A three-way catalytic ceramic core protective liner pressing device
By designing an automated three-way catalytic ceramic core protective pad pressing equipment, the problems of low manual preparation efficiency, poor effect and safety hazards in the prior art are solved, and efficient and safe automated production is achieved.
Patent Information
- Application Number
- CN202211603233.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-13
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2042-12-13
AI Technical Summary
In the prior art, manual glue coating, pressing and injection are used to prepare three-way catalytic ceramic core protective pads, resulting in low preparation efficiency, poor effect, high labor cost, and risk of skin allergies.
A three-way catalytic ceramic core protective pad pressing equipment is designed, including support device, circulation conveying device, glue coating pressing device and injection device to realize the automated glue coating, pressing and injection process.
Through automated production processes, the preparation efficiency and effect are significantly improved, manual participation is reduced, labor costs are reduced, and the risk of direct contact between staff and materials is reduced, and production safety is improved.
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Figure CN115837791B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of preparation of a three-way catalytic ceramic core protective liner, and in particular to a three-way catalytic ceramic core protective liner pressing device. Background Art
[0002] The three-way catalytic ceramic core protective gasket is an asbestos material and is widely used in catalytic converters. The existing three-way catalytic ceramic core protective gasket is usually prepared by manual pressing, which first coats one material with glue, then presses another material on the glue-coated surface of the material, and then presses the two materials together, and finally inserts an I-shaped pin to complete the preparation. The entire preparation process is completed manually.
[0003] The existing artificial pressing method for preparing the three-way catalytic ceramic core protective liner has at least the following technical problems:
[0004] Manual gluing, pressing and injection not only result in low efficiency and poor effect in the preparation of the liner, but also require a large number of workers and high labor costs. At the same time, during the preparation process, workers directly contact the materials, which can cause skin allergies and affect their health. Summary of the invention
[0005] The purpose of the present invention is to provide a three-way catalytic ceramic core protective liner pressing device to solve the technical problems of poor preparation effect and low efficiency of the traditional method of preparing three-way catalytic ceramic core protective liner by manual pressing in the prior art; the preferred technical scheme among the many technical schemes provided by the present invention can produce many technical effects; see the detailed description below.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] The present invention provides a three-way catalytic ceramic core protective liner pressing device, comprising a supporting device, a circulating conveying device, a gluing and pressing device and an injection device, wherein: the circulating conveying device is arranged on the supporting device, and the circulating conveying device is provided with a fixture for placing a first material and a second material; the gluing and pressing device is arranged on the supporting device, and the gluing and pressing device can apply glue to the first material and press the second material onto the glue-coated surface of the first material; the injection device is arranged on the supporting device and is located at a downstream position of the gluing and pressing device, and is used for injecting the pressed material.
[0008] Preferably, the circulating conveying device includes a feeding mechanism, a double-layer conveying mechanism and a return mechanism which are sequentially arranged on the supporting device, wherein: the double-layer conveying mechanism includes a conveying support assembly and an upper conveying belt assembly and a lower conveying belt assembly which are hierarchically arranged on the conveying support assembly; the feeding mechanism and the return mechanism are both arranged as liftable conveyor belt mechanisms; the feeding mechanism, the double-layer conveying mechanism and the return mechanism form a jig circulating conveying loop.
[0009] Preferably, the liftable conveyor belt mechanism comprises a lifting bracket, a conveyor belt assembly, a telescopic lifting assembly and a rolling guide support assembly, wherein: a guide column is arranged on the bottom side of the lifting bracket, a guide hole is arranged on the support device at a position corresponding to the guide column, and the guide column is slidably matched with the guide hole; the conveyor belt assembly is arranged on the lifting bracket; the number of the rolling guide support assemblies is set to two, and the two rolling guide support assemblies are arranged on the lifting bracket and located on both sides of the conveyor belt assembly; the telescopic lifting assembly is arranged on the support device, the telescopic end of the telescopic lifting assembly is connected to the lifting bracket, and the telescopic end of the telescopic lifting assembly is telescoped so that the conveyor belt assembly and the rolling guide support assembly are flush with the upper conveyor belt assembly or the lower conveyor belt assembly.
[0010] Preferably, the three-way catalytic ceramic core protective liner pressing device includes a material unloading device, and the material unloading device includes a material unloading transfer mechanism and a material unloading trolley, wherein: the material unloading transfer mechanism is arranged on the supporting device, and can transfer the material after injection on the return mechanism to the material unloading trolley.
