Antibacterial fabric, preparation method and cutting equipment thereof
By using an antibacterial fabric composed of a base cloth layer and a velvet layer, silver ion particles are used to enhance the antibacterial ability, solving the problem of poor antibacterial properties of existing fabrics, extending service life and reducing costs.
Patent Information
- Application Number
- CN202211263142.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-14
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2042-10-14
AI Technical Summary
The fabric used in existing hotel toiletries has poor antibacterial properties, resulting in bacterial residues remaining after each disinfection and sterilization, which requires frequent replacement, which increases the cost.
An antibacterial fabric consisting of a base cloth layer and a villi layer is used. The villi layer is twisted by polypropylene filaments, and silver ion particles are evenly attached to the outer surface of the fiber filaments to improve antibacterial ability.
It improves the antibacterial ability of the fabric, extends the service life, meets the use needs of hotel toiletries, and reduces the frequency and cost of replacement.
Smart Images

Figure CN115897016B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fabrics, and in particular to an antibacterial fabric and a preparation method thereof. Background Art
[0002] Cloth is widely used in our daily life. At present, the main process of making cloth is to weave cotton strips through drawing machines, twisting machines, winding machines and shuttle looms to form grey cloth, and then dye and cut the required cloth, and finally cut the cloth to form cloth products.
[0003] When the produced fabric products are made into hotel toiletries, because hotel toiletries need to be reused and need to be disinfected and sterilized each time they are washed, the antibacterial property of the fabric used in hotel toiletries is an important demand indicator. Generally, the fabric used in hotel toiletries is woven from a single cotton strip, and the antibacterial property of the fabric is poor. Bacteria still remain after each disinfection and sterilization, and frequent purchase and replacement are required, resulting in a lower reuse rate of towels, which increases the cost of hotel toiletries made of such fabrics.
[0004] In summary, there is a need for a fabric with high antibacterial properties. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides an antibacterial fabric and a preparation method thereof, and solves the problems mentioned in the background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] An antibacterial fabric comprises a base fabric layer and a fluff layer. The fluff layer is formed by twisting 6-8 polypropylene filaments. The fineness of the polypropylene filaments is 150 deniers. Each polypropylene filament is twisted by 70-75 fiber filaments. A plurality of silver ion particles are uniformly attached to the outer surface of the fiber filaments.
[0008] A method for preparing an antibacterial fabric, the method comprising the following steps:
[0009] S1, parallel weaving;
[0010] S1.1, drawing; polypropylene particles are converted into polypropylene filaments by the equipment, 6-8 polypropylene filaments are introduced into the drawing frame for drawing, and 6-8 cotton strips are drawn, and then the drawn polypropylene filaments and cotton strips are drawn separately;
[0011] S1.2, twisting; then the combined polypropylene filaments and cotton strips are introduced into the twisting machine for twisting, and the polypropylene filaments and cotton strips are respectively wound on the bobbin after they have twist and strength;
[0012] S1.3, impurity removal: the twisted polypropylene filaments and cotton strips are introduced into the winding machine, rewound into a bobbin shape, and then impurities in the polypropylene filaments and cotton strips are removed;
[0013] S1.4, weaving; winding polypropylene filaments and cotton strips in parallel on a warp beam, and passing the warp beam through a shuttle guide on a shuttle loom to interweave the polypropylene filaments and cotton strips to form a grey cloth,
[0014] The grey cloth is formed into a double-layer structure, which is divided into a base cloth layer and a pile layer;
[0015] S2, the grey cloth is sequentially passed through a high temperature dyeing device - a high temperature fiber opening device - a high temperature shaping device - a high temperature drying device - a forming and rolling device to obtain an antibacterial cloth;
[0016] S3, automatic cutting;
[0017] The antibacterial fabrics are stacked together and transported to the cutting equipment for cutting into pieces;
[0018] Laying the stacked antibacterial fabrics flat on the cutting equipment, separating and sealing the antibacterial fabrics, and then shrinking the antibacterial fabrics with negative pressure;
[0019] The cutting tool of the mobile cutting device cuts the antibacterial fabric and separates and seals the cutting position again, so that the antibacterial fabric continues to shrink under negative pressure until the antibacterial fabric is cut.
