A composite chain plate scraper chip conveyor
By designing a composite chain scraper chip discharger in the chip discharger, and using a cleaning mechanism and a disassembly mechanism, the problem that the existing chip discharger cannot effectively remove metal fines is solved, efficient debris cleaning and collection is achieved, and processing efficiency and equipment safety are improved.
Patent Information
- Application Number
- CN202211226821.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-09
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2042-10-09
AI Technical Summary
When existing chip removal machines deal with metal fines generated by high-precision machine tools, they cannot effectively remove fine metal fines, resulting in equipment blockage, affecting processing efficiency and reducing equipment life.
A composite chain scraper chip removal machine is designed, which adopts a cleaning mechanism and a disassembly mechanism inside the scraper chip removal shell to effectively clean and collect debris through components such as rotating rods, bevel gears and brushes, and improves the stability and safety of the device through structures such as oblique rods and support rods.
It effectively avoids blockage inside the scraper chip removal shell, improves collection efficiency, realizes rapid replacement after the collection box is full, reduces manual labor intensity, and improves the stability and safety of the device.
Smart Images

Figure CN115476195B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of machine tool processing equipment, in particular to a composite chain plate scraper chip conveyor. Background Art
[0002] The chip conveyor is mainly used to collect various metal and non-metal waste chips generated by the machine and transfer the waste chips to the collection vehicle. It can be used in conjunction with a filter water tank to recycle various coolants. Chip conveyors include scraper type, chain plate type, magnetic chip conveyor and spiral chip conveyor. CNC machine tools, machining centers, grinders and automatic lines will generate a lot of metal flying chips during grinding processing. Some metal chips are relatively large and long, while some are small. These metal chips can easily fall into the gaps of processing equipment or production lines, affecting the normal operation of processing equipment or production lines. In severe cases, they will get stuck and the machine must be stopped for chip removal, which is very inconvenient to use and affects machine tool processing, has low efficiency, and reduces the service life of mechanical equipment. Currently, there are only two chip removal methods on the market: chain plate type or scraper type. Chain plate chip conveyors are suitable for removing relatively large and long metal chips, but cannot remove some small metal chips. Scraper type chip conveyors are suitable for removing small metals, but have no way to deal with some large and long metal chips. For high-precision machine tools that have higher and stricter requirements for chip removal, the presence of any chips will affect the normal operation of the equipment and may even damage the machine tools in severe cases. Summary of the invention
[0003] The object of the present invention is to provide a composite chain plate scraper chip conveyor to solve the problems in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a composite chain scraper chip conveyor, comprising a power box, a chain chip conveyor shell, a chain plate, a scraper chip conveyor shell, and a scraper. A cleaning mechanism is arranged inside the scraper chip conveyor shell, and the cleaning mechanism comprises a rotating rod three, a bearing plate, and a cleaning plate. The bottom of the rotating rod three passes through the outer wall of the wedge block and extends to the inside of the wedge block. The bottom of the rotating rod three is rotatably connected to the top of the bearing plate through a bearing one. One end of the bearing plate is fixedly connected to the inner wall of the wedge block. The outer wall of the rotating rod three is fixedly connected to the inner wall of the cleaning plate. A brush is fixedly installed at the bottom of the cleaning plate, and one side of the brush is in contact with the surface of the wedge block. A bevel gear two is fixedly installed on the top of the rotating rod three.
[0005] Preferably, the second bevel gear is meshed with the first bevel gear, and a rotating rod second is fixedly installed on the inner wall of the first bevel gear. Both ends of the rotating rod second are rotatably connected to the inner wall of the scraper chip removal shell through bearing two, and a driven wheel second is fixedly installed on the outer wall of the rotating rod second, which can increase the power of the cleaning mechanism and effectively prevent the scraper chip removal shell from being blocked.
[0006] Preferably, a disassembly mechanism is provided inside the scraper chip removal shell, and the disassembly mechanism includes a collection box, a fixed rod, a disassembly box, a connecting rod, and a U-shaped plate. The bottom of the disassembly box is fixedly connected to the top of the fixed rod, and the bottom of the fixed rod is fixedly connected to the inner wall of the scraper chip removal shell.
[0007] Preferably, one side of the collection box is fixedly connected to one end of a connecting rod, the other end of the connecting rod passes through the outer wall of the disassembly box and extends into the interior of the disassembly box, a limiting groove is provided at one end of the connecting rod, an anti-slip pad is squeezed and contacted on the outer side of the connecting rod, and a U-shaped plate is fixedly installed on one side of the anti-slip pad.
[0008] Preferably, a limit rod is fixedly installed on the inner wall of the U-shaped plate, a limit plate is fixedly installed on one end of the limit rod, a slide is fixedly installed on one side of the U-shaped plate, a slide rod is slidably connected to the inner wall of the slide, and a spring is fixedly installed on one side of the slide. After the collection box is full, the collection box can be quickly disassembled and replaced to ensure normal collection.
