A high-efficiency piston ring inner and outer angle processing device

By designing a piston ring processing device including a rotary mechanism, a feeding mechanism, an outer corner polishing mechanism and an inner corner polishing mechanism, the problems of low efficiency and high manual operation of the piston ring in the prior art are solved, and the piston ring is realized Efficient and automated processing.

CN115446709BActive Publication Date: 2025-02-25ANQING TP GOETZE PISTON RING
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Patent Information

Application Number
CN202210944324.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-06
Publication Date
2025-02-25
Estimated Expiration
2042-08-06

AI Technical Summary

Technical Problem

The prior art can only polish the outer angle of the piston ring. When polishing the inner angle needs to be polished, it needs to be clamped again and transferred to another device, resulting in low polishing efficiency, and loading and unloading mainly rely on labor, and the working continuity is not high.

Method used

A high-efficiency piston ring inner and outer angle processing device is designed, including a turntable mechanism, a feeding mechanism, an outer angle polishing mechanism and an inner angle polishing mechanism. The turntable mechanism realizes automatic loading and polishing of the piston ring, and improves production efficiency through automatic discharge process.

Benefits of technology

It realizes efficient polishing of the inner and outer angles of the piston ring, reduces manual operation, improves production efficiency and work continuity, and reduces processing time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a high-efficiency piston ring inner and outer angle processing device, comprising a workbench, wherein a loading platform and an unloading platform are respectively fixed on two side surfaces of the workbench, the loading platform and the unloading platform are located on two adjacent side surfaces of the workbench, a loading mechanism is provided on the top of the loading platform, a unloading mechanism is provided on the top of the unloading platform, a turntable mechanism is provided on the top of the workbench, an outer angle polishing mechanism and an inner angle polishing mechanism are provided on the top of the workbench, the outer angle polishing mechanism and the unloading mechanism are located on the side opposite to the turntable mechanism, and the loading mechanism and the inner angle polishing mechanism are located on the side opposite to the turntable mechanism; the problem in the prior art that only the outer angle of the piston ring can be polished, when the inner angle needs to be polished, the piston ring needs to be clamped again, and the piston ring needs to be transferred to another device for polishing, resulting in low polishing efficiency, and the loading and unloading of the piston ring mostly need to be done manually, and the work continuity is not high, etc.
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Description

Technical Field

[0001] The invention relates to the technical field of piston ring chamfering processing, in particular to a high-efficiency piston ring internal and external angle processing device. Background Art

[0002] Before the surface treatment (electroplating, DLC) of the lower side of the piston ring, in order to ensure the quality of the surface after treatment, the inner and outer corners of the piston ring are sanded to form process chamfers;

[0003] A Chinese patent discloses a polishing device for piston ring processing (publication number: CN214393753U), which includes a box body, a push rod motor is fixedly connected to the top of the box body, a connecting plate is fixedly connected to the output shaft of the push rod motor, a fixing rod is symmetrically connected to the bottom of the connecting plate, a fixing bearing is fixedly connected to the bottom of the fixing rod, a connecting shaft is provided inside the fixing bearing, and a first gear is provided on the left side of the connecting shaft. The utility model can not only quickly fix the piston ring through the fixing device to prevent deviation during rotation and improve the polishing quality, but also control the rotation of the polishing wheel through gear meshing transmission to quickly polish the piston ring and improve the overall processing efficiency.

[0004] In the above patent, only the outer angle of the piston ring can be polished. When the inner angle needs to be polished, the piston ring needs to be clamped again and transferred to another device for polishing, resulting in low polishing efficiency. In addition, the loading and unloading of the piston ring mostly needs to be done manually, and the work continuity is not high.

[0005] In order to solve the above defects, a technical solution is now provided. Summary of the invention

[0006] The object of the present invention is to provide a high-efficiency piston ring inner and outer angle processing device.

[0007] The technical problems to be solved by the present invention are as follows:

[0008] In the prior art, only the outer angle of the piston ring can be polished. When the inner angle needs to be polished, the piston ring needs to be clamped again and transferred to another device for polishing, resulting in low polishing efficiency. In addition, the loading and unloading of the piston ring mostly needs to be done manually, and the work continuity is not high.