[0020] Furthermore, the cutting equipment includes a base, a vacuum plate is provided on the top surface of the base, a support frame is fixed to the side wall of the base, a first reel is rotatably connected to the inner wall of the support frame, a first diaphragm is wound on the outer wall of the first reel, an air pump is connected to the side wall of the base, the air pump is connected to the inside of the vacuum plate through an air pipe, a first side support plate is fixed to the top surface of the base, two of the first side support plates are located on both sides of the vacuum plate, a covering and cutting mechanism is connected between the top surfaces of the two first side support plates and across the vacuum plate, a third diaphragm is wound inside the covering and cutting mechanism, the same end of the two first side support plates are connected to a fixed block, a fixed column is connected between the two fixed blocks, and the side edge of the third diaphragm is embedded in the fixed column.
[0021] Furthermore, the over-cutting mechanism includes a side guide assembly, a sliding support assembly, a guide rod, a cutting assembly and a film discharge frame. The sliding support assembly is symmetrically arranged in two groups and is respectively slidably connected to the top surface of the first side support plate. A guide rod is connected between the two groups of sliding support assemblies. The cutting assembly is sleeved on the outer wall of the guide rod. The side guide assembly is connected to the side of the sliding support assembly close to the guide rod. The side wall of the sliding support assembly is connected to the film discharge frame, and the third diaphragm is wound inside the film discharge frame.
[0022] Furthermore, the sliding support assembly includes a slider, a motor, a gear and a limit block, the slider is slidably fitted on the top surface of the first side support plate, a rack is fixed on the top surface of the first side support plate, the slider is sleeved on the outer wall of the rack, the outer wall of the slider is connected to the motor, the rotating end of the motor passes through the interior of the slider and is connected to a gear, the gear and the rack are meshingly connected, a guide plate is fixed on the outer wall of the first side support plate, a groove is provided on the inner wall of the guide plate, a limit block is fixed on the outer wall of the slider, the limit block is slidably inserted in the groove, the film outlet frame is connected to the side wall of the slider, and the side guide assembly and the guide rod are both connected to the inner wall of the slider.
[0023] Furthermore, the side guide assembly includes a first fixed plate, a second fixed plate, a second side support plate, a roller, a pressure plate and an outrigger arm, the first fixed plate is connected to the inner wall of the slider, the first fixed plate is connected to the second fixed plate on the side away from the slider, the bottom surface of the second fixed plate is connected to the second side support plate, the side wall of the second side support plate is rotatably connected to the roller, the bottom surface of the second side support plate is connected to the pressure plate, and the side wall of the first fixed plate is connected to the outrigger arm.
[0024] Furthermore, the cutting assembly includes a machine body, a push plate, a guide rod, a pneumatic rod, a third fixed plate, a spring, a pressure block and an electric cutting knife. The machine body is slidably sleeved on the outer wall of the guide rod, and two third fixed plates are connected to the side walls of the machine body. A pneumatic rod is arranged on the top surface of the third fixed plate, and a push plate is connected to the telescopic top end of the pneumatic rod, and a guide rod is connected to the bottom surface of the push plate. The guide rod passes through the fixed plate at the bottom and is connected to a pressure block, and an electric cutting knife is passed through the inside of the pressure block, and a spring is arranged between the fixed plate and the pressure block, and the spring is sleeved on the outer wall of the guide rod.
[0025] Furthermore, the film output frame includes a support arm, a second roll, a fourth fixed plate and a steering roller, the support arm is connected to the side wall of the slider, the inner wall of the support arm is rotatably connected to the second roll, the outer wall of the rotating shaft of the second roll is sleeved with the fourth fixed plate, the inner wall of the fourth fixed plate is rotatably connected to the steering roller, the third diaphragm is wound on the outer wall of the second roll, the side edge of the third diaphragm is attached to the outer wall of the steering roller and is connected to the fixed column through the steering roller.
[0026] Furthermore, the laminating and cutting mechanism also includes a laminating assembly, which is arranged between the film outlet frame and the cutting assembly, and the laminating assembly includes a bottom plate, a storage box, a cover plate, a top plate, a second diaphragm, a paddle and an electric roller, the bottom plate is connected to the inner wall of the outrigger arm, the top surface of the bottom plate is provided with a storage box, the top surface of the storage box is provided with a cover plate and a top plate, the side wall of the cover plate is rotatably connected to the side wall of the storage box, the top surface of the top plate is rotatably connected with a paddle, the bottom plate is rotatably connected with an electric roller, two electric rollers are arranged in parallel, a film outlet is opened on one side of the storage box close to the electric roller, a plurality of second diaphragms are folded in half and staggered inside the storage box, the side edge of the second diaphragm passes through the film outlet and extends outside the storage box, and the second diaphragm is squeezed and rolled out of the storage box by two electric rollers.
