Continuous processing method of a continuous processing system
By setting up multiple conveyor belts and moving mechanisms in the assembly line equipment, the rapid transport of material sheets, material racks and finished products is solved, and the processing efficiency and movement efficiency are improved in the prior art.
Patent Information
- Application Number
- CN202211035168.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-26
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2042-08-26
AI Technical Summary
The existing assembly line equipment is operating continuously, and the waiting situation is caused by different processing time, resulting in low processing efficiency and long processing time.
A continuous processing system is designed to enable rapid transport of sheets, racks and finished products by setting up multiple conveyor belts and moving mechanisms between rough processing, whole material and finishing platform, reducing waiting time and improving processing efficiency.
By transporting the material rack or semi-finished products to the next platform in time for processing, the waiting time is shortened, the processing efficiency is improved, and by setting up an upper belt shorter than the lower belt, the distance between the conveyor device and the processing station is shortened, and the distance between the conveyor device and the processing station is improved. Mobility efficiency.
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Figure CN115365830B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of electrical equipment, and in particular to a continuous processing method of a continuous processing system. Background Art
[0002] Existing assembly line equipment involves multiple processing steps. Due to different processing types, one of the processing steps may take a long time, and the next processing step needs to wait before it can proceed. In the uninterrupted operation of the assembly line, a certain processing device may wait for the previous processing device to process, which leads to low processing efficiency and long processing time. Therefore, it is necessary to provide a safe and reliable continuous processing method to solve the above problems and meet the needs of market development. Summary of the invention
[0003] The invention provides a continuous processing method, aiming at improving the processing efficiency in the assembly line processing of the component end and reducing the interval time between different processing devices.
[0004] The present invention discloses a continuous processing method of a continuous processing system, wherein the continuous processing system comprises, in order of processing, a rough processing platform, a material processing platform, a fine processing platform and a plurality of conveying devices; the continuous processing method comprises the following steps:
[0005] The blank is placed on the rough processing platform, the rough processing platform presses and cuts the blank into sheets, the sheets are hot-pressed to form a material rack, and the conveying device moves the material rack to the whole material platform;
[0006] After the rack is cooled, the material-forming platform performs pressing, cutting and gluing on the outer surface of the rack to form a semi-finished product, and the conveying device moves the semi-finished product to the finishing platform;
[0007] The finishing platform fills the material rack and covers the surface of the material rack with a film to form a finished product, thereby completing the processing.
[0008] In a continuous processing method of a continuous processing system according to an embodiment of the present invention, the conveying device includes a plurality of conveyor belts and a plurality of moving mechanisms; the continuous processing method further includes the steps of:
[0009] The moving mechanism travels back and forth between the rough processing platform, the material processing platform, the fine processing platform and the plurality of conveyor belts to move the sheets, or material racks, or semi-finished products, or finished products on the conveyor belts to the rough processing platform, the material processing platform and the fine processing platform for processing.
[0010] In a continuous processing method of a continuous processing system according to an embodiment of the present invention, the conveyor belt comprises at least two levels of belts and a drive assembly, and the belt arranged at the upper level is shorter than the belt arranged at the lower level; the continuous processing method further comprises the steps of:
[0011] The driving assembly drives the belt transmission to move the sheet, or the material rack, or the semi-finished product, or the finished product on the belt to the other end of the belt.
[0012] In a continuous processing method of a continuous processing system according to an embodiment of the present invention, the rough processing platform includes a cutting device and a hot pressing forming device, and the conveying device includes a first conveyor belt and a first moving mechanism; the continuous processing method further includes the steps of:
[0013] The cutting device cuts the blank into sheets and conveys the sheets to the first conveyor belt;
[0014] The first conveyor belt moves the sheet from an end close to the cutting device to an end closest to the thermoforming device;
[0015] The first moving mechanism moves the sheet on the first conveyor belt to the hot pressing forming device;
[0016] The hot pressing forming device hot presses the material sheet to form a material frame.
[0017] In a continuous processing method of a continuous processing system according to an embodiment of the present invention, the conveying device comprises a second conveyor belt, and a cooling assembly is arranged on the second conveyor belt; the continuous processing method further comprises the steps of:
[0018] The first moving mechanism moves the material rack on the hot pressing forming device to the second conveyor belt;
[0019] The second conveyor belt transports the material rack from one end close to the hot pressing forming device to the end closest to the whole material platform, and at the same time, the cooling component cools the material rack.
