A replacement device suitable for various types of insulator strings
By designing insulator string replacement devices that are suitable for various forms, using high-strength plywood and main chain hoist, the matching problem of the diversity of the connection forms between insulators and wires is solved, which improves maintenance efficiency and reduces capital expenditure.
Patent Information
- Application Number
- CN202211381784.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-07
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2042-11-07
AI Technical Summary
During the maintenance process, various forms of the insulator connection with the wires lead to inconvenient use and inability to match the tools, which increases the time and capital cost of replacing the insulator.
A replacement device including high-strength ply plate and main chain hoist is designed. Through high-strength aluminum alloy plate, connectors, screws and anti-fall locking hooks, it can adapt to different types of insulator strings and metal tools, simplifying the use of tools.
The device can quickly replace insulators, avoid the need for multiple sets of tools, shorten the replacement time, reduce the purchase cost of new equipment, and adapt to a variety of insulators and metal tools.
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Figure CN115693491B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of insulator string replacement, and more specifically, to a replacement device adaptable to various forms of insulator strings. Background Art
[0002] At present, the common connection types between insulator strings and conductors of transmission lines with voltage levels of 35kV to 220kV are straight single string, straight double string, tension double string (the hardware connecting the crossarm of the insulator and the conductor is usually divided into triangular connecting plate and square connecting plate, and the thickness of the hardware varies). The conductors are divided into single conductor, double split conductor and other types.
[0003] Insulators may produce zero values or explode during operation. At this time, the damaged insulators need to be replaced. Since there are various types of insulators and the various forms of insulator and wire connections encountered in actual work, there are generally multiple methods to carry out maintenance work, involving a large number of tools, and the following problems are prone to occur: ① To replace each type of insulator, you need to choose a corresponding set of tools, which is time-consuming and labor-intensive, and there is a risk of missing tools; ② The thickness and size of the hardware of some old lines are different, and there are practical problems such as the inability to match the new fixtures; the hardware of the crossarms and conductors of some old line insulators are usually connected by triangular connecting plates and square connecting plates. Due to the different thickness of the hardware, the "big knife card" in the existing maintenance method cannot be matched and applied; ③ If the appropriate tools are re-equipped for each type of line, the capital investment will increase.
[0004] In summary, there is an urgent need for a replacement device that can adapt to various forms of insulator strings. Combined with existing tools, it can adapt to various types of insulators, does not require multiple sets of tools, and can match tools for various hardware and different line models, saving money and improving work efficiency. Summary of the invention
[0005] The purpose of the present invention is to provide a replacement device for insulator strings of various forms, which can adapt to various types of insulators, does not require multiple sets of tools, and can match tools for various hardware and different line models, thereby saving money and improving work efficiency.
[0006] To achieve the above-mentioned purpose, a replacement device adaptable to various forms of insulator strings is provided, comprising a high-strength clamping plate and a force-bearing tool for being respectively fixedly installed on or near an insulator series plate; the high-strength clamping plate comprises two high-strength aluminum alloy plates, two connecting pieces, two screws and nuts matching the screws; the two connecting pieces are clamped between the two high-strength aluminum alloy plates and are arranged on both sides of the high-strength aluminum alloy plates; the high-strength aluminum alloy plates and the connecting pieces are perforated with through holes so that the screws can pass through the high-strength aluminum alloy plates and the connecting pieces and be fixed by nuts; the high-strength clamping plate is used to connect one end of the force-bearing tool so that the force-bearing tool is in a straight line parallel to the insulator string near the insulator string and away from any insulator string.
[0007] Particularly, the connecting plates include triangular connecting plates and square connecting plates.
[0008] Particularly, the connecting piece comprises two anti-drop locking hooks.
[0009] Particularly, the connecting piece comprises an anti-drop locking hook and a force-bearing tool connecting piece.
[0010] Particularly, the anti-drop locking hook comprises a hook body, a spring and a torsion spring; one end of the spring is mounted on the hook body and can cover the opening of the hook body; one end of the torsion spring is connected to the hook body, and the other end is connected to the spring.
[0011] Particularly, a through hole is provided in the middle and upper part of the high-strength clamping plate; the through hole is used for connecting a force-bearing tool.
[0012] Particularly, a notch is provided at the lower portion of the high-strength clamping plate.
[0013] Particularly, there are four nuts.
[0014] Particularly, the force-bearing tool is a main chain hoist.
