A processing device for solar panel
By designing a processing device for solar panels and using a cleaning mechanism driven by clamping components and hydraulic cylinders, the problem of easy damage and poor cleaning effect during the cleaning process is solved, and efficient and water-saving cleaning and drying effects are achieved.
Patent Information
- Application Number
- CN202211591692.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-13
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2042-12-13
AI Technical Summary
During the cleaning process, solar panels are prone to cracking and damage due to water adsorption, and the existing cleaning methods are poor in effect and are prone to leaving internal impurities.
A solar panel processing device is designed, using a clamping component to place the panel vertically, and cleaning it through a hydraulic cylinder drive movable rod and cotton wipe board, combining a drying mechanism and a water supply mechanism to achieve efficient cleaning and drying.
It effectively avoids damage to the panel caused by water adsorption, improves the cleaning effect, saves water resources, and ensures the dryness of the panel and extends its service life.
Smart Images

Figure CN115780445B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of solar cell panel processing, and in particular to a solar cell panel processing device. Background Art
[0002] As global energy becomes increasingly scarce, solar energy has been vigorously developed as a new energy source. Among them, the most used in our lives are solar cells. Solar cells are mainly based on semiconductor materials and use photoelectric materials to absorb light energy and then convert it into photoelectric energy.
[0003] During the production process of solar panels, the finished solar panels need to be cleaned. Currently, when cleaning solar panels, most of them are put into a cleaning pool for soaking. Since solar panels are fragile, the weight of the panels will increase due to the adsorption of water when they are taken out of the water. The attraction between the two will cause the panels to crack and be damaged. Secondly, the effect of soaking cleaning is poor. Frequent use of water in the cleaning pool for repeated cleaning will easily leave internal impurities on the surface of the solar panels.
[0004] Therefore, to overcome this problem, we need to optimize the existing technology. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a processing device for a solar cell panel.
[0006] In order to achieve the above purpose, the technical solution adopted by the present invention is:
[0007] A processing device for solar panels, comprising a bottom box, grooves are provided on the inner sides of both ends of the bottom box, a storage seat is fixedly connected to the middle of the bottom box, a storage cavity is provided on the inner side of the storage seat, and two-way telescopic cylinders are installed on both ends of the inner side of the storage cavity, and one end of the two two-way telescopic cylinders on the same side is commonly provided with a clamping assembly, a battery panel is provided on the upper surface of the storage seat, and the battery panel is located between two groups of clamping assemblies, a fixing plate is vertically installed on one side of the bottom box, a reinforcement assembly is provided on the front end surface of the fixing plate, a top plate is fixedly connected to the front end of the fixing plate and close to the upper position, a drying mechanism is provided on the inner side of the top plate, and water supply mechanisms are provided on both sides of the lower surface of the top plate.
[0008] Preferably, the clamping assembly includes a support frame installed at one end of two bidirectional telescopic cylinders on the same side, and U-shaped tubes are fixedly connected inside the two ends of the support frame respectively. Positioning plates are installed at both upper and lower ends of the two U-shaped tubes, and the two positioning plates are made of silicone material. The two positioning plates are attached to one side surface of the solar panel.
[0009] Preferably, the outer sides of the two U-shaped tubes on the same side are slidably connected to a movable rod, both sides of the top of the movable rod are fixedly connected to an L-shaped frame, the tops of the two L-shaped frames are commonly connected to a water storage box, one end of the water storage box is connected to a plurality of water pipes installed in a horizontal direction, one side of the water storage box is fixedly connected to a mounting shell, a cotton wiping board is provided on the inner side of the mounting shell, the upper surface of the mounting shell is fixed to the inner side of the cotton wiping board by multiple groups of inserted fixing wires, one ends of the plurality of water pipes pass through the inner side of the mounting shell and are connected to the inside of the cotton wiping board, and one side surface of the cotton wiping board is in sliding contact with the outer surface of the solar panel.
[0010] Preferably, a storage rack extends from the bottom of the support frame, a hydraulic cylinder is fixedly installed on the inner side of the storage rack, one end of the hydraulic cylinder extends to the outer side of the support frame, and the telescopic end of the hydraulic cylinder is fixedly connected to the bottom of the movable rod.
[0011] Preferably, the reinforcement assembly includes a fixed beam installed laterally at the front end of the fixed plate, reinforcement rods are fixedly connected on both sides of the fixed beam, and the ends of the two reinforcement rods away from the fixed beam are fixedly connected to the bottom plate, and the two bottom plates are respectively fixedly connected to the top edges on both sides of the bottom box.
