable baffle 11C; the lower part of the third slide groove 9 is connected to the guide groove 13; the guide groove 13 is directly opposite to the supporting station 2.
[0025] Among them, the loading station 2 includes a silent linear drive module 14, a guide rail 15 and a tray 16; the lower part of the tray 16 is slidably arranged on the guide rail 15, and the silent linear drive module 14 is fixedly arranged on one side of the workbench 1. The suction station 5 includes a bracket 17, a suction cylinder 18 and a suction cup 19; the suction cylinder 18 is fixedly arranged on the bracket 17, and the suction cup 19 is arranged at the end of the suction cylinder 18. A pressing assembly is also arranged on the other side opposite to the second slide 8 and the third slide 9; the pressing assembly includes a first pressing cylinder 20, a second pressing cylinder 21 and a pressing sheet 22; the first pressing cylinder 20 is arranged on one side of the second pressing cylinder 21; the pressing sheet 22 is fixedly arranged at the telescopic end of the second pressing cylinder 21. The upper part of the frame 3 is also connected to the control panel 24 through a connecting rod 23. A loading platform 25 is also arranged on one side of the workbench 1. The first slide 7, the second slide 8, the third slide 9 and the guide groove 13 are an integrated structure. A plurality of conveyor lines 26 are arranged in parallel on the unloading rack 4 , and the conveyor lines 26 are filled with facial mask products.
[0026] The loading station 2 includes a servo motor 27, which is located at the end of the guide rail 15; the silent linear drive module 14 is located on one side of the servo motor 27; the second detection photoelectric 28, the third detection photoelectric 29 and the fourth detection photoelectric 30 are arranged in sequence along the length direction on the guide rail 15; a positioning block 31 is arranged on the tray cylinder 32 at the lower part of the tray 16, and the movement of the positioning block 31 will be detected by the second detection photoelectric 28, the third detection photoelectric 29 and the fourth detection photoelectric 30, so that the specific position movement of the tray 16 can be controlled conveniently.
[0027] In the present application, the operating principle of the loading station 2 is that the loading station 2 includes a silent linear drive module 14, a guide rail 15 and a tray 16; the lower part of the tray 16 is slidably set on the guide rail 15, and the silent linear drive module 14 is fixedly set on one side of the workbench 1; in actual operation, the silent linear drive module 14 will drive the tray 16 to slide on the guide rail 15. When the guide groove 13 inputs the product into a unit in the tray 16, the silent linear drive module 14 will control the tray 16 to slide one unit to one side to achieve re-filling until the tray 16 is full. When it is full, the silent linear drive module 14 will control the tray 16 to move to one end of the guide rail 15 to realize manual replacement of the tray 16.
[0028] In the present application, the operating principle of the suction station 5 is as follows: the suction station 5 includes a bracket 17, a suction cylinder 18 and a suction cup 19; the suction cylinder 18 is fixedly arranged on the bracket 17, and the suction cup 19 is arranged at the end of the suction cylinder 18; when the first detection photoelectric 10 on the first chute 7 detects that there is no mask material, it will control the suction cylinder 18 to operate, and the suction cylinder 18 will extend the suction cup 19, and the suction cup 19 will absorb the mask material and then retract to the upper end of the first chute 7; the suction cup 19 stops adsorption, and the mask material will automatically fall into the first chute 7.
[0029] In the present application, the operating principle of the blanking mechanism is as follows: the blanking mechanism 6 includes a first slide groove 7, and the lower part of the first slide groove 7 is connected to the second slide groove 8 and the third slide groove 9 in sequence; the first detection photoelectric 10 is vertically arranged on one side of the second slide groove 8 and the third slide groove 9; the first movable baffle 11A, the second sliding baffle 11B and the third movable baffle 11C are inserted in sequence between the first slide groove 7, the first slide groove 7, the second slide groove 8 and the third slide groove 9, and the first movable baffle 11A side, the second sliding baffle 11B side and the third movable baffle 11C side are fixedly connected to the driving cylinder 12; the lower part of the third slide groove 9 is connected to the guide groove 13; the guide groove 13 is opposite to the loading station 2.
[0030] The first detection photoelectric 10 on the first chute 7 will detect whether there is a facial mask product inside it. When it is determined that there is no facial mask material, it will control the suction station 5 to operate. The suction station 5 absorbs the facial mask product from each conveyor line 26 on the material discharging rack 4 through the suction cup 19 and then places it into the blanking mechanism for blanking. During the blanking process, it will first fall into the first chute 7. When the facial mask material is confirmed, the driving cylinder 12 will control the first movable baffle 11A to open and then fall into the second chute 8. When the first detection photoelectric 10 on the second chute 8 detects that there is a facial mask material in the second chute 8, it will control the second movable baffle 11B to open through the driving cylinder 12. After opening, the facial mask material will fall into the third chute, and after the same operation, it will fall into the guide groove 13, and finally be introduced into the unit on the tray 16 for filling.
[0031] In the present application, the operating principle of the material pressing assembly is as follows: the material pressing assembly includes a first material pressing cylinder 20, a second material pressing cylinder 21 and a material pressing sheet 22; the first material pressing cylinder 20 is arranged on one side of the second material pressing cylinder 21; the material pressing sheet 22 is fixedly arranged at the telescopic end of the second material pressing cylinder 21. The operation of the first material pressing cylinder 20 will push the second material pressing cylinder 21 to the side of the guide groove 13. When it is pushed into place, the second material pressing cylinder 21 extends, so that the material pressing sheet 22 runs downward, and the mask material at the end of the guide groove 13 is pressed into the unit in the tray 16; in this way, the mask material can be prevented from adhering to the end of the guide groove 13, which is conducive to the rapid material removal operation.