[0011] Preferably, the material unloading and transferring mechanism includes a reciprocating pushing component and a lifting and extracting component, wherein: the reciprocating pushing component is arranged on the supporting device and is located above the return mechanism and the discharging trolley; the lifting and extracting component includes a reciprocating lifting component and a first suction cup material extraction component, the reciprocating lifting component is connected to the pushing end of the reciprocating pushing component, the first suction cup material extraction component is arranged on the reciprocating lifting component, and can be lifted and lowered under the drive of the reciprocating lifting component to extract or release the material after injection.
[0012] Preferably, the gluing and pressing device includes a first transverse motion mechanism, a first motion support mechanism, a first longitudinal motion mechanism and a gluing mechanism, wherein: the number of the first transverse motion mechanisms is set to two, the two first transverse motion mechanisms are arranged on the support device, and are located on both sides of the circulating conveying device; the two ends of the first motion support mechanism are respectively arranged on the two first transverse motion mechanisms, the first longitudinal motion mechanism is arranged on the first motion support mechanism, and the first transverse motion mechanism can drive the first motion support mechanism and the first longitudinal motion mechanism to move back and forth in a direction parallel to the feeding direction; the gluing mechanism includes a hot melt glue gun, the hot melt glue gun is arranged on the first longitudinal motion mechanism, and the first longitudinal motion mechanism can drive the hot melt glue gun to move back and forth in a direction perpendicular to the feeding direction; the hot melt glue gun is driven by the first transverse motion mechanism and the first longitudinal motion mechanism to apply glue to the first material in a Z shape.
[0013] Preferably, the glue coating and pressing device includes a telescopic extraction mechanism and a pressing mechanism, wherein: the telescopic extraction mechanism includes a telescopic extraction component and a second suction cup material extraction component, the telescopic extraction component is arranged on the first motion support mechanism, the telescopic end of the telescopic extraction component is connected to the second suction cup material extraction component, and can drive the second suction cup material extraction component to move up and down in the vertical direction to extract or release the second material; the pressing mechanism includes a telescopic pressing component and a pressing plate, the telescopic pressing component is arranged on the first longitudinal motion mechanism, the telescopic end of the telescopic pressing component is connected to the pressing plate, and can drive the pressing plate to move up and down in the vertical direction to press the second material onto the glue coating surface of the first material.
[0014] Preferably, the injection device includes a second transverse motion mechanism, a second motion support mechanism, a second longitudinal motion mechanism and an injection mechanism, wherein: the number of the second transverse motion mechanisms is set to two, the two second transverse motion mechanisms are arranged on the support device, and are located on both sides of the circulating conveying device; the two ends of the second motion support mechanism are respectively arranged on the two second transverse motion mechanisms, the second longitudinal motion mechanism is arranged on the second motion support mechanism, and the second transverse motion mechanism can drive the second motion support mechanism and the second longitudinal motion mechanism to move back and forth in a direction parallel to the feeding direction; the injection mechanism is arranged on the second longitudinal motion mechanism, and the second longitudinal motion mechanism can drive the injection mechanism to move back and forth in a direction perpendicular to the feeding direction.
[0015] Preferably, the injection mechanism includes an injection support assembly, an injection assembly, a clamping assembly and a sensing assembly, wherein: the injection support assembly is arranged on the second longitudinal motion mechanism; the clamping assembly is arranged on the injection support assembly; the injection assembly is connected to the clamping end of the clamping assembly, and the clamping end of the clamping assembly is retractable to drive the injection assembly to move up and down in the vertical direction; the sensing assembly is arranged on the injection support assembly for detecting the injection action.
[0016] Preferably, the supporting device includes a frame and a protective cover, wherein: the circulating conveying device, the gluing and pressing device, the injection device and the unloading device are all arranged on the frame; the circulating conveying device, the gluing and pressing device, the injection device, the unloading device and the frame are all located in the protective cover, and the protective cover is provided with a feed port and a discharge port.
[0017] The three-way catalytic ceramic core protective liner pressing device provided by the present invention has at least the following beneficial effects:
[0018] The three-way catalytic ceramic core protective liner pressing equipment comprises a supporting device, a circulating conveying device, a gluing pressing device and an injection device, wherein the supporting device is used for installing and supporting the circulating conveying device, the gluing pressing device and the injection device.
[0019] The circulating conveying device is arranged on the supporting device, and a fixture for placing the first material and the second material is arranged on the circulating conveying device. The circulating conveying device drives the fixture to circulate, thereby realizing continuous and uninterrupted conveyance of the first material and the second material.