[0027] The present invention provides an antibacterial fabric and a preparation method thereof. Compared with the prior art, the antibacterial fabric has the following beneficial effects:
[0028] 1. The fabric is made of a base fabric layer and a fluff layer, and the fluff layer is attached with antibacterial particles, which can improve the antibacterial ability of the fabric, extend its service life, and meet the use needs of hotel toiletries;
[0029] 2. When the antibacterial fabric is cut by the covering and cutting mechanism, an incision will be generated. By continuing to move the covering and cutting mechanism, the fixed column pulls the third diaphragm out from the inside of the covering and cutting mechanism and fits it on the first diaphragm to close the incision. This can not only maintain negative pressure inside the antibacterial fabric, but also prevent the debris generated by the cutting of the antibacterial fabric from being discharged from the incision, further ensuring the stability of the cutting of the antibacterial fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0031] Figure 1 A schematic diagram of the structure of an antibacterial fabric of the present invention is shown;
[0032] Figure 2 The schematic diagram of the structure of the cutting device of the present invention is shown;
[0033] Figure 3 A schematic diagram of the connection structure of the sliding support assembly of the present invention is shown;
[0034] Figure 4 A schematic diagram of the structure of the cutting assembly of the present invention is shown;
[0035] Figure 5 The schematic diagram of the structure of the present invention is a state where the first diaphragm is laid flat on the antibacterial cloth;
[0036] Figure 6 A schematic diagram of the structure of the film covering assembly of the present invention is shown;
[0037] Figure 7 A cross-sectional view of the internal structure of the storage box of the present invention is shown;
[0038] Figure 8 A cross-sectional view of the structure of the sliding support assembly driving the side guide assembly to compress and seal the antibacterial cloth is shown;
[0039] Fig. 9 The present invention is shown Figure 8 The enlarged structural diagram at A in the middle;
[0040] Fig.10 A schematic diagram showing the structure of the present invention when the second diaphragm and the third diaphragm are sealed at the cutout position of the antibacterial cloth;
[0041] As shown in the figure: 1. base; 2. support frame; 3. first reel; 4. air pump; 5. first diaphragm; 6. vacuum plate; 7. first side support plate; 71. guide plate; 72. rack; 73. fixed block; 8. overcutting mechanism; 81. side guide assembly; 811. first fixed plate; 812. second fixed plate; 813. second side support plate; 814. roller; 815. pressure plate; 816. outrigger; 82. sliding support assembly; 821. slider; 822. motor; 823. gear; 824. stop block; 83. guide rod; 84. cutting assembly; 841. machine body; 842. Push plate; 843, guide rod; 844, pneumatic rod; 845, third fixed plate; 846, spring; 847, pressure block; 848, electric cutting knife; 85, film discharging frame; 851, support arm; 852, second reel; 853, fourth fixed plate; 854, steering roller; 86, laminating assembly; 861, bottom plate; 862, storage box; 8621, film discharging port; 863, cover plate; 864, top plate; 865, second diaphragm; 866, paddle; 867, electric roller; 9, antibacterial fabric; 91, base fabric layer; 92, fluff layer; 9a, third diaphragm; 9b, fixed column. DETAILED DESCRIPTION
[0042] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] Embodiment 1
[0044] In order to solve the technical problems in the background technology, an antibacterial fabric is provided as follows:
[0045] The present invention provides an antibacterial fabric, the antibacterial fabric 9 comprises a base fabric layer 91 and a fluff layer 92, the fluff layer 92 is formed by twisting 6-8 polypropylene filaments, the fineness of the polypropylene filaments is 150 deniers, each polypropylene filament is twisted by 70-75 fiber filaments, and a plurality of silver ion particles are evenly attached to the outer surface of the fiber filaments.
[0046] The fabric is made of a base fabric layer and a fleece layer, and the fleece layer is attached with antibacterial particles, which can improve the fabric's antibacterial ability, extend its service life, and meet the use needs of hotel toiletries.