[0009] Preferably, a moving rod is fixedly mounted on one side of the slide plate, the other end of the moving rod penetrates the inner wall of the disassembly box and extends to the outside of the disassembly box, and a push plate is fixedly mounted on the other end of the moving rod.
[0010] Preferably, the inner wall of the power box is fixedly connected to the bottom of the motor protection cover, the inner wall of the motor protection cover is fixedly connected to the bottom of the motor, the motor output end is fixedly connected to the transmission rod, the transmission rod extends to the inside of the chain plate, and the rotating rod can drive the chain plate to move when the motor rotates, the chain plate is located inside the chain plate chip removal shell, and the scraper is located inside the scraper chip removal shell.
[0011] Preferably, one side of the chain plate chip removal shell is fixedly connected to the top of the inclined rod, the bottom of the inclined rod is fixedly connected to the top of the support seat, one side of the inclined rod is fixedly connected to one end of the support rod, and the other end of the support rod is fixedly connected to one side of the scraper chip removal shell, and a movable door is installed on the front of the scraper chip removal shell, which can increase the stability and smoothness of the entire device during operation.
[0012] The present invention provides a composite chain plate scraper chip conveyor. The composite chain plate scraper chip conveyor has the following beneficial effects:
[0013] (1) In the present invention: the composite chain plate scraper chip conveyor can effectively avoid blockage inside the scraper chip conveyor housing through the cleaning mechanism installed inside the scraper chip conveyor housing, prevent debris from accumulating on the wedge block and being unable to be cleaned, and effectively improve the collection efficiency;
[0014] (2) In the present invention: the composite chain plate scraper chip conveyor realizes the ability to quickly replace the collection box after it is full through the disassembly mechanism installed inside the scraper chip conveyor housing, thereby improving work efficiency, avoiding manual collection, and reducing work labor intensity;
[0015] (3) In the present invention: the composite chain plate scraper chip conveyor, by installing inclined rods, support rods and support seats, provides sufficient support when the entire device is working, ensures the stability and stability of the device when working, and improves the safety of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front view structural schematic diagram of the present invention;
[0017] Figure 2 It is a cross-sectional structural schematic diagram of the present invention;
[0018] Figure 3 It is a side view structural schematic diagram of the rotating rod 2 of the present invention;
[0019] Figure 4 For the present invention Figure 2 A is an enlarged structural diagram;
[0020] Figure 5 For the present invention Figure 2 The enlarged structural diagram at B in FIG.
[0021] Figure 6 It is a schematic diagram of the side structure of the motor of the present invention.
[0022] In the figure: power box 1, chain plate chip removal shell 2, chain plate 3, scraper chip removal shell 4, scraper 5, cleaning mechanism 6, rotating rod 2 601, bevel gear 1 602, bevel gear 2 603, rotating rod 3 604, bearing plate 605, cleaning plate 606, wedge block 607, disassembly mechanism 7, collecting box 701, fixing rod 702, disassembly box 703, connecting rod 704, U-shaped plate 705, anti-slip pad 706, limit rod 707, limit plate 708, slide plate 709, slide rod 710, moving rod 711, push plate 712, inclined rod 8, support rod 9, support seat 10, motor 11, transmission rod 12. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0025] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] like Figure 1-6As shown, the present invention provides a technical solution: a composite chain plate scraper chip conveyor, including a power box 1, a chain plate chip conveyor shell 2, a chain plate 3, a scraper chip conveyor shell 4, and a scraper 5. A cleaning mechanism 6 is arranged inside the scraper chip conveyor shell 4, and the cleaning mechanism 6 includes a rotating rod 3 604, a bearing plate 605, and a cleaning plate 606. The bottom of the rotating rod 3 604 passes through the outer wall of the wedge block 607 and extends to the inside of the wedge block 607. The bottom of the rotating rod 3 604 is rotatably connected to the top of the bearing plate 605 through a bearing 1, one end of the bearing plate 605 is fixedly connected to the inner wall of the wedge block 607, the outer wall of the rotating rod 3 604 is fixedly connected to the inner wall of the cleaning plate 606, and a brush is fixedly installed at the bottom of the cleaning plate 606, one side of the brush is in contact with the surface of the wedge block 607, and the rotating rod 3 604 is connected to the inner wall of the cleaning plate 606. 