A paper fiber refractory material tube forming equipment and preparation process thereof
By using the design of rotating devices and molding molds in the production of paper fiber refractory material tubes, the problem of the fiber slurry specific gravity is solved, the uniformity of paper tube wall thickness and production efficiency is improved, and the continuous in the existing technology is solved Poor performance and low efficiency problems.
Patent Information
- Application Number
- CN202111457717.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-02
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2041-12-02
AI Technical Summary
During the production process of existing paper fiber refractory material pipes, the horizontal slurry absorption method causes the specific gravity of the fiber slurry to be greater than the small, resulting in uneven specific gravity of the raw materials on the paper tube wall, poor production continuity and low efficiency.
Design a paper fiber refractory material tube forming equipment, adopting a molding mold on a rotary device, including a vertically arranged outer mold and a core rod, and realizes the paper tube by injecting raw materials into the mold, and sucking moisture and blowing treatment. Continuous molding and demolding transfer to improve production efficiency and product quality.
The uniformity of paper tube wall thickness and raw material specific gravity is achieved, production efficiency and automation are improved, surface uplift defects are reduced, and overall quality is improved.
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Figure CN114395942B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fiber paper tube production, in particular to a paper fiber refractory material tube forming device and a preparation process thereof. Background Art
[0002] Paper fiber refractory tubes are made of pulp, water and fiber refractory materials as raw materials and are processed into a tubular body. They have good compressive strength, water resistance and frost resistance. Paper fiber refractory tubes are safe for long-term use, harmless to the human body, and do not cause environmental pollution. They are green and environmentally friendly. At present, most paper fiber refractory tubes are prepared by a horizontal slurry suction method with upper and lower molds overlapped. This method has the following disadvantages: the horizontal slurry suction method causes the fiber slurry in the lower mold to have a higher specific gravity than the fiber slurry in the upper mold, resulting in uneven specific gravity of the raw materials of the paper tube wall. At the same time, the existing production method has poor continuity and the production efficiency needs to be improved. In view of the above problems, the present invention designs a paper fiber refractory tube forming device. Summary of the invention
[0003] The design purpose of the present invention is to provide a paper fiber refractory material tube forming equipment, wherein the forming mold is arranged on a rotating device for rotating and cyclic movement, the forming mold comprises a vertically arranged outer mold a, an outer mold b and a core rod, the outer mold a and the outer mold b are cavity-arranged and have a plurality of through holes on the inner wall, the cavities of the outer mold a and the outer mold b are respectively connected to the hollow tube a and the hollow tube b, and the initial forming of the paper fiber tube is completed by injecting raw materials into the vertically arranged outer mold a, the outer mold b and the core rod, and then the formed paper fiber slurry is subjected to moisture extraction and the outer surface of the paper fiber tube after the moisture extraction is completed is blown and flattened, and finally demolding and transfer are performed, and the continuous operation improves the degree of automation of the equipment, improves the production efficiency, improves the overall quality of the paper fiber tube, and the wall thickness and specific gravity of the raw materials are more uniform than those of the existing horizontal slurry suction production.
[0004] In view of the above technical problems, the technical solutions adopted by the present invention are as follows:
[0005] A paper fiber refractory material tube forming device comprises a rotating device, on which a plurality of forming molds are equidistantly arranged, the forming molds comprise an outer mold a, an outer mold b and a core rod, the outer mold a and the outer mold b are arranged as cavities and have a plurality of through holes on the inner walls, the cavities of the outer mold a and the outer mold b are respectively connected to a hollow tube a and a hollow tube b, the hollow tube b is slidably arranged in the hollow tube a, and a filling component, a suction and blowing component, a demoulding component and a receiving component are sequentially arranged on the moving path of the forming mold;
[0006] The filler assembly is used to inject paper fiber slurry into the forming mold;
[0007] The suction and blowing assembly is used to suck water from the paper fiber slurry in the forming mold and blow and flatten the outer surface of the paper fiber tube after the water is sucked out;
[0008] The demoulding component is used to drive the outer mold a, the outer mold b and the core rod to separate from the paper fiber tube and cooperate with the receiving component to receive and transfer the demoulded paper fiber tube.
[0009] As a preferred embodiment, the molding mold also includes a fixed base fixedly connected to the rotating device, a mold bearing seat is slidably arranged on the fixed base, and the mold bearing seat is used to carry the outer mold a and the outer mold b, the outer wall sides of the outer mold a and the outer mold b are connected with sliding limit rods, the sliding limit rods are slidably arranged on the mold bearing seat, and the two ends of the sliding limit rods are also fixedly connected with a clamping block a, the outer end of the fixed base is fixedly connected with a supporting pulley, and a matching supporting guide rail is arranged on the moving path of the supporting pulley, and a matching supporting slide groove is arranged on the moving path of the rotating device.