[0009] The purpose of the present invention can be achieved by the following technical solutions:

[0010] A high-efficiency piston ring inner and outer angle processing device comprises a workbench, two side surfaces of the workbench are respectively fixed with a loading platform and a unloading platform, the loading platform and the unloading platform are located on two adjacent side surfaces of the workbench, a loading mechanism is provided on the top of the loading platform, a unloading mechanism is provided on the top of the unloading platform, a turntable mechanism is provided on the top of the workbench, an outer angle polishing mechanism and an inner angle polishing mechanism are provided on the top of the workbench, the outer angle polishing mechanism and the unloading mechanism are located on the side opposite to the turntable mechanism, and the loading mechanism and the inner angle polishing mechanism are located on the side opposite to the turntable mechanism;

[0011] The turntable mechanism includes a rotating disk rotatably connected to the top of the workbench, a rotating motor is fixed to the bottom of the workbench, the output end of the rotating motor is fixed to the rotating disk, four rotating seats are fixed to the top of the rotating disk, the four rotating seats are distributed in a ring array, a driving box is slidably connected to the rotating seat, a driving rod is rotatably connected to one side of the driving box, a ring-mounting mold sleeve is fixed to one end of the driving rod, a ring-mounting mold sleeve is provided on one side away from the center of the rotating disk with a ring-mounting groove, a first telescopic cylinder is fixed to one side of the top of the rotating seat, and the output end of the first telescopic cylinder is fixed to the driving box.

[0012] Furthermore, the feeding mechanism includes a feeding plate, a feeding die sleeve is fixed on the top of the feeding plate, a slide rail is symmetrically fixed on one side of the feeding plate, a threaded seat is slidably connected to the slide rail, a feeding motor is fixed on one side of the feeding platform, a threaded rod is fixed on the output end of the feeding motor, the threaded rod passes through the threaded seat and is threadedly connected to the threaded seat, a push plate is fixed on the top of the threaded seat, a feeding rod is provided above the push plate, the bottom of one end of the feeding rod is in contact with the top of the pushing plate, the other end of the feeding rod extends into the feeding die sleeve, and a plurality of piston rings are provided on the outer surface of the feeding rod.

[0013] Furthermore, openings are provided on both sides of the feeding die sleeve, and the inner diameter of the feeding die sleeve gradually becomes smaller toward the side close to the turntable mechanism.

[0014] Furthermore, a driving motor is fixed on the top of the driving box, an output end of the driving motor passes through the driving box and is fixed with a first bevel gear, one end of the driving rod is located in the driving box and is fixed with a second bevel gear, and the first bevel gear is meshed with the second bevel gear.

[0015] Furthermore, the outer angle polishing mechanism includes a first polishing seat fixed to the top of the workbench, a feed plate is slidably connected to the top of the first polishing seat, a feed cylinder is fixed to one side of the first polishing seat, the output end of the feed cylinder is fixed to the feed plate, a lifting seat is symmetrically fixed to the top of the feed plate, a lifting plate is slidably connected between the two lifting seats, grooves are provided on the top of both sides of the lifting plate, a flip plate is rotatably connected in the groove through a rotating shaft, polishing wheels are rotatably connected to both ends of the flip plate on one side close to the turntable mechanism, a first polishing motor is fixed to the other side of the flip plate, the output end of the first polishing motor is fixed to one of the polishing wheels, and a polishing belt is installed between the two polishing wheels.

[0016] Furthermore, a lifting motor is fixed on the top of the two lifting seats, a screw rod is fixed on the output end of the lifting motor, the two sides of the lifting plate are respectively threadedly connected to the two screw rods, a flipping motor is fixed on one side of the lifting plate, a first gear is fixed on the output end of the flipping motor, and a second gear meshing with the first gear is fixed on the outer surface of the flipping shaft.

[0017] Furthermore, the inner angle polishing mechanism includes a second polishing seat fixed to the top of the workbench, the top of the second polishing seat is slidably connected with a rotating cylinder, the output end of the rotating cylinder is fixed with a fixed plate, the top of the fixed plate is fixed with a third polishing seat, the top of the third polishing seat is slidably connected with a second polishing motor, the output end of the second polishing motor is fixed with a polishing roller, a second telescopic cylinder is fixed to one side of the second polishing seat, the output end of the second telescopic cylinder is fixed to the rotating cylinder, a third telescopic cylinder is fixed to one end of the third polishing seat, and the output end of the third telescopic cylinder is fixed to the second polishing motor.

