A flexible joint part workstation and its clamping workbench
By introducing clamping workbenches and error-proof verification components into joint parts workstations, the problem of inconvenience in clamping joint parts is solved, and high-precision and integrated multi-functional operation is achieved.
Patent Information
- Application Number
- CN202211173537.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-26
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2042-09-26
AI Technical Summary
In the prior art, the clamping, disassembly and quality inspection of joint parts is inconvenient, the versatility is poor, the clamping accuracy is low, and the integration of multiple workstations is difficult.
A flexible joint part workstation is designed, including a clamping workbench, equipped with clamping components and anti-error verification components, and position calibration is used to use horizontal and vertical calibration tracks and fixed sliders, and anti-error verification is achieved in combination with RFID readers and code scan guns, and integrated office work.
It realizes high-precision clamping, disassembly, binding, flip and quality inspection of different types of parts. A work site can complete multiple assembly line operations, improving the versatility and accuracy of operations.
Smart Images

Figure CN115383692B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of parts processing auxiliary equipment, in particular to a flexible joint parts workstation and a clamping workbench thereof. Background Art
[0002] Currently, there are a series of challenges in the clamping, disassembly, and quality inspection of connector parts. This is due to the high complexity of connector shapes, the wide variety of types, and the multiple steps involved in the clamping process. There is currently no workbench on the market that can achieve a multi-station integrated model specifically for connector parts. Traditional methods for clamping, disassembling, and quality inspection of connector parts suffer from operational inconvenience, poor versatility, and low precision.
[0003] Therefore, there is an urgent need for a connector parts workstation and a clamping workbench thereof that can solve the above problems. Summary of the Invention
[0004] In view of this, the purpose of the present invention is to provide a flexible joint parts workstation and a clamping workbench thereof, which has strong versatility, simple operation, and can significantly improve the clamping accuracy, and can complete the clamping, disassembly, binding, flipping, tooling replacement, and quality inspection of different types of parts. It is an integrated office, and one workstation can complete the tasks that can only be completed by multiple assembly lines.
[0005] In order to achieve the above object, the present invention provides the following technical solutions:
[0006] The present invention first proposes a flexible joint part clamping workbench, comprising a workbench body, a work surface provided on the workbench body, a clamping assembly for clamping parts on the work surface, and an error-proofing verification assembly for calibrating the clamping position of the parts;
[0007] The error-proofing verification assembly includes a transverse calibration rail and a longitudinal calibration rail that are perpendicular to each other. The transverse calibration rail is provided with a transverse fixed slider that slides with it, and the longitudinal calibration rail is provided with a longitudinal fixed slider that slides with it. The transverse fixed slider and the longitudinal fixed slider are respectively provided with micrometers for calibrating the position of parts clamped on the clamping assembly.
[0008] Furthermore, the work surface is provided with a transverse fixed stopper and a longitudinal fixed stopper for limiting the movement of the transverse fixed slider and the longitudinal fixed slider.
[0009] Furthermore, the clamping assembly includes a clamping motherboard and a clamping sub-board, the clamping motherboard is arranged on the work surface, the clamping sub-board is arranged on the clamping motherboard, and the clamping sub-board is provided with a clamping mechanism for clamping parts.
[0010] Furthermore, the clamping mechanism includes a pressing plate and a mounting hole provided on the clamping sub-plate, and also includes a clamping screw that matches the mounting hole and is used to mount the pressing plate on the clamping sub-plate.
[0011] Furthermore, the clamping sub-plate is provided with a transverse positioning block and a longitudinal positioning block which are parallel to the transverse calibration track and the longitudinal calibration track respectively.
[0012] Furthermore, an RFID patch is provided on each side of the clamping plate, and an RFID reader for scanning the RFID patch is provided on the work surface.
[0013] Furthermore, the work surface is provided with a guide rail, and the clamping motherboard is slidingly fitted on the guide rail.
[0014] Furthermore, the clamping plate is provided with pneumatic clamping claws.