[0010] As a preferred embodiment, the hollow tube a is also fixedly connected to a water pumping interface a and a blowing interface a, and the connecting ports between the hollow tube a and the hollow tube b and the cavities of the outer mold a and the outer mold b are elastically provided with air dispersion rings, and the air dispersion ring is provided with a trumpet-shaped air outlet in the circumferential direction.
[0011] As a preferred embodiment, the filling assembly includes a storage tank arranged on the upper side of the rotating device and a discharger arranged directly above the moving path of the forming mold, a water pump is connected between the storage tank and the discharger, a conical discharge port is arranged on the lower end face of the discharger, and a receiving port matching the conical discharge port is arranged on the upper end face of the core rod, and a cylinder a and a pushing block pushed by the cylinder a are also arranged below the discharger.
[0012] As a preferred embodiment, the suction and blowing assembly includes a suction and blowing pipe fixedly arranged at the center of the rotating device, and the suction and blowing pipe is divided into a water suction chamber and a blowing and pressure chamber from top to bottom, and the outer walls of the water suction chamber and the blowing and pressure chamber are respectively provided with a water suction port and a blowing and pressure port.
[0013] As a preferred embodiment, the outer walls of the water pumping chamber and the blowing and pressure chamber are also rotatably connected with a water pumping connection plate and a blowing and pressure connection plate, and the outer walls of the water pumping connection plate and the blowing and pressure connection plate are respectively connected with a plurality of water pumping interfaces b and blowing and pressure interfaces b. The water pumping chamber is connected and coordinated with a suction pump, and the blowing and pressure chamber is connected and coordinated with a blower. The water pumping interface a, the blowing and pressure interface a and the water pumping interface b, the blowing and pressure interface b are fixedly connected by a telescopic hose.
[0014] Preferably, the demoulding assembly comprises a cylinder b and a cylinder c fixedly arranged on both sides of the moving path of the forming mold, and the output ends of the cylinder b and the cylinder c are fixedly connected with a block b that matches the block a.
[0015] Preferably, the demoulding assembly further comprises a demoulding pulley block arranged on the upper end surface of the core rod, and a demoulding guide rail in contact with each other is fixedly arranged on the moving path of the demoulding pulley block, and the demoulding guide rail comprises a rising section, a stable section and a reset section.
[0016] As another preferred embodiment, the receiving assembly includes a lifting sliding seat arranged at the lower end of the fixed base, a lifting rod and a connecting pipe mold arranged at the upper end of the lifting rod are slidably arranged on the lifting sliding seat, a matching lifting guide rail is arranged at the lower end of the moving path of the lifting rod, and the lifting guide rail includes an upward moving section, a connecting pipe section and a downward moving section.
[0017] Another design objective of the present invention is to provide a paper fiber refractory material tube forming and preparation process, the technical scheme is as follows:
[0018] Step 1, raw material preparation process, pulp, water and fiber refractory material are stirred and mixed, the content of pulp and water is 95-97%, and the content of fiber refractory material is 3-5%;
[0019] Step 2, mold filling process, step 1: the paper fiber raw material after stirring is fed into the discharging machine through the water pump, and the conical discharging port at the lower end of the discharging machine cooperates with the receiving port on the upper end of the core rod to input the paper fiber raw material into the forming mold at the filling station;
[0020] Step 3, forming and pumping process, the forming mold described in step 2 is moved to the pumping station, the forming mold is fixedly connected to the pumping assembly through a telescopic hose, the forming mold drives the pumping connection plate to rotate to the pumping port so that the pumping cavity and the cavity of the outer mold a and the outer mold b are in a connected state, and the water in the paper fiber tube in the forming mold is sucked through the through holes on the inner walls of the outer mold a and the outer mold b under the action of the suction pump;
[0021] Step 4, forming and blowing process, the forming mold described in step 3 is moved to the blowing station, the forming mold drives the blowing connection plate to rotate to the blowing port so that the blowing cavity and the cavity of the outer mold a and the outer mold b are in a connected state, and the wind force of the blower blows and flattens the outer wall of the formed paper fiber tube through the air dispersion ring;
[0022] Step 5, mold demoulding process, the molding mold described in step 4 is moved to the demoulding station, and the cylinder b and the cylinder c drive the outer mold a and the outer mold b to move outward and separate from the paper fiber tube, and at the same time, the core rod is guided by the rising section of the demoulding guide rail to separate upward from the paper fiber tube;
[0023] Step six, paper tube receiving process, after the forming mold described in step five is demoulded, the connecting pipe mold on the receiving component rises vertically under the action of the upward moving section of the lifting guide rail to receive the paper fiber tube that falls after demoulding.
