An intelligent integrated online assembly device

Abstract

The invention relates to the technical field of cardboard product manufacturing, and in particular to an intelligent integrated online assembly device, comprising a folding mechanism, a gripping mechanism, a bottom box accommodating mechanism and a bubble pressing mechanism; the gripping mechanism is arranged on the side of the folding mechanism, the bottom box accommodating mechanism is arranged on the side of the gripping mechanism, and the bubble pressing mechanism is arranged on the side of the bottom box accommodating mechanism; the folding mechanism folds inner pocket paper into shape, the gripping mechanism grips the folded inner pocket paper into a bottom box in the bottom box accommodating mechanism, and the bubble pressing mechanism presses the inner pocket paper into the bottom box to complete the assembly of the packaging box; the folding and forming of the inner pocket paper of the packaging box is realized, and the formed inner pocket paper can be loaded into the bottom box, which can improve the assembly efficiency of the packaging box.

Description

Technical Field

[0001] The invention relates to the technical field of cardboard product manufacturing, and in particular to an intelligent integrated online assembly device. Background Art

[0002] With the substantial increase in the market demand for paper box packaging, fixed paper boxes (pasted paper boxes) and folding paper boxes have become the most widely used paper packaging containers in industrial production. As for the process of putting the interior paper inner tray into the box of high-end boutique packaging boxes, the paper box pasting and molding process still relies on manual pasting and molding. The manual pasting process includes: 1. Put the box cup with butter paper into the inner tray mold; 2. Put the inner tray with three-sided double-sided tape into the inner box. Note that the end without double-sided tape should be on the same side as the one with butter paper; 3. First tear off a long side of the inner tray double-sided tape and paste it, then tear off the other long side of the inner tray double-sided tape for pasting; 4. Then tear off the double-sided tape on the back of the butter paper and fit it with the short side of the inner tray on the same side; 5. Finally, tear off the double-sided tape on the remaining short side of the inner tray and fit it; the packaging box is completed by manual assembly line Each process from molding to boxing of the interior decoration requires 2-3 people to complete in order to meet the normal operation of the production line, which requires a large amount of human resources and increases the company's labor costs. Secondly, from the perspective of operating techniques, during the assembly process, the workers must install the inner tray in place without any skew or unevenness. There must be no debonding, false sticking, glue stains, glue particles, dirt, foreign matter, etc. There must be no wrinkling, bubbling, etc. when pasting. In addition, manual pasting of the inner pocket may also result in scratches on the lining paper caused by improper operation of the workers. These factors will lead to a high product scrap rate and increase the company's production costs. In short, the production efficiency and speed of manual assembly can no longer meet the company's requirements for large-scale and high-speed carton packaging. Summary of the invention

[0003] The object of the present invention is to provide an intelligent integrated online assembly device, which can fold and shape the inner pocket paper of a packaging box, and put the formed inner pocket paper into a bottom box, thereby improving the assembly efficiency of the packaging box.

[0004] To achieve the above-mentioned purpose, the present invention provides an intelligent integrated online assembly device, including a folding mechanism, a gripping mechanism, a bottom box accommodating mechanism and a bubble pressing mechanism; the gripping mechanism is located at the side of the folding mechanism; the bottom box accommodating mechanism is located at the side of the gripping mechanism; the bubble pressing mechanism is fixedly connected to the bottom box accommodating mechanism and is located at the side of the bottom box accommodating mechanism; the folding mechanism includes an operating table, an inner pocket paper positioning platform, two long side folding components, two short side folding components, a frame, a suction nozzle, a mold and a bleeding edge folding component; the inner pocket paper positioning platform and the operating table The operating table is fixedly connected and located above the operating table; the two long-side folding components are respectively fixedly connected to the operating table and are located on both sides of the inner pocket paper positioning platform; the two short-side folding components are respectively fixedly connected to the operating table and are located on both sides of the inner pocket paper positioning platform; the frame is fixedly connected to the operating table and located on the side of the operating table; the suction nozzle is fixedly connected to the frame and located on the side of the frame; the mold is located above the inner pocket paper positioning platform; the bleeding edge folding component is fixedly connected to the frame and located on the side of the frame.