[0018] Furthermore, the unloading mechanism includes a support plate fixed to the top of the unloading platform, a ring-shifting motor is fixed to one side of the support plate, the output end of the ring-shifting motor passes through the support plate and is fixed with a rotating rod, the bottom end of the rotating rod is hingedly connected to a connecting plate, a first unloading rod is fixed to the bottom end of the connecting plate, an unloading plate is fixed to one end of the first unloading rod close to the turntable mechanism, a second unloading rod is provided below the other end of the first unloading rod, the first unloading rod and the second unloading rod are both inclined, a ring-sorting motor is fixed to one side of the connecting plate, a ring-sorting rod is fixed to the output end of the ring-sorting motor, a rough protrusion is provided on the outer surface of the ring-sorting rod for driving the piston ring to rotate, and one end of the ring-sorting rod extends into the first unloading rod.

[0019] Beneficial effects of the present invention:

[0020] The present invention sets a turntable mechanism so that a rotating motor can drive the rotating disk to rotate. Through four independent workstations, loading, unloading and processing processes are undisturbed, which greatly shortens the processing time of the piston ring and improves production efficiency. A first telescopic cylinder is set to push the drive box to move on the rotating seat, which is convenient for adjusting the spacing between the ring mounting die sleeve and various mechanisms. The first bevel gear is driven to rotate by the driving motor, thereby driving the second bevel gear meshing with it to rotate, and then the ring mounting die sleeve is driven to rotate by the driving rod, which is used to cooperate with processing and unloading to realize different functions and has high practicality.

[0021] By setting up an external angle polishing mechanism, the first polishing motor drives one of the polishing wheels to rotate, and cooperates with the other polishing wheel to drive the polishing belt to move. The feed cylinder can drive the feed plate to move on the first polishing seat to realize the feeding movement of the polishing belt. The lifting motor drives the screw to rotate, thereby driving the lifting plate to rise and fall on the lifting seat to realize the height adjustment of the polishing belt. The flipping motor drives the first gear to rotate, thereby driving the second gear meshing with it to rotate, and then drives the flipping plate to rotate through the flipping shaft, and adjusts the angle of the polishing belt, thereby realizing multi-directional flexible movement of the polishing belt, so that the polishing belt can polish and chamfer the outer surface of the piston ring, and chamfers of different shapes can be obtained by adjusting the polishing belt, thereby improving the richness of the polishing chamfer.

[0022] By setting up the inner angle polishing mechanism, the second telescopic cylinder drives the rotating cylinder to move on the second polishing seat, the rotating cylinder can drive the third polishing seat on the fixed plate to rotate, and the third telescopic cylinder can drive the second polishing motor to move on the third polishing seat, thereby driving the polishing roller to move to the inside of the piston ring, and the second polishing motor drives the polishing roller to rotate to polish the inner angle of the piston ring, and the shape of the chamfer can be controlled by changing the angle and position of the polishing roller. In addition, with the cooperation of the turntable mechanism, the piston ring is polished by the outer angle polishing mechanism and then rotated to the inner angle polishing mechanism for inner angle polishing, which reduces the steps of multiple clamping of the piston ring in the prior art, greatly reduces the production time, and improves the production efficiency.

[0023] By setting a feeding mechanism, the feeding motor drives the threaded rod to rotate, thereby driving a threaded seat to slide on the slide rail, so that the pushing plate pushes several piston rings on the feeding rod, and pushes the piston ring into the turntable mechanism through the feeding die sleeve with a gradually changing inner diameter, thereby completing the loading; by setting a unloading mechanism, the ring-moving motor drives the rotating rod to rotate, and the connecting plate performs a circular motion under the drive of gravity and the rotating rod, so that the first unloading rod drives the unloading plate to enter the ring-installing die sleeve, and performs a circular motion to hook the piston ring out of the ring-installing die sleeve, and the piston ring slides on the first unloading rod to the ring sorting rod, and the ring sorting motor drives the ring sorting rod to rotate, thereby driving the piston ring to rotate through the friction between the ring sorting rod and the piston ring, so that the notched position of the piston ring faces upward and passes through the connecting plate to fall onto the second unloading rod, thereby completing the unloading process, and the entire loading and unloading process has a high degree of automation, and there is no need for manual loading and unloading, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] Figure 1 It is a top view of a high-efficiency piston ring inner and outer angle processing device of the present invention;

[0026] Figure 2 It is a top view of the feeding mechanism of the present invention;

[0027] Figure 3 It is a schematic diagram of the internal structure of the feed die sleeve of the present invention;

[0028] Figure 4 It is a partial structural schematic diagram of the turntable mechanism of the present invention;

[0029] Figure 5 is a top view of the outer corner polishing mechanism of the present invention;

[0030] Figure 6 The present invention Figure 5 A magnified view of the structure at center A;

[0031] Figure 7 is a top view of the inner angle polishing mechanism of the present invention;

[0032] Figure 8 It is a structural schematic diagram of the blanking mechanism of the present invention.