04 A bevel gear 2 603 is fixedly installed on the top, and the bevel gear 2 603 is meshed with the bevel gear 1 602. A rotating rod 2 601 is fixedly installed on the inner wall of the bevel gear 1 602. Both ends of the rotating rod 2 601 are rotatably connected to the inner wall of the scraper chip removal shell 4 through bearing 2. A driven wheel 2 is fixedly installed on the outer wall of the rotating rod 2 601. The rotating rod 2 601 rotates to drive the bevel gear 1 602 to rotate, and the rotating rod 3 604 rotates to drive the rotating rod 3 604 to rotate. The cleaning plate 606 rotates to drive the cleaning plate 606 to clean the debris on the surface of the wedge block 607, which effectively prevents the debris from being blocked inside the scraper chip removal shell 4, resulting in failure to work normally. A disassembly mechanism 7 is arranged inside the scraper chip removal shell 4. The mechanism 7 includes a collecting box 701, a fixing rod 702, a disassembly box 703, a connecting rod 704, and a U-shaped plate 705. The bottom of the disassembly box 703 is fixedly connected to the top of the fixing rod 702, the bottom of the fixing rod 702 is fixedly connected to the inner wall of the scraper chip removal shell 4, one side of the collecting box 701 is fixedly connected to one end of the connecting rod 704, the other end of the connecting rod 704 penetrates the outer wall of the disassembly box 703 and extends to the inside of the disassembly box 703, one end of the connecting rod 704 is provided with a limiting groove, the outer side of the connecting rod 704 is squeezed and contacted with an anti-skid pad 706, one side of the anti-skid pad 706 is fixedly installed with a U-shaped plate 705, the inner wall of the U-shaped plate 705 is fixedly installed with a limiting rod 707, one end of the limiting rod 707 is fixedly installed with a limiting plate 708, and one side of the U-shaped plate 705 is fixedly installed with a sliding Plate 709, the inner wall of the slide plate 709 is slidably connected with a slide rod 710, a spring is fixedly installed on one side of the slide plate 709, a moving rod 711 is fixedly installed on one side of the slide plate 709, the other end of the moving rod 711 penetrates the inner wall of the disassembly box 703 and extends to the outside of the disassembly box 703, and the other end of the moving rod 711 is fixedly installed with a push plate, the inner wall of the power box 1 is fixedly connected to the bottom of the motor protection cover, the inner wall of the motor protection cover is fixedly connected to the bottom of the motor 11, the output end of the motor 11 is fixedly connected to the transmission rod 12, the transmission rod 12 extends to the inside of the chain plate 3, the rotating rod 12 can drive the chain plate 3 to move when the motor 11 rotates, the chain plate 3 is located inside the chain plate chip removal shell 2, the scraper 5 is located inside the scraper chip removal shell 4, and one side of the chain plate chip removal shell 2 is fixedly connected to the top of the inclined rod 8,The bottom of the inclined rod 8 is fixedly connected to the top of the support seat 10, one side of the inclined rod 8 is fixedly connected to one end of the support rod 9, and the other end of the support rod 9 is fixedly connected to one side of the scraper chip removal shell 4. A movable door is installed on the front of the scraper chip removal shell 4. The transmission rod 12 is driven to rotate by starting the motor 11, and the chain plate 3 is driven to rotate by the transmission rod 12 to remove chips. The chain plate 3 will drive the rotating rod 2601 to rotate while moving, so that the scraper 5 can rotate to remove chips. It can effectively avoid blockage inside the scraper chip removal shell, prevent debris from accumulating on the wedge block and being unable to be cleaned, effectively improve the collection efficiency, and realize that the collection box can be quickly replaced after it is full, improve work efficiency, avoid manual collection, reduce work labor intensity, and provide sufficient support when the entire device is working, ensure the stability and stability of the device during work, and improve the safety of the entire device.