[0024] Beneficial effects of the present invention:
[0025] 1. The forming mold of the present invention is arranged on a rotating device for rotating and cyclic movement. The forming mold includes a vertically arranged outer mold a, an outer mold b and a core rod. The outer mold a and the outer mold b are arranged as cavities and have a plurality of through holes on the inner walls. The cavities of the outer mold a and the outer mold b are respectively connected to the hollow tube a and the hollow tube b. The initial forming of the paper fiber tube is completed by injecting raw materials into the vertically arranged outer mold a, the outer mold b and the core rod. Subsequently, the formed paper fiber slurry is subjected to moisture extraction and the outer surface of the paper fiber tube after the moisture extraction is completed is subjected to blow pressing and flattening treatment. Finally, demolding and transfer are performed. The continuous operation improves the degree of automation of the equipment, improves the production efficiency, improves the overall quality of the paper fiber tube, and the wall thickness and specific gravity of the raw materials are more uniform than those of the existing horizontal slurry suction production.
[0026] 2. After the suction and blowing assembly of the present invention sucks water from the paper fiber slurry in the forming mold, the strong adsorption force of the sucked water may cause the outer surface of the uncured paper tube after the water is drained to bulge outward in the through holes of the outer mold a and the outer mold b (such as Fig.12 As shown), the forming mold is blown and flattened again by the suction and blowing assembly during the subsequent movement of the forming mold (as shown in FIG. Fig.13 As shown), the setting of the suction and blowing assembly ensures that water can be sucked from the paper fiber slurry while also ensuring that the surface of the paper tube is smooth after the water is sucked out by blowing and pressing, thereby reducing the defects of surface bulges.
[0027] 3. In the connection ports between the hollow tube a and the hollow tube b of the present invention and the cavities of the outer mold a and the outer mold b, there are elastically provided with air dispersion rings, and the air dispersion rings are provided with trumpet-shaped air outlets in the circumferential direction. The trumpet-shaped design is conducive to a larger and more uniform angle range of the wind force when the suction and blowing assembly blows and flattens, and is more conducive to flattening the ridges on the surface of the paper tube (such as Figure 5 As shown in the figure, when the water is sucked out, the elastically arranged air dispersion ring is pulled outward due to the strong adsorption force, and the air dispersion ring and the upper and lower sides of the tube wall form a circle of water discharge channel (as shown in the figure). Figure 6 As shown), the efficiency of water discharge is accelerated.
[0028] In summary, the paper fiber refractory tube forming equipment has the advantages of clever design, simple structure, efficient and stable use, and is particularly suitable for the field of fiber paper tube production technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0030] Figure 1 It is a structural schematic diagram of a paper fiber refractory tube forming equipment;
[0031] Figure 2 It is a schematic diagram of the structure of the paper fiber refractory tube forming equipment from above;
[0032] Figure 3 It is a structural schematic diagram of the forming mold and the receiving component;
[0033] Figure 4 It is a structural schematic diagram of the outer mold b;
[0034] Figure 5 This is a schematic diagram of the state of the suction and blowing component when it is blown and pressed flat;
[0035] Figure 6 This is a schematic diagram of the state of the suction and blowing component when sucking moisture;
[0036] Figure 7 is a side view structural schematic diagram of a packing assembly;
[0037] Figure 8 It is a structural schematic diagram of the suction and blowing component;
[0038] Fig. 9 It is a structural schematic diagram of the suction and blowing pipe;
[0039] Fig.10 It is a schematic diagram of the state of the molding mold when it is demoulding;
[0040] Fig.11 It is a front view structural diagram of the demoulding guide rail and the lifting guide rail;
[0041] Fig.12 This is a schematic diagram of the bulging state of the paper tube surface after water is absorbed;
[0042] Fig.13 This is a schematic diagram of the state where the bulge on the surface of the paper tube is flattened by blowing;
[0043] Fig.14 A schematic diagram of the sequence of the suction and blowing component sucking out moisture;
[0044] Fig.15 The figure is a flow chart of the paper fiber refractory tube forming and preparation process. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0046] Embodiment 1
[0047] like Figures 1 to 14 As shown, an embodiment of the present invention provides a paper fiber refractory material tube forming device, comprising a rotating device 1, on which a plurality of forming molds 2 are equidistantly arranged, the forming mold 2 comprises an outer mold a201, an outer mold b202 and a core rod 203, the outer mold a201 and the outer mold b202 are arranged as cavities and a plurality of through holes 204 are opened on the inner wall, the cavities of the outer mold a201 and the outer mold b202 are respectively connected to a hollow tube a205 and a hollow tube b206, the hollow tube b206 is slidably arranged in the hollow tube a205, and a filler assembly 3, a suction and blowing assembly 4, a demoulding assembly 5 and a receiving assembly 6 are sequentially arranged on the moving path of the forming mold 2;
[0048] The filler assembly 3 is used to inject paper fiber slurry into the forming mold 2;
[0049] The suction and blowing assembly 4 is used to suck moisture from the paper fiber slurry in the forming mold 2 and blow and flatten the outer surface of the paper fiber tube 7 after the moisture is sucked out;
[0050] The demoulding assembly 5 is used to drive the outer mold a201, the outer mold b202 and the core rod 203 to separate from the paper fiber tube 7 and cooperate with the receiving assembly 6 to receive and transfer the demoulded paper fiber tube 7.