[0033] In the figure: 1, workbench; 2, feeding mechanism; 3, turntable mechanism; 4, outer angle polishing mechanism; 5, inner angle polishing mechanism; 6, unloading mechanism; 101, feeding platform; 102, unloading platform; 201, feeding plate; 202, feeding die sleeve; 203, slide rail; 204, threaded seat; 205, feeding motor; 206, threaded rod; 207, push plate; 208, feeding rod; 301, rotating disk; 302, rotating seat; 303, drive box; 304, drive rod; 305, ring die sleeve; 306, first telescopic cylinder; 307, drive motor; 308, first bevel gear; 309, second bevel gear; 401, first polishing seat; 402, feeding plate; 403, feeding cylinder ;404, lifting seat;405, lifting plate;406, flip plate;407, polishing wheel;408, first polishing motor;409, polishing belt;410, flip motor;411, first gear;412, second gear;501, second polishing seat;502, rotating cylinder;503, fixing plate;504, third polishing seat;505, second polishing motor;506, polishing roller;507, second telescopic cylinder;508, third telescopic cylinder;601, supporting plate;602, ring-pulling motor;603, rotating rod;604, connecting plate;605, first unloading rod;606, unloading plate;607, second unloading rod;608, ring sorting motor;609, ring sorting rod. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-Figure 8 , the present invention provides a technical solution:

[0036] A high-efficiency piston ring inner and outer angle processing device comprises a workbench 1, two side surfaces of the workbench 1 are respectively fixed with a loading platform 101 and a unloading platform 102, the loading platform 101 and the unloading platform 102 are located on two adjacent side surfaces of the workbench 1, a loading mechanism 2 is provided on the top of the loading platform 101, a unloading mechanism 6 is provided on the top of the unloading platform 102, a turntable mechanism 3 is provided on the top of the workbench 1, an outer angle polishing mechanism 4 and an inner angle polishing mechanism 5 are provided on the top of the workbench 1, the outer angle polishing mechanism 4 and the unloading mechanism 6 are located on the side opposite to the turntable mechanism 3, and the loading mechanism 2 and the inner angle polishing mechanism 5 are located on the side opposite to the turntable mechanism 3. The loading mechanism 2 is used to load the piston ring, so that the piston ring is stuck on the turntable mechanism 3, and the inner and outer angles are efficiently polished under the action of the outer angle polishing mechanism 4 and the inner angle polishing mechanism 5, and the unloading mechanism 6 is used to unload the polished piston ring.

[0037] See also Figure 2 The feeding mechanism 2 includes a feeding plate 201, a feeding die sleeve 202 is fixed on the top of the feeding plate 201, a slide rail 203 is symmetrically fixed on one side of the feeding plate 201, a threaded seat 204 is slidably connected to the slide rail 203, a feeding motor 205 is fixed on one side of the feeding platform 101, a threaded rod 206 is fixed on the output end of the feeding motor 205, the threaded rod 206 passes through the threaded seat 204 and is threadedly connected to the threaded seat 204, a push plate 207 is fixed on the top of the threaded seat 204, a feeding rod 208 is provided above the push plate 207, the bottom of one end of the feeding rod 208 is in contact with the top of the pushing plate 207, and the other end of the feeding rod 208 extends into the feeding die sleeve 202, a plurality of piston rings are sleeved on the outer surface of the feeding rod 208, a notch is provided on one side of the outer surface of the piston ring, and the feeding rod 208 is supported by an external structure and is height-adjustable.

[0038] See also Figure 3 , openings are provided on both sides of the feed die sleeve 202, and the inner diameter of the feed die sleeve 202 gradually decreases on the side close to the turntable mechanism 3. By setting the feeding mechanism 2, the feeding motor 205 drives the threaded rod 206 to rotate, thereby driving the threaded seat 204 to slide on the slide rail 203, so that the push plate 207 pushes the piston rings on the feeding rod 208, and pushes the piston rings into the turntable mechanism 3 through the feed die sleeve 202 with a gradually changing inner diameter, completing the feeding. Under the action of the feeding mechanism 2, the steps of manual feeding in the prior art are saved, and the production time is reduced.