[0015] Furthermore, the clamping plate is provided with a power-assisting arm slot that matches the power-assisting arm.
[0016] Furthermore, the work table is provided with a connecting arm rotatably connected thereto, and the end of the connecting arm is provided with an industrial control all-in-one computer hingedly connected thereto.
[0017] The present invention also proposes a flexible structure parts workstation, including an intermediate conveyor line, a conveyor line entrance, a conveyor line exit, a quality inspection workbench and a clamping workbench as described in any of the above items, wherein the quality inspection workbench, the conveyor line entrance and the conveyor line exit are all connected to the intermediate conveyor line for transmission.
[0018] Furthermore, it also includes a loading and unloading transportation line connected to the intermediate conveying line, and the loading and unloading transportation line and the clamping workbench are located on the same side of the intermediate conveying line.
[0019] Furthermore, a power-assisting arm is provided between the loading and unloading transport line and the clamping workbench.
[0020] Furthermore, a beam sensor is provided on the loading and unloading transport line, and an anti-fall block is provided at the end of the loading and unloading transport line.
[0021] Furthermore, the quality inspection workbench is provided with a connecting arm rotatably connected thereto, and the end of the connecting arm is provided with an industrial control all-in-one computer hingedly connected thereto.
[0022] Furthermore, it also includes a tooling pallet for carrying tooling and a parts material box for carrying parts.
[0023] Furthermore, it also includes a barcode scanner for collecting part information.
[0024] The beneficial effects of the present invention are:
[0025] The flexible joint parts clamping workbench of the present invention uses a clamping assembly arranged on the workbench and an anti-error verification assembly for calibrating the parts clamped on the clamping assembly. After the tooling and parts are clamped, the micrometer pointer on the transverse fixed slider is aligned with the transverse surface of the part, the transverse fixed slider is pushed and moved along the transverse calibration track, and the rotation amplitude of the micrometer pointer is observed to see whether it meets the clamping error threshold requirement. If not, the part is re-clamped. If it meets the requirement, the longitudinal fixed block is operated in the same operation method to complete the longitudinal clamping detection. It has strong versatility, simple operation, and can significantly improve the clamping accuracy.
[0026] The flexible structural parts workstation of the present invention can complete the tasks of clamping, disassembling, binding, turning over, replacing tooling, and quality inspection for different types of parts. It is an integrated office, and one workstation can complete the tasks that can only be completed by multiple assembly lines.
[0027] Other advantages, objects, and features of the present invention will be described in part in the following description and, in part, will be apparent to those skilled in the art upon examination of the following description or may be learned from practice of the present invention. The objects and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to make the purpose, technical solutions and beneficial effects of the present invention more clear, the present invention provides the following drawings for illustration:
[0029] Figure 1 This is a schematic diagram of an embodiment of a clamping workbench for flexible joint parts in the present invention;
[0030] Figure 2 A schematic diagram of another perspective of an embodiment of a clamping workbench for flexible joint parts in the present invention;
[0031] Figure 3 Schematic diagram of the clamping assembly in the present invention;
[0032] Figure 4 Schematic diagram of the pneumatic control system for clamping the motherboard in the present invention;
[0033] Figure 5 This is a schematic diagram of an embodiment of a flexible structure parts workstation in the present invention;
[0034] Figure 6 Schematic diagram of the quality inspection workbench in the present invention.