[0005] Among them, the folding mechanism includes an operating table, an inner pocket paper positioning platform, two long side folding components, two short side folding components, a frame, a suction nozzle, a mold and a bleeding edge folding component; the inner pocket paper positioning platform is fixedly connected to the operating table and is located above the operating table; the two long side folding components are respectively fixedly connected to the operating table and are located on both sides of the inner pocket paper positioning platform; the two short side folding components are respectively fixedly connected to the operating table and are located on both sides of the inner pocket paper positioning platform; the frame is fixedly connected to the operating table and is located on the side of the operating table; the suction nozzle is fixedly connected to the frame and is located on the side of the frame; the mold is located above the inner pocket paper positioning platform; the bleeding edge folding component is fixedly connected to the frame and is located on the side of the frame.

[0006] Wherein, the inner pocket paper positioning platform includes a lifting rod and a positioning platform; the lifting rod is fixedly connected to the operating platform and is located above the operating platform; the positioning platform is fixedly connected to the lifting rod and is located above the lifting rod.

[0007] Among them, the long side folding component includes a long side driving mechanism and a long side folding arm; the long side driving mechanism is fixedly connected to the operating table and is located on the side of the operating table; the long side folding arm is fixedly connected to the long side driving mechanism and is located on the side of the long side driving mechanism.

[0008] Among them, the short side folding component includes a short side driving mechanism and a short side folding arm; the short side driving mechanism is fixedly connected to the operating table and is located on the side of the operating table; the short side folding arm is fixedly connected to the short side driving mechanism and is located on the side of the short side driving mechanism.

[0009] Among them, the bleeding edge folding component includes a guide rail, a slider, a first telescopic rod, a manipulator, a second telescopic rod, a universal transmission device and a fixed rod; the guide rail is fixedly connected to the frame and is located at the side of the frame; the slider is slidably connected to the guide rail and is located at the side of the guide rail; the first telescopic rod and the slider are fixedly connected and are located at the side of the slider; the manipulator is fixedly connected to the first telescopic rod and is located at the side of the first telescopic rod; the second telescopic rod is fixedly connected to the frame and is located at the side of the frame; the universal transmission device is fixedly connected to the second telescopic rod and is located at the side of the second telescopic rod; the fixed rod is fixedly connected to the universal transmission device and is located at the side of the universal transmission device.

[0010] The intelligent integrated online assembly device of the present invention is used. When using it, glue is pre-coated on the four inner walls of the bottom box; when folding the inner pocket paper, glue is pre-coated at the adhesive position where the inner pocket paper needs to be glued, and then it is conveyed to the folding mechanism through a conveyor belt. The folding mechanism can fold the four sides along the folding line of the inner pocket paper, and then fold the bleed edge of the inner pocket paper to fold the inner pocket paper into shape; the grabbing mechanism grabs the folded inner pocket paper from the folding mechanism to the bottom box in the bottom box accommodating mechanism, and presses the inner pocket paper into the bottom box through the bubble pressing mechanism, so that the inner pocket paper and the bottom box are completely fitted, thereby completing the assembly of the packaging box; through the above method, the inner pocket paper can be automatically folded into shape, and the formed inner pocket paper can be loaded into the bottom box, thereby improving the assembly efficiency of the packaging box. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 It is a structural schematic diagram of an intelligent integrated online assembly device of the present invention.

[0013] Figure 2 It is a structural schematic diagram of the folding mechanism of the present invention.

[0014] Figure 3 It is a structural schematic diagram of the grabbing mechanism of the present invention.

[0015] Figure 4 It is a structural schematic diagram of the bottom box accommodating mechanism and the bubble pressing mechanism of the present invention.

[0016] Figure 5 It is a schematic diagram of the structure of the inner pocket paper.

[0017] 3- folding mechanism, 4- grabbing mechanism, 5- bottom box accommodating mechanism, 6- bubble pressing mechanism, 21- pneumatic box pushing mechanism, 23- bottom box fixing slot, 31- operation table, 32- inner pocket paper positioning platform, 33- long side folding component, 34- short side folding component, 35- frame, 36- suction nozzle, 37- mold, 38- bleeding edge folding component, 41- first cylinder, 42- guide device, 43- arm, 44- gripper, 51- workbench, 52- bottom box fixing device, 53- induction device, 54- Box removal component, 61-second cylinder, 62-upper pressure block, 63-third cylinder, 64-side pressure block, 321-lifting rod, 322-positioning platform, 331-long side driving mechanism, 332-long side folding arm, 341-short side driving mechanism, 342-short side folding arm, 381-guide rail, 382-slider, 383-first telescopic rod, 384-manipulator, 385-second telescopic rod, 386-universal transmission device, 387-fixing rod. DETAILED DESCRIPTION