[0039] See also Figure 1 and Figure 3The turntable mechanism 3 includes a rotating disk 301 rotatably connected to the top of the workbench 1, a rotating motor is fixed to the bottom of the workbench 1, and the output end of the rotating motor is fixed to the rotating disk 301, and four rotating seats 302 are fixed to the top of the rotating disk 301, and the four rotating seats 302 are distributed in a ring array, and a driving box 303 is slidably connected to the rotating seat 302, and a driving rod 304 is rotatably connected to one side of the driving box 303, and a ring-mounting mold sleeve 305 is fixed to one end of the driving rod 304, and a ring-mounting mold sleeve 305 is provided on one side of the ring-mounting mold sleeve 305 away from the center of the rotating disk 301. The ring-mounting groove is adapted to a piston ring for clamping it in the ring-mounting mold sleeve 305, and the length of the piston ring is greater than the depth of the ring-mounting groove, and a first telescopic cylinder 306 is fixed to one side of the top of the rotating seat 302, and the output end of the first telescopic cylinder 306 is fixed to the driving box 303.

[0040] A driving motor 307 is fixed on the top of the driving box 303. The output end of the driving motor 307 passes through the driving box 303 and is fixed with a first bevel gear 308. One end of the driving rod 304 is located in the driving box 303 and is fixed with a second bevel gear 309. The first bevel gear 308 is meshed with the second bevel gear 309. By setting the turntable mechanism 3, the rotating motor can drive the rotating disk 301 to rotate. Through four independent stations, the loading, unloading and processing processes are not disturbed, which greatly shortens the processing time of the piston ring and improves the production efficiency. The first telescopic cylinder 306 is set to push the driving box 303 to move on the rotating seat 302, which is convenient for adjusting the distance between the ring-mounting die sleeve 305 and each mechanism. The first bevel gear 308 is driven to rotate by the driving motor 307, thereby driving the second bevel gear 309 meshed therewith to rotate, and then driving the ring-mounting die sleeve 305 to rotate through the driving rod 304, which is used to cooperate with processing and unloading to achieve different functions, and has high practicality.

[0041] See also Figure 5-Figure 6 The outer angle polishing mechanism 4 includes a first polishing seat 401 fixed to the top of the workbench 1, a feed plate 402 is slidably connected to the top of the first polishing seat 401, a feed cylinder 403 is fixed to one side of the first polishing seat 401, the output end of the feed cylinder 403 is fixed to the feed plate 402, a lifting seat 404 is symmetrically fixed to the top of the feed plate 402, a lifting plate 405 is slidably connected between the two lifting seats 404, grooves are provided on the tops of both sides of the lifting plate 405, and a flip plate 406 is rotatably connected in the groove through a rotating shaft, and polishing wheels 407 are rotatably connected to both ends of the flip plate 406 on one side close to the turntable mechanism 3, and a first polishing motor 408 is fixed to the other side of the flip plate 406, the output end of the first polishing motor 408 is fixed to one of the polishing wheels 407, and a polishing belt 409 is installed between the two polishing wheels 407.

[0042] A lifting motor is fixed on the top of the two lifting seats 404, and a screw rod is fixed on the output end of the lifting motor. The two sides of the lifting plate 405 are respectively threadedly connected to the two screw rods. A flip motor 410 is fixed on one side of the lifting plate 405, and a first gear 411 is fixed on the output end of the flip motor 410. A second gear 412 meshing with the first gear 411 is fixed on the outer surface of the flip shaft. By setting up the outer angle polishing mechanism 4, the first polishing motor 408 drives one of the polishing wheels 407 to rotate, and cooperates with the other polishing wheel 407 to drive the polishing belt 409 to move. The feed cylinder 403 can drive the feed plate 402 to move on the first polishing seat 401 to realize the feeding movement of the polishing belt 409. The lifting motor drives the screw to rotate, thereby driving the lifting plate 405 to rise and fall on the lifting seat 404 to realize the height adjustment of the polishing belt 409. The flip motor 410 drives the first gear 411 to rotate, thereby driving the second gear 412 meshing therewith to rotate, and then drives the flip plate 406 to rotate through the flip shaft, and adjusts the angle of the polishing belt 409, thereby realizing the multi-directional flexible movement of the polishing belt 409, so that the polishing belt 409 can polish and chamfer the outer surface of the piston ring, and chamfers of different shapes can be obtained by adjusting the polishing belt 409, thereby improving the richness of the polishing chamfers.