[0051] When the present invention is working, the forming mold 2 moves to the filling component 3, stops and cooperates with the filling component 3 to inject paper fiber slurry. After the filling is completed, the forming mold 2 continues to move, and the suction and blowing component 4 sucks moisture from the paper fiber slurry in the forming mold 2 and blows and presses the outer surface of the paper fiber tube 7 after the moisture is sucked out. Finally, the forming mold 2 stops at the demolding component 5, cooperates with the demolding component 5 to separate the outer mold a201, the outer mold b202 and the core rod 203 from the paper fiber tube 7, and cooperates with the receiving component 6 to receive and transfer the demolded paper fiber tube 7. Finally, the forming mold 2 starts the next round of repeated operations, and the cycle is repeated.
[0052] Here, the forming mold 2 of the present invention is arranged on the rotating device 1 for rotating and cyclic movement, and the forming mold 2 includes a vertically arranged outer mold a201, an outer mold b202 and a core rod 203. The outer mold a201 and the outer mold b202 are cavity settings and have a plurality of through holes 204 on the inner wall. The cavities of the outer mold a201 and the outer mold b202 are respectively connected to the hollow tube a205 and the hollow tube b206. The initial forming of the paper fiber tube 7 is completed by injecting raw materials into the vertically arranged outer mold a201, the outer mold b202 and the core rod 203, and then the formed paper fiber slurry is subjected to moisture extraction and the outer surface of the paper fiber tube 7 after the moisture extraction is completed is blown and flattened, and finally demolding and transfer are performed. The continuous operation improves the degree of automation of the equipment, improves the production efficiency, improves the overall quality of the paper fiber tube, and the wall thickness and specific gravity of the raw materials are more uniform than the existing horizontal slurry suction production.
[0053] See attached Figure 1 and attached Figure 3 Specifically, the molding mold 2 also includes a fixed base 207 fixedly connected to the rotating device 1, and a mold bearing seat 208 is slidably arranged on the fixed base 207. The mold bearing seat 208 is used to carry the outer mold a201 and the outer mold b202. The outer wall sides of the outer mold a201 and the outer mold b202 are connected with sliding limit rods 209, and the sliding limit rods 209 are slidably arranged on the mold bearing seat 208. The two ends of the sliding limit rods 209 are also fixedly connected with blocks a210. The outer end of the fixed base 207 is fixedly connected with a supporting pulley 211, and a matching supporting guide rail 212 is arranged on the moving path of the supporting pulley 211. A matching supporting slide groove 213 is arranged on the moving path of the rotating device 1. The support cooperation between the supporting wheel 211 and the supporting guide rail 212 ensures the stability of the molding mold 2 during the rotational movement, and the setting of the supporting slide groove 213 also ensures the operating stability of the rotating device 1.
[0054] See attached Figure 3 , Attachment Figure 5 and attached Figure 6 Specifically, the hollow tube a205 is also fixedly connected with a water pumping interface a214 and a blowing interface a215, and the connecting ports between the hollow tube a205 and the hollow tube b206 and the cavities of the outer molds a201 and b202 are elastically provided with wind dispersion rings 216, and the wind dispersion ring 216 is provided with a trumpet-shaped air outlet 217 in the circumferential direction. The wind dispersion ring 216 is connected to the connecting port by a reset spring, and the trumpet-shaped air outlet 217 is more conducive to the diffusion of wind force over a larger range.