[0047] By adopting the fiber of silver ion particles in the existing technology, the silver ion particles directly enter the bacteria and combine with the oxygen metabolic enzyme (-SH), causing the bacteria to suffocate to death through a unique mechanism of action. This can kill most bacteria, fungi, molds, spores and other microorganisms that come into contact with them, and can make the fiber itself have an antibacterial effect.
[0048] Embodiment 2
[0049] Based on the above embodiments, this embodiment provides the following method for preparing an antibacterial fabric:
[0050] A method for preparing an antibacterial fabric, the method comprising the following steps:
[0051] S1, parallel weaving;
[0052] S1.1, drawing; polypropylene particles are converted into polypropylene filaments by the equipment, 6-8 polypropylene filaments are introduced into the drawing frame for drawing, and 6-8 cotton strips are drawn, and then the drawn polypropylene filaments and cotton strips are drawn separately;
[0053] S1.2, twisting; then the combined polypropylene filaments and cotton strips are introduced into the twisting machine for twisting, and the polypropylene filaments and cotton strips are respectively wound on the bobbin after they have twist and strength;
[0054] S1.3, impurity removal: the twisted polypropylene filaments and cotton strips are introduced into the winding machine, rewound into a bobbin shape, and then impurities in the polypropylene filaments and cotton strips are removed;
[0055] S1.4, weaving; winding polypropylene filaments and cotton strips in parallel on a warp beam, and passing the warp beam through a shuttle guide on a shuttle loom to interweave the polypropylene filaments and cotton strips to form a grey cloth,
[0056] The grey cloth is formed into a double-layer structure, which is divided into a base cloth layer and a pile layer;
[0057] S2, the grey cloth is sequentially passed through a high temperature dyeing device - a high temperature fiber opening device - a high temperature shaping device - a high temperature drying device - a forming and rolling device to obtain an antibacterial cloth;
[0058] S3, automatic cutting;
[0059] The antibacterial fabrics are stacked together and transported to the cutting equipment for cutting into pieces;
[0060] Laying the stacked antibacterial fabrics flat on the cutting equipment, separating and sealing the antibacterial fabrics, and then shrinking the antibacterial fabrics with negative pressure;
[0061] The cutting tool of the mobile cutting device cuts the antibacterial fabric and separates and seals the cutting position again, so that the antibacterial fabric continues to shrink under negative pressure until the antibacterial fabric is cut.
[0062] Embodiment 3
[0063] like Figure 2-Figure 5 and Figure 8-Figure 10 As shown, based on the above embodiment, this embodiment provides the following method for preparing an antibacterial fabric 9:
[0064] Because when sealing the cut position of the antibacterial fabric 9, the antibacterial fabric 9 cannot be compressed and attached in time due to poor sealing effect, which makes the cutting unstable and easily causes scraps to be discharged from the cut, affecting the normal production and preparation of the antibacterial fabric 9;
[0065] The cutting equipment includes a base 1, a vacuum plate 6 is arranged on the top surface of the base 1, a support frame 2 is fixed to the side wall of the base 1, a first reel 3 is rotatably connected to the inner wall of the support frame 2, a first diaphragm 5 is wound on the outer wall of the first reel 3, an air pump machine 4 is connected to the side wall of the base 1, and the air pump machine 4 is connected to the inside of the vacuum plate 6 through an air pipe, a first side support plate 7 is fixed to the top surface of the base 1, two of the first side support plates 7 are arranged on both sides of the vacuum plate 6, a covering and cutting mechanism 8 is connected between the top surfaces of the two first side support plates 7 and across the vacuum plate 6, a third diaphragm 9a is wound inside the covering and cutting mechanism 8, the same end of the two first side support plates 7 are connected to a fixed block 73, a fixed column 9b is connected between the two fixed blocks 73, and the side edge of the third diaphragm 9a is embedded in the fixed column 9b;
[0066] After the antibacterial cloth 9 is stacked on the vacuum plate 6, the first diaphragm 5 is laid flat on the antibacterial cloth 9 to make the space between the antibacterial cloth 9 and the vacuum plate 6 sealed, and the air pump 4 is used to evacuate the air to shrink the stacked antibacterial cloth 9 tightly, and then the covering and cutting mechanism 8 is driven to move and cut the antibacterial cloth 9. By shrinking and tightly fitting the stacked antibacterial cloth 9, the stability of the stacked structure of the antibacterial cloth 9 is improved, and then cutting is performed, which can ensure the stability and safety of the cutting tool in cutting the antibacterial cloth 9.