[0015] The beneficial effects of the present invention are as follows:
[0016] (1) The present invention proposes a replacement device that is suitable for various types of insulator strings. The main chain hoist can be installed near the connecting plate through a high-strength clamping plate, and the practical problem that the main chain hoist is stuck due to different thicknesses of connecting plate hardware and different widths of insulator porcelain bottles in old lines is solved;
[0017] (2) The present invention proposes a replacement device for insulator strings of various types, which solves the practical problem of pre-twisted wire sheath wire breaking caused by steel wire rope binding conductors in straight strings;
[0018] (3) The present invention proposes a replacement device that is suitable for various types of insulator strings, which shortens the replacement time and improves work efficiency;
[0019] (4) The present invention proposes a replacement device for insulator strings of various types, which reduces the capital expenditure for purchasing new equipment;
[0020] (5) The present invention proposes a replacement device that is suitable for various types of insulator strings. The device can adapt to most common insulator replacement tasks and avoid the need to pick up corresponding tools for different insulator replacement tasks. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 2 is an overall structural diagram of an embodiment of the present invention.
[0023] Figure 2 This is an installation diagram of the first embodiment of the present invention applied to a linear tower.
[0024] Figure 3 Installation diagram for application on a tension tower according to an embodiment of the present invention.
[0025] In the figure: 1. High-strength aluminum alloy plate; 2. Draw hook body; 3. Spring buckle; 4. Screw; 5. Nut; 6. Perforation; 7. Notch; 8. Main chain hoist; 9. Triangular connecting plate; 10. Insulator string; 11. Square connecting plate. DETAILED DESCRIPTION
[0026] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0028] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, or are the orientation or positional relationship in which the invented product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0029] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0030] The facilities for installing the insulator string 10 mainly include a straight tower and a tension tower. The replacement device of the first embodiment is applied to the straight tower, and the replacement device of the second embodiment is applied to the tension tower.
[0031] like Figure 1 As shown, a replacement device adapted to various forms of insulator strings includes a high-strength clamp and a main chain hoist 8 for being respectively fixedly mounted on or near the connecting plate of the insulator string 10. The high-strength clamp includes two high-strength aluminum alloy plates 1, two connecting pieces, two screws 4 and nuts 5 matching the screws 4. The two connecting pieces are clamped between the two high-strength aluminum alloy plates 1 and are arranged on both sides of the high-strength aluminum alloy plates 1. The high-strength aluminum alloy plates 1 and the connecting pieces are penetrated with through holes so that the screw 4 can pass through the high-strength aluminum alloy plates 1 and the connecting pieces and be fixed by the nuts 5. The high-strength clamp is used to connect one end of the main chain hoist 8, so that the main chain hoist 8 is in a straight line parallel to the insulator string 10 near the insulator string 10 and away from any insulator string 10.
[0032] Example 1 Figure 2As shown, a replacement device for insulator strings 10 of various forms according to an embodiment of the present invention is applied to a straight tower, and includes a high-strength clamp and a main chain hoist 8 for being respectively fixedly mounted on or near the connecting plate of the insulator string 10. The high-strength clamp includes two high-strength aluminum alloy plates 1, two connecting pieces, two screws 4 and nuts 5 matching the screws 4. The two connecting pieces are clamped between the two high-strength aluminum alloy plates 1 and are arranged on both sides of the high-strength aluminum alloy plates 1. The high-strength aluminum alloy plates 1 and the connecting pieces are provided with through holes so that the screws 4 can pass through the high-strength aluminum alloy plates 1 and the connecting pieces and be fixed by the nuts 5. The high-strength clamp is used to connect one end of the main chain hoist 8, so that the main chain hoist 8 is in a straight line parallel to the insulator string 10 near the insulator string 10 and is away from any insulator string 10.
[0033] The connecting plate includes a triangular connecting plate 9 and a square connecting plate 11. The connecting piece of this embodiment includes two anti-drop locking hooks. The anti-drop locking hook includes a hook body 2, a spring and a torsion spring. One end of the spring is installed on the hook body 2 and can cover the opening of the hook body 2; one end of the torsion spring is connected to the hook body 2, and the other end is connected to the spring. A through hole 6 is provided in the middle and upper part of the high-strength splint. The through hole 6 is used to connect the main chain hoist 8 of the linear tower. A notch 7 is provided at the lower part of the high-strength splint. There are 4 nuts 5.
[0034] The method of using the embodiment of the present invention is as follows: for a double-split conductor, the spring buckle 3 of the hook body 2 is used to buckle the conductor, so that the conductor is respectively arranged at both ends of the high-strength clamping plate, and the main chain hoist 8 is used to hook the through hole 6 in the middle of the high-strength aluminum alloy plate 1 to apply force, and the insulator string 10 can be replaced. This process can avoid the situation where the pre-twisted wire protection line is disturbed and caused to break.