[0043] See also Figure 7 The inner angle polishing mechanism 5 includes a second polishing seat 501 fixed to the top of the workbench 1, a rotating cylinder 502 is slidably connected to the top of the second polishing seat 501, a fixed plate 503 is fixed to the output end of the rotating cylinder 502, a third polishing seat 504 is fixed to the top of the fixed plate 503, a second polishing motor 505 is slidably connected to the top of the third polishing seat 504, a polishing roller 506 is fixed to the output end of the second polishing motor 505, a second telescopic cylinder 507 is fixed to one side of the second polishing seat 501, the output end of the second telescopic cylinder 507 is fixed to the rotating cylinder 502, a third telescopic cylinder 508 is fixed to one end of the third polishing seat 504, and the output end of the third telescopic cylinder 508 is fixed to the second polishing motor 505. By setting up the inner angle polishing mechanism 5, the second telescopic cylinder 507 drives the rotating cylinder 502 to move on the second polishing seat 501, and the rotating cylinder 502 can drive the third polishing seat 504 on the fixed plate 503 to rotate. The third telescopic cylinder 508 can drive the second polishing motor 505 to move on the third polishing seat 504, thereby driving the polishing roller 506 to move to the inner side of the piston ring, and the second polishing motor 505 drives the polishing roller 506 to rotate to polish the inner angle of the piston ring, and the shape of the chamfer can be controlled by changing the angle and position of the polishing roller 506. In addition, with the cooperation of the turntable mechanism 3, the piston ring is polished by the outer angle polishing mechanism 4 and then rotated to the inner angle polishing mechanism 5 for inner angle polishing, which reduces the steps of clamping the piston ring multiple times in the prior art, greatly reduces the production time, and improves the production efficiency.

[0044] See also Figure 8 The unloading mechanism 6 includes a support plate 601 fixed to the top of the unloading platform 102, a ring motor 602 is fixed to one side of the support plate 601, the output end of the ring motor 602 passes through the support plate 601 and is fixed with a rotating rod 603, the bottom end of the rotating rod 603 is hingedly connected to a connecting plate 604, the bottom end of the connecting plate 604 is fixed with a first unloading rod 605, the end of the first unloading rod 605 close to the turntable mechanism 3 is fixed with an unloading plate 606, and a second unloading rod is provided below the other end of the first unloading rod 605 607, the first feed rod 605 and the second feed rod 607 are both inclinedly arranged, the diameters of the first feed rod 605 and the second feed rod 607 are both larger than the length of the notch on the piston ring, and the width of the connecting plate 604 is smaller than the length of the notch on the piston ring, a ring sorting motor 608 is fixed to one side of the connecting plate 604, a ring sorting rod 609 is fixed to the output end of the ring sorting motor 608, a rough protrusion is provided on the outer surface of the ring sorting rod 609 for driving the piston ring to rotate, and one end of the ring sorting rod 609 extends into the first feed rod 605. By setting up the unloading mechanism 6, the ring-moving motor 602 drives the rotating rod 603 to rotate, and the connecting plate 604 performs a circular motion under the drive of gravity and the rotating rod 603, so that the first unloading rod 605 drives the unloading plate 606 to enter the ring-mounting die sleeve 305, and performs a circular motion to hook the piston ring out of the ring-mounting die sleeve 305, and the piston ring slides on the first unloading rod 605 to the ring sorting rod 609, and the ring sorting motor 608 drives the ring sorting rod 609 to rotate, so that the friction between the ring sorting rod 609 and the piston ring drives the piston ring to rotate, so that the notched position on the piston ring is upward and passes through the connecting plate 604 to fall onto the second unloading rod 607, completing the unloading process. The whole unloading process has a high degree of automation, and no manual unloading is required, thereby improving production efficiency.