[0020] In the continuous processing method of the continuous processing system of one embodiment of the present invention, the material platform includes a rough cutting device, a glue coating device and a glue drying device, and the conveying device includes a second moving mechanism; the continuous processing method also includes the steps of:
[0021] The second moving mechanism moves the material rack on the conveying device to the rough cutting device;
[0022] The rough cutting device roughly cuts the edge of the material rack;
[0023] The second moving mechanism moves the rough-cut material rack on the rough-cutting device to the gluing device;
[0024] The glue coating device applies glue on the material rack, and the glue drying device air-dries the glue.
[0025] In a continuous processing method of a continuous processing system according to an embodiment of the present invention, the conveying device includes a third conveyor belt, the third conveyor belt is arranged on the dry glue device, and a lifting mechanism is arranged at the other end of the dry glue blower, wherein the dry glue device includes a claw frame and a dry glue blower; the continuous processing method further includes the steps of:
[0026] The claw frame hooks the material rack and moves the material rack from one end of the dry glue blower to the other end of the dry glue blower;
[0027] The lifting mechanism moves the air-dried semi-finished product to the third conveyor belt;
[0028] The third conveyor belt transports the semi-finished product from an end close to the lifting mechanism to an end closest to the finishing platform.
[0029] In a continuous processing method of a continuous processing system according to an embodiment of the present invention, the finishing platform includes a filling device and a coating device, and the conveying device includes a third moving mechanism; the continuous processing method further includes the steps of:
[0030] The third moving mechanism moves the semi-finished product on the conveying device to the filling device;
[0031] The filler device fills the semi-finished product;
[0032] The third moving mechanism moves the semi-finished product filled with materials on the filling device to the coating device;
[0033] The film coating device covers the semi-finished product with film material to form a finished product.
[0034] In the continuous processing method of the continuous processing system of one embodiment of the present invention, the finishing platform further includes a finishing cutting device, the conveying device includes a fourth conveyor belt and a fourth moving mechanism; the continuous processing method further includes:
[0035] The third moving mechanism moves the finished product on the laminating device to the fourth conveyor belt;
[0036] The fourth conveyor belt moves the finished product from an end close to the laminating device to an end closest to the precision cutting device;
[0037] The fourth moving mechanism moves the finished products on the fourth conveyor belt to the fine cutting device for fine cutting to complete the processing.
[0038] In the continuous processing method of the continuous processing system according to one embodiment of the present invention, the continuous processing system further includes a master control device, and the master control device is electrically connected to control the rough processing platform, the material processing platform and the fine processing platform.
[0039] The technical solution provided by the embodiments of the present application may include the following beneficial effects: the present application designs a continuous processing method for a continuous processing system; first, by timely transporting the material racks, semi-finished products, or finished products generated in the continuous processing process to the next platform for processing, the time waiting for product processing on the next platform can be shortened, thereby achieving the purpose of improving processing efficiency; second, at least one end of the two ends of the upper belt is shorter than one end of the belt set on the lower layer, and the material racks, semi-finished products, or finished products generated in the continuous processing process have at least one processing station closest to the next process. By shortening the distance between the conveying device and the processing station, the mobile mechanism can grab the material racks, semi-finished products, or finished products more efficiently.
[0040] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.
[0042] Figure 1 It is a schematic diagram of a processing sequence of a continuous processing method provided in one embodiment of the present application;
[0043] Figure 2 It is a structural schematic diagram of a cutting device provided in one embodiment of the present application;
[0044] Figure 3 It is a structural schematic diagram of a glue coating device provided in one embodiment of the present application;
[0045] Figure 4 It is a structural schematic diagram of a dry glue device and a conveying device provided in one embodiment of the present application;
[0046] Figure 5 It is a structural schematic diagram of a packing device provided in one embodiment of the present application;
[0047] Figure 6 It is a structural schematic diagram of a lifting assembly provided in one embodiment of the present application;
[0048] Figure 7 It is a structural schematic diagram of a conveying device provided in one embodiment of the present application;
[0049] Figure 8 is a structural schematic diagram of another conveying device provided in one embodiment of the present application;
[0050] Fig. 9 is a schematic diagram of a moving mechanism provided in one embodiment of the present application;
[0051] Fig.10 is a schematic diagram of a sheet provided in one embodiment of the present application;
[0052] Fig.11 is a schematic diagram of a material rack provided in one embodiment of the present application;
[0053] Fig.12 is a schematic diagram of a semi-finished product provided by an embodiment of the present application;
[0054] Fig.13 It is a schematic diagram of a finished product provided in one embodiment of the present application.
