One-piece injection-molded denture frame and method of using the same
Through the design of the integrated injection molded denture jaw frame, the jaw and main jaw stent formed by photosensitive resin, combined with nail column and base surface snap ring buckle, the existing denture production process is solved, and the problem of cumbersome and high cost is achieved. Efficient production process and reduce transportation costs.
Patent Information
- Application Number
- CN202111668207.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2041-12-30
AI Technical Summary
The existing denture production process is complicated, the gypsum base is prepared for a long time, high cost and high weight, which affects the production efficiency and transportation costs.
The integrated injection molded denture jaw frame is adopted, and the jaw base frame and the main jaw base frame formed by photosensitive resin are combined with the nail column and the base surface snap ring buckle to simplify the gypsum filling and mold release process and reduce the grinding and repair steps.
Save gypsum materials and preparation time, reduce overall weight, improve production efficiency and transportation costs, and simplify the processing of dental tray impressions.
Smart Images

Figure CN114224535B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a jaw frame, and in particular to an integrated injection-molded denture jaw frame and a use method thereof. Background Art
[0002] It is inevitable that teeth will be damaged. When problems occur with teeth, they must be repaired in time. There are many people who choose dentures. At present, when making dentures, most of them are made by doctors using dental tray impression materials to take molds, and then the dental tray impressions are sent to the factory to process the dentures. After the factory receives the model, it is necessary to fill the antagonist dental tray impression with fluid plaster. After the fluid plaster cools down, take out the antagonist plaster dental mold, and then grind the excess plaster on the buccal and lingual sides of the antagonist plaster dental mold, and then punch holes in the bottom to install the fixing nail group, and then apply a layer of plaster separator on the bottom of the antagonist plaster dental mold, and then pour fluid plaster into the base mold sleeve, and insert the antagonist plaster dental mold with the fixing nail group into the fluid plaster, and then wait for the fluid plaster in the base mold sleeve to cool down, and then Finally, the antagonist base is ground and repaired, and then the antagonist plaster dental model is installed back to the antagonist base; the main jaw model dental tray also needs to repeat the above steps, but the difference is that after grinding and repairing the main jaw base, the denture part of the main jaw plaster dental model needs to be sawed off from the plaster main jaw model with a saw, and then the cervical margin line of the denture tooth position is modified, and then they are put back into the main jaw base together, and then the main jaw base and the antagonist base are connected through the connecting arm, and the occlusal relationship is checked. After confirming that there is no problem, they are fixed with glue.
[0003] In summary, the overall process of making dentures is currently rather complicated, and the base also needs to be filled and waited for cooling, which affects the production efficiency. A separation agent needs to be applied between the plaster dental mold and the base. In addition, the base is also made of fluid gypsum, which is more expensive, and the weight of the gypsum is heavy, which increases the transportation cost. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide an integrated injection-molded denture jaw frame which has a reasonable design, saves costs and improves denture manufacturing efficiency, and a method for using the same.
[0005] The technical solution adopted by the present invention is: the present invention includes an integral injection-molded denture jaw frame and a method for using the same, the integral injection-molded denture jaw frame includes an opposing jaw frame and a main jaw frame integrally injection-molded by photosensitive resin, one end of the opposing jaw frame is provided with a connecting frame 1, one end of the main jaw frame is provided with a connecting frame 2, the opposing jaw frame and the main jaw frame are hingedly connected through the connecting frame 1 and the connecting frame 2, a plurality of nail implanting columns are provided on the table tops of the opposing jaw frame and the main jaw frame, all of the nail implanting columns at the front end are arranged in an oblique line, and at least two of the nail implanting columns at the end are arranged in an arc shape, that is, the overall arrangement of all of the nail implanting columns is similar to the arrangement between teeth in the human oral cavity, and the peripheries of the table tops of the opposing jaw frame and the main jaw frame are provided with base surface snap rings.
[0006] Furthermore, the mandibular base frame and the main mandibular base frame are both right-angled triangular bases, and both ends of the hypotenuse of the right-angled triangular base are provided with chamfered corners, and a right-angled protrusion is arranged on the right-angled triangular base, and the base surface buckle includes an upper buckle and a lower buckle formed in one piece, and the lower buckle is provided with a notch matched with the right-angled protrusion, and an extension block is provided at one end of the lower buckle, and an extension hook matched with the extension block is provided at the other end of the lower buckle, when the extension block is inserted into the extension hook, the lower buckle surrounds the outer wall surface of the right-angled triangular base, and at this time the upper buckle forms a smooth base cavity matched with the denture base, and all the implant columns are located in the smooth base cavity.
