A continuous processing device for chordal bamboo chipping unit and bamboo chipping unit
By designing a continuous processing device for string-direction bamboo cutting units, the existing bamboo processing machinery is solved, and the existing bamboo cutting units are efficiently removed from the outer section and planing of bamboo. The resulting bamboo cutting units are suitable for recombination. Preparation of materials.
Patent Information
- Application Number
- CN202310075981.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-07
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2043-02-07
AI Technical Summary
The existing bamboo processing machinery has problems such as low utilization rate, low processing efficiency and unstable unit performance, making it difficult to achieve continuous production of bamboo.
A continuous processing device for string-direction bamboo cutting unit is designed, using the linkage of the bamboo joint blade and the reciprocating mechanism, combined with the step-by-step continuous planing to achieve efficient bamboo joint removal and planing.
The processing efficiency of bamboo is improved. The resulting bamboo cutting unit has a thick middle and thin side structure, which is suitable for the preparation of bamboo sheet recombinant materials and has a high degree of mechanical automation.
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Figure CN116038838B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of bamboo material processing, and in particular relates to a chord-wise bamboo chip unit continuous processing device and a bamboo chip unit. Background Art
[0002] With the prevalence of low-carbon concepts and the concept of "bamboo is better than wood", the research on high-quality bamboo products has gradually become more popular. Compared with wood, bamboo has the characteristics of high strength, good toughness, high strength, and beautiful texture. It is an ideal raw material for engineering structures and decorative materials. However, the characteristics of bamboo such as small diameter, hollowness, and thin walls restrict its industrial development. The currently developed bamboo units have problems such as low bamboo utilization, bamboo units destroying the original bamboo structure, and unstable paving structures. Due to the different structures of bamboo and wood, it is difficult to effectively use the existing mature wood processing machinery in bamboo processing. The development of bamboo has only been around for more than 40 years since the 1980s. Bamboo processing machinery is mainly based on independent research and development. At present, bamboo processing is basically staged mechanized processing, lacking continuous production technology and equipment.
[0003] The upgrade of the basic unit of bamboo will bring innovation in the development of bamboo materials. From fine planed bamboo strips, bamboo flattened, bamboo pieces, bamboo shavings, bamboo fibers to bamboo fiber bundles, it records the typical development process of bamboo materials from ordinary bamboo flooring, bamboo flattened, bamboo plywood, bamboo particleboard, bamboo fiberboard to bamboo recombinant materials. Bamboo pieces are high-quality bamboo units. Due to the relatively weak processing machinery and unstable unit performance, they are mainly used for weaving bamboo curtains and bamboo mats and then pressing boards, and the board quality is not high.
[0004] At present, the preparation process of bamboo chips mainly adopts traditional bamboo splitting machines. The bamboo chip units and processing machinery are relatively simple, the processing efficiency is low and the bamboo material utilization rate is low. The unit preparation technology needs to be upgraded. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a chordal bamboo chip unit continuous processing device and a bamboo chip unit in view of the deficiencies of the above-mentioned prior art. The outer bamboo node removal blade and the reciprocating mechanism of the processing device are linked to achieve efficient outer bamboo node removal, and are suitable for small-diameter tapered bamboo materials, and step-by-step continuous planing to improve processing efficiency. The bamboo chip unit is thick in the middle and thin at the edge. Appropriate truncation can be used as an efficient and high-quality unit for preparing bamboo chip recombined materials, and the overall automation and continuity of the machine are high, and the processing efficiency is high.
[0006] In order to solve the above technical problems, the technical solution of the present invention is: a chord-wise bamboo chip unit continuous processing device, comprising a bamboo tube fixing device for removing outer bamboo nodes, an outer bamboo node removing mechanism, a bamboo tube fixing device to be processed, and a continuous planing device, wherein the outer bamboo node removing mechanism is installed on a workbench A, and a transmission device is provided on the workbench A, wherein the outer bamboo node removing mechanism is located above the transmission device, and the bamboo tube to be processed is firstly sent to the continuous planing device for planing after the outer bamboo nodes are removed by the outer bamboo node removing mechanism; the continuous planing device is installed on a stepped workbench B;
[0007] The bamboo tube fixing device for removing outer bamboo nodes is used to fix the bamboo tube to be processed when the outer bamboo node removing mechanism is working;
[0008] The device for fixing the bamboo tube to be processed is used to fix the bamboo tube to be processed when the continuous planing device is working;
[0009] The outer bamboo node removal mechanism is used to remove the outer nodes of the bamboo tube to be processed;
[0010] The continuous planing device is used for continuously rotating and planing the bamboo tube after the outer bamboo nodes are removed.