[0035] Description of reference numerals:
[0036] 1-Workbench body; 2-Workbench surface; 3-Clamping motherboard; 4-Clamping plate; 5-Pressing plate; 6-Mounting hole; 7-Clamping screw; 8-Pedal; 9-Horizontal calibration track; 10-Vertical calibration track; 11-Horizontal fixed slider; 12-Vertical fixed slider; 13-Handle; 14-Horizontal fixed block; 15-Vertical fixed block; 16-Waste chip cleaning hole; 17-Air blow gun; 18-Horizontal positioning block; 19-Vertical positioning block; 20-RFID patch; 21 -RFID reader; 22-three-color light; 23-guide rail; 24-pneumatic clamp; 25-cage slot; 26-connecting arm; 27-industrial control computer; 28-intermediate conveyor line; 29-conveyor line entrance; 30-conveyor line exit; 31-quality inspection workbench; 32-loading and unloading transportation line; 33-boosting arm; 34-tooling pallet; 35-parts material box; 36-barcode scanner; 37-process file cabinet; 38-through-beam sensor; 39-anti-drop block; 40-parts. DETAILED DESCRIPTION
[0037] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0038] Example 1
[0039] like Figure 1 and Figure 2 , which are schematic diagrams of the structure of the flexible joint parts clamping workbench of this embodiment from two different perspectives. The flexible joint parts clamping workbench of this embodiment comprises a workbench body 1, a workbench surface 2 provided on the workbench body 1, a clamping assembly for clamping parts on the workbench surface 2, and a proof-on assembly for calibrating the part clamping position;
[0040] Specifically, if Figure 3 As shown in , the clamping assembly of this embodiment includes a clamping motherboard 3 and a clamping sub-board 4. The clamping motherboard 3 is set on the work surface 2, and the clamping sub-board 4 is set on the clamping motherboard 3. The clamping sub-board 4 is provided with a clamping mechanism for clamping parts. The clamping mechanism includes a pressing plate 5 and a mounting hole 6 set on the clamping sub-board 4, and also includes a clamping screw 7 that matches the mounting hole 6 and is used to mount the pressing plate 5 on the clamping plate 4. In this embodiment, the clamping motherboard 3 and the clamping plate 4 are connected and fixed by a tongue, and the tongue is controlled to be tightened or loosened by a foot pedal 8. In addition, as shown in FIG. Figure 4As shown in , in this embodiment, a zero-point clamping module for clamping the clamping sub-plate 4 is provided on the clamping motherboard 3, and a zero-point rivet matching the part clamping module is provided at the corresponding position of the clamping sub-plate 4, and a pneumatic clamping claw is provided on the zero-point clamping module, and also includes a pneumatic control mechanism for driving the pneumatic clamping claw to clamp or release the zero-point rivet. Specifically, the pneumatic control mechanism includes a pneumatic control system arranged in the clamping motherboard, the pneumatic control system includes an air source interface, a main air channel is provided on the air source interface, an air source main valve is provided on the main air channel, a first-level air branch channel, a second-level air branch channel and a third-level air branch channel are provided on the main air channel, a pressure reducing valve, a first reversing valve and a second reversing valve are provided on the first-level air branch channel, the second-level air branch channel and the third-level air branch channel respectively, a first-level air branch channel is provided with a first-level air branch channel, a second-level air branch channel, a third-level air branch channel and a fourth-level air branch channel, and the first-level air branch channel is provided with a first-level air branch channel, a second-level air branch channel, a third-level air branch channel and a fourth-level air branch channel. The first and second bronchial channels, the second and second bronchial channels, the third and second bronchial channels and the fourth and second bronchial channels are respectively provided with a third reversing valve, a fourth reversing valve, a fifth reversing valve and a sixth reversing valve, the first and second bronchial channels are connected to the second and first bronchial channels, the third and second bronchial channels and the fourth and second bronchial channels are respectively provided with pressure switches, the second and first bronchial channels are provided with a pressure switch, the air outlet end of the second and second bronchial channels is used to blow air to the center hole of the zero point clamping module, and the third and first bronchial channels are provided with a claw cylinder for controlling the locking and opening of the zero point rivet by the claws in the zero point clamping module.