[0020] The gluing and pressing device is arranged on the supporting device. When the jig moves to the gluing and pressing device, the gluing and pressing device applies glue to the first material, and then presses the second material onto the glue-coated surface of the first material, thereby realizing automatic pressing of the first material and the second material.
[0021] The injection device is arranged on the supporting device. When the jig moves to the injection device, the injection device injects the pressed material, thereby completing the preparation of the three-way catalytic ceramic core protective liner.
[0022] The present invention can firmly support the circulating conveying device, the gluing and pressing device and the injection device through the supporting device, which provides a prerequisite for the preparation of the three-way catalytic ceramic core protective liner. Through the cooperation of the circulating conveying device, the gluing and pressing device and the injection device, automatic gluing, automatic pressing and automatic injection can be achieved, which not only has a significant preparation effect and high efficiency, but also can greatly reduce the participation of personnel and save labor costs. At the same time, in the preparation process, it reduces the direct contact of staff with materials and avoids the occurrence of skin allergies. It is safe and reliable to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the structure of the present invention;
[0025] Figure 2 It is a structural schematic diagram of another perspective of the present invention;
[0026] Figure 3 It is a schematic diagram of the structure of the circulating conveying device, the gluing and pressing device, the injection device and the unloading device installed on the frame of the present invention;
[0027] Figure 4 It is a structural schematic diagram of the circulating conveying device and the unloading device of the present invention;
[0028] Figure 5 It is a structural schematic diagram of the double-layer conveying mechanism of the present invention;
[0029] Figure 6 An enlarged view of part A of the present invention;
[0030] Figure 7 An enlarged view of part B of the present invention;
[0031] Figure 8 An enlarged view of part C of the present invention;
[0032] Fig. 9 It is a structural schematic diagram of the liftable conveyor belt mechanism of the present invention;
[0033] Fig.10 It is a structural schematic diagram of the liftable conveyor belt mechanism of the present invention from another perspective;
[0034] Fig.11 It is a schematic diagram of the structure of the gluing and pressing device and the injection device of the present invention;
[0035] Fig.12 It is an enlarged view of the D part of the present invention;
[0036] Fig.13 It is a schematic front view of the gluing and pressing device of the present invention;
[0037] Fig.14 It is an enlarged view of the E part of the present invention;
[0038] Fig.15 It is a schematic diagram of the structure of the fixture of the present invention;
[0039] Fig.16 It is a structural schematic diagram of the blanking device of the present invention;
[0040] Fig.17 It is a structural schematic diagram of the blanking device of the present invention from another perspective;
[0041] Fig.18 It is a structural schematic diagram of the discharging trolley of the present invention.
[0042] Reference numerals
[0043] 1. Support device; 11. Frame; 111. Guide hole; 12. Protective cover; 2. Circular conveying device; 21. Feeding mechanism; 211. Lifting bracket; 2111. Guide column; 212. Conveyor belt assembly; 213. Telescopic lifting assembly; 214. Rolling guide support assembly; 22. Double-layer conveying mechanism; 221. Upper conveyor belt assembly; 222. Lower conveyor belt assembly; 223. Conveyor support assembly; 224. Positioning telescopic assembly; 2241. Positioning cylinder; 2242. Positioning plug-in; 225. Diffuse reflection sensor; 23. Return mechanism; 3. Gluing and pressing device; 31. First lateral motion mechanism; 32. First motion support mechanism; 33. First longitudinal motion mechanism; 34. Gluing mechanism; 35. Telescopic Extraction mechanism; 351, second suction cup material extraction component; 352, extraction telescopic component; 353, guide rod; 36, pressing mechanism; 361, pressing telescopic component; 362, pressing plate; 4, injection device; 41, second lateral movement mechanism; 42, second movement support mechanism; 43, second longitudinal movement mechanism; 44, injection mechanism; 441, injection support component; 442, injection component; 443, clamping component; 444, induction component; 5, fixture; 51, bottom plate; 511, positioning groove; 52, positioning component; 6, unloading device; 61, unloading transfer mechanism; 611, reciprocating pushing component; 612, reciprocating lifting component; 613, first suction cup material extraction component; 62, discharge trolley; 7, material. DETAILED DESCRIPTION
[0044] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.
[0045] Embodiment 1:
[0046] The present invention provides a three-way catalytic ceramic core protective liner pressing device, referring to Figure 1-Figure 3As shown, the three-way catalytic ceramic core protective liner pressing equipment includes a supporting device 1, a circulating conveying device 2, a gluing and pressing device 3 and an injection device 4.