[0055] Description of reference numerals:
[0056] 100, continuous processing system; 200, rough processing platform; 210, cutting device; 211, first cylinder; 212, pressure cutter; 220, hot pressing molding device; 221, servo hot pressing molding machine; 222, first lifting assembly; 300, material platform; 310, rough cutting device; 320, glue coating device; 321, roller; 322, first driving member; 330, glue device; 331, claw frame; 332, glue fan; 333, second driving member; 334, chain; 335, fan; 336, wind cover; 400, finishing platform; 410, filling device; 411, material platform; 412, material transfer manipulator; 413, workbench; 420, laminating device , a first station; 421, a second lifting assembly; 422, a servo hot pressing machine; 430, a precision cutting device; 500, a conveying device; 510, a first conveyor belt; 520, a second conveyor belt; 521, a cooling assembly; 521a, a hood; 521b, a fan; 530, a third conveyor belt; 540, a fourth conveyor belt; 550, a belt; 560, a driving assembly; 501, a first station; 502, a second station; 503, a third station; 504, a fourth station; 610, a first moving mechanism; 620, a second moving mechanism; 630, a third moving mechanism; 640, a fourth moving mechanism; 700, a sheet; 710, a rack; 720, a semi-finished product; 730, a finished product. DETAILED DESCRIPTION
[0057] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0058] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0059] like Figures 1 to 13 As shown, the present application provides a continuous processing method of a continuous processing system 100, wherein the continuous processing system 100 includes, in order of processing, a rough processing platform 200 for processing a blank into a material rack 710, a material-forming platform 300 for processing the material rack 710 into a semi-finished product 720, a fine processing platform 400 for processing the semi-finished product 720 into a finished product 730, and a plurality of conveying devices 500; a plurality of conveyor belts are respectively arranged on one side of the rough processing platform 200, the material-forming platform 300, and the fine processing platform 400; a plurality of moving mechanisms can travel back and forth between the rough processing platform 200, the material-forming platform 300, the fine processing platform 400, and the plurality of conveying devices 500, so that the conveying device 500 can transport the material rack 710 of the rough processing platform 200, the semi-finished product 720 of the material-forming platform 300, and the finished product 730 of the fine processing platform 400, so that the processing procedure of the next workstation can be carried out.
[0060] Implementationally, the conveying device 500 includes a first conveyor belt 510, a second conveyor belt 520, a third conveyor belt 530 and a fourth conveyor belt 540; the conveying device 500 also includes a first moving mechanism 610, a second moving mechanism 620, a third moving mechanism 630 and a fourth moving mechanism 640;
[0061] In this embodiment, the continuous processing method comprises the steps of:
[0062] First, the first conveyor belt 510 is arranged on the rough processing platform 200, and the material sheet 700 is transported from one end close to the cutting device 210 to the other end of the first conveyor belt 510, so that the material sheet 700 is as close to the hot pressing forming device 220 as possible; the first moving mechanism 610 is arranged on the rough processing platform 200 and travels back and forth between the rough processing platform 200, the first conveyor belt 510 and the second conveyor belt 520, and moves the material rack 710 to the second conveyor belt 520;
[0063] Then, the second conveyor belt 520 and the third conveyor belt 530 are arranged on the material platform 300; the second moving mechanism 620 is arranged on the material platform 300 and travels back and forth between the material platform 300 and the second conveyor belt 520, the second conveyor belt 520 cools the material rack 710 and transports the material rack 710 from one end close to the hot pressing molding device 220 to one end close to the material platform 300; the second moving mechanism 620 moves the material rack 710 from the second conveyor belt 520 to the rough cutting device 310, after the rough cutting is completed, the second moving mechanism 620 moves the material rack 710 to the gluing device 320, after the gluing device 320 completes the gluing, the material rack 710 is output to the third conveyor belt 530, the third conveyor belt 530 moves the semi-finished product 720 from the end closest to the gluing device 320 to the end closest to the finishing platform 400;
[0064] Next, the fourth conveyor belt 540 is disposed on the finishing platform 400; the third moving mechanism 630 and the fourth moving mechanism 640 are disposed on the finishing platform 400 and move back and forth between the finishing platform 400 and the third conveyor belt 530, and the third moving mechanism 630 moves the semi-finished product 720 filled with materials from the third conveyor belt 530 to the filling device 410, and then moves the semi-finished product 720 filled with materials to the coating device 420 to form a finished product 730;
[0065] Finally, the fourth moving mechanism 640 moves the finished product 730 from the fourth conveyor belt 540 to the finishing platform 400 for finishing cutting and output.