[0011] Preferably, the bamboo tube fixing device for removing outer bamboo nodes comprises two clamping fixtures, which are arranged opposite to each other, one of which is mounted on an inverted U-shaped frame, the frame is mounted on a workbench A, and is located directly above the transmission device, and the other clamping fixture is mounted on a lifting frame;
[0012] The clamping fixture comprises a first cylinder, the first cylinder is horizontally mounted on the first cylinder base, the telescopic rod of the first cylinder is fixedly connected to the rotating shaft, a first push plate, a first spring and a second push plate are sequentially penetrated on the side of the rotating shaft close to the rotating cylinder, and the first push plate is fixed on the rotating shaft, the second push plate is slidably sleeved on the rotating shaft, the two ends of the first spring are respectively fixedly connected to the first push plate and the second push plate, an opening device for opening and clamping the bamboo tube to be processed is installed on the first push plate and the second push plate, and a resist fixedly abuts against the inner wall of the bamboo tube to be processed;
[0013] The opening device includes a first connecting rod and a second connecting rod; the first connecting rod is rotatably mounted on the circumference of the first push plate, the second connecting rod is rotatably mounted on the circumference of the second push plate, the other end of the first connecting rod is slidably connected to the second connecting rod and slides along the second connecting rod, and the other end of the second connecting rod is mounted with a stopper;
[0014] An anti-retrograde device is provided on the workbench A, and the anti-retrograde device includes a retrograde block and a support spring. The retrograde block is tilted on the workbench A along the running direction of the transmission device, one end of the retrograde block is rotatably connected to the table surface of the workbench A, and the other end of the retrograde block is supported on the workbench A by the support spring.
[0015] Preferably, the outer bamboo node removal mechanism includes a second cylinder and a motor, the second cylinder is connected to the outer bamboo node removal tool through a blade holder, the outer bamboo node removal tool is a shape memory alloy blade, and has two forms, one is surrounding the outer side of the bamboo tube to be processed, and the other is straightened into a parallelogram, the cylinder body of the second cylinder is fixedly connected to the end of the vertical rod body of the L-shaped push rod, the horizontal rod body of the L-shaped push rod is slidably set on the fixed slider, the fixed slider is fixed on the workbench A, the end of the horizontal rod body of the L-shaped push rod is fixedly connected to the middle position of the sliding rod, the sliding rod is tilted, a sliding groove is opened on the sliding rod, a slider is slidably set in the sliding groove, the slider is rotatably connected to one end of the active rod, and the other end of the active rod is rotatably connected to the output shaft of the motor through a transmission member, and the transmission member can be a gear chain transmission method.
[0016] The blade holder includes a U-shaped seat fixedly connected to the telescopic rod of the second cylinder, the open end of the U-shaped seat is connected to the cylindrical mounting seat, a tool mounting sleeve is rotatably mounted on the cylindrical mounting seat, a bamboo node removal tool is fixedly mounted on the tool mounting sleeve, and the cylindrical mounting seat is also mounted with washers located on both sides of the tool mounting sleeve, and a third spring is mounted on the telescopic rod of the second cylinder, and both ends of the third spring are fixed between the cylinder body of the second cylinder and the U-shaped seat.
[0017] Preferably, the outer bamboo node removal mechanism also includes a straightening device, which includes a horizontally arranged fourth cylinder, the bottom of which is installed on a height adjustment device, which is a third cylinder, and a straightening roller is fixedly installed on the telescopic rod of the fourth cylinder; the fourth cylinder is controlled to press the outer wall of the straightening roller against the inner wall of the cylindrical outer bamboo node removal tool, and the third cylinder is controlled to make the fourth cylinder rise and fall, that is, the straightening roller will straighten the shape of the outer bamboo node removal tool from a cylindrical shape to a parallelogram during the lifting and lowering process.
[0018] Preferably, the mechanical structure of the bamboo tube fixing device to be processed is the same as the structure of the clamping fixture, the difference being that a rotating cylinder is arranged between the telescopic rod and the rotating shaft of the first cylinder, the cylinder body of the rotating cylinder is fixedly connected to the telescopic rod of the first cylinder, and the output shaft of the rotating cylinder is fixedly connected to the rotating shaft.
[0019] Preferably, the workbench B is a multi-layer stepped structure, and a bamboo tube fixing device to be processed is installed on the work surface of each step, and each flush position of the bamboo tube fixing device to be processed corresponds to a planing device, and the planing device is fixed on the workbench B. The workbench B is also provided with a continuous processing slide for the bamboo tube to be processed, and the continuous processing slide is a continuous slope-like structure, which includes a plurality of horizontal slides arranged horizontally and inclined slides which are connected to the horizontal slides in sequence and arranged obliquely. The bamboo tube to be processed placed on the horizontal slide is convenient for the bamboo tube fixing device to be processed to be clamped, and the back side of the inclined slide is rotatably installed on the lifting device, and the bottom end of the inclined slide is rotatably connected to the horizontal slide.