[0035] Example 2 Figure 3 As shown, an embodiment of the present invention is a replacement device that is suitable for various forms of insulator strings, which is applied to a tension tower, and includes a high-strength clamp and a main chain hoist 8 that are respectively fixedly installed on or near the connecting plate of the insulator string 10. The high-strength clamp includes two high-strength aluminum alloy plates 1, two connecting pieces, two screws 4 and nuts 5 that match the screws 4; the two connecting pieces are clamped between the two high-strength aluminum alloy plates 1 and are arranged on both sides of the high-strength aluminum alloy plates 1. The high-strength aluminum alloy plate 1 and the connecting piece are penetrated with through holes so that the screw 4 can pass through the high-strength aluminum alloy plate 1 and the connecting piece and be fixed by the nut 5. The high-strength clamp is used to connect one end of the main chain hoist 8, so that the main chain hoist 8 is in a straight line parallel to the insulator string 10 near the insulator string 10 and is away from any insulator string 10.
[0036] The connecting plate includes a triangular connecting plate 9 and a square connecting plate 11. The connecting piece includes an anti-drop locking hook and a main chain hoist 8 connecting piece. The anti-drop locking hook includes a hook body 2, a spring and a torsion spring. One end of the spring is installed on the hook body 2 and can cover the opening of the hook body 2; one end of the torsion spring is connected to the hook body 2, and the other end is connected to the spring. A notch 7 is provided at the bottom of the high-strength splint. There are 4 nuts 5.
[0037] The method of using the embodiment of the present invention is as follows: two high-strength aluminum alloy plates 1 are used to clamp the square connecting plate 11 (or triangular connecting plate 9) in an up-and-down tilted manner, and the notch 7 thereof can be used to clamp the screw 4 of the main right-angle hanging plate of the insulator, and one end of the screw 4 is fixed to the inner side of the connecting plate, and the other end is operated in the same way, and then the main chain hoist 8 is used to tighten the force to complete the insulator replacement work. This process can solve the practical problems of different connecting plate thicknesses, different insulator widths, and triangular or square connecting plates 11 on both sides.
[0038] The beneficial effects of the embodiments of the present invention are as follows:
[0039] (1) The embodiment of the present invention proposes a replacement device that is suitable for various types of insulator strings 10. The main chain hoist 8 can be installed near the connecting plate through a high-strength clamping plate, and the practical problem that the main chain hoist 8 is stuck due to different thicknesses of connecting plates of old lines and different widths of insulator porcelain bottles is solved.
[0040] (2) The embodiment of the present invention provides a replacement device for insulator strings 10 of various types, which solves the practical problem of pre-twisted wire sheath wire breaking caused by steel wire ropes in straight strings;
[0041] (3) An embodiment of the present invention provides a replacement device for insulator strings 10 of various types, which shortens the replacement time and improves work efficiency;
[0042] (4) The embodiment of the present invention provides a replacement device for insulator strings 10 of various types, thereby reducing the capital expenditure for purchasing new equipment;
[0043] (5) An embodiment of the present invention provides a replacement device that is adaptable to various types of insulator strings 10. The device can adapt to most common insulator replacement tasks, avoiding the need to pick up corresponding tools for different insulator replacement tasks.
[0044] Although the embodiments of the present invention are described in conjunction with the accompanying drawings, the patent owner may make various variations or modifications within the scope of the appended claims. As long as they do not exceed the protection scope described in the claims of the present invention, they should be within the protection scope of the present invention.
Claims
1. A replacement device for insulator strings of various types, characterized by: It includes a high-strength clamping plate and a force-bearing tool for respectively fixing and installing on or near the insulator series plate; The high-strength clamping plate includes two high-strength aluminum alloy plates, two connecting pieces, two screw rods and nuts matching the screw rods; The two connecting members are sandwiched between the two high-strength aluminum alloy plates and are arranged on both sides of the high-strength aluminum alloy plates; The high-strength aluminum alloy plate and the connecting piece are provided with through holes so that the screw can pass through the high-strength aluminum alloy plate and the connecting piece and be fixed by a nut; The connecting piece includes an anti-drop locking hook and a force-bearing tool connecting piece; The middle and upper part of the high-strength splint is provided with a through hole; the through hole is used to connect a force-bearing tool; The high-strength clamping plate is used to connect one end of the force-bearing tool, so that the force-bearing tool is in a straight line near the insulator string parallel to the insulator string and away from any insulator string; The force-bearing tool is a main chain hoist.
2. The device for replacing insulator strings of various types according to claim 1, characterized in that: The connecting plates include triangular connecting plates and square connecting plates.
3. The device for replacing insulator strings of various types according to claim 1, characterized in that: The connecting piece comprises two anti-drop locking hooks.
4. The device for replacing insulator strings of various types according to claim 1, characterized in that: The anti-drop locking hook comprises a hook body, a spring and a torsion spring; one end of the spring is mounted on the hook body and can cover the opening of the hook body; one end of the torsion spring is connected to the hook body, and the other end is connected to the spring.
5. The device for replacing insulator strings of various types according to claim 1, characterized in that: A notch is provided at the lower part of the high-strength clamping plate.
6. The device for replacing insulator strings of various types according to claim 1, characterized in that: There are four nuts.