[0012] Preferably, the drying mechanism comprises a drying box mounted in the middle of the inner side of the top plate, an air inlet pipe is installed inside one end of the drying box, a plurality of groups of air outlet slots are provided on the surface of the drying box, guide plates are fixedly connected to both side edges of the drying box, and the two guide plates are respectively located above both sides of the solar panel.
[0013] Preferably, the water delivery mechanism includes mounting frames respectively installed on the lower surface of the top plate and close to both ends, a water outlet pipe is commonly installed on the inner sides of the two mounting frames, one end of the water outlet pipe is connected to a connecting pipe installed, one end of the connecting pipe passes through the fixed plate and extends downward, hoses are installed on the inner sides of both ends of the water outlet pipe, and one end of the two hoses is connected to the inside of the water storage box.
[0014] Preferably, a support seat is fixedly connected to the front end of the bottom box, a pedal is fixedly connected above one end of the support seat, the pedal is fixedly connected to the front edge of the bottom box above one end, a support rod is fixedly connected below one end of the pedal, and sewage pipes are respectively connected and installed inside both sides of the bottom box and close to the corresponding trough positions.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. By arranging clamping components on both sides of the solar panel, the solar panel can be placed vertically on the upper surface of the storage seat. The U-shaped tubes arranged on both sides and the positioning plates can clamp the upper and lower ends of the solar panel relatively, so as to facilitate the cleaning of the solar panel and avoid cracking and damage caused by the adsorption force of water in the cleaning tank. Secondly, it can avoid repeated use of water in the cleaning tank for cleaning, keep impurities away from the solar panel, and further improve the cleaning effect.
[0017] 2. The movable rod on one end can be driven by the hydraulic cylinder, so that the movable rod can be synchronously moved outside the corresponding two U-shaped tubes, so that the cotton wiper at one end can clean the surface of the solar panel. During the cleaning process, the water supply pipe is connected to the connecting pipe, and the connecting pipe is connected to the external pipeline to transport water to the hose. The water storage box connected to the hose penetrates the water into the cotton wiper through multiple water pipes. The cotton wiper's own penetration force allows water to overflow when cleaning the solar panel, which saves water in the cleaning process and does not cause unnecessary waste.
[0018] 3. After the cleaning process is completed, the drying box can work above the solar panel to blow dry air to the outside of the solar panel. The guide plates at the bottom of both sides of the drying box can guide the air flow blown out of the air outlet slots so that the air flow is directed toward the surface of the solar panel, thereby drying the surface water vapor of the cleaned solar panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is a structural schematic diagram of another angle of the present invention.
[0021] Figure 3 It is a schematic diagram of the drying mechanism structure of the present invention.
[0022] Figure 4 It is a schematic diagram of the reinforcement mechanism structure of the present invention.
[0023] Figure 5 It is a schematic diagram of the structure of the water delivery mechanism of the present invention.
[0024] Figure 6 It is a schematic diagram of the structure of the clamping assembly of the present invention.
[0025] Figure 7 This is a schematic structural diagram of the drying mechanism of the present invention from another angle.
[0026] Figure 8 This is a cross-sectional view of the split structure between the installation shell and the water storage box of the present invention.
[0027] Fig. 9 For the present invention Figure 8Enlarged view of point A in the middle.
[0028] In the figure: 1 bottom box, 2 fixed plate, 3 drying box, 4 top plate, 5 mounting frame, 6 battery board, 7 tank, 8 U-shaped pipe, 9 fixed beam, 10 reinforcement rod, 11 sewage pipe, 12 pedal, 13 air inlet pipe, 14 push rod, 15 bottom plate, 16 support frame, 17 water outlet pipe, 18 connecting pipe, 19 guide plate, 20 support seat, 21 hose, 22 water storage box, 23 positioning plate, 24 hydraulic cylinder, 25 storage rack, 26 storage seat, 27 two-way telescopic cylinder, 28 storage cavity, 29 L-shaped frame, 30 mounting shell, 31 fixing wire, 32 cotton wiping plate, 33 water pipe, 34 air outlet slot, 35 movable rod. DETAILED DESCRIPTION
[0029] The technical solution of the present invention is further described in detail below through specific embodiments.