[0041] like Figure 2 As shown in , the error-proofing verification component of this embodiment includes a transverse calibration rail 9 and a longitudinal calibration rail 10 that are perpendicular to each other. The transverse calibration rail 9 is provided with a transverse fixed slider 11 that slides with it, and the longitudinal calibration rail 10 is provided with a longitudinal fixed slider 12 that slides with it. In this embodiment, both the transverse fixed slider 11 and the longitudinal slider are provided with handles 13 for easy user operation. The transverse fixed slider 11 and the longitudinal fixed slider 12 are respectively provided with micrometers for position calibration of parts clamped on the clamping assembly. The work table 2 is provided with a transverse fixed stopper 14 and a longitudinal fixed stopper 15 for limiting the movement of the transverse fixed slider 11 and the longitudinal fixed slider 12 to prevent the transverse fixed slider 11 and the longitudinal fixed slider 12 from falling off the corresponding rails.
[0042] In addition, a waste chip cleaning hole 16 is provided on the work surface 2 of this embodiment, and waste chips on the work surface 2 are blown into the waste chip cleaning hole 16 by an air blow gun 17 for centralized treatment.
[0043] like Figure 3 As shown in the figure, the clamping plate 4 of this embodiment is provided with a transverse positioning block 18 and a longitudinal positioning block 19 which are parallel to the transverse calibration track 9 and the longitudinal calibration track 10 respectively, so as to facilitate the preliminary limiting and fixing of the parts before clamping them.
[0044] like Figure 2 As shown in , an RFID patch 20 is provided on each side of the clamping plate 4 of this embodiment, and an RFID reader 21 for scanning the RFID patch 20 is provided on the work surface 2. Specifically, in this embodiment, in the horizontal direction, the RFID patch 20 is located at the center of the clamping plate 4, and in the longitudinal direction, the RFID patch 20 is located on one side of the card slot 25 and away from the pneumatic clamping claw 24. An RFID reader 21 housing is provided on the work surface 2, and the RFID reader 21 is arranged inside the RFID reader 21 housing. The RFID patch 20 on the clamping plate 4 is scanned by the RFID reader 21 to complete the RFID reading. In addition, in this embodiment, a three-color light 22 is provided on one side of the RFID reader 21 to display the different working conditions of the flexible joint part clamping workbench.
[0045] like Figure 1 and Figure 2 As shown in , the work surface 2 of this embodiment is provided with a guide rail 23, and the clamping mother plate 3 is slidably arranged on the guide rail 23. The clamping mother plate 3 can be driven to drive the clamping sub-plate 4 and the parts to move on the work surface 2.
[0046] like Figure 1 As shown in FIG, a pneumatic clamping claw 24 is provided on the clamping plate 4 of this embodiment.
[0047] like Figure 2 As shown in FIG, the clamping plate 4 of this embodiment is provided with a power-assisting arm 33 slot 25 that matches the power-assisting arm 33. It is convenient for the user to use the power-assisting arm 33 to assist in its transfer.
[0048] like Figure 1 and Figure 2 As shown in FIG, the work surface 2 of this embodiment is provided with a connecting arm 26 rotatably connected thereto, and an industrial control all-in-one computer 27 is hingedly connected to the end of the connecting arm 26. Specifically, the work surface 2 of this embodiment is provided with a mounting seat, one end of the connecting arm 26 is rotatably connected to the mounting seat, and a mounting frame for the industrial control all-in-one computer 27 is provided outside the industrial control all-in-one computer 27. The industrial control all-in-one computer 27 is embedded in the mounting frame, and the end of the connecting arm 26 is hingedly connected to the mounting frame. In this way, the connecting arm 26 can drive the industrial control all-in-one computer 27 to rotate 360° around the mounting seat, and the industrial control all-in-one computer 27 can also rotate 360° independently, effectively increasing the ease of use of the industrial control all-in-one computer 27. In addition, handles 13 are provided on the left and right sides of the mounting frame of this embodiment to facilitate user operation.