[0066] Optionally, the conveyor belt includes at least two levels of belts 550 and a drive assembly 560, and the drive assembly 560 is driven and connected to the belt 550. The at least two levels of belts 550 are arranged in a trapezoidal structure, and at least one end of the two ends of the belt 550 arranged on the upper layer is shorter than one end of the belt 550 arranged on the lower layer. In this embodiment, the conveyor belt can move the material sheet 700, or the material rack 710, or the semi-finished product 720, or the finished product 730 that has completed the processing step to the rough processing platform 200, or the whole material platform 300, or the fine processing platform 400 closest to the next process.
[0067] In summary, compared with the prior art, the continuous processing method of the continuous processing system 100 has at least the following beneficial effects: first, by timely transporting the material rack 710, or semi-finished product 720, or finished product 730 generated in the continuous processing process to the next platform for processing, the time waiting for product processing on the next platform is shortened, thereby achieving the purpose of improving processing efficiency, and by shortening the distance between the conveying device 500 and the processing station, the efficiency of continuous processing is made higher; secondly, at least one end of the two ends of the upper belt 550 arranged on the conveyor belt is shorter than one end of the lower belt 550, and the material rack 710, or semi-finished product 720, or finished product 730 generated in the continuous processing process has at least one processing station closest to the next process, so that the efficiency of the mobile mechanism grabbing the material rack 710, or the semi-finished product 720, or the finished product 730 is higher.
[0068] In an optional embodiment, the rough processing platform 200 includes a cutting device 210 and a hot pressing forming device 220, and the hot pressing forming device 220 is arranged at one end of the cutting device 210; wherein the first conveyor belt 510 is arranged between the cutting device 210 and the hot pressing forming device 220, and the first moving mechanism 610 can move back and forth between the hot pressing forming device 220 and the first conveyor belt 510, so that the sheet 700 is moved from the first conveyor belt 510 to the hot pressing forming device 220 by the first moving mechanism 610; in this embodiment, the continuous processing method further includes the steps of:
[0069] The cutting device 210 cuts the blank into pieces 700 and conveys the pieces 700 to the first conveyor belt 510;
[0070] The first conveyor belt 510 moves the material sheet 700 from an end close to the cutting device 210 to an end closest to the hot pressing molding device 220;
[0071] The first moving mechanism 610 moves the sheet 700 on the first conveyor belt 510 to the hot pressing forming device 220;
[0072] The hot pressing device 220 hot presses the material sheet 700 to form a material frame 710 .
[0073] In practice, the cutting device 210 includes a first cylinder 211 and a pressure cutter 212, the pressure cutter 212 is connected to the first cylinder 211, and the first cylinder 211 drives the pressure cutter 212 to cut the blank into a sheet 700; the hot pressing forming device 220 includes a servo hot pressing forming machine 221 and a first lifting assembly 222, the first lifting assembly 222 drives the sheet 700 to rise to the servo hot pressing forming machine 221 for hot pressing, so that the sheet 700 is hot pressed into a material rack 710; and the first conveyor belt 510 is provided with a first station 501 and a second station 502, the first station 501 and the second station 502 are respectively arranged on the first conveyor belt 510 At both ends, the first station 501 is as close to the cutting device 210 as possible, and the second station 502 is as close to the hot pressing molding device 220 as possible. A robot is arranged above the cutting device 210, and the robot transports the sheet 700 produced by the cutting device 210 to the first station 501 on different belts 550 respectively, so that the sheet 700 can be transported by the first conveyor belt 510 to the position (i.e., the second station 502) that is as close to the hot pressing molding device 220 as possible. The first moving mechanism 610 is a robot, and the first moving mechanism 610 moves the sheet 700 located at the second station 502 to the hot pressing molding device 220 to be processed into a material rack 710.