[0030] like Figure 1-Figure 9 A processing device for a solar panel is shown, comprising a bottom box 1, with grooves 7 provided on the inner sides of both ends of the bottom box 1, a storage seat 26 fixedly connected in the middle of the bottom box 1, a storage cavity 28 provided on the inner side of the storage seat 26, and two-way telescopic cylinders 27 are installed on both ends of the inner side of the storage cavity 28, and one end of the two two-way telescopic cylinders 27 on the same side are commonly provided with a clamping assembly, a battery panel 6 is provided on the upper surface of the storage seat 26, and the battery panel 6 is located between the two groups of clamping assemblies, a fixed plate 2 is vertically installed on one side of the bottom box 1, a reinforcement assembly is provided on the front end surface of the fixed plate 2, a top plate 4 is fixedly connected to the front end of the fixed plate 2 and close to the upper position, a drying mechanism is provided on the inner side of the top plate 4, and water supply mechanisms are provided on both sides of the lower surface of the top plate 4.
[0031] The tanks 7 opened at both ends of the inner side of the bottom box 1 can store the water after cleaning, and the battery panel 6 can be placed on the upper surface through the set storage seat 26, so as to facilitate the cleaning of the battery panel 6.
[0032] The clamping assembly includes a support frame 16 installed at one end of two bidirectional telescopic cylinders 27 on the same side, and U-shaped tubes 8 are fixedly connected inside the two ends of the support frame 16. Positioning plates 23 are installed at both ends of the two U-shaped tubes 8, and the two positioning plates 23 are made of silicone material. The two positioning plates 23 are attached to one side surface of the solar panel 6.
[0033] The positioning plate 23 can be attached to the surface of the solar panel 6 under the setting of the U-shaped tube 8. The positioning plate 23 is made of silicone material, which will not damage the surface of the solar panel 6 when attached, thus playing a protective role.
[0034] The outer sides of the two U-shaped tubes 8 on the same side are slidably connected with a movable rod 35, and both sides of the top of the movable rod 35 are fixedly connected with L-shaped frames 29. The tops of the two L-shaped frames 29 are commonly connected with a water storage box 22. The interior of one end of the water storage box 22 is connected and installed with multiple water pipes 33 in a horizontal direction. One side of the water storage box 22 is fixedly connected with a mounting shell 30, and a cotton wiping plate 32 is arranged on the inner side of the mounting shell 30. The upper surface of the mounting shell 30 is fixed to the inner side of the cotton wiping plate 32 by multiple groups of inserted fixing wires 31. One ends of the multiple water pipes 33 all pass through the inner side of the mounting shell 30 and are connected with the inside of the cotton wiping plate 32. One side surface of the cotton wiping plate 32 is in sliding contact with the outer surface of the solar panel 6.
[0035] The upper water storage box 22 can be connected to the lower movable rod 35 by the L-shaped frame 29, so that when the movable rod 35 moves, the upper water storage box 22 can also move synchronously. The cotton wiping board 32 is connected through the water pipe 33 inside the water storage box 22, and can seep water when wiping, so that the water is fully attached to the surface of the battery panel 6, so as to achieve the purpose of cleaning, and at the same time, the water can be used reasonably to avoid a certain degree of waste, and the problem of impurities left on the surface of the battery panel 6 due to the reuse of untreated water and causing poor cleaning effect can be avoided;
[0036] The installation shell 30 and the fixing wire 31 can facilitate the later disassembly of the cotton wiping plate 32, and the cotton wiping plate 32 can be replaced when it is worn.
[0037] A storage rack 25 extends from the bottom of the support frame 16 , a hydraulic cylinder 24 is fixedly installed inside the storage rack 25 , one end of the hydraulic cylinder 24 extends to the outside of the support frame 16 , and the telescopic end of the hydraulic cylinder 24 is fixedly connected to the bottom of the movable rod 35 .
[0038] The hydraulic cylinder 24 can be used to drive the movable rod 35 to move up and down below one end, so as to achieve the purpose of sufficient cleaning.
[0039] The reinforcement assembly includes a fixed beam 9 installed laterally at the front end of the fixed plate 2, and reinforcement rods 10 are fixedly connected on both sides of the fixed beam 9, and the ends of the two reinforcement rods 10 away from the fixed beam 9 are fixedly connected to a bottom plate 15, and the two bottom plates 15 are respectively fixedly connected to the top edges of both sides of the bottom box 1.