[0049] Example 2
[0050] like Figure 52 is a schematic diagram of a flexible structural parts workstation according to this embodiment. The flexible structural parts workstation according to this embodiment includes an intermediate conveyor line 28, a conveyor line entrance 29, a conveyor line exit 30, a quality inspection workbench 31, and the clamping workbench described in Example 1. The quality inspection workbench 31, the conveyor line entrance 29, and the conveyor line exit 30 are all connected to the intermediate conveyor line 28. The workstation also includes a loading and unloading line 32 connected to the intermediate conveyor line 28. The loading and unloading line 32 and the clamping workbench are located on the same side of the intermediate conveyor line 28. A booster arm 33 is provided between the loading and unloading line 32 and the clamping workbench. The workstation also includes a tooling tray 34 for carrying tooling, a parts material box 35 for carrying parts, and a barcode scanner 36 for collecting part information. Furthermore, a process file cabinet 37 is provided in this embodiment to facilitate the storage of various process files (process cards, etc.). Specifically, in this embodiment, there are two loading and unloading transport lines 32 and two clamping workbenches, and one quality inspection workbench 31. A quality inspection conveyor line is provided between the quality inspection workbench 31 and the intermediate conveyor line 28. The loading and unloading transport lines 32, the clamping workbenches, and the quality inspection workbenches 31 are all located on the same side of the intermediate conveyor line 28. The conveyor line entrance 29 and the conveyor line exit 30 are both located on the other side of the intermediate conveyor line 28. The layout of each device is reasonable and easy to operate. The intermediate conveyor line 28, the conveyor line entrance 29, the conveyor line exit 30, and the loading and unloading transport lines 32 all use conveyor rollers.
[0051] like Figure 5 As shown in FIG, in this embodiment, a through-beam sensor 38 is provided on the loading and unloading conveying line 32. The through-beam sensor 38 is located at the end of the loading and unloading conveying line 32, and an anti-drop block 39 is provided at the end of the loading and unloading conveying line 32. When the through-beam sensor 38 detects the arrival of a tooling pallet 34 or a parts and material box 35 (loaded with materials or components), the loading and unloading conveying line 32 is controlled to stop operation to prevent the tooling pallet 34 or parts and material box 35 from falling. The provision of the anti-drop block 39 can prevent the tooling pallet 34 or parts and material box 35 from falling due to malfunction of the through-beam sensor 38.
[0052] like Figure 6As shown in FIG, the quality inspection workbench 31 of this embodiment is provided with a connecting arm 26 rotatably connected thereto, and an industrial control all-in-one computer 27 is hingedly connected to the end of the connecting arm 26. Similarly, like the industrial control all-in-one computer 27 set on the clamping workbench, the quality inspection workbench 31 is provided with a mounting base, one end of the connecting arm 26 is rotatably connected to the mounting base, and an industrial control all-in-one computer 27 mounting frame is provided on the outside of the industrial control all-in-one computer 27. The industrial control all-in-one computer 27 is embedded in the mounting frame, and the end of the connecting arm 26 is hingedly connected to the mounting frame. In this way, the connecting arm 26 can drive the industrial control all-in-one computer 27 to rotate 360 degrees around the mounting base, and the industrial control all-in-one computer 27 can also rotate 360 degrees independently, which can effectively increase the ease of use of the industrial control all-in-one computer 27. In addition, handles 13 are provided on the left and right sides of the mounting frame of this embodiment to facilitate user operation.
[0053] The functions and workflow of the flexible joint parts clamping workstation of the present invention are as follows:
[0054] Transporting a parts and material box 35 and a tooling pallet 34: The user operates the loading and unloading HMI on the loading and unloading conveyor line 32, which is the display terminal of the industrial control integrated computer 27 (hereinafter referred to as the loading and unloading HMI), and clicks "Start Task." The control system dispatches the parts and material box 35 from the conveyor line entrance 29, through the intermediate conveyor line 28, and onto one of the loading and unloading conveyor lines 32. The user then clicks the "Send Tooling and Pallet" button on the loading and unloading HMI, dispatching the tooling pallet 34 and the clamping plate 4 from the conveyor line entrance 29, through the intermediate conveyor line 28, and onto another loading port on one of the loading and unloading conveyor lines 32. When the through-beam sensor 38 detects an object arrival signal, it stops the conveyor line, causing the parts and material box 35 or tooling pallet 34 to stop at the corresponding conveyor line stop. A drop-off block 39 is also provided to prevent material from being transported off the conveyor line due to a malfunction of the through-beam sensor 38.