[0067] When the antibacterial cloth 9 is cut by the covering and cutting mechanism 8, an incision will be produced. Through the continued movement of the covering and cutting mechanism 8, the fixed column 9b pulls the third diaphragm 9a out from the inside of the covering and cutting mechanism 8 and fits on the first diaphragm 5 to close the incision. This can not only maintain a negative pressure inside the antibacterial cloth 9, but also prevent the debris produced by the cutting of the antibacterial cloth 9 from being discharged from the incision, thereby further ensuring the stability of the cutting of the antibacterial cloth 9.
[0068] As an improvement of the above technical solution, the covering and cutting mechanism 8 includes a side guide assembly 81, a sliding support assembly 82, a guide rod 83, a cutting assembly 84 and a film discharge frame 85. The sliding support assembly 82 is symmetrically arranged in two groups and is respectively slidably connected to the top surface of the first side support plate 7. A guide rod 83 is connected between the two groups of sliding support assemblies 82. The cutting assembly 84 is sleeved on the outer wall of the guide rod 83. The side guide assembly 81 is connected to the sliding support assembly 82 close to the guide rod 83. The side wall of the sliding support assembly 82 is connected to the film discharge frame 85, and the third diaphragm 9a is wound inside the film discharge frame 85.
[0069] As an improvement on the above technical solution, the sliding support assembly 82 includes a slider 821, a motor 822, a gear 823 and a limit block 824. The slider 821 slides in contact with the top surface of the first side support plate 7. A rack 72 is fixed to the top surface of the first side support plate 7. The slider 821 is sleeved on the outer wall of the rack 72. The outer wall of the slider 821 is connected to the motor 822. The rotating end of the motor 822 passes through the interior of the slider 821 and is connected to the gear 823. The gear 823 is meshed with the rack 72. A guide plate 71 is fixed to the outer wall of the first side support plate 7. A groove is provided on the inner wall of the guide plate 71. A limit block 824 is fixed to the outer wall of the slider 821. The limit block 824 is slidably inserted into the groove. The film outlet frame 85 is connected to the side wall of the slider 821. The side guide assembly 81 and the guide rod 83 are both connected to the inner wall of the slider 821.
[0070] As an improvement of the above technical solution, the side guide assembly 81 includes a first fixed plate 811, a second fixed plate 812, a second side support plate 813, a roller 814, a pressure plate 815 and an outrigger arm 816, wherein the first fixed plate 811 is connected to the inner wall of the slider 821, the second fixed plate 811 is connected to the side away from the slider 821, the second fixed plate 812 is connected to the second side support plate 813 on the bottom surface of the second fixed plate 812, the roller 814 is rotatably connected to the side wall of the second side support plate 813, the pressure plate 815 is connected to the bottom surface of the second side support plate 813, and the outrigger arm 816 is connected to the side wall of the first fixed plate 811;
[0071] After the first diaphragm 5 is laid flat on the antibacterial cloth 9, the side guide assembly 81 is driven to move by the sliding support assembly 82, and the roller 814 is used to roll on the side of the antibacterial cloth 9, and the pressure plate 815 is used to push, so that the first diaphragm 5 can fit tightly on the antibacterial cloth 9, ensuring the sealing of the antibacterial cloth 9 and facilitating the shrinkage and tightness of the antibacterial cloth 9.
[0072] As an improvement of the above technical solution, the cutting assembly 84 includes a body 841, a push plate 842, a guide rod 843, a pneumatic rod 844, a third fixed plate 845, a spring 846, a pressure block 847 and an electric cutting knife 848. The body 841 is slidably sleeved on the outer wall of the guide rod 83, and two third fixed plates 845 are connected to the side walls of the body 841. The top surface of the third fixed plate 845 is provided with a pneumatic rod 844, and the telescopic top end of the pneumatic rod 844 is connected to the push plate 842, and the bottom surface of the push plate 842 is connected to the guide rod 843. The guide rod 843 passes through the fixed plate at the bottom and is connected to the pressure block 847. The electric cutting knife 848 is penetrated inside the pressure block 847, and a spring 846 is provided between the fixed plate and the pressure block 847. The spring 846 is sleeved on the outer wall of the guide rod 843.