[0040] The fixed beams 9 and the obliquely arranged reinforcement rods 10 on both sides can improve the stability of the top plate 4 and the fixed plate 2, so that the bottom box 1 and the vertically arranged fixed plate 2 are an integrated structure.
[0041] The drying mechanism includes a drying box 3 which is mounted in the middle of the inner side of the top plate 4. An air inlet pipe 13 is installed inside one end of the drying box 3. A plurality of air outlet slots 34 are provided on the surface of the drying box 3. Guide plates 19 are fixedly connected to the edges of both sides of the drying box 3, and the two guide plates 19 are respectively located above the two sides of the battery panel 6.
[0042] The drying box 3 is equipped with a drying fan inside, which can deliver dry airflow to the surface of the cleaned battery panel 6 through multiple sets of air outlet slots 34 to take away its moisture. The dry airflow can be guided by the guide plate 19, so that the airflow blows through both sides of the battery panel 6 respectively, and the dry airflow is gathered for use.
[0043] The water delivery mechanism includes mounting frames 5 respectively installed on the lower surface of the top plate 4 and near both ends. A water outlet pipe 17 is installed on the inner side of the two mounting frames 5. A connecting pipe 18 is installed at one end of the water outlet pipe 17. One end of the connecting pipe 18 passes through the fixed plate 2 and extends downward. A hose 21 is installed on the inner side of both ends of the water outlet pipe 17, and one end of the two hoses 21 is connected to the inside of the water storage box 22.
[0044] The water outlet pipe 17 can be hung on the lower surface of the top plate 4 by the provided mounting frame 5, so as to facilitate the water delivery to the hose 21. The delivery of the hose 21 makes the inside of the water storage box 22 interconnected, so as to reasonably use the water.
[0045] A support base 20 is fixedly connected to the front end of the bottom box 1, a pedal 12 is fixedly connected to the upper end of one end of the support base 20, the upper end of the pedal 12 is fixedly connected to the front edge of the bottom box 1, a support rod 14 is fixedly connected to the lower end of one end of the pedal 12, and sewage pipes 11 are respectively connected and installed inside both sides of the bottom box 1 and close to the corresponding troughs 7.
[0046] The pedal 12 , the support seat 20 and the support rod 14 can facilitate the user to place the battery panel 6 on the top of the bottom box 1 for cleaning, and the sewage inside the corresponding tank 7 can be discharged through the provided sewage pipe 11 .
[0047] When in use, the user can first put the battery panel 6 into the upper surface of the storage seat 26, and then the two-way telescopic cylinder 27 corresponding to the inner side of the storage cavity 28 drives the support frames 16 at both ends to approach each other, so that the U-shaped tubes 8 inside the two ends of the support frames 16 and the corresponding positioning plates 23 are attached to the outer surface of the battery panel 6, so as to clamp the battery panel 6, and then the connecting pipe 18 is connected to the external water supply pipeline, and the water is sequentially sent into the water storage box 22 through the water outlet pipe 17 and the hose 21. The multiple water pipes 33 inside the water storage box 22 can penetrate the water into the cotton wiping board 32, and the surface of the battery panel 6 can be cleaned and wiped through the absorption and seepage inside the cotton wiping board 32. The hydraulic cylinder 24 drives the movable rod 35 to move at the bottom of one end. , so that the movable rod 35 slides together on the outside of the two U-shaped tubes 8, and therefore the two groups of L-shaped frames 29 installed on the upper surface of the movable rod 35 drive the water storage box 22 to move up and down, and the cotton wiping board 32 takes away impurities on the surface of the battery panel 6 during the cleaning process. When the cotton wiping board 32 moves on the surface of the battery panel 6, water will seep out of the cotton wiping board 32 on the outer surface of the battery panel 6, so as to achieve the purpose of cleaning. This method can save a certain amount of water resources, and can fully automate the cleaning of the battery panel 6, and also avoid the problem of damaging the battery panel 6. The cleaning efficiency is high. After cleaning, the drying box 3 gathers the dry airflow through the guide plate 19 above one end, so that the airflow is blown on the surfaces of both sides of the battery panel 6, so as to take away the water vapor on the surface of the battery panel 6.
[0048] The embodiments described above are only preferred solutions of the present invention and are not intended to limit the present invention in any form. Other variations and modifications are possible without exceeding the technical solutions described in the claims.