[0018] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0019] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0020] See also Figure 1 to Figure 5The present invention provides an intelligent integrated online assembly device: comprising a folding mechanism 3, a gripping mechanism 4, a bottom box accommodating mechanism 5 and a bubble pressing mechanism 6; the gripping mechanism 4 is located at the side of the folding mechanism 3; the bottom box accommodating mechanism 5 is located at the side of the gripping mechanism 4; the bubble pressing mechanism 6 is fixedly connected to the bottom box accommodating mechanism 5 and is located at the side of the bottom box accommodating mechanism 5; the folding mechanism 3 comprises an operating table 31, an inner pocket paper positioning platform 32, two long side folding components 33, two short side folding components 34, a frame 35, a suction nozzle 36, a mold 37 and a bleeding edge folding component 38; the inner pocket paper positioning platform 32 is fixedly connected to the operating table 31 and is located above the operating table 31; the two long side folding components 33 are respectively fixedly connected to the operating table 31 and are located at the inner pocket On both sides of the paper positioning platform 32; the two short edge folding components 34 are respectively fixedly connected to the operating table 31 and are located on both sides of the inner pocket paper positioning platform 32; the frame 35 is fixedly connected to the operating table 31 and is located on the side of the operating table 31; the suction nozzle 36 is fixedly connected to the frame 35 and is located on the side of the frame 35; the mold 37 is located above the inner pocket paper positioning platform 32; the bleeding edge folding component 38 is fixedly connected to the frame 35 and is located on the side of the frame 35.

[0021] In this embodiment, when in use, glue is applied to the four walls of the bottom box in advance; when folding the inner pocket paper, the glue position (specifically, Figure 5 The inner pocket paper positioning platform 32 is used to support the inner pocket paper. The suction nozzle 36 can suck the mold 37 and place the mold 37 above the inner pocket paper. The two long side folding components 33 and the two short side folding components 34 can be folded along the folding line 1 and the folding line 2 of the inner pocket paper (see Figure 5 ) in the order of folding the four sides, the bleeding edge folding component 38 folds the bleeding edge of the inner pocket paper to make the inner pocket paper fit with the surface of the mold 37, thereby folding the inner pocket paper into shape; the grabbing mechanism 4 grabs the folded inner pocket paper from the folding mechanism 3 to the bottom box in the bottom box accommodating mechanism 5, and presses the inner pocket paper into the bottom box through the bubble pressing mechanism 6 to make the inner pocket paper and the bottom box completely fit, thereby completing the assembly of the packaging box; through the above method, the inner pocket paper can be automatically folded into shape, and the formed inner pocket paper can be loaded into the bottom box, thereby improving the assembly efficiency of the packaging box.

[0022] Furthermore, the inner pocket paper positioning platform 32 includes a lifting rod 321 and a positioning platform 322; the lifting rod 321 is fixedly connected to the operating platform 31 and is located above the operating platform 31; the positioning platform 322 is fixedly connected to the lifting rod 321 and is located above the lifting rod 321.

[0023] In this embodiment, the positioning platform 322 is used to provide support for the inner pocket paper, and the lifting rod 321 can drive the positioning body to rise and fall, so as to facilitate the placement of the inner pocket paper on the positioning platform 322.

[0024] Furthermore, the long side folding component 33 includes a long side driving mechanism 331 and a long side folding arm 332; the long side driving mechanism 331 is fixedly connected to the operating table 31 and is located on the side of the operating table 31; the long side folding arm 332 is fixedly connected to the long side driving mechanism 331 and is located on the side of the long side driving mechanism 331.

[0025] In this embodiment, the long side driving mechanism 331 can drive the long side folding arm 332 to move up, down, left, and right, and use the long side folding arm 332 to fold the long side of the inner pocket paper along the folding line 1 and the folding line 2 (see Figure 5 ) in the order of folding so that the long side of the inner pocket paper fits with the surface of the mold 37.

[0026] Furthermore, the short side folding component 34 includes a short side driving mechanism 341 and a short side folding arm 342; the short side driving mechanism 341 is fixedly connected to the operating table 31 and is located on the side of the operating table 31; the short side folding arm 342 is fixedly connected to the short side driving mechanism 341 and is located on the side of the short side driving mechanism 341.