[0047] The circulating conveying device 2 is arranged on the supporting device 1 , and a jig 5 is arranged on the circulating conveying device 2 . The gluing and pressing device 3 and the injection device 4 are arranged on the supporting device 1 , and the injection device 4 is located downstream of the gluing and pressing device 3 .
[0048] During operation, the first material and the second material are placed on the jig 5, and the circulating conveying device 2 drives the jig 5 to move and transports it to the gluing and pressing device 3. The gluing and pressing device 3 first glues the first material, and then attaches the second material to the glued surface of the first material and presses it. After the gluing and pressing are completed, the circulating conveying device 2 transports the jig 5 to the injection device 4, and the injection device 4 injects needles into the pressed material, thereby completing the preparation of the three-way catalytic ceramic core protective liner.
[0049] The present invention can firmly support and install the circulating conveying device 2, the gluing and pressing device 3 and the injection device 4 through the supporting device 1, providing a prerequisite for the preparation of the three-way catalytic ceramic core protective liner.
[0050] Through the cooperation of the circulating conveying device 2, the gluing and pressing device 3 and the injection device 4, automatic gluing, automatic pressing and automatic injection of the first material and the second material can be achieved, which not only has a significant effect on the preparation of the liner, but also has a high preparation efficiency. At the same time, it greatly reduces the participation of personnel and reduces direct contact between personnel and materials, with low labor costs and safe and reliable use.
[0051] Example 2
[0052] Example 2 is based on Example 1:
[0053] like Figure 1-Figure 3 As shown, the supporting device 1 includes a frame 11 and a protective cover 12 , and the circulating conveying device 2 , the gluing and pressing device 3 , the injection device 4 and the unloading device 6 are all arranged on the frame 11 .
[0054] The circulating conveying device 2, the gluing and pressing device 3, the injection device 4, the unloading device 6 and the frame 11 are all located in the protective cover 12. The protective cover 12 is provided with a feed port and a discharge port, which are respectively used for feeding and discharging the three-way catalytic ceramic core protective liner.
[0055] As an optional implementation, Figure 4 As shown, the circulating conveying device 2 includes a loading mechanism 21, a double-layer conveying mechanism 22 and a return mechanism 23 which are sequentially arranged on the frame 11.
[0056] The double-layer conveying mechanism 22 includes a conveying support assembly 223, an upper conveying belt assembly 221 and a lower conveying belt assembly 222. The conveying support assembly 223 is configured as a double-layer support frame, and the upper conveying belt assembly 221 and the lower conveying belt assembly 222 are arranged in layers on the double-layer support frame.
[0057] The feeding mechanism 21 and the return mechanism 23 are both configured as liftable conveyor belt mechanisms, and the feeding mechanism 21 and the return mechanism 23 are located at both ends of the double-layer conveying mechanism 22. The feeding mechanism 21 corresponds to the position of the feed port. When feeding, the material can be directly placed in the jig 5 on the feeding mechanism 21 along the feed port.
[0058] During the material conveying process, the feeding mechanism 21 and the return mechanism 23 are both raised to be flush with the upper conveyor belt assembly 221, and the jig 5 moves to the return mechanism 23 through the feeding mechanism 21 and the upper conveyor belt assembly 221 in turn, and then the return mechanism 23 descends to be flush with the lower conveyor belt assembly 222. Driven by the return mechanism 23, the jig 5 moves to the lower conveyor belt assembly 222, and returns to the feeding mechanism 21 through the lower conveyor belt assembly 222.
[0059] In this way, the feeding mechanism 21, the double-layer conveying mechanism 22 and the return mechanism 23 form a circulating conveying loop of the jig 5, which can realize the uninterrupted preparation of the three-way catalytic ceramic core protective liner and further improve the production efficiency.
[0060] like Figure 5 and Figure 8 , as shown, the positions of the double-layer support frame corresponding to the gluing and pressing device 3 and the injection device 4 are provided with positioning telescopic components 224, the positioning telescopic components 224 include a positioning cylinder 2241 and a positioning plug-in 2242 connected to the telescopic end of the positioning cylinder 2241, and the edge position of the fixture 5 is provided with a positioning groove 511 adapted to the positioning plug-in 2242. The positioning telescopic components 224 are used for positioning the fixture 5, so that the fixture 5 can be accurately positioned to the positions of the gluing and pressing device 3 and the injection device 4.