[0055] Installing the tooling: The user uses the power-assisting arm 33 (in this embodiment, the power-assisting arm 33 adopts a manual pneumatic power-assisting arm 33) to clamp the power-assisting arm 33 slot 25 on the clamping sub-board 4 (same as the sub-board tooling), separate the sub-board tooling from the tooling tray 34, and step on the foot switch to release the tongue of the clamping motherboard 3, place the clamping sub-board 4 on the clamping motherboard 3, release the foot switch, and release the manual pneumatic power-assisting arm 33 to complete the operation of installing the tooling.
[0056] Installing parts: The user takes out the parts from the parts material box 35 and places them on the clamping plate 4, with the left end and the upper end close to the longitudinal positioning block 19 and the transverse positioning block 18 of the positioning reference, and then uses screws to set several pressing plates 5 on the clamping plate 4, aligning the pointed ends on the clamping plate 4 with the grooves on both sides of the parts, and using screws to pass through the pressing plates 5 and the mounting holes 6 respectively, and tighten the screws to complete the clamping and fixing function of the parts on the sub-plate.
[0057] Binding parts and tooling: Use the barcode scanner 36 to scan the QR code on the part, and the scanning result will be uploaded to the loading and unloading HMI; then click the read RFID button on the loading and unloading HMI, and the system scans the RFID patch 20 on the clamping plate 4 through the RFID reader 21 to complete the RFID reading. Click the bind button on the loading and unloading HMI to complete the binding of the parts and tooling, and upload the information to the management and control system for record.
[0058] Straightening and correction: After the tooling and parts are installed, align the dial indicator pointer with the longitudinal surface of the part, push the handle 13 connected to the longitudinal fixed slider 12, so that the dial indicator and the longitudinal fixed slider 12 move longitudinally on the longitudinal calibration track 10, and observe the rotation amplitude of the dial indicator pointer to see if it meets the clamping error threshold requirement. If not, remove the pressure plate 5 and reposition and clamp the part until it meets the standard. If it meets the requirements, operate the handle 13 on the transverse fixed slider 11 in the same way to complete the transverse clamping inspection.
[0059] Disassembly of tooling: Use the manual pneumatic booster arm 33 to align with the booster arm 33 slot 25, clamp the booster arm 33, step on the foot switch, release the latch, separate the clamping plate 4 and the clamping motherboard 3, then release the foot switch, then place the clamping plate 4 on the tooling tray 34, release the manual pneumatic booster arm 33, and return it to its original position.
[0060] Return the parts material box 35 and the tooling pallet 34: Manually click the button to return the tooling pallet 34 on the loading and unloading HMI, and the management and control system dispatches the conveyor line to transport the tooling pallet 34 from the loading and unloading transport line 32 through the intermediate conveyor line 28 to the conveyor line exit 30; then click the button to return the parts material box 35, and the management and control system dispatches the conveyor line to transport the parts material box 35 from the loading and unloading transport line 32 through the intermediate conveyor line 28 to the conveyor line exit 30.
[0061] Send out quality inspection material boxes: The user operates the quality inspection HMI on the quality inspection workbench 31, that is, the display terminal of the industrial control all-in-one computer 27 (hereinafter referred to as quality inspection HMI), clicks to start the task, and the management and control system dispatches the part material box 35 from the conveyor line entrance 29, through the intermediate conveyor line 28, to the quality inspection conveyor line.
[0062] Quality inspection work: Manually take the parts out of the parts material box 35, place them on the quality inspection workbench 31, take out the quality inspection tools, operate the quality inspection HMI, complete the quality inspection and random inspection of the parts, and after the quality inspection is completed, return the parts to the parts material box 35.