[0045] Working principle:

[0046] When the present invention is in use, the threaded rod 206 is driven to rotate by the feeding motor 205, thereby driving the threaded seat 204 to slide on the slide rail 203, so that the push plate 207 pushes the piston rings on the feeding rod 208, and the piston rings are pushed into the turntable mechanism 3 through the feeding die sleeve 202 with a gradually changing inner diameter, and are clamped in the ring mounting die sleeve 305. The rotating motor can drive the rotating disk 301 to rotate, so that the piston rings rotate to the station of the outer corner polishing mechanism 4;

[0047] The first polishing motor 408 drives one of the polishing wheels 407 to rotate, and cooperates with the other polishing wheel 407 to drive the polishing belt 409 to move. The feed cylinder 403 can drive the feed plate 402 to move on the first polishing seat 401 to realize the feeding movement of the polishing belt 409. The lifting motor drives the screw to rotate, thereby driving the lifting plate 405 to rise and fall on the lifting seat 404 to realize the height adjustment of the polishing belt 409. The flip motor 410 drives the first gear 411 to rotate, thereby driving the second gear 412 meshing therewith to rotate, and then drives the flip plate 406 to rotate through the flip shaft to adjust the angle of the polishing belt 409, so as to realize the multi-directional flexible movement of the polishing belt 409 to the outside of the piston ring for polishing and chamfering, and drives the first bevel gear 308 to rotate through the driving motor 307, thereby driving the second bevel gear 309 meshing therewith to rotate, and then drives the ring mold sleeve 305 to rotate through the driving rod 304, so that the polishing belt 409 can polish and chamfer the outer surface of the piston ring;

[0048] The rotating motor continues to drive the rotating disk 301 to rotate, so that the piston ring rotates to the inner angle polishing mechanism 5 station, and the second telescopic cylinder 507 drives the rotating cylinder 502 to move on the second polishing seat 501, and the rotating cylinder 502 can drive the third polishing seat 504 on the fixed plate 503 to rotate, and the third telescopic cylinder 508 can drive the second polishing motor 505 to move on the third polishing seat 504, thereby driving the polishing roller 506 to move to the inner side of the piston ring, and the second polishing motor 505 drives the polishing roller 506 to rotate to polish the inner angle of the piston ring;

[0049] After polishing, the piston ring rotates to the blanking mechanism 6 station, and the rotating rod 603 is driven to rotate by the ring-moving motor 602. The connecting plate 604 performs a circular motion under the drive of gravity and the rotating rod 603, so that the first blanking rod 605 drives the blanking plate 606 to enter the ring-mounting die sleeve 305, and performs a circular motion to hook the piston ring out of the ring-mounting die sleeve 305. The piston ring slides on the first blanking rod 605 and falls onto the ring sorting rod 609. The ring sorting motor 608 drives the ring sorting rod 609 to rotate, so that the piston ring is driven to rotate by the friction between the ring sorting rod 609 and the piston ring, so that the notched position on the piston ring is upward and passes through the connecting plate 604 and falls onto the second blanking rod 607, completing the blanking process.