[0061] like Figure 5-Figure 7 As shown, diffuse reflection sensors 225 are provided on the double-layer support frame at positions adjacent to the gluing and pressing device 3 and the injection device 4, and at positions adjacent to the double-layer conveying mechanism 22 and the return mechanism 23 for position sensing.
[0062] As an optional implementation, Fig. 9 and Fig.10 As shown, the liftable conveyor belt mechanism includes a lift bracket 211 , a conveyor belt assembly 212 , a telescopic lift assembly 213 and a rolling guide support assembly 214 .
[0063] A guide column 2111 is provided on the bottom side of the lifting bracket 211, and a guide hole 111 is provided at a position corresponding to the guide column 2111 on the frame 11. The guide column 2111 and the guide hole 111 are slidably matched. The number of the guide columns 2111 and the guide holes 111 is set to be multiple. The guide column 2111 has a guiding function, so that the lifting process of the lifting bracket 211 is smoother.
[0064] The conveyor belt assembly 212 is disposed on the lifting bracket 211 , and rises and falls synchronously with the lifting bracket 211 .
[0065] The number of rolling guide support assemblies 214 is set to two, and the rolling guide support assemblies 214 include a plurality of rolling elements arranged in sequence, wherein the rolling elements are rollers, balls, wheels, etc. The rolling guide support assemblies 214 are smooth strips, and two rolling guide support assemblies 214 are arranged on the lifting bracket 211 and are located on both sides of the conveyor belt assembly 212. The rolling guide support assemblies 214 have a supporting function on the one hand, so that the jig 5 thereon is placed more stably, and on the other hand, they have a guiding function, and adopt rolling friction to facilitate transportation.
[0066] The telescopic lifting component 213 is arranged on the frame 11, and the telescopic end of the telescopic lifting component 213 is connected to the lifting bracket 211. The telescopic lifting component 213 can adopt a pneumatic telescopic mechanism component, a hydraulic telescopic component or an electric telescopic component. Preferably, the telescopic lifting component 213 adopts a cylinder.
[0067] During use, the telescopic end of the telescopic lifting assembly 213 is extended and retracted, driving the lifting bracket 211 to rise and fall, so that the conveyor belt assembly 212 and the rolling guide support assembly 214 thereon are flush with the upper conveyor belt assembly 221 or the lower conveyor belt assembly 222.
[0068] As an optional implementation, Fig.15 As shown, the fixture 5 includes a base plate 51 and a positioning assembly 52 detachably disposed on the base plate 51 . The positioning assembly 52 includes an edge positioning block detachably disposed on the base plate 51 for positioning the edge of the material.
[0069] In actual use, the edge positioning blocks are installed at corresponding positions according to materials of different specifications, so as to realize the positioning and placement of materials of corresponding specifications. The positioning and placement effect is significant and the application range is wide.
[0070] As an optional implementation, Figure 1-Figure 4 As shown, the three-way catalytic ceramic core protective liner pressing device includes a material unloading device 6, and the material unloading device 6 includes a material unloading transfer mechanism 61 and a material unloading trolley 62.
[0071] The material unloading and transfer mechanism 61 is arranged on the frame 11, and the material unloading trolley 62 is arranged at a position corresponding to the material unloading port.
[0072] like Fig.18 As shown, the discharge trolley 62 is a trolley on which a receiving groove for accommodating a protective liner of a three-way catalytic ceramic core is provided.
[0073] When unloading, the unloading transfer mechanism 61 will move the material after injection on the return mechanism 23 to the unloading trolley 62, and the unloading trolley 62 will realize the unloading, and the unloading effect is remarkable.
[0074] As an optional implementation, Fig.16 and Fig.17 As shown, the material transfer mechanism 61 includes a reciprocating pushing component 611 and a lifting and extracting component.
[0075] The reciprocating pushing assembly 611 is arranged on the frame 11 and is located above the return mechanism 23 and the discharge trolley 62. The reciprocating pushing assembly 611 adopts a pneumatic pushing assembly, a hydraulic pushing assembly or an electric pushing assembly. Preferably, the reciprocating pushing assembly 611 adopts an electric pushing assembly, such as a linear slide module.
[0076] The lifting and extracting assembly includes a reciprocating lifting assembly 612 and a first suction cup material extraction assembly 613. The reciprocating lifting assembly 612 adopts an electric lifting assembly, such as a linear slide module. The reciprocating lifting assembly 612 is connected to the pushing end of the reciprocating pushing assembly 611.