[0007] Furthermore, the distance between two adjacent nail-planting columns is 0.35-0.40 cm, the diameter of the nail-planting column is 0.35-0.40 cm, and the height of the nail-planting column is 0.75-0.85 cm.
[0008] Furthermore, a plurality of limiting columns and limiting protrusions are arranged on the right-angled triangular base, and the limiting columns and the limiting protrusions are respectively located on both sides of the nail implanting column.
[0009] Furthermore, the height of the limit column is 0.4-0.5 cm
[0010] Furthermore, connecting arm 1 is provided at both ends of connecting frame 1, connecting arm 2 is provided at both ends of connecting frame 2, an open snap ring is provided at the end of connecting arm 1, and a rotating column adapted to the open snap ring is provided at the end of connecting arm 2.
[0011] Furthermore, the outer surface of the nail planting column is covered with an easy-to-release shell.
[0012] Furthermore, the method for using the one-piece injection-molded denture frame comprises the following steps:
[0013] S1. Assemble the mandibular frame and the main mandibular frame by connecting the first and second connecting frames;
[0014] S2. The two base surface buckles are respectively mounted and fixed on the periphery of the opposing jaw frame and the main jaw frame;
[0015] S3. Fill the patient's mandibular mold with fluid plaster and fix it on the mandibular frame, let it stand for 8-12 minutes, wait for the fluid plaster on the mandibular mold to dry, remove the mandibular mold and unfasten the base surface buckle of the mandibular frame;
[0016] S4. Fill the patient's main jaw mold with fluid plaster and fix it on the main jaw base frame. Leave it for 8-12 minutes until the fluid plaster on the main jaw mold is completely dry. Take out the main jaw mold and unfasten the base surface buckle of the main jaw base frame.
[0017] S5. Take out the plaster main jaw mold of the main jaw base, and saw the teeth of the patient who need to make dentures from the plaster main jaw mold using a sawing instrument;
[0018] S6. Modify the cervical margin line, fill undercuts and bubbles, and apply interstitial agent and hardener to the sawn plaster denture teeth;
[0019] S7. Install the plaster master jaw mold back to the master jaw base, and install the sawed plaster denture teeth back to the plaster master jaw mold. Then rotate the opposing jaw base and the plaster master jaw mold to make the plaster master jaw mold and the plaster opposing jaw mold occlude, and check the occlusal relationship.
[0020] The beneficial effects of the present invention are: 1. The one-piece injection-molded antagonist base and main mandibular base can save the materials used to make the current gypsum base and save the time for preparing the gypsum base; 2. The antagonist base and the main mandibular base are made of photosensitive resin, and their overall weight is greatly reduced compared to the current gypsum base, effectively saving transportation costs; 3. A number of nailing columns are provided on the table tops of the antagonist base and the main mandibular base, and the dental tray impression can be directly filled with plaster on the antagonist base and the main mandibular base, thereby reducing the need to drill holes and then nail the bottom of the dental tray impression plaster; 4. The base surface snap ring buckle can directly ensure that the filled gypsum base is a smooth surface, without the need to grind and repair the base, effectively improving the preparation efficiency, and the base surface snap ring buckle can be removed and continued to be used after the gypsum solidifies. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a side view of the present invention;
[0022] Figure 2 is a side view between the jaw base frame and the connecting frame 1;
[0023] Figure 3 It is a top view of the mandibular framework;
[0024] Figure 4 It is a top view of the base snap ring buckle. DETAILED DESCRIPTION
[0025] like Figures 1 to 4 As shown, in this embodiment, the present invention includes an integral injection-molded denture jaw frame and a method for using the same, wherein the integral injection-molded denture jaw frame includes an anteroposterior frame 1 and a main jaw base frame 2 integrally injection-molded by a photosensitive resin, wherein a connecting frame 1 is provided at one end of the anteroposterior frame 1, and a connecting frame 2 is provided at one end of the main jaw base frame 2, wherein the anteroposterior frame 1 and the main jaw base frame 2 are hingedly connected by the connecting frame 1 3 and the connecting frame 2 4, and a plurality of nail implanting columns 5 are provided on the table tops of the anteroposterior frame 1 and the main jaw base frame 2, wherein all the nail implanting columns 5 at the front end are arranged in an oblique line, and at least two of the nail implanting columns 5 at the end are arranged in an arc shape, and the peripheries of the table tops of the anteroposterior frame 1 and the main jaw base frame 2 are provided with base surface snap ring buckles 6.