[0073] As an improvement of the above technical solution, the film discharging frame 85 includes a support arm 851, a second reel 852, a fourth fixed plate 853 and a steering roller 854, the support arm 851 is connected to the side wall of the slider 821, the inner wall of the support arm 851 is rotatably connected to the second reel 852, the outer wall of the rotating shaft of the second reel 852 is sleeved with the fourth fixed plate 853, the inner wall of the fourth fixed plate 853 is rotatably connected to the steering roller 854, the third diaphragm 9a is wound on the outer wall of the second reel 852, the side edge of the third diaphragm 9a is attached to the outer wall of the steering roller 854 and is connected to the fixed column 9b through the steering roller 854;
[0074] After the third diaphragm 9a wound on the second reel 852 is turned by the turning roller 854, the third diaphragm 9a can be closer to the top surface of the antibacterial cloth 9, which makes it easier for the third diaphragm 9a to be laid flat on the antibacterial cloth 9 and ensures the sealing of the third diaphragm 9a on the antibacterial cloth 9.
[0075] Embodiment 4
[0076] like Figure 5-Figure 7 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0077] The laminating and cutting mechanism 8 also includes a laminating assembly 86, which is arranged between the film discharging frame 85 and the cutting assembly 84, and includes a bottom plate 861, a storage box 862, a cover plate 863, a top plate 864, a second diaphragm 865, a paddle 866 and an electric roller 867. The bottom plate 861 is connected to the inner wall of the outrigger arm 816, and the top surface of the bottom plate 861 is provided with a storage box 862, and the top surface of the storage box 862 is provided with a cover plate 863 and a top plate 864. The side wall of the cover plate 863 rotates with the side wall of the storage box 862. The top surface of the top plate 864 is rotatably connected with a paddle 866, and the bottom plate 861 is internally rotatably connected with an electric roller 867, and two electric rollers 867 are arranged in parallel. A film outlet 8621 is opened on the side of the storage box 862 close to the electric roller 867, and a plurality of second diaphragms 865 are folded in half and staggered and stacked inside the storage box 862. The side of the second diaphragm 865 passes through the film outlet 8621 and extends outside the storage box 862. The second diaphragm 865 is squeezed and rolled out of the storage box 862 by two electric rollers 867.
[0078] After the antibacterial cloth 9 is cut by the cutting assembly 84, when the coating assembly 86 moves to the incision position, the electric roller 867 is started to pull out the second diaphragm 865 and lay it flat on the incision position, and then the third diaphragm 9a is moved to fit and cover the first diaphragm 5 and the second diaphragm 865. The operation is simple and the sealing of the antibacterial cloth 9 is further improved.
[0079] The working principle and use process of the present invention:
[0080] S1, parallel weaving;
[0081] S1.1, drawing;
[0082] The polypropylene particles are transformed into polypropylene filaments by the equipment, and 8 polypropylene filaments are introduced into the drawing frame for merging, and 8 cotton strips are also merged, and then the merged polypropylene filaments and cotton strips are respectively stretched and thinned;
[0083] S1.2, twisting;
[0084] Then the combined polypropylene filaments and cotton strips are introduced into the twisting machine for twisting, and the polypropylene filaments and cotton strips are respectively wound on bobbins after they have twist and strength;
[0085] S1.3, remove impurities;
[0086] The twisted polypropylene filaments and cotton strips are introduced into the winding machine, rewound into a bobbin shape, and then impurities in the polypropylene filaments and cotton strips are eliminated;
[0087] S1.4, weaving;
[0088] The polypropylene filaments and cotton strips are wound in parallel on a warp beam, and the warp beam is passed through a shuttle guide on a shuttle loom to interweave the polypropylene filaments and cotton strips to form a grey fabric, and the grey fabric is formed into a double-layer structure, which is divided into a base fabric layer 91 and a fluff layer 92;