[0074] In an optional embodiment, the conveying device 500 includes a second conveyor belt 520 on which a cooling assembly 521 is disposed, and the second conveyor belt 520 is disposed between the first moving mechanism 610 and the material platform 300. In this embodiment, the continuous processing method further includes the steps of:
[0075] The first moving mechanism 610 moves the material rack 710 on the hot pressing forming device 220 to the second conveyor belt 520;
[0076] The second conveyor belt 520 transports the material rack 710 from one end close to the hot pressing molding device 220 to the end closest to the material processing platform 300, and at the same time, the cooling component 521 cools the material rack 710;
[0077] In practice, one end of the second conveyor belt 520 is close to the first moving mechanism 610, and the first moving mechanism 610 moves the hot-pressed material rack 710 to one end of the second conveyor belt 520; both ends of the belt 550 arranged on the upper layer of the second conveyor belt 520 are shorter than the two ends of the belt 550 arranged on the lower layer, and the cooling component 521 on the second conveyor belt 520 is covered on the belt 550 and exposes both ends of the belt 550, and the belt 550 transports the material rack 710 from one end of the second conveyor belt 520 to the other end of the second conveyor belt 520; wherein, the cooling component 521 is a wind hood 521a and a fan 521b, and the fan 521b is arranged under the wind hood 521a, and the wind hood 521a is provided with a plurality of ventilation holes (not shown in the figure) so that the hot air in the wind hood 521a can be discharged when the belt 550 drives the material rack 710 to move.
[0078] In an optional embodiment, the material platform 300 includes a rough cutting device 310, a glue coating device 320 and a dry glue device 330, wherein the rough cutting device 310 is arranged at one end of the glue coating device 320, and the dry glue device 330 is arranged at the other end of the glue coating device 320; the second moving mechanism 620 can move back and forth between the rough cutting device 310, the glue coating device 320 and the conveyor belt (specifically the second conveyor belt 520); in this embodiment, the continuous processing method further includes the steps of:
[0079] The second moving mechanism 620 moves the material rack 710 on the conveying device 500 (specifically, the second conveyor belt 520 ) to the rough cutting device 310 ;
[0080] The rough cutting device 310 roughly cuts the edge of the material rack 710;
[0081] The second moving mechanism 620 moves the rough-cut rack 710 on the rough-cutting device 310 to the gluing device 320;
[0082] The glue coating device 320 applies glue on the material rack 710 , and the glue drying device 330 air-dries the glue to form a semi-finished product 720 .
[0083] In practice, the rough cutting device 310 includes a second cylinder and a cutting knife (not shown in the figure), the second cylinder is connected to the cutting knife, and the second cylinder drives the cutting knife to cut the periphery of the material rack 710; the gluing device 320 includes a roller 321 and a first driving member 322, the roller 321 is coated with water, and the first driving member 322 drives the roller 321 to rotate to coat the material rack 710 arranged on the roller 321 with glue; wherein, the second moving mechanism 620 is a robot, and the second moving mechanism 620 moves the cooled material rack 710 arranged at the other end of the second conveyor belt 520 to the rough cutting device 310, and then moves the rough-cut material rack 710 to the gluing device 320.
[0084] Specifically, the glue drying device 330 includes a claw frame 331 and a glue drying fan 332; the claw frame 331 is arranged in the glue drying fan 332, the claw frame 331 hooks the material rack 710 coated with glue on the glue coating device 320 and drives the material rack 710 to move in the glue drying fan 332, the claw frame 331 moves the material rack 710 from one end of the glue drying fan 332 to the other end of the glue drying fan 332, so that the material rack 710 coated with glue is air-dried; the other end of the glue drying device 330 is provided with a lifting mechanism, and the third conveyor belt 530 is arranged on the glue drying device 330, the lifting mechanism is used to move the air-dried semi-finished product 720 to one end of the third conveyor belt 530, and the third conveyor belt 530 moves the semi-finished product 720 to the side closest to the finishing platform 400; and one end of the third conveyor belt 530 is connected to the lifting mechanism, The other end of the third conveyor belt 530 is arranged on the upper layer of the belt 550, which is shorter than the belt 550 arranged on the lower layer. The third conveyor belt 530 transports the semi-finished product 720 from one end close to the lifting mechanism to the other end which is as close to the finishing platform 400 as possible; the dry glue fan 332 includes a second driving member 333, a chain 334, a fan 335 and a wind cover 336, the claw frame 331 is installed on the chain 334, the chain 334 is drivingly connected to the second driving member 333, the wind cover 336 is covered on the chain 334, and the fan 335 is arranged in the wind cover 336; practically, the second driving member 333 drives the chain 334 to rotate, the claw frame 331 installed on the chain 334 The material rack 710 moves on the dry glue fan 332, the fan 335 dries the material rack 710 coated with glue, and the wind cover 336 prevents the glue from splashing.