[0026] In the present embodiment, the mandibular base frame 1 and the main mandibular base frame 2 are both right-angled triangular bases, and both ends of the hypotenuse of the right-angled triangular base are provided with chamfered corners, and a right-angled protrusion 7 is arranged on the right-angled triangular base, and the base surface buckle 6 includes an upper buckle 61 and a lower buckle 62 formed in one piece, and the lower buckle 62 is provided with a notch matched with the right-angled protrusion 7, and one end of the lower buckle 62 is provided with an extension block 63, and the other end of the lower buckle 62 is provided with an extension hook 64 matched with the extension block 63. When the extension block 63 is inserted into the extension hook 64, the lower buckle 62 surrounds the outer wall surface of the right-angled triangular base, and at this time, the upper buckle 61 surrounds a smooth base cavity 65 matched with the denture base, and all the implant columns 5 are located in the smooth base cavity 65.
[0027] In this embodiment, the distance between two adjacent nail posts 5 is 0.35-0.40 cm, the diameter of the nail posts 5 is 0.35-0.40 cm, and the distance between two adjacent nail posts 5 is equal to the diameter of the nail posts 5. This design can enable the subsequently sawed plaster denture teeth to be tightly installed back, and the size can effectively ensure that the sawed plaster denture teeth all contain nail posts 5.
[0028] In this embodiment, the height of the nail implanting column 5 is 0.75-0.85 cm.
[0029] In this embodiment, a plurality of limiting columns 8 and limiting protrusions 9 are provided on the right-angled triangular base, and the limiting columns 8 and the limiting protrusions 9 are respectively located on both sides of the nail implanting column 5 .
[0030] In this embodiment, the height of the limiting column 8 is 0.4-0.5 cm
[0031] In this embodiment, connecting arms 1 31 are provided at both ends of the connecting frame 1 3, connecting arms 2 are provided at both ends of the connecting frame 2 4, the end of the connecting arm 1 31 is provided with an open snap ring 32, the end of the connecting arm 2 is provided with a rotating column 41 adapted to the open snap ring 32, the rotating column includes a rotating shaft and a rotating cap connected to the rotating shaft, the rotating shaft can be adapted to be installed in the open snap ring 32, the size of the rotating cap is larger than the rotating shaft, this design can enable the rotating shaft of the connecting frame 1 3 to rotate in the open snap ring 32 of the connecting frame 2 4.
[0032] In this embodiment, the outer surface of the nail-planting column 5 is covered with an easy-to-release shell, which is a shell made of a gypsum release agent and can be directly covered on the outer layer of the nail-planting column 5 to facilitate subsequent gypsum demoulding.
[0033] In this embodiment, the method for using the one-piece injection-molded denture frame includes the following steps:
[0034] S1. The jaw frame 1 and the main jaw frame 2 are assembled by connecting frame 3 and connecting frame 2 4;
[0035] S2. The two base surface snap ring buckles 6 are respectively set and fixed to the periphery of the opposing jaw frame 1 and the main jaw frame 2;
[0036] S3. Fill the patient's mandibular mold tray with fluid plaster and fix it on the mandibular base frame 1, let it stand for 8-12 minutes, wait for the fluid plaster on the mandibular mold tray to dry, remove the mandibular mold tray and unfasten the base surface buckle 6 of the mandibular base frame 1;
[0037] S4. Fill the main jaw mold tray with fluid plaster and fix it on the main jaw base frame 2, let it stand for 8-12 minutes, wait for the fluid plaster on the main jaw mold tray to dry, remove the main jaw tray and unfasten the base surface buckle 6 of the main jaw base frame 2;
[0038] S5. Remove the main jaw base 2 of the plaster main jaw mold, and saw the teeth of the patient who needs to make dentures from the plaster main jaw mold through the saw blade instrument;
[0039] S6. Modify the cervical margin line, fill undercuts and bubbles, and apply interstitial agent and hardener to the sawn plaster denture teeth;
[0040] S7. Install the main plaster jaw mold back to the main jaw base 2, and install the sawn plaster denture teeth back to the main plaster jaw mold, then rotate the opposing jaw base 1 and the main plaster jaw mold to make the main plaster jaw mold and the opposing jaw mold occlude, and check the occlusal relationship.