[0020] Preferably, the planing device includes a support column and an annular mounting shell installed on the top of the support column, and multiple groups of tool telescopic rods are evenly installed on the arc-shaped inner wall of the annular mounting shell, each group of tool telescopic rods fixes a planing tool, each group of tool telescopic rods has two tool telescopic rods, each of the tool telescopic rods telescopes toward the center of the circle, and a first spring is mounted on the tool telescopic rod. The other end of the tool telescopic rod is installed on the planing tool, and the planing tool includes a tool mounting plate and a planing blade installed on the tool mounting plate, the planing blade is an arc-shaped blade, and the blade edge of the planing blade bevels the side wall of the bamboo tube, and a planing outlet is opened on the tool mounting plate, and the planing outlet is located at the position where the planing blade is mounted on the tool mounting plate.
[0021] Preferably, the lifting device comprises a fifth cylinder group, a second spring and a feeding telescopic rod; the telescopic rod of the fifth cylinder group is fixed to the feeding telescopic rod, and the second spring is sleeved on the feeding telescopic rod;
[0022] The inclined slide is provided with a fracture, wherein the inclined slide below the fracture is fixedly connected to the upper horizontal slide, the inclined slide below the fracture is connected to the lower horizontal slide via a second hinge, the length of the inclined slide below the fracture is greater than or equal to the length of the bamboo tube to be processed, the inclined slide above the fracture is fixedly installed with a horizontally set first baffle near the fracture, the inclined slide below the fracture is rotatably installed with a horizontally set second baffle near the fracture via a hinge, and the feed telescopic rod of the lifting device is fixedly connected to the bottom of the second baffle.
[0023] Preferably, except for the horizontal slide at the top, the starting ends of the other horizontal slides are provided with lifting touch switches, and the lifting touch switches of each horizontal slide control the fifth cylinder group of the lifting device connected to the oblique slide connected to the starting end of each horizontal slide. The fifth cylinder group includes two fifth cylinders, which are fixedly installed on the workbench B.
[0024] The invention also discloses a bamboo chip unit, which is obtained by processing a bamboo tube to be processed according to the above-mentioned chord-wise bamboo chip unit continuous processing device. The bamboo chip unit has a structure that is thick in the middle and thin at both sides.
[0025] Compared with the prior art, the present invention has the following effects:
[0026] 1. The bamboo chip unit preparation machine and method provided by the present invention adopts a method of first removing the outer nodes of the bamboo and roughening the bamboo, and then planing along the grain to make bamboo chips. The preparation machine has the advantages of high overall automation and continuity and high processing efficiency;
[0027] 2. The outer bamboo joint removing blade of the present invention is linked with the reciprocating mechanism to achieve efficient outer bamboo joint removal;
[0028] 3. The surface of the outer bamboo joint removal tool of the present invention is provided with a frosted layer to perform preliminary roughening treatment on the green bamboo to increase the bonding strength of the green bamboo surface;
[0029] 4. The outer bamboo node removal device and the annular tool system of the present invention can also work smoothly on small-diameter bamboos and bamboos with a large diameter at one end and a small diameter at the other end, and the processing surface of the bamboo is wide;
[0030] 5. The fixing device designed by the present invention can not only fix the bamboo tube, but also push the bamboo tube to be processed to complete planing;
[0031] 6. The annular cutter designed by the present invention is matched with a stepped continuous planing device, which has high processing efficiency;
[0032] 7. The cross section of the bamboo chip unit prepared by the present invention is drum-shaped, that is, thick in the middle and thin at the edge. After appropriate truncation, it is an efficient and high-quality unit for preparing bamboo chip recombinant materials;
[0033] 8. The step-type continuous planing of the present invention can separate the green and yellow parts of the bamboo material, which is beneficial to the optimization of the paving structure.
[0034] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the connection structure of the workbench A, the outer bamboo node removal mechanism and the outer bamboo node removal bamboo tube fixing device of the present invention.
[0036] Figure 2 It is a schematic structural diagram of the bamboo tube fixing device for removing outer bamboo nodes of the present invention when it is working.
[0037] Figure 3 It is a structural schematic diagram of the outer bamboo node removal mechanism of the present invention.
[0038] Figure 4It is a side structural schematic diagram of the outer bamboo node removal mechanism of the present invention.