[0089] S2, the grey cloth is sequentially passed through a high temperature dyeing device - a high temperature fiber opening device - a high temperature shaping device - a high temperature drying device - a forming and rolling device to obtain an antibacterial cloth;
[0090] S3, automatic cutting;
[0091] The antibacterial fabrics 9 are stacked together and transported to a cutting device for cutting into pieces;
[0092] Laying the stacked antibacterial cloth 9 flat on the cutting device, separating and sealing the antibacterial cloth 9, and then shrinking the antibacterial cloth 9 with negative pressure;
[0093] according to Figure 2-Figure 10 The antibacterial cloth 9 is stacked on the vacuum plate 6, and then the first membrane 5 is pulled out from the first roll 3, and is laid flat to cover the antibacterial cloth 9, and the first membrane 5 is attached to the side of the antibacterial cloth 9 and the vacuum plate 6, and then the air pump 4 is started to extract the air inside the vacuum plate 6. Since the first membrane 5 covers the antibacterial cloth 9, the vacuum plate 6 extracts the air inside the antibacterial cloth 9, shrinks the antibacterial cloth 9 and makes the first membrane 5 attached to the antibacterial cloth 9;
[0094] The cutting tool of the mobile cutting device cuts the antibacterial fabric 9, and separates and seals the cutting position again, so that the antibacterial fabric 9 continues to shrink under negative pressure until the antibacterial fabric 9 is cut;
[0095] When the cutting tool is moved, the motor 822 is started to make the gear 823 rotate inside the slider 821 and mesh with the rack 72, so that the slider 821 slides on the top surface of the first side support plate 7, and at the same time, the limit block 824 slides in the groove of the guide plate 71, so that the second side support plate 813 drives the roller 814 to roll on the first diaphragm 5 attached to the side wall of the antibacterial cloth 9, and presses the first diaphragm 5 against the side wall of the antibacterial cloth 9. At the same time, the first diaphragm 5 is pressed against the vacuum plate 6 by the pressing plate 815, so that the antibacterial cloth 9 remains sealed and tightened;
[0096] When the slider 821 drives the guide rod 83 to move and the cutting assembly 84 reaches the upper part of the cutting position of the antibacterial cloth 9, the electric cutting knife 848 is first started to rotate inside the pressing block 847, and then the pneumatic rod 844 is started to pull the push plate 842 to move downward, and the pressing block 847 is pushed downward by the guide rod 843 to guide the movement, so that the electric cutting knife 848 cuts the antibacterial cloth 9 and the first diaphragm 5, and at the same time, the body 841 is started to move on the guide rod 83, so that the electric cutting knife 848 moves and cuts;
[0097] After the cutting is completed, the slider 821 is continuously moved to move the film covering assembly 86 to the top of the incision, and the two electric rollers 867 are started to rotate to clamp one side of the second diaphragm 865, and under the rotation of the electric rollers 867, the second diaphragm 865 is completely pulled out from the storage box 862, and under the friction effect of the second diaphragms 865 being folded and pressed tightly together, the next second diaphragm 865 inside the storage box 862 is pulled out from the storage box 862, until the second diaphragm 865 is flattened on the first diaphragm 5 at the incision position by the two electric rollers 867, and the side of the next second diaphragm 865 is clamped between the two electric rollers 867;
[0098] Finally, as the slider 821 continues to move and under the positioning and pulling of the fixed column 9b, the third diaphragm 9a is pulled out from the second roll 852 of the film output frame 85, and is turned by the turning roller 854, so that the third diaphragm 9a is laid flat on the top surface of the first diaphragm 5 and the second diaphragm 865, and the incision position is completely closed, so that the inside of the antibacterial cloth 9 remains in a vacuum-tight state, which facilitates the slider 821 to continue to move the cutting assembly 84 to continue cutting the antibacterial cloth 9.