[0055] It should be pointed out that the connection ports between the hollow tube a205 and the hollow tube b206 of the present invention and the cavities of the outer mold a201 and the outer mold b202 are elastically provided with a dispersion ring 216, and a trumpet-shaped air outlet 217 is provided in the circumferential direction of the dispersion ring 216. The trumpet-shaped design is conducive to a larger and more uniform angle range of the wind force blown out by the suction and blowing assembly during the blowing and flattening, and is more conducive to flattening the ridges on the surface of the paper tube (such as Figure 5 As shown in FIG. 2 , when the water is sucked out, the elastically arranged air dispersion ring 216 is pulled outward due to the strong adsorption force, and the air dispersion ring 216 and the upper and lower sides of the tube wall form a circle of water discharge channels (as shown in FIG. Figure 6 As shown), the efficiency of water discharge is accelerated.
[0056] See attached Figure 1 and attached Figure 7 Specifically, the filling assembly 3 includes a storage tank 301 arranged on the upper side of the rotary device 1 and a discharger 302 arranged just above the moving path of the forming mold 2. A water pump 303 is connected between the storage tank 301 and the discharger 302. A conical discharge port 304 is arranged on the lower end surface of the discharger 302. A receiving port 305 matching the conical discharge port 304 is arranged on the upper end surface of the core rod 203. A cylinder a306 and a cylinder a307 are also arranged below the discharger 302. 6 pushes the push block 307, and the cylinder a306 drives the push block 307 to push the mold bearing seat 208. The mold bearing seat 208 approaches the discharge machine 302 in the vertical direction. After the material receiving port 305 on the core rod 302 contacts with the conical discharge port 304, the raw material begins to be injected into the molding mold 2 through the material receiving port 305. The material of the conical end of the conical discharge port 304 is rubber material. When the material is pressed and contacted with the material receiving port 305 for injection, the rubber material improves the sealing performance.
[0057] See attached Figure 8 and attached Fig. 9 Specifically, the suction and blowing assembly 4 includes a suction and blowing pipe 401 fixedly arranged at the center of the rotating device 1, and the suction and blowing pipe 401 is divided into a water pumping cavity 402 and a blowing cavity 403 from top to bottom. The outer walls of the water pumping cavity 402 and the blowing cavity 403 are respectively provided with a water pumping port 404 and a blowing port 405. The water pumping cavity 402 and the blowing cavity 403 are both hollow and do not communicate with each other. When the molding mold 2 moves counterclockwise driven by the rotating device 1, it first passes through the water pumping port 404 and then passes through the blowing port 405.
[0058] See attached Figure 1 , Attachment Figure 2 and attached Figure 8Specifically, the outer walls of the water pumping cavity 402 and the blowing cavity 403 are also rotatably connected with a water pumping connection disk 406 and a blowing connection disk 407, and the outer walls of the water pumping connection disk 406 and the blowing connection disk 407 are respectively connected with a plurality of water pumping interfaces b408 and blowing interfaces b409. The water pumping cavity 402 is connected with a suction pump 410, and the blowing cavity 403 is connected with a blower 411. The water pumping interface a214, the blowing interface a215 and the water pumping interface b408, the blowing interface b409 are fixedly connected by a telescopic hose 412. The molding mold 2 moves counterclockwise through the telescopic hose 412 to drive the water pumping connection disk 406 and the blowing connection disk 407 to move synchronously on the suction and blowing pipe 401. When the water pumping connection disk 406 rotates to the water pumping port 404, the hollow tube a205 and the hollow tube b206 are in a connected state through the water pumping interface a214 and the water pumping interface b408, and under the action of the suction pump 410, the water is sucked out of the paper fiber tube 7 in the molding mold 2. After the suction is completed, the water pumping connection disk 406 and the blowing connection disk 407 continue to rotate synchronously on the suction and blowing tube 401. When the blowing connection disk 407 rotates to the blowing port 405, the hollow tube a205 and the hollow tube b206 are in a connected state through the blowing interface a215 and the blowing interface b409. Under the action of the blower 411, the paper fiber tube 7 after the water is sucked out of the molding mold 2 is blown and flattened.
[0059] In particular, if the attached Fig.14 As shown, the hollow tube a205 and the hollow tube b206 are provided with three suction and blowing channels a, b, and c from bottom to top. The pumping operation of the suction and blowing component 4 is a segmented operation. The pumping order is to first pump from the bottom a, then from the middle b, and finally from the top c. If the pumping starts from the top c, the water liquid sucked up by the negative pressure at the upper c will not be able to fully flow to the a and b below after the paper tube is formed, resulting in the paper tube parts at a and b not being properly formed, which is not conducive to the pumping operation of the whole process.