[0077] When transporting materials, the reciprocating pushing assembly 611 pushes the reciprocating lifting assembly 612 and the first suction cup material extraction assembly 613 to move. When moving to the return mechanism 23, the reciprocating lifting assembly 612 pushes the first suction cup material extraction assembly 613 to descend, absorb the injected material, and thus realize the extraction of the material.
[0078] Afterwards, the reciprocating lifting component 612 drives the first suction cup material extraction component 613 to rise, and the reciprocating pushing component 611 pushes the reciprocating lifting component 612 and the first suction cup material extraction component 613 to move above the discharge trolley 62, and the reciprocating lifting component 612 drives the first suction cup material extraction component 613 to descend, thereby releasing the injected material to the discharge trolley 62.
[0079] The first suction cup material extraction component 613 includes a first suction cup bracket connected to the lifting end of the reciprocating lifting component 612, and a plurality of first suction cups arranged on the bottom surface of the first suction cup bracket. The material is firmly adsorbed and the transfer effect is significant.
[0080] As an optional implementation, Figure 11-13As shown, the gluing and pressing device 3 includes a first transverse motion mechanism 31 , a first motion support mechanism 32 , a first longitudinal motion mechanism 33 and a gluing mechanism 34 .
[0081] The number of the first lateral motion mechanisms 31 is set to two, and the two first lateral motion mechanisms 31 are arranged on the frame 11 and located on both sides above the circulating conveying device 2 .
[0082] The two ends of the first motion support mechanism 32 are respectively arranged on the two first lateral motion mechanisms 31, and the first longitudinal motion mechanism 33 is arranged on the first motion support mechanism 32. The first lateral motion mechanism 31 adopts a linear slide module, which can drive the first motion support mechanism 32 and the first longitudinal motion mechanism 33 to move back and forth parallel to the feeding direction.
[0083] The glue coating mechanism 34 includes a hot melt glue gun, which is arranged on the first longitudinal motion mechanism 33. The first longitudinal motion mechanism 33 adopts a linear slide module, which can drive the hot melt glue gun to move back and forth perpendicular to the feeding direction.
[0084] When applying glue, the hot melt glue gun, driven by the first transverse motion mechanism 31 and the first longitudinal motion mechanism 33, applies glue to the first material in a Z-shaped manner, and adopts a Z-shaped gun movement method to make the subsequent first material and the second material adhere more firmly after being pressed together.
[0085] As an optional implementation, Fig.11 and Fig.12 As shown, the gluing and pressing device 3 includes a telescopic extraction mechanism 35 and a pressing mechanism 36 .
[0086] The telescopic extraction mechanism 35 includes an extraction telescopic component 352 and a second suction cup material extraction component 351 . The extraction telescopic component 352 uses a cylinder, which is arranged on the first motion support mechanism 32 . The telescopic end of the extraction telescopic component 352 is connected to the second suction cup material extraction component 351 .
[0087] A plurality of guide holes are arranged on the first motion support mechanism 32, and the second suction cup material extraction component 351 includes a second suction cup bracket and a plurality of second suction cups arranged at the bottom of the second suction cup bracket, and a plurality of guide rods 353 slidably matched with the corresponding guide holes are arranged on the top side of the second suction cup bracket. The setting of the guide rods 353 has a good guiding effect and can effectively ensure the stability of the lifting process.
[0088] The pressing mechanism 36 includes a pressing telescopic assembly 361 and a pressing plate 362 . The pressing telescopic assembly 361 is a cylinder and is disposed on the first longitudinal motion mechanism 33 . The telescopic end of the pressing telescopic assembly 361 is connected to the pressing plate 362 .
[0089] During the pressing, first, the extracting telescopic component 352 drives the second suction cup material extracting component 351 to move downward in the vertical direction, and the second suction cup material extracting component 351 extracts the second material.
[0090] Secondly, driven by the first lateral motion mechanism 31, the second material moves to the top of the first material. At this time, the second suction cup material extraction component 351 releases the second material, and the second material adheres to the glue-coated surface of the first material.
[0091] Afterwards, the pressing and telescopic assembly 361 moves to the top of the second material driven by the first transverse movement mechanism 31 and the first longitudinal movement mechanism 33, and its telescopic end extends to drive the pressing plate 362 to move downward in the vertical direction, thereby pressing the second material onto the glue-coated surface of the first material, and the pressing effect is significant.
[0092] As an optional implementation, Fig.11 and Fig.14 As shown, the injection device 4 includes a second transverse motion mechanism 41 , a second motion support mechanism 42 , a second longitudinal motion mechanism 43 and an injection mechanism 44 .