[0099] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0100] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A cutting device for antibacterial fabric, characterized in that: The cutting equipment includes a base, a vacuum plate is arranged on the top surface of the base, a support frame is fixed to the side wall of the base, a first reel is rotatably connected to the inner wall of the support frame, a first diaphragm is wound on the outer wall of the first reel, an air pump is connected to the side wall of the base, the air pump is connected to the inside of the vacuum plate through an air pipe, a first side support plate is fixed to the top surface of the base, two first side support plates are arranged on both sides of the vacuum plate, a covering and cutting mechanism is connected between the top surfaces of the two first side support plates and across the vacuum plate, a third diaphragm is wound inside the covering and cutting mechanism, a fixing block is connected to the same end of the two first side support plates, a fixing column is connected between the two fixing blocks, and a side edge of the third diaphragm is embedded in and connected to the inside of the fixing column; The overcutting mechanism comprises a side guide assembly, a sliding support assembly, a guide rod, a cutting assembly and a film discharging frame, the sliding support assembly is symmetrically provided with two groups and are respectively slidably connected to the top surface of the first side support plate, the two groups of sliding support assemblies are connected with a guide rod, the outer wall of the guide rod is sleeved with the cutting assembly, the side guide assembly is connected to the side guide assembly near the guide rod, the side wall of the sliding support assembly is connected to the film discharging frame, and the third diaphragm is wound inside the film discharging frame; the side guide assembly comprises a first fixed plate, a second fixed plate, a second side support plate, a roller, a pressure plate and an outward extension arm, the first fixed plate is connected to the inner wall of the sliding block, the first fixed plate is connected to the second fixed plate at a side away from the sliding block, the bottom surface of the second fixed plate is connected to the second side support plate, the side wall of the second side support plate is rotatably connected to the roller, and the bottom surface of the second side support plate is connected to the pressure plate, the side wall of the first fixed plate is connected to the outward extension arm; The laminating and cutting mechanism also includes a laminating assembly, which is arranged between the film discharging frame and the cutting assembly, and the laminating assembly includes a bottom plate, a storage box, a cover plate, a top plate, a second diaphragm, a paddle and an electric roller, the bottom plate is connected to the inner wall of the outrigger arm, the top surface of the bottom plate is provided with a storage box, the top surface of the storage box is provided with a cover plate and a top plate, the side wall of the cover plate is rotatably connected to the side wall of the storage box, the top surface of the top plate is rotatably connected with the paddle, the bottom plate is rotatably connected with the electric roller, two electric rollers are arranged in parallel, a film discharging port is opened on one side of the storage box close to the electric roller, a plurality of second diaphragms are folded in half and staggered and stacked inside the storage box, the side edge of the second diaphragm passes through the film discharging port and extends outside the storage box, and the second diaphragm is squeezed and rolled out of the storage box by two electric rollers; The antibacterial cloth comprises a base cloth layer and a fluff layer. The stacked antibacterial cloth is laid flat on a cutting device, the antibacterial cloth is separated and sealed, and then the antibacterial cloth is shrunk by negative pressure. The cutting tool of the mobile cutting device cuts the antibacterial cloth, and the cutting position is separated and sealed again, so that the antibacterial cloth continues to shrink by negative pressure until the antibacterial cloth is cut.
2. The antibacterial fabric cutting device according to claim 1, characterized in that: The sliding support assembly includes a slider, a motor, a gear and a limit block, the slider is slidably fitted on the top surface of the first side support plate, a rack is fixed on the top surface of the first side support plate, the slider is sleeved on the outer wall of the rack, the outer wall of the slider is connected to a motor, the rotating end of the motor passes through the interior of the slider and is connected to a gear, the gear and the rack are meshed and connected, a guide plate is fixed on the outer wall of the first side support plate, a groove is provided on the inner wall of the guide plate, a limit block is fixed on the outer wall of the slider, the limit block is slidably inserted in the groove, the film outlet frame is connected to the side wall of the slider, and the side guide assembly and the guide rod are both connected to the inner wall of the slider.
3. The antibacterial fabric cutting device according to claim 2, characterized in that: The cutting assembly includes a machine body, a push plate, a guide rod, a pneumatic rod, a third fixed plate, a spring, a pressure block and an electric cutting knife. The machine body is slidably sleeved on the outer wall of the guide rod, and two third fixed plates are connected to the side walls of the machine body. The top surface of the third fixed plate is provided with a pneumatic rod, the telescopic top end of the pneumatic rod is connected to the push plate, the bottom surface of the push plate is connected to the guide rod, the guide rod passes through the third fixed plate at the bottom and is connected to the pressure block, an electric cutting knife is passed through the inside of the pressure block, a spring is provided between the third fixed plate and the pressure block, and the spring is sleeved on the outer wall of the guide rod.
4. The antibacterial fabric cutting device according to claim 3, characterized in that: The film discharging frame includes a support arm, a second reel, a fourth fixed plate and a steering roller, the support arm is connected to the side wall of the slider, the inner wall of the support arm is rotatably connected to the second reel, the outer wall of the rotating shaft of the second reel is sleeved with the fourth fixed plate, the inner wall of the fourth fixed plate is rotatably connected to the steering roller, the third diaphragm is wound on the outer wall of the second reel, the side edge of the third diaphragm is attached to the outer wall of the steering roller and is connected to the fixed column through the steering roller.
Citation Information
Patent Citations
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