[0063] Return the quality inspection material box: The user operates the quality inspection HMI and clicks the "Return quality inspection material box" button. The management and control system dispatches the part material box 35 from the quality inspection conveyor line, through the intermediate conveyor line 28, to the conveyor line entrance 29, completing the quality inspection return task.
[0064] Process card handling: Since each batch of parts has a uniform identification mark and records its detailed parameter information, referred to as a process card, at the beginning of a batch task, the process card should be taken out from the parts material box 35 and placed in the process file cabinet 37. After a batch is fully processed, the process card should be taken out from the process file cabinet 37 and placed in the parts material box 35.
[0065] Flexible joint parts clamping workstation of the present invention
[0066] 1) The clamping has a wide range of applications: In view of the complexity of connector parts, an error-proofing component is adopted, and the clamping plate 4 is matched with the clamping mother plate 3 to unify the clamping method and prepare for subsequent machine tool processing.
[0067] 2) Intelligent and flexible task allocation: Using loading and unloading HMI, quality inspection HMI and manual task collection, the management and control system allocates tasks through the production scheduling algorithm. Workers can only receive tasks when they are on site. The day's work content is reasonably allocated and arranged, and tasks will not be forcibly assigned due to temporary absence of workers on site, achieving the purpose of on-demand and flexible allocation.
[0068] 3) Comprehensive functions: This workstation can complete the tasks of clamping, disassembling, binding, turning over, changing tooling, and quality inspection for dozens of parts. It is an integrated office, and one workstation can complete the tasks that can only be completed on multiple assembly lines.
[0069] 4) Multiple error prevention functions: an RFID reader 21 is provided to implement error prevention verification of the fixture for mounting the sub-plate 4; a QR code and a barcode scanner 36 are provided for scanning input to implement part verification and error prevention; a foot switch is used to control the opening or closing of the zero-point positioning system for mounting the sub-plate 4 and the motherboard 3, thereby implementing an assembly error prevention function.
[0070] 5) High-precision assembly control: Utilize the straightening and correction mechanism to complete the error correction monitoring of the entire clamping, thus avoiding problems in the parts processing caused by clamping.
[0071] The above embodiments are merely preferred embodiments for the purpose of fully illustrating the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are within the scope of protection of the present invention. The scope of protection of the present invention shall be subject to the claims.
Claims
1. A flexible joint parts clamping workbench, characterized by: The workbench comprises a workbench body, a work surface is provided on the workbench body, a clamping assembly for clamping parts is provided on the work surface, and an error-proofing calibration assembly is provided for calibrating the clamping position of the parts; The error-proofing calibration assembly includes a transverse calibration track and a longitudinal calibration track that are perpendicular to each other, the transverse calibration track is provided with a transverse fixed slider that slides with it, the longitudinal calibration track is provided with a longitudinal fixed slider that slides with it, and the transverse fixed slider and the longitudinal fixed slider are respectively provided with a micrometer for calibrating the position of the parts clamped on the clamping assembly; The clamping assembly includes a clamping motherboard and a clamping sub-board, the clamping motherboard is arranged on the work surface, the clamping sub-board is arranged on the clamping motherboard, and the clamping sub-board is provided with a clamping mechanism for clamping parts; the clamping sub-board is provided with a transverse positioning block parallel to the transverse calibration track and a longitudinal positioning block parallel to the longitudinal calibration track; an RFID patch is provided on each side of the clamping sub-board, and an RFID reader for scanning the RFID patch is provided on the work surface; The clamping motherboard is provided with a zero-point clamping module for clamping the clamping sub-board, and a zero-point pull nail matching the zero-point clamping module is provided at a corresponding position of the clamping sub-board. The zero-point clamping module is provided with a pneumatic clamping claw and also includes a pneumatic control mechanism for driving the pneumatic clamping claw to clamp or release the zero-point pull nail; The pneumatic control mechanism includes a pneumatic control system arranged in the clamping motherboard, the