[0093] The number of the second lateral motion mechanisms 41 is set to two, and the two second lateral motion mechanisms 41 are arranged on the frame 11 and located on both sides above the circulating conveying device 2 .
[0094] The two ends of the second motion support mechanism 42 are respectively arranged on the two second lateral motion mechanisms 41, and the second longitudinal motion mechanism 43 is arranged on the second motion support mechanism 42. The second lateral motion mechanism 41 adopts a linear slide module, which can drive the second motion support mechanism 42 and the second longitudinal motion mechanism 43 to move back and forth parallel to the feeding direction.
[0095] The injection mechanism 44 is arranged on the second longitudinal motion mechanism 43. The second longitudinal motion mechanism 43 adopts a linear slide module, which can drive the injection mechanism 44 to move back and forth perpendicular to the feeding direction.
[0096] The second transverse motion mechanism 41 and the second longitudinal motion mechanism 43 cooperate with each other to effectively move the injection mechanism 44 to a designated position, and the injection effect is remarkable.
[0097] As an optional implementation, Fig.14 As shown, the injection mechanism 44 includes an injection support component 441 , an injection component 442 , a pressing component 443 and a sensing component 444 .
[0098] The injection support assembly 441 is arranged on the second longitudinal motion mechanism 43, the clamping assembly 443 adopts a cylinder, which is arranged on the injection support assembly 441, the injection assembly 442 is connected to the clamping end of the clamping assembly 443, the injection assembly 442 adopts the existing I-shaped needle row, and the sensing assembly 444 is arranged on the injection support assembly 441, and the sensing assembly 444 adopts a visual sensor.
[0099] During injection, the pressing end of the pressing component 443 is extended and retracted, thereby driving the injection component 442 to move up and down in the vertical direction, thereby achieving injection of the first material and the second material needle row.
[0100] In the above process, after the sensing component 444 senses that the injection action is completed, the double-layer conveying mechanism 22 conveys the injected material to the return mechanism 23 .
[0101] Compared with the traditional method, the present invention can significantly reduce manual operations, which not only effectively improves production efficiency, but also ensures production results, while greatly reducing labor costs and ensuring personnel safety.
[0102] In the description of the present application, it should be understood that the terms "upper", "lower", "inside", "outside", "top", "bottom", "horizontal", "vertical", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0103] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, "multiple" or "several" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0104] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0105] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A three-way catalytic ceramic core protective liner pressing device, characterized in that: It includes a supporting device, a circulating conveying device, a gluing and pressing device and an injection device, wherein: The circulating conveying device is arranged on the supporting device, and a fixture for placing the first material and the second material is arranged on the circulating conveying device; The gluing and pressing device is arranged on the supporting device, and the gluing and pressing device can apply glue to the first material and press the second material onto the glue-coated surface of the first material; The injection device is arranged on the supporting device and is located downstream of the gluing and pressing device, and is used for injecting the pressed material; The circulating conveying device comprises a feeding mechanism, a double-layer conveying mechanism and a return mechanism which are sequentially arranged on the supporting device, wherein: the double-layer conveying mechanism comprises a conveying support assembly and an upper conveying belt assembly and a lower conveying belt assembly which are hierarchically arranged on the conveying support assembly; the feeding mechanism and the return mechanism are both arranged as a lifting conveying belt mechanism; the feeding mechanism, the double-layer conveying mechanism and the return mechanism form a jig circulating conveying loop; The gluing and pressing device comprises a first transverse motion mechanism, a first motion support mechanism, a first longitudinal motion mechanism and a gluing mechanism, wherein: the number of the first transverse motion mechanisms is set to two, the two first transverse motion mechanisms are arranged on the support device, and are located on both sides of the circulating conveying device; the two ends of the first motion support mechanism are respectively arranged on the two first transverse motion mechanisms, the first longitudinal motion mechanism is arranged on the first motion support mechanism, and the first transverse motion mechanism can drive the first motion support mechanism and the first longitudinal motion mechanism to move back and forth in parallel to the feeding direction; the gluing mechanism comprises a hot melt glue gun, the hot melt glue gun is arranged on the first longitudinal motion mechanism, and the first longitudinal motion mechanism can drive the hot melt glue gun to move back and forth in a direction perpendicular to the feeding direction; the hot melt glue gun is driven by the first transverse motion mechanism and the first longitudinal motion mechanism to apply glue to the first material in a Z-shaped manner; The gluing and pressing device comprises a telescopic extraction mechanism and a pressing mechanism, wherein: the telescopic extraction mechanism comprises an extraction