[0060] It is worth mentioning that after the suction and blowing assembly 4 of the present invention sucks moisture from the paper fiber slurry in the forming mold 2, the strong adsorption force of the sucked moisture may cause the outer surface of the uncured paper tube after the moisture is sucked out to bulge outwards in the through holes 204 of the outer mold a201 and the outer mold b202 (such as Fig.12 As shown), the forming mold 2 is blown and flattened again by the suction and blowing assembly 4 during the subsequent movement process (as shown in FIG. Fig.13 As shown), the setting of the suction and blowing component 4 ensures that water can be sucked from the paper fiber slurry while also ensuring that the surface of the paper tube is smooth after the water is sucked through blowing and pressure, thereby reducing the defect of surface bulges.
[0061] See attached Fig.10Specifically, the demolding assembly 5 includes a cylinder b501 and a cylinder c502 fixedly arranged on both sides of the moving path of the forming mold 2. The output ends of the cylinder b501 and the cylinder c502 are fixedly connected with a block b503 that cooperates with the block a210. When the forming mold 2 moves to the demolding assembly 5, the blocks a210 at both ends of the sliding limit rod 209 are engaged with the block b503, and then the cylinder b501 and the cylinder c502 push backward to drive the outer mold a201 and the outer mold b202 to separate from the paper fiber tube 7.
[0062] See attached Figure 3 and attached Fig.11 Specifically, the demoulding assembly 5 also includes a demoulding pulley set 504 arranged on the upper end surface of the core rod 203, and a demoulding guide rail 505 that contacts and cooperates with each other is fixedly arranged on the moving path of the demoulding pulley set 504. The demoulding guide rail 505 includes a rising section 506, a stable section 507 and a reset section 508. The demoulding pulley set 504 passes through the demoulding guide rail 505 and drives the core rod 203 to separate from the paper fiber tube 7 under the action of the rising section 506. The stable section 507 is used to maintain the detached state of the core rod 203, and the reset section 508 is used to guide and drive the core rod 203 to return to the molding mold 2.
[0063] Embodiment 2
[0064] As attached Figure 3 and attached Fig.11 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The difference between the second embodiment and the first embodiment is that the receiving assembly 6 includes a lifting sliding seat 601 arranged at the lower end of the fixed base 207, a lifting rod 602 and a pipe mold 603 arranged at the upper end of the lifting rod 602 are slidably arranged on the lifting sliding seat 601, and a matching lifting guide rail 604 is arranged at the lower end of the moving path of the lifting rod 602, and the lifting guide rail 604 includes a lifting guide rail 604. The lifting rod 602 includes an upward section 605, a connecting section 606 and a downward section 607. Under the action of the upward section 605 of the lifting guide rail 604, the connecting section 603 is driven to rise to receive the paper fiber tube 7 after demoulding in the first embodiment. The connecting section 606 is used to maintain the rising state of the connecting section mold 603. The downward section 607 is used to guide and drive the connecting section mold 603 and the paper fiber tube 7 to move downward and return. After the paper fiber tube 7 moves downward and returns, the paper fiber tube 7 can be manually taken out from the connecting section mold 603 on one side of the rotating device 1 to collect the finished products uniformly.
[0065] Embodiment 3
[0066] As attached Fig.15 As shown, a paper fiber refractory material tube forming and preparation process includes the following production steps:
[0067] Step 1, raw material preparation process, pulp, water and fiber refractory material are stirred and mixed, the content of pulp and water is 95-97%, and the content of fiber refractory material is 3-5%;
[0068] Step 2, mold filling process, step 1: the paper fiber raw material after stirring is fed into the discharging machine 302 through the water pump 303, and the conical discharging port 304 at the lower end of the discharging machine 302 cooperates with the receiving port 305 at the upper end of the core rod 203 to input the paper fiber raw material into the forming mold 2 at the filling station;
[0069] Step 3, forming and pumping process, the forming mold 2 described in step 2 is moved to the pumping station, the forming mold 2 is fixedly connected to the suction and blowing assembly 4 through the telescopic hose 412, the forming mold 2 drives the pumping connection plate 406 to rotate to the pumping port 404 so that the pumping cavity 402 and the cavity parts of the outer mold a201 and the outer mold b202 are in a connected state, and the water is sucked from the paper fiber tube 7 in the forming mold 2 through the through holes 204 on the inner walls of the outer mold a201 and the outer mold b202 under the action of the suction pump 410;
[0070] Step 4, forming and blowing process, the forming mold 2 described in step 3 is moved to the blowing station, and the forming mold 2 drives the blowing connection plate 407 to rotate to the blowing port 405 so that the blowing cavity 403 and the cavity parts of the outer mold a201 and the outer mold b202 are in a connected state, and the wind force under the action of the blower 411 blows and flattens the outer wall of the formed paper fiber tube 7 through the air dispersion ring 216;
[0071] Step 5, mold demoulding process, the molding mold 2 described in step 4 is moved to the demoulding station, and the cylinder b501 and the cylinder c502 drive the outer mold a201 and the outer mold b202 to move outward and separate from the paper fiber tube, and at the same time, the core rod 203 is guided by the rising section 506 of the demoulding guide rail 505 to separate upward from the paper fiber tube 7;
[0072] Step six, paper tube receiving process, after the forming mold 2 described in step five is demoulded, the receiving mold 603 on the receiving component 6 rises vertically under the action of the upward moving section 605 of the lifting guide rail 604 to receive the paper fiber tube 7 that falls after demoulding.