[0041] The invention is applied to the technical field of artificial teeth.
[0042] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.
Claims
1. An integral injection-molded denture jaw frame, comprising an integral injection-molded opposing jaw frame (1) and a main jaw frame (2), wherein one end of the opposing jaw frame (1) is provided with a connecting frame 1 (3), and one end of the main jaw frame (2) is provided with a connecting frame 2 (4), wherein the opposing jaw frame (1) and the main jaw frame (2) are hingedly connected by the connecting frame 1 (3) and the connecting frame 2 (4), and characterized in that: A plurality of nail implantation columns (5) are arranged on the table tops of the opposing jaw base frame (1) and the main jaw base frame (2), all of the nail implantation columns (5) at the front end are arranged in an oblique line, and at least two of the nail implantation columns (5) at the end are arranged in an arc shape, and the peripheries of the table tops of the opposing jaw base frame (1) and the main jaw base frame (2) are provided with base surface buckles (6); The mandibular base frame (1) and the main mandibular base frame (2) are both in the form of right-angled triangular bases, and both ends of the hypotenuse of the right-angled triangular base are provided with chamfered corners. A right-angled protrusion (7) is arranged on the right-angled triangular base. The base surface buckle (6) includes an upper buckle (61) and a lower buckle (62) formed in one piece. The lower buckle (62) is provided with a notch matched with the right-angled protrusion (7). One end of the lower buckle (62) is provided with an extension block (63), and the other end of the lower buckle (62) is provided with an extension hook (64) matched with the extension block (63). When the extension block (63) is inserted into the extension hook (64), the lower buckle (62) surrounds the outer wall surface of the right-angled triangular base. At this time, the upper ring buckle (61) encloses a smooth base cavity (65) adapted to the denture base, and all the implanting posts (5) are located in the smooth base cavity (65); the distance between two adjacent implanting posts (5) is 0.35-0.40 cm, the diameter of the implanting posts (5) is 0.35-0.40 cm, the distance between two adjacent implanting posts (5) is equal to the diameter of the implanting posts (5), and the height of the implanting posts (5) is 0.75-0.85 cm; a plurality of limiting posts (8) and limiting protrusions (9) are arranged on the right-angled triangular base, and the limiting posts (8) and the limiting protrusions (9) are respectively located on both sides of the implanting posts (5); the height of the limiting posts (8) is 0.4-0.5 cm.
2. The one-piece injection-molded denture frame according to claim 1, characterized in that: Connecting arms 1 (31) are provided at both ends of the connecting frame 1 (3), connecting arms 2 are provided at both ends of the connecting frame 2 (4), an open buckle ring (32) is provided at the end of the connecting arm 1 (31), and a rotating column (41) adapted to the open buckle ring (32) is provided at the end of the connecting arm 2.
3. The one-piece injection-molded denture frame according to claim 1, characterized in that: The outer surface of the nail planting column (5) is covered with an easy-to-release shell.
4. A method for using the one-piece injection-molded denture frame according to any one of claims 1 to 3, characterized in that: It includes the following steps: S1. Assemble the mandibular base (1) and the main mandibular base (2) by means of a connecting frame (3) and a connecting frame (4); S2. The two base surface buckles (6) are respectively fixed to the periphery of the opposing jaw frame (1) and the main jaw frame (2); S3. Fill the patient's mandibular dental tray with fluid plaster and fix it on the mandibular base frame (1), let it stand for 8-12 minutes, wait for the fluid plaster on the mandibular dental tray to dry, remove the mandibular dental tray and unfasten the base surface buckle (6) of the mandibular base frame (1); S4. Fill the patient's main jaw mold with fluid plaster and fix it on the main jaw base frame (2). Leave it for 8-12 minutes until the fluid plaster on the main jaw mold is completely dry. Remove the main jaw mold and unfasten the base surface buckle (6) of the main jaw base frame (2). S5. Remove the main jaw base (2) of the plaster main jaw mold, and saw the teeth of the patient who needs to make dentures from the plaster main jaw mold through the saw blade; S6. Modify the cervical margin line, fill undercuts and bubbles, and apply interstitial agent and hardener to the sawn plaster denture teeth; S7. Install the main plaster jaw model back to the main jaw base (2), and install the sawn plaster denture teeth back to the main plaster jaw model. Then rotate the opposing jaw base (1) and the main plaster jaw model to make the main plaster jaw model and the opposing plaster jaw model occlude, and check the occlusal relationship.
Citation Information
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