telescopic component and a second suction cup material extraction component, the extraction telescopic component is arranged on the first motion support mechanism, the telescopic end of the extraction telescopic component is connected to the second suction cup material extraction component, and can drive the second suction cup material extraction component to move up and down in the vertical direction to extract or release the second material; the pressing mechanism comprises a pressing telescopic component and a pressing plate, the pressing telescopic component is arranged on the first longitudinal motion mechanism, the telescopic end of the pressing telescopic component is connected to the pressing plate, and can drive the pressing plate to move up and down in the vertical direction to press the second material onto the gluing surface of the first material; The injection device includes a second transverse motion mechanism, a second motion support mechanism, a second longitudinal motion mechanism and an injection mechanism, wherein: the number of the second transverse motion mechanisms is set to two, the two second transverse motion mechanisms are arranged on the support device and are located on both sides of the circulating conveying device; the two ends of the second motion support mechanism are respectively arranged on the two second transverse motion mechanisms, the second longitudinal motion mechanism is arranged on the second motion support mechanism, the second transverse motion mechanism can drive the second motion support mechanism and the second longitudinal motion mechanism to move back and forth in parallel with the feeding direction; the injection mechanism is arranged on the second longitudinal motion mechanism, and the second longitudinal motion mechanism can drive the injection mechanism to move back and forth in a direction perpendicular to the feeding direction.
2. The three-way catalytic ceramic core protective liner pressing equipment according to claim 1 is characterized in that: The liftable conveyor belt mechanism comprises a lift bracket, a conveyor belt assembly, a telescopic lift assembly and a rolling guide support assembly, wherein: A guide column is provided on the bottom side of the lifting bracket, and a guide hole is provided on the support device at a position corresponding to the guide column, and the guide column and the guide hole are slidably matched; The conveyor belt assembly is arranged on the lifting bracket; The number of the rolling guide support assemblies is set to two, and the two rolling guide support assemblies are arranged on the lifting bracket and located on both sides of the conveyor belt assembly; The telescopic lifting assembly is arranged on the supporting device, the telescopic end of the telescopic lifting assembly is connected to the lifting bracket, and the telescopic end of the telescopic lifting assembly is telescoped so that the conveyor belt assembly and the rolling guide support assembly are flush with the upper conveyor belt assembly or the lower conveyor belt assembly.
3. The three-way catalytic ceramic core protective liner pressing equipment according to claim 1 is characterized in that: The three-way catalytic ceramic core protective liner pressing device includes a material unloading device, and the material unloading device includes a material unloading transfer mechanism and a material unloading trolley, wherein: The material unloading and transferring mechanism is arranged on the supporting device, and can transfer the material after being injected on the return mechanism to the material unloading trolley.
4. The three-way catalytic ceramic core protective liner pressing equipment according to claim 3 is characterized in that: The material transfer mechanism includes a reciprocating push component and a lifting and extracting component, wherein: The reciprocating pushing assembly is arranged on the supporting device and is located above the return mechanism and the discharging trolley; The lifting and extraction component includes a reciprocating lifting component and a first suction cup material extraction component. The reciprocating lifting component is connected to the pushing end of the reciprocating pushing component. The first suction cup material extraction component is arranged on the reciprocating lifting component and can be lifted and lowered by the reciprocating lifting component to extract or release the material after injection.
5. The three-way catalytic ceramic core protective liner pressing equipment according to claim 1 is characterized in that: The injection mechanism includes an injection support component, an injection component, a pressing component and a sensing component, wherein: The injection support assembly is arranged on the second longitudinal motion mechanism; The pressing assembly is arranged on the injection supporting assembly; The injection assembly is connected to the clamping end of the clamping assembly, and the clamping end of the clamping assembly is retracted to drive the injection assembly to move up and down in the vertical direction; The sensing component is arranged on the injection support component and is used for detecting the injection action.
6. The three-way catalytic ceramic core protective liner pressing equipment according to claim 3 is characterized in that: The supporting device comprises a frame and a protective cover, wherein: The circulating conveying device, the gluing and pressing device, the injection device and the unloading device are all arranged on the frame; The circulating conveying device, the gluing and pressing device, the injection device, the unloading device and the frame are all located in the protective cover, and the protective cover is provided with a feed port and a discharge port.
Citation Information
Patent Citations
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CN107052766A
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CN109159562A