[0050] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A high-efficiency piston ring inner and outer angle processing device, comprising a workbench (1), wherein a loading platform (101) and a unloading platform (102) are respectively fixed on two side surfaces of the workbench (1), characterized in that: A loading mechanism (2) is provided on the top of the loading platform (101), a unloading mechanism (6) is provided on the top of the unloading platform (102), a turntable mechanism (3) is provided on the top of the workbench (1), an outer corner polishing mechanism (4) and an inner corner polishing mechanism (5) are provided on the top of the workbench (1), the outer corner polishing mechanism (4) and the unloading mechanism (6) are located on a side opposite to the turntable mechanism (3), and the loading mechanism (2) and the inner corner polishing mechanism (5) are located on a side opposite to the turntable mechanism (3); The turntable mechanism (3) comprises a rotating disk (301) rotatably connected to the top of the workbench (1); a rotating motor is fixed to the bottom of the workbench (1); the output end of the rotating motor is fixed to the rotating disk (301); four rotating seats (302) are fixed to the top of the rotating disk (301); the four rotating seats (302) are distributed in a ring array; a driving box (303) is slidably connected to the rotating seat (302); a driving rod (304) is rotatably connected to one side of the driving box (303); a ring-mounting mold sleeve (305) is fixed to one end of the driving rod (304); a ring-mounting groove is provided on one side of the ring-mounting mold sleeve (305) away from the center of the rotating disk (301); a first telescopic cylinder (306) is fixed to one side of the top of the rotating seat (302); the output end of the first telescopic cylinder (306) is fixed to the driving box (303); The outer angle polishing mechanism (4) comprises a first polishing seat (401) fixed to the top of the workbench (1); a feed plate (402) is slidably connected to the top of the first polishing seat (401); a feed cylinder (403) is fixed to one side of the first polishing seat (401); an output end of the feed cylinder (403) is fixed to the feed plate (402); a lifting seat (404) is symmetrically fixed to the top of the feed plate (402); a lifting plate (404) is slidably connected between the two lifting seats (404); 5), grooves are provided on the tops of both sides of the lifting plate (405), and a flip plate (406) is rotatably connected in the groove via a rotating shaft, and polishing wheels (407) are rotatably connected at both ends of the flip plate (406) on one side close to the turntable mechanism (3), and a first polishing motor (408) is fixed on the other side of the flip plate (406), and the output end of the first polishing motor (408) is fixed to one of the polishing wheels (407), and a polishing belt (409) is installed between the two polishing wheels (407); A lifting motor is fixed on the top of each of the two lifting seats (404), a screw is fixed on the output end of the lifting motor, two sides of the lifting plate (405) are respectively threadedly connected to the two screws, a flip motor (410) is fixed on one side of the lifting plate (405), a first gear (411) is fixed on the output end of the flip motor (410), and a second gear (412) meshing with the first gear (411) is fixed on the outer surface of the flip shaft; The inner angle polishing mechanism (5) comprises a second polishing seat (501) fixed to the top of the workbench (1); a rotating cylinder (502) is slidably connected to the top of the second polishing seat (501); a fixed plate (503) is fixed to the output end of the rotating cylinder (502); a third polishing seat (504) is fixed to the top of the fixed plate (503); a second polishing motor (505) is slidably connected to the top of the third polishing seat (504); a polishing roller (506) is fixed to the output end of the second polishing motor (505); a second telescopic cylinder (507) is fixed to one side of the second polishing seat (501); the output end of the second telescopic cylinder (507) is fixed to the rotating cylinder (502); a third telescopic cylinder (508) is fixed to one end of the third polishing seat (504); the output end of the third telescopic cylinder (508) is fixed to the second polishing motor (505); The unloading mechanism (6) comprises a support plate (601) fixed to the top of the unloading platform (102), a ring-shifting motor (602) is fixed to one side of the support plate (601), an output end of the ring-shifting motor (602) passes through the support plate (601) and is fixed with a rotating rod (603), the bottom end of the rotating rod (603) is hingedly connected to a connecting plate (604), a first unloading rod (605) is fixed to the bottom end of the connecting plate (604), and the first unloading rod (605) is close to the turntable mechanism (3) A material discharge plate (606) is fixed to one end of the first material discharge rod (605), a second material discharge rod (607) is provided below the other end of the first material discharge rod (605), the first material discharge rod (605) and the second material discharge rod (607) are both inclined, a ring sorting motor (608) is fixed to one side of the connecting plate (604), a ring sorting rod (609) is fixed to the output end of the ring sorting motor (608), a rough protrusion is provided on the outer surface of the ring sorting rod (609), and one end of the ring sorting rod (609) extends into the first material discharge rod (605).

2. A high-efficiency piston ring inner and outer angle processing device according to claim 1, characterized in that: The feeding mechanism (2) comprises a feeding plate (201), a feeding die sleeve (202) is fixed on the top of the feeding plate (201), a slide rail (203) is symmetrically fixed on one side of the feeding plate (201), a threaded seat (204) is slidably connected to the slide rail (203), a feeding motor (205) is fixed on one side of the feeding platform (101), a threaded rod (206) is fixed on the output end of the feeding motor (205), and the threaded rod (206) is fixed on the output end of the feeding motor (205). 6) passes through the threaded seat (204) and is threadedly connected to the threaded seat (204), a push plate (207) is fixed on the top of the threaded seat (204), a loading rod (208) is provided above the push plate (207), the bottom of one end of the loading rod (208) is in contact with the top of the push plate (207), the other end of the loading rod (208) extends into the feed die sleeve (202), and a plurality of piston rings are provided on the outer surface of the loading rod (208).

3. A high-efficiency piston ring inner and outer angle processing device according to claim 2, characterized in that: Openings are provided on both sides of the feeding die sleeve (202), and the inner radial direction of the feeding die sleeve (202) on the side close to the turntable mechanism (3) is smaller than the inner radial direction of the feeding die sleeve (202) on the side away from the turntable mechanism (3).

4. A high-efficiency piston ring inner and outer angle processing device according to claim 1, characterized in that: A driving motor (307) is fixed on the top of the driving box (303); an output end of the driving motor (307) passes through the driving box (303) and is fixed with a first bevel gear (308); one end of the driving rod (304) is located in the driving box (303) and is fixed with a second bevel gear (309); the first bevel gear (308) is meshed with the second bevel gear (309).

Citation Information

Patent Citations

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