[0027] In this embodiment, the short edge driving mechanism 341 can drive the short edge folding arm 342 to move up, down, left, and right, and use the short edge folding arm 342 to fold the short edge of the inner pocket paper along the folding line 1 and the folding line 2 (see Figure 5 ) in the order of folding so that the short side of the inner pocket paper fits with the surface of the mold 37.

[0028] Furthermore, the bleeding edge folding component 38 includes a guide rail 381, a slider 382, ​​a first telescopic rod 383, a manipulator 384, a second telescopic rod 385, a universal transmission device 386 and a fixed rod 387; the guide rail 381 is fixedly connected to the frame 35 and is located at the side of the frame 35; the slider 382 is slidably connected to the guide rail 381 and is located at the side of the guide rail 381; the first telescopic rod 383 is fixedly connected to the slider 382 and is located at the side of the slider 382; the manipulator 384 is fixedly connected to the first telescopic rod 383 and is located at the side of the first telescopic rod 383; the second telescopic rod 385 is fixedly connected to the frame 35 and is located at the side of the frame 35; the universal transmission device 386 is fixedly connected to the second telescopic rod 385 and is located at the side of the second telescopic rod 385; the fixed rod 387 is fixedly connected to the universal transmission device 386 and is located at the side of the universal transmission device 386.

[0029] In this embodiment, after the long side and the short side of the inner pocket paper are folded under the action of the long side folding arm 332 and the short side folding arm 342, the inner pocket paper will fit with the surface of the mold 37, and then the fixed rod 387 will clamp the inner pocket paper and the mold 37 under the drive of the second telescopic rod 385 and the universal transmission device 386, and the first telescopic rod 383 drives the manipulator 384 to move longitudinally, and the manipulator 384 is used to clamp the bleed edge of the inner pocket paper, and moved along the guide rail 381 under the drive of the slider 382, ​​so as to fold the bleed edge of the inner pocket paper inward and form the folded bleed edge.

[0030] Furthermore, the grasping mechanism 4 includes a first cylinder 41, a guide device 42, an arm 43 and a gripper 44; the guide device 42 is fixedly connected to the output rod of the first cylinder 41 and is located on the side of the first cylinder 41; the arm 43 is rotatably connected to the guide device 42 and is located on the side of the guide device 42; the gripper 44 is rotatably connected to the arm 43 and is located on the side of the arm 43.

[0031] In this embodiment, the first cylinder 41 provides power for the movement of the arm 43, and the guide device 42 ensures that the arm 43 moves in the correct direction and withstands the bending and twisting torque generated by the weight of the component; the arm 43 has the function of bearing external forces, and its main control components are installed in the arm 43. The gripper 44 can be opened 180°, and can grab the folded inner pocket paper and the mold 37 from the positioning table 322 into the bottom box in the bottom box accommodating mechanism 5.

[0032] Furthermore, the bottom box accommodating mechanism 5 includes a workbench 51, a bottom box fixing device 52, a sensing device 53 and a box removing member 54; the bottom box fixing device 52 is fixedly connected to the workbench 51 and is located above the workbench 51; the sensing device 53 is electrically connected to the bottom box fixing device 52 and is located on the side of the bottom box fixing device 52; the box removing member 54 is fixedly connected to the workbench 51 and is located on the side of the workbench 51.

[0033] In this embodiment, the bottom box fixing device 52 can accommodate the bottom box. After the gripper 44 grabs the folded inner pocket paper and the mold 37 from the positioning platform 322 to the bottom box in the bottom box fixing device 52, the bubble pressing mechanism 6 applies downward pressure to the mold 37 to make the inner pocket paper fully contact and flatten the bottom box to reduce wrinkles and bubbles. After the inner pocket paper is completely pressed into the bottom box, the sensing device 53 controls the bottom box device to push the bottom box up. The box removing component 54 is composed of a cylinder and a push rod. The cylinder on the box supporting component is used to drive the push rod to push the bottom box out of the workbench 51, so that it slides onto the conveyor belt.

[0034] Furthermore, the bubble pressing mechanism 6 includes a second cylinder 61, an upper pressure block 62, four third cylinders 63 and four side pressure blocks 64; the second cylinder 61 is fixedly connected to the workbench 51 and is located above the workbench 51; the upper pressure block 62 is fixedly connected to the output rod of the second cylinder 61 and is located on the side of the second cylinder 61; the four third cylinders 63 are respectively fixedly connected to the workbench 51 and are respectively located on the sides of the bottom box fixing device 52; the four side pressure blocks 64 are respectively fixedly connected to the output rods of the four third cylinders 63 and are respectively located on the side of the four third cylinders 63 close to the bottom box fixing device 52.