[0073] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0074] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0075] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A paper fiber refractory material tube forming device, comprising a rotary device (1), characterized in that: A plurality of forming dies (2) are equidistantly arranged on the rotary device (1), the forming dies (2) comprising an outer die a (201), an outer die b (202) and a core rod (203), the outer die a (201) and the outer die b (202) being arranged as cavities and having a plurality of through holes (204) on their inner walls, the cavities of the outer die a (201) and the outer die b (202) being respectively connected to a hollow tube a (205) and a hollow tube b (206), the hollow tube b (206) being slidably arranged in the hollow tube a (205), and a filling component (3), a suction and blowing component (4), a demoulding component (5) and a receiving component (6) being arranged in sequence on the moving path of the forming dies (2); The filler component (3) is used to inject paper fiber slurry into the forming mold (2); The suction and blowing component (4) is used to extract moisture from the paper fiber slurry in the forming mold (2) and to blow and flatten the outer surface of the paper fiber tube (7) after the moisture is extracted; The demoulding component (5) is used to drive the outer mold a (201), the outer mold b (202) and the core rod (203) to separate from the paper fiber tube (7) and cooperate with the receiving component (6) to receive and transfer the demoulded paper fiber tube (7); The molding die (2) further comprises a fixed base (207) fixedly connected to the rotary device (1), a die bearing seat (208) being slidably arranged on the fixed base (207), the die bearing seat (208) being used to bear the outer die a (201) and the outer die b (202), the outer wall sides of the outer die a (201) and the outer die b (202) being connected with a sliding limit rod (209), the sliding limit rod (209) being slidably arranged on the die bearing seat (208), the two ends of the sliding limit rod (209) being further fixedly connected with a clamping block a (210), the outer end of the fixed base (207) being fixedly connected with a supporting pulley (211), the moving path of the supporting pulley (211) being provided with a matching supporting guide rail (212), and the moving path of the rotary device (1) being provided with a matching supporting slide groove (213); The hollow tube a (205) is also fixedly connected to a water pumping interface a (214) and a blowing interface a (215); air dispersion rings (216) are elastically arranged in the connection ports between the hollow tube a (205) and the hollow tube b (206) and the cavities of the outer mold a (201) and the outer mold b (202); and a trumpet-shaped air outlet (217) is arranged in the circumferential direction of the air dispersion ring (216); The filler assembly (3) comprises a material storage tank (301) arranged on the upper side of the rotary device (1) and a discharger (302) arranged just above the moving path of the molding die (2); a water pump (303) is connected between the material storage tank (301) and the discharger (302); a conical discharge port (304) is arranged on the lower end surface of the discharger (302); a material receiving port (305) matching the conical discharge port (304) is arranged on the upper end surface of the core rod (203); and a cylinder a (306) and a push block (307) pushed by the cylinder a (306) are also arranged below the discharger (302); The suction and blowing assembly (4) comprises a suction and blowing pipe (401) fixedly arranged at the center of the rotating device (1), the suction and blowing pipe (401) being divided into a water suction cavity (402) and a blowing cavity (403) from top to bottom, and a water suction opening (404) and a blowing cavity (405) are respectively provided on the outer walls of the water suction cavity (402) and the blowing cavity (403); The outer walls of the water pumping chamber (402) and the blowing chamber (403) are rotatably connected to a water pumping connection disk (406) and a blowing connection disk (407), respectively; the outer walls of the water pumping connection disk (406) and the blowing connection disk (407) are respectively connected to a plurality of water pumping interfaces b (408) and blowing interfaces b (409); the water pumping chamber (402) is connected to a suction pump (410), and the blowing chamber (403) is connected to a blower (411); the water pumping interface a (214), the blowing interface a (215) and the water pumping interface b (408), the blowing interface b (409) are fixedly connected via a telescopic hose (412).