[0028] When the composite chain scraper chip conveyor is in use, when it is necessary to discharge chips, the transmission rod 12 is driven to rotate by starting the motor 11, and the chain plate 3 is driven to rotate by the transmission rod 12 to discharge chips. The chain plate 3 drives the rotating rod 2 601 to rotate while moving, so that the scraper 5 can rotate to discharge chips. The rotating rod 2 601 is driven to rotate the bevel gear 1 602, and the rotating rod 3 604 is driven to rotate by the bevel gear 2 603. The cleaning plate 606 is driven to rotate by the rotating rod 3 604. The cleaning plate 606 is driven to rotate by the brush to clean the debris on the surface of the wedge block 607, effectively preventing the debris from being blocked inside the scraper chip conveyor housing 4, resulting in failure to work normally. The debris is collected by installing the collection box 701. When the collection box 701 is full of debris, the movable door installed on the front of the scraper chip conveyor housing 4 is opened, and the push plate 712 is pulled to move to drive the moving rod 711 to move. The movement of the moving rod 711 drives the slide plate 709 to move on the slide bar 710, and the movement of the slide plate 709 drives the U-shaped plate 705 to move, and the movement of the U-shaped plate 705 drives the limit rod 707 to move, and the movement of the limit rod 707 drives the limit plate 708 to move, thereby canceling the limit fixation of the connecting rod 704, so that the collection box 701 can be removed and replaced, and the stability of the device during operation is increased by installing the inclined rod 8, the support rod 9, and the support seat 10, and finally it is achieved that the scraper chip removal shell can be effectively avoided from being blocked, and the debris can be prevented from accumulating on the wedge block and being unable to be cleaned, which effectively improves the collection efficiency, and can be quickly replaced after the collection box is full, thereby improving work efficiency, avoiding manual collection, reducing work labor intensity, and providing sufficient support when the entire device is working, ensuring the stability and stability of the device during operation, and improving the safety of the entire device.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A composite chain plate and scraper chip conveyor, comprising a power supply box (1), a chain plate and chip conveyor housing (2), a chain plate (3), a scraper chip conveyor housing (4), and a scraper (5), characterized in that: A cleaning mechanism (6) is provided inside the scraper chip removal housing (4), and the cleaning mechanism (6) includes a rotating rod three (604), a bearing plate (605), and a cleaning plate (606). The bottom of the rotating rod three (604) passes through the outer wall of the wedge block (607) and extends into the interior of the wedge block (607). The bottom of the rotating rod three (604) is rotatably connected to the top of the bearing plate (605) via a bearing one. One end of the bearing plate (605) is fixedly connected to the inner wall of the wedge block (607). The outer wall of the rotating rod three (604) is fixedly connected to the inner wall of the cleaning plate (606). A brush is fixedly installed at the bottom of the cleaning plate (606), and one side of the brush is in contact with the surface of the wedge block (607). A bevel gear two (603) is fixedly installed on the top of the rotating rod three (604). The second bevel gear (603) is meshed with the first bevel gear (602), the inner wall of the first bevel gear (602) is fixedly mounted with a second rotating rod (601), the two ends of the second rotating rod (601) are rotatably connected to the inner wall of the scraper chip removal housing (4) through a second bearing, and the outer wall of the second rotating rod (601) is fixedly mounted with a second driven wheel; A disassembly mechanism (7) is provided inside the scraper chip removal housing (4), the disassembly mechanism (7) comprising a collection box (701), a fixing rod (702), a disassembly box (703), a connecting rod (704), and a U-shaped plate (705); the bottom of the disassembly box (703) is fixedly connected to the top of the fixing rod (702), and the bottom of the fixing rod (702) is fixedly connected to the inner wall of the scraper chip removal housing (4); The inner wall of the power box (1) is fixedly connected to the bottom of the motor protection cover, the inner wall of the motor protection cover is fixedly connected to the bottom of the motor (11), the output end of the motor (11) is fixedly connected to the transmission rod (12), the transmission rod (12) extends to the inside of the chain plate (3), the transmission rod (12) can drive the chain plate (3) to move when the motor (11) rotates, the chain plate (3) is located inside the chain plate chip removal shell (2), and the scraper (5) is located inside the scraper chip removal shell (4); One side of the chain plate chip removal housing (2) is fixedly connected to the top of the inclined rod (8), the bottom of the inclined rod (8) is fixedly connected to the top of the support seat (10), one side of the inclined rod (8) is fixedly connected to one end of the support rod (9), the other end of the support rod (9) is fixedly connected to one side of the scraper chip removal housing (4), and a movable door is installed on the front of the scraper chip removal housing (4).
2. A composite chain plate scraper chip conveyor according to claim 1, characterized in that: One side of the collection box (701) is fixedly connected to one end of a connecting rod (704); the other end of the connecting rod (704) penetrates the outer wall of the disassembly box (703) and extends into the interior of the disassembly box (703); a limiting groove is provided at one end of the connecting rod (704); an anti-skid pad (706) is pressed and contacted on the outer side of the connecting rod (704); and a U-shaped plate (705) is fixedly mounted on one side of the anti-skid pad (706).
3. A composite chain plate scraper chip conveyor according to claim 2, characterized in that: A limit rod (707) is fixedly mounted on the inner wall of the U-shaped plate (705), a limit plate (708) is fixedly mounted on one end of the limit rod (707), a slide plate (709) is fixedly mounted on one side of the U-shaped plate (705), a slide rod (710) is slidably connected to the inner wall of the slide plate (709), and a spring is fixedly mounted on one side of the slide plate (709).
4. The composite chain plate scraper chip conveyor according to claim 3, characterized in that: A moving rod (711) is fixedly mounted on one side of the slide plate (709), the other end of the moving rod (711) penetrates the inner wall of the disassembly box (703) and extends to the outside of the disassembly box (703), and a push plate is fixedly mounted on the other end of the moving rod (711).
Citation Information
Patent Citations
Magnetic plate type chain plate type recoil roller chip removal machine of numerical control machine tool
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Disclosed is numerically-controlled machine tool chip removal device
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