[0032] In the present application, the working principle of the silent linear drive module 14 is as follows: the control panel 24 inputs a signal to the PLC, and the PLC then sends a signal to the servo motor 27. The signal of the servo motor 27 is transmitted to the silent linear drive module 14. The axis of the silent linear drive module 14 rotates one circle and the pallet station moves 80 to 100 mm. When the positioning piece 31 is at the second detection photoelectric 28, the pallet 16 is at the origin, and the upper computer program controls the silent linear drive module 14 to rotate, so that the positioning piece 31, that is, the entire pallet moves to the third detection photoelectric 29. When the positioning piece 31 is at the third detection photoelectric 29, the first grid station of the pallet 16 is just below the guide groove 13. At the same time, the third detection photoelectric 29 returns a signal to the upper computer, and the upper computer program changes, so that the axis of the silent linear drive module 14 can rotate the number of circles according to the distance that the pallet 16 needs to move. After the facial masks are loaded at the first loading station, the host computer program controls the silent linear drive module 14 to move the tray 16 to the second loading station, and so on until the positioning piece 31 is at the position of the fourth detection photoelectric 30 and the last loading station of the tray 16 is filled. The fourth detection photoelectric 30 signal is returned to the host computer, and the host computer program changes to control the tray 16 to return to the origin as a whole to manually replace the tray 16.
[0033] The operating principle of the mask mounting device is as follows:
[0034] First, the operator can step onto the loading platform 25 and put the facial mask products into each conveyor line 26 in sequence. Due to the inclined setting of the unloading rack 4, the facial mask products will flow to the lower end of the unloading rack 4 and enter the suction station 5. When the first detection photoelectric 10 of the first chute 7 detects that there is no material, the suction cylinder 18 drives the suction cup 19 to suck out the required amount of facial mask materials into the first chute 7. When the first detection photoelectric 10 of the first chute 7 detects the correct amount of materials and the photoelectric detection 10 of the second chute 8 detects that the facial mask materials are empty, the first movable baffle 11A is driven to open by the driving cylinder 12, and the facial mask materials enter the second chute 8, which plays a role of buffering and storing materials. When the first detection photoelectric 10 of the third chute 9 detects that the facial mask materials are empty, and the photoelectric detection on the second chute 8 detects that there is material, the second movable baffle 11B opens the facial mask materials and enters the third chute 9. After the tray 16 of the loading station 2 is driven to the designated position by the silent linear drive module 14, the third movable baffle 11C opens and the first pressing cylinder 20 pushes the second pressing cylinder 21 to make the pressing sheet 22 enter the guide groove 13 and press the material downward, so that the material completely enters the tray 16 station. When the silent linear drive module 14 detects that the tray 16 is full, the third movable baffle 11C stops operating and the tray 16 returns to the origin through the guide rail 15 for manual replacement of the tray 16.
[0035] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A facial mask supporting device, characterized in that: The invention comprises a workbench, wherein a loading station is arranged in parallel on the workbench; a frame is arranged on the upper part of the loading station, a material placing rack is arranged obliquely on the upper part of the frame, and a suction station is arranged at one end of the material placing rack; a material dropping mechanism is also arranged between the material placing station and the end of the material placing rack, and the material dropping mechanism comprises a first slide slot, and the lower part of the first slide slot is connected to the second slide slot and the third slide slot in sequence; a first detection photoelectric device is vertically arranged on one side of the second slide slot and one side of the third slide slot; a first movable baffle, a first movable plate and a second movable plate are inserted in sequence between the first slide slot, the second slide slot and the third slide slot. Two sliding baffles and a third movable baffle, one side of the first movable baffle, one side of the second sliding baffle and one side of the third movable baffle are all fixedly connected to the driving cylinder; the lower part of the third slide groove is connected to the guide groove; the guide groove is opposite to the loading station; the loading station includes a silent linear drive module, a guide rail and a pallet; the lower part of the pallet is slidably set on the guide rail, and the silent linear drive module is fixedly set on one side of the workbench; the suction station includes a bracket, a suction cylinder and a suction cup; the suction cylinder is fixedly set on the bracket, and the suction cup is set at the end of the suction cylinder.
2. A facial mask mounting device according to claim 1, characterized in that: A pressing assembly is also arranged on the other side opposite to the second slide groove and the third slide groove; the pressing assembly includes a first pressing cylinder, a second pressing cylinder and a pressing sheet; the first pressing cylinder is arranged on one side of the second pressing cylinder; the pressing sheet is fixedly arranged on the telescopic end of the second pressing cylinder.
3. A facial mask mounting device according to claim 1, characterized in that: The upper part of the frame is also connected to the control screen through a connecting rod.
4. A facial mask supporting device according to claim 1, characterized in that: A loading platform is also arranged on one side of the workbench.
5. A facial mask mounting device according to claim 1, characterized in that: The first sliding groove, the second sliding groove, the third sliding groove and the guide groove are an integrated structure.
6. A facial mask mounting device according to claim 1, characterized in that: A plurality of conveyor lines are arranged in parallel on the material placing rack, and the conveyor lines are filled with facial mask products.
Citation Information
Patent Citations
Facial mask loading and supporting device
CN216762300U