[0085] In an optional embodiment, the finishing platform 400 includes a filling device 410, a coating device 420 and a fine cutting device 430, wherein the filling device 410 is arranged at one end of the coating device 420, and the fine cutting device 430 is arranged at the other end of the coating device 420; the third moving mechanism 630 can move back and forth between the whole material platform 300 (specifically the third conveyor belt 530), the filling device 410 and the coating device 420; the conveying device 500 includes a fourth conveyor belt 540, which is arranged on one side of the coating device 420, and the third material moving mechanism moves the coated finished product 730 to the fourth conveyor belt 540; wherein the fourth moving mechanism 640 can move back and forth between the fourth conveyor belt 540 and the fine cutting device 430, and the fourth moving mechanism 640 moves the finished product 730 arranged on the fourth conveyor belt to the fine cutting device 430; in this embodiment, the continuous processing method also includes the steps of:
[0086] The third moving mechanism 630 moves the semi-finished product 720 on the conveying device 500 (specifically, the third conveyor belt 530 ) to the filling device 410 ;
[0087] The filling device 410 fills the semi-finished product 720;
[0088] The third moving mechanism 630 moves the semi-finished product 720 filled with materials on the filling device 410 to the coating device 420;
[0089] The film coating device 420 coats the semi-finished product 720 with film material to form a finished product 730;
[0090] The third moving mechanism 630 moves the finished product 730 on the laminating device 420 to the fourth conveyor belt 540;
[0091] The fourth conveyor belt 540 moves the finished product 730 from an end close to the laminating device 420 to an end closest to the fine cutting device 430;
[0092] The fourth moving mechanism 640 moves the finished product 730 on the fourth conveyor belt 540 to the fine cutting device 430 for fine cutting to complete the processing.
[0093] In practice, the filling device 410 includes a material table 411, a material transfer robot 412 and a workbench 413, on which an air-dried semi-finished product 720 is placed, and the material transfer robot 412 moves the filling material on the material table 411 to the workbench 413, and the workbench 413 fills the filling material onto the air-dried semi-finished product 720; the film covering device 420 includes a second lifting component 421, a film tearing component, a servo hot pressing molding machine 422 and a film material, and the film tearing component covers the semi-finished product 720 filled with the filling material with the film material, and the second lifting component 421 drives the semi-finished product 720 covered with the film material to rise to the servo hot pressing molding machine. The semi-finished product 720 is hot pressed in the molding machine 422, so that the semi-finished product 720 is hot pressed into a finished product 730; wherein, the precision cutting device 430 precision cuts the edge of the finished product 730, and the tail end of the precision cutting device 430 is provided with a discharging station, and the finished product 730 that has completed the precision cutting device 430 is discharged through the discharging station; practically, the third moving mechanism 630 is a robot, and the third moving mechanism 630 moves the air-dried material rack 710 arranged on the third conveyor belt 530 to the filling device 410. After the filling device 410 is filled with the semi-finished product 720, the third moving mechanism 630 moves the filled semi-finished product 720 to the coating device 420 for coating.
[0094] Among them, the fourth conveyor belt 540 includes a third station 503 and a fourth station 504, and the third station 503 and the fourth station 504 are respectively arranged at the two ends of the fourth conveyor belt 540, the third station 503 is as close to the coating device 420 as possible, and the fourth station 504 is as close to the fine cutting device 430 as possible. The third material transfer mechanism moves the coated finished product 730 to the third station 503, so that the finished product 730 can be transported by the fourth conveyor belt 540 to a position as close to the hot pressing molding device 220 as possible, and the fourth moving mechanism 640 moves the finished product 730 located at the fourth station 504 to the fine cutting device 430 for fine processing and then discharge; wherein, the third moving mechanism 630 and the fourth moving mechanism 640 are both robots.
[0095] For practical purposes, there is at least one belt 550 on the first conveyor belt 510, the second conveyor belt 520, the third conveyor belt 530 and the fourth conveyor belt 540; a plurality of the first moving mechanism 610, the second moving mechanism 620, the third moving mechanism 630 and the fourth moving mechanism 640 can be provided; in the present embodiment, for example, there are three belts 550 on the first conveyor belt 510; and three corresponding first moving mechanisms 610 are provided.