2. The paper fiber refractory tube forming equipment according to claim 1, characterized in that: The demoulding assembly (5) comprises a cylinder b (501) and a cylinder c (502) fixedly arranged on both sides of the moving path of the molding die (2), and the output ends of the cylinder b (501) and the cylinder c (502) are both fixedly connected with a clamping block b (503) that cooperates with the clamping block a (210).
3. The paper fiber refractory tube forming equipment according to claim 2, characterized in that: The demoulding assembly (5) further comprises a demoulding pulley block (504) arranged on the upper end surface of the core rod (203), a demoulding guide rail (505) in contact with each other is fixedly arranged on the moving path of the demoulding pulley block (504), and the demoulding guide rail (505) comprises a rising section (506), a stable section (507) and a reset section (508).
4. The paper fiber refractory tube forming equipment according to claim 3, characterized in that: The receiving assembly (6) comprises a lifting sliding seat (601) arranged at the lower end of the fixed base (207), a lifting rod (602) and a pipe connecting mold (603) arranged at the upper end of the lifting rod (602) being slidably arranged on the lifting sliding seat (601), a matching lifting guide rail (604) being arranged at the lower end of the moving path of the lifting rod (602), and the lifting guide rail (604) comprises an upward moving section (605), a pipe connecting section (606) and a downward moving section (607).
5. A paper fiber refractory material tube forming and preparation process, characterized in that: The production process includes the following steps: Step 1: Raw material preparation process: pulp, water and fiber refractory materials are stirred and mixed, the content of pulp and water is 95-97%, and the content of fiber refractory materials is 3-5%; Step 2, a mold filling process, in step 1, the paper fiber raw material after stirring is fed into the discharging machine (302) through the water pump (303), and the conical discharging port (304) at the lower end of the discharging machine (302) cooperates with the receiving port (305) at the upper end of the core rod (203) to input the paper fiber raw material into the forming mold (2) at the filling station; Step three, a molding and pumping process, the molding mold (2) described in step two is moved to a pumping station, the molding mold (2) is fixedly connected to the pumping assembly (4) via a telescopic hose (412), the molding mold (2) drives the pumping connection plate (406) to rotate to the pumping port (404) so that the pumping cavity (402) and the cavity of the outer mold a (201) and the outer mold b (202) are in a connected state, and under the action of the suction pump (410), water is pumped out of the paper fiber tube (7) in the molding mold (2) through the through holes (204) on the inner walls of the outer mold a (201) and the outer mold b (202); Step 4, a forming and blowing process, wherein the forming mold (2) described in step 3 is moved to a blowing station, and the forming mold (2) drives the blowing connection plate (407) to rotate to the blowing port (405) so that the blowing cavity (403) and the cavity of the outer mold a (201) and the outer mold b (202) are in a connected state, and under the action of the blower (411), wind force passes through the air dispersion ring (216) to blow and flatten the outer wall of the formed paper fiber tube (7); Step 5, mold demoulding process, the molding mold (2) described in step 4 is moved to the demoulding station, and the cylinder b (501) and the cylinder c (502) drive the outer mold a (201) and the outer mold b (202) to move outward and separate from the paper fiber tube, and at the same time, the core rod (203) is guided by the rising section (506) of the demoulding guide rail (505) to separate upward from the paper fiber tube (7); Step 6, a paper tube receiving process, after the forming mold (2) described in step 5 is demoulded, the receiving mold (603) on the receiving component (6) is vertically raised under the action of the upward moving section (605) of the lifting guide rail (604) to receive the paper fiber tube (7) that falls after demoulding; The forming mold (2) moves to the filling component (3) and stops, and cooperates with the filling component (3) to inject paper fiber slurry. After the filling is completed, the forming mold (2) continues to move, and the suction and blowing component (4) sucks moisture from the paper fiber slurry in the forming mold (2) and blows and presses the outer surface of the paper fiber tube (7) after the moisture is sucked out. Finally, the forming mold (2) stops at the demoulding component (5), cooperates with the demoulding component (5) to separate the outer mold a (201), the outer mold b (202) and the core rod (203) from the paper fiber tube (7), and cooperates with the receiving component (6) to receive and transfer the demoulded paper fiber tube (7). Finally, the forming mold (2) starts the next round of repeated operations, and the cycle is repeated.