pneumatic control system includes an air source interface, a main air channel is provided on the air source interface, an air source main valve is provided on the main air channel, a first level branch air channel, a second level branch air channel and a third level branch air channel are provided on the main air channel, a pressure reducing valve is provided on the first level branch air channel, a first reversing valve is provided on the second level branch air channel, and a second reversing valve is provided on the third level branch air channel; the first level branch air channel is provided with a first level branch air channel, a second level branch air channel, a third level branch air channel and a fourth level branch air channel; the first level branch air channel A third reversing valve is provided on the secondary bronchial channel, a fourth reversing valve is provided on the second secondary bronchial channel, a fifth reversing valve is provided on the third secondary bronchial channel, and a sixth reversing valve is provided on the fourth secondary bronchial channel; the first secondary bronchial channel is connected to the second primary bronchial channel, and the third secondary bronchial channel and the fourth secondary bronchial channel are respectively provided with pressure switches, and the second primary bronchial channel is provided with a pressure switch. The air outlet end of the second secondary bronchial channel is used to blow air to the center hole of the zero point clamping module, and the third primary bronchial channel is provided with a claw cylinder for controlling the locking and opening of the zero point rivet by the claw in the zero point clamping module.
2. The flexible joint parts clamping workbench according to claim 1 is characterized in that: The work surface is provided with a transverse fixed stopper and a longitudinal fixed stopper for limiting the movement of the transverse fixed slider and the longitudinal fixed slider.
3. The flexible joint parts clamping workbench according to claim 1 is characterized in that: The clamping mechanism includes a pressing plate and a mounting hole arranged on the clamping sub-plate, and also includes a clamping screw that matches the mounting hole and is used to mount the pressing plate on the clamping sub-plate.
4. The flexible joint parts clamping workbench according to claim 1 is characterized in that: The work surface is provided with a guide rail, and the clamping mother plate is slidably fitted on the guide rail.
5. The flexible joint parts clamping workbench according to claim 1 is characterized in that: The clamping plate is provided with pneumatic clamping claws.
6. The flexible joint parts clamping workbench according to claim 1 is characterized in that: The clamping plate is provided with a power-assisting arm slot that matches the power-assisting arm.
7. The flexible joint parts clamping workbench according to claim 1 is characterized in that: The work table is provided with a connecting arm rotatably connected thereto, and an industrial control all-in-one computer is provided at the end of the connecting arm hingedly connected thereto.
8. A flexible structural parts workstation, characterized by: It includes an intermediate conveyor line, a conveyor line entrance, a conveyor line exit, a quality inspection workbench and a clamping workbench as described in any one of claims 1 to 7, and the quality inspection workbench, the conveyor line entrance and the conveyor line exit are all connected to the intermediate conveyor line for transmission.
9. The flexible structural parts workstation according to claim 8, characterized in that: It also includes a loading and unloading transport line connected to the intermediate conveying line, and the loading and unloading transport line and the clamping workbench are located on the same side of the intermediate conveying line.
10. The flexible structure parts workstation according to claim 9, characterized in that: A power-assisting arm is provided between the loading and unloading transport line and the clamping workbench.
11. The flexible structure parts workstation according to claim 9, characterized in that: The loading and unloading transport line is provided with a beam sensor, and the end of the loading and unloading transport line is provided with an anti-fall block.
12. The flexible structural parts workstation according to claim 8, characterized in that: The quality inspection workbench is provided with a connecting arm rotatably connected thereto, and the end of the connecting arm is provided with an industrial control all-in-one computer hingedly connected thereto.
13. The flexible structure parts workstation according to claim 8, characterized in that: It also includes tooling pallets for carrying tooling and parts material boxes for carrying parts.
14. The flexible structure parts workstation according to claim 8, characterized in that: It also includes a barcode scanner for collecting part information.
Citation Information
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