[0035] In this embodiment, the second cylinder 61 can drive the upper pressure block 62 to move longitudinally, and the upper pressure block 62 can be used to push the mold 37 downward, so that the inner pocket paper and the bottom box are fully in contact and flattened to reduce wrinkles and bubbles; the four third cylinders 63 can respectively drive the four side pressure blocks 64 to apply pressure on the four sides of the bottom box, so that the bottom box can be in full contact with the inner pocket paper.

[0036] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. An intelligent integrated online assembly device, characterized in that: It includes a folding mechanism, a gripping mechanism, a bottom box accommodating mechanism and a bubble pressing mechanism; the gripping mechanism is located at the side of the folding mechanism; the bottom box accommodating mechanism is located at the side of the gripping mechanism; the bubble pressing mechanism is fixedly connected to the bottom box accommodating mechanism and is located at the side of the bottom box accommodating mechanism; the folding mechanism includes an operating table, an inner pocket paper positioning platform, two long side folding components, two short side folding components, a frame, a suction nozzle, a mold and a bleeding edge folding component; the inner pocket paper positioning platform is fixedly connected to the operating table and is located above the operating table; the two long side folding components are respectively fixedly connected to the operating table and are located on both sides of the inner pocket paper positioning platform; the two short side folding components are respectively fixedly connected to the operating table and are located on both sides of the inner pocket paper positioning platform; the frame is fixedly connected to the operating table and is located at the side of the operating table; the suction nozzle is fixedly connected to the frame and is located at the side of the frame; The mold is located above the inner pocket paper positioning platform; the bleeding edge folding component is fixedly connected to the frame and is located on the side of the frame; The long side folding component comprises a long side driving mechanism and a long side folding arm; the long side driving mechanism is fixedly connected to the operating table and is located at the side of the operating table; the long side folding arm is fixedly connected to the long side driving mechanism and is located at the side of the long side driving mechanism; The short side folding component comprises a short side driving mechanism and a short side folding arm; the short side driving mechanism is fixedly connected to the operating table and is located at the side of the operating table; the short side folding arm is fixedly connected to the short side driving mechanism and is located at the side of the short side driving mechanism; The bleeding edge folding component includes a guide rail, a slider, a first telescopic rod, a manipulator, a second telescopic rod, a universal transmission device and a fixed rod; the guide rail is fixedly connected to the frame and is located at the side of the frame; the slider is slidably connected to the guide rail and is located at the side of the guide rail; the first telescopic rod is fixedly connected to the slider and is located at the side of the slider; the manipulator is fixedly connected to the first telescopic rod and is located at the side of the first telescopic rod; The second telescopic rod is fixedly connected to the frame and is located on the side of the frame; The universal transmission device is fixedly connected to the second telescopic rod and is located on the side of the second telescopic rod; the fixed rod is fixedly connected to the universal transmission device and is located on the side of the universal transmission device; The bottom box accommodating mechanism comprises a workbench, a bottom box fixing device, a sensing device and a box stripping member; the bottom box fixing device is fixedly connected to the workbench and is located above the workbench; the sensing device is electrically connected to the bottom box fixing device and is located at the side of the bottom box fixing device; the box stripping member is fixedly connected to the workbench and is located at the side of the workbench; The bubble pressing mechanism includes a second cylinder, an upper pressure block, four third cylinders and four side pressure blocks; the second cylinder is fixedly connected to the workbench and is located above the workbench; the upper pressure block is fixedly connected to the output rod of the second cylinder and is located on the side of the second cylinder; the four third cylinders are respectively fixedly connected to the workbench and are respectively located on the sides of the bottom box fixing device; the four side pressure blocks are respectively fixedly connected to the output rods of the four third cylinders and are respectively located on the side of the four third cylinders close to the bottom box fixing device.

2. The intelligent integrated online assembly device according to claim 1, characterized in that: The inner pocket paper positioning platform comprises a lifting rod and a positioning platform; the lifting rod is fixedly connected to the operating platform and is located above the operating platform; the positioning platform is fixedly connected to the lifting rod and is located above the lifting rod.

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