[0096] The continuous processing system 100 also includes a master control device (not shown), which is electrically connected to control the rough processing platform 200, the material processing platform 300, the fine processing platform 400 and the conveying device 500, so that the continuous processing system 100 can perform continuous processing.
[0097] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A continuous processing method of a continuous processing system, characterized in that: The continuous processing system comprises, in order of processing: a rough processing platform, a material processing platform, a fine processing platform and a plurality of conveying devices; the conveying devices comprise a plurality of conveyor belts and a plurality of moving mechanisms; the conveyor belt comprises at least two levels of belts and a driving assembly, and the belt arranged at the upper level is shorter than the belt arranged at the lower level; The rough processing platform includes a cutting device and a hot pressing forming device, and the conveying device includes a first conveyor belt and a first moving mechanism; the whole material platform includes a rough cutting device, a glue coating device and a dry glue device, and the conveying device includes a second moving mechanism; the fine processing platform includes a filling device and a film coating device, and the conveying device includes a third moving mechanism; The continuous processing method further comprises the steps of: The moving mechanism travels back and forth between the rough processing platform, the material processing platform, the fine processing platform and the plurality of conveyor belts to move the sheet, material rack, semi-finished product or finished product on the conveyor belt to the rough processing platform, the material processing platform and the fine processing platform for processing; the driving component drives the belt transmission to move the sheet, material rack, semi-finished product or finished product on the belt to the other end of the belt The cutting device cuts the blank into sheets and conveys the sheets to the first conveyor belt; The first conveyor belt moves the sheet from an end close to the cutting device to an end closest to the thermoforming device; The first moving mechanism moves the sheet on the first conveyor belt to the hot pressing forming device; The hot pressing forming device hot presses the material sheet to form a material frame; The conveying device moves the material rack to the material handling platform; The second moving mechanism moves the material rack on the conveying device to the rough cutting device; The rough cutting device roughly cuts the edge of the material rack; The second moving mechanism moves the rough-cut material rack on the rough-cutting device to the gluing device; The glue coating device applies glue on the material rack, and the glue drying device air dries the glue. A semi-finished product is formed, and the conveying device moves the semi-finished product to the finishing platform; The third moving mechanism moves the semi-finished product on the conveying device to the filling device; The filler device fills the semi-finished product; The third moving mechanism moves the semi-finished product filled with materials on the filling device to the coating device; The coating device covers the film material on the semi-finished product to form a finished product, thereby completing the processing.
2. The continuous processing method of the continuous processing system according to claim 1, characterized in that: The conveying device includes a second conveyor belt, and a cooling assembly is arranged on the second conveyor belt; the continuous processing method also includes the steps of: The first moving mechanism moves the material rack on the hot pressing forming device to the second conveyor belt; The second conveyor belt transports the material rack from one end close to the hot pressing forming device to the end closest to the whole material platform, and at the same time, the cooling component cools the material rack.
3. The continuous processing method of the continuous processing system according to claim 1, characterized in that: The conveying device includes a third conveyor belt, the third conveyor belt is arranged on the dry glue device, and the other end of the dry glue blower is provided with a lifting mechanism, wherein the dry glue device includes a claw frame and a dry glue blower; the continuous processing method also includes the steps of: The claw frame hooks the material rack and moves the material rack from one end of the dry glue blower to the other end of the dry glue blower; The lifting mechanism moves the air-dried semi-finished product to the third conveyor belt; The third conveyor belt transports the semi-finished product from an end close to the lifting mechanism to an end closest to the finishing platform.
4. The continuous processing method of the continuous processing system according to claim 1, characterized in that: The finishing platform further comprises a finishing cutting device, and the conveying device comprises a fourth conveyor belt and a fourth moving mechanism; and the continuous processing method further comprises: The third moving mechanism moves the finished product on the laminating device to the fourth conveyor belt; The fourth conveyor belt moves the finished product from an end close to the laminating device to an end closest to the precision cutting device; The fourth moving mechanism moves the finished products on the fourth conveyor belt to the fine cutting device for fine cutting to complete the processing.
5. The continuous processing method of the continuous processing system according to claim 1, characterized in that: The continuous processing system further comprises a master control device, and the master control device is electrically connected to control the rough processing platform, the material processing platform and the fine processing platform.
Citation Information
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