Claims
1. A solar panel processing device, comprising a bottom box (1), characterized in that: Grooves (7) are provided on the inner sides of both ends of the bottom box (1); a storage seat (26) is fixedly connected to the middle of the bottom box (1); a storage cavity (28) is provided on the inner side of the storage seat (26); two-way telescopic cylinders (27) are installed on both ends of the inner side of the storage cavity (28); one end of the two two-way telescopic cylinders (27) on the same side is commonly provided with a clamping assembly; a battery panel (6) is provided on the upper surface of the storage seat (26); the battery panel (6) is located between two groups of clamping assemblies; a fixing plate (2) is vertically installed on one side of the bottom box (1); a reinforcing assembly is provided on the front end surface of the fixing plate (2); a top plate (4) is fixedly connected to the front end of the fixing plate (2) and close to the upper position; a drying mechanism is provided on the inner side of the top plate (4); and water supply mechanisms are provided on both sides of the lower surface of the top plate (4); The clamping assembly comprises a support frame (16) installed at one end of two bidirectional telescopic cylinders (27) on the same side, U-shaped tubes (8) are fixedly connected to the inside of the two ends of the support frame (16), and positioning plates (23) are installed at both upper and lower ends of the two U-shaped tubes (8), and the two positioning plates (23) are made of silicone material, and the two positioning plates (23) are attached to one side surface of the solar panel (6); The outer sides of the two U-shaped tubes (8) on the same side are slidably connected to a movable rod (35), and both sides of the top of the movable rod (35) are fixedly connected to an L-shaped frame (29). The tops of the two L-shaped frames (29) are commonly connected to a water storage box (22), and a plurality of water pipes (33) are installed and connected in a horizontal direction inside one end of the water storage box (22). A mounting shell (30) is fixedly connected to one side of the water storage box (22), and a cotton wiper plate (32) is arranged on the inner side of the mounting shell (30). The upper surface of the mounting shell (30) is fixed to the inner side of the cotton wiper plate (32) by means of a plurality of groups of fixed wires (31) inserted therein, and one end of the plurality of water pipes (33) passes through the inner side of the mounting shell (30) and is connected to the inner side of the cotton wiper plate (32). One side surface of the cotton wiper plate (32) is in sliding contact with the outer surface of the battery panel (6); The drying mechanism comprises a drying box (3) mounted in the middle of the inner side of the top plate (4); an air inlet pipe (13) is installed in one end of the drying box (3); a plurality of groups of air outlet slots (34) are provided on the surface of the drying box (3); guide plates (19) are fixedly connected to the edges of both sides of the drying box (3); and two guide plates (19) are respectively located above the two sides of the battery panel (6).
2. A solar panel processing device according to claim 1, characterized in that: A storage rack (25) extends from the bottom of the support frame (16), a hydraulic cylinder (24) is fixedly mounted inside the storage rack (25), one end of the hydraulic cylinder (24) extends to the outside of the support frame (16), and the telescopic end of the hydraulic cylinder (24) is fixedly connected to the bottom of the movable rod (35).
3. A solar panel processing device according to claim 1, characterized in that: The reinforcement assembly comprises a fixed beam (9) installed transversely at the front end of the fixed plate (2), both sides of the fixed beam (9) are fixedly connected to reinforcement rods (10), and the ends of the two reinforcement rods (10) away from the fixed beam (9) are fixedly connected to bottom plates (15), and the two bottom plates (15) are respectively fixedly connected to the top edges of both sides of the bottom box (1).
4. A solar panel processing device according to claim 1, characterized in that: The water delivery mechanism comprises mounting frames (5) respectively mounted on the lower surface of the top plate (4) and close to both ends, a water outlet pipe (17) being mounted on the inner side of the two mounting frames (5), one end of the water outlet pipe (17) being connected to a connecting pipe (18) being mounted thereon, one end of the connecting pipe (18) passing through the fixing plate (2) and extending downward, a hose (21) being mounted on the inner side of both ends of the water outlet pipe (17), and one end of the two hoses (21) being connected to the inside of a water storage box (22).
5. The solar panel processing device according to claim 1, characterized in that: The front end of the bottom box (1) is fixedly connected to a support seat (20), an upper portion of one end of the support seat (20) is fixedly connected to a pedal (12), an upper portion of one end of the pedal (12) is fixedly connected to the front edge of the bottom box (1), and a lower portion of one end of the pedal (12) is fixedly connected to a support rod (14), and sewage pipes (11) are respectively connected and installed inside both sides of the bottom box (1) and near the corresponding tanks (7).
Citation Information
Patent Citations
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