[0039] Figure 5 It is a schematic diagram of the connection structure of the fixing device for the bamboo tube to be processed, the continuous planing device and the workbench B of the present invention.
[0040] Figure 6 It is a schematic structural diagram of the planing device of the present invention.
[0041] Figure 7 It is a schematic structural diagram of the anti-reverse device of the present invention.
[0042] Description of reference numerals:
[0043] 1—clamping fixture; 101—first cylinder; 102—first cylinder base; 103—rotating cylinder; 104—rotating shaft; 105—first push plate; 106—first spring; 107—second push plate; 108—first connecting rod; 109—second connecting rod; 110—retaining member; 111—frame; 112—lifting frame; 113—second cylinder; 114—motor; 115—outer bamboo joint removal tool; 116—L-shaped push rod; 117—fixed slider; 118—sliding block; 119—active rod; 120— U-shaped seat; 121—cylindrical mounting seat; 122—washer; 123—slideway; 124—third spring; 125—fourth cylinder; 126—third cylinder; 127—straightening roller; 2—bamboo tube to be processed; 4—first spring; 5—planing blade; 6—tool mounting plate; 7—planing outlet; 10—tool telescopic rod; 11—first baffle; 12—feed telescopic rod; 13—second spring; 14—lifting touch switch; 15—fifth cylinder group; 17—hinge; 18—second baffle; 20—circular mounting shell. DETAILED DESCRIPTION
[0044] Example 1
[0045] like Figure 1-6 As shown, this embodiment discloses a chord-wise bamboo chip unit continuous processing device, including a bamboo tube fixing device for removing outer bamboo nodes, an outer bamboo node removing mechanism, a bamboo tube fixing device to be processed, and a continuous planing device, wherein the outer bamboo node removing mechanism is installed on a workbench A, and a transmission device is provided on the workbench A, wherein the outer bamboo node removing mechanism is located above the transmission device, and the bamboo tube 2 to be processed is firstly sent to the continuous planing device for planing after the outer bamboo nodes are removed by the outer bamboo node removing mechanism; the continuous planing device is installed on a stepped workbench B;
[0046] The bamboo tube fixing device for removing outer bamboo nodes is used to fix the bamboo tube to be processed when the outer bamboo node removing mechanism is working;
[0047] The bamboo tube fixing device to be processed is used to fix the bamboo tube to be processed when the continuous planing device is working;
[0048] The outer bamboo node removing mechanism is used to remove the outer bamboo nodes of the bamboo tube to be processed;
[0049] The continuous planing device is used to continuously rotate and plan the bamboo tube after the outer bamboo nodes are removed;
[0050] The bamboo tube fixing device for removing outer bamboo nodes comprises two clamping fixtures, which are respectively defined as clamping fixture A (such as Figure 1 The clamping fixture shown on the left) and the clamping fixture B (as shown Figure 1 The two clamping fixtures are arranged opposite to each other, one of which is mounted on an inverted U-shaped frame 111, which is mounted on a workbench A and is located directly above the transmission device, and the other clamping fixture is mounted on a lifting frame 112. The lifting frame can adopt an existing publicly available frame structure for realizing lifting, such as a cylinder, an electric lifting rod, etc. This type of structure is a conventional structure in machinery and will not be described in detail here.
[0051] The clamping fixture A comprises a first cylinder 101, which is horizontally mounted on a first cylinder base 102, a telescopic rod of the first cylinder 101 is fixedly connected to a rotating shaft 104, a first push plate 105, a first spring 106 and a second push plate 107 are sequentially penetrated on one side of the rotating shaft 104 close to the rotating cylinder 103, and the first push plate 105 is fixed on the rotating shaft 104, the second push plate 107 is slidably sleeved on the rotating shaft 104, the two ends of the first spring 106 are respectively fixedly connected to the first push plate 105 and the second push plate 107, an opening device for opening and clamping the bamboo tube 2 to be processed is installed on the first push plate 105 and the second push plate 107, and a resisting member 110 fixedly abuts against the inner wall of the bamboo tube 2 to be processed is installed;
[0052] The opening device includes a first connecting rod 108 and a second connecting rod 109; the first connecting rod 108 is rotatably mounted on the circumference of the first push plate 105, and the second connecting rod 109 is rotatably mounted on the circumference of the second push plate 107; the other end of the first connecting rod 108 is slidably connected to the second connecting rod 109 and slides along the second connecting rod 109; the other end of the second connecting rod 109 is mounted with a stopper 110. After the opening device opens the first connecting rod 108 and the second connecting rod 109, the stopper 110 presses against the inner wall of the bamboo tube to be processed, thereby clamping and fixing the bamboo tube to be processed;
[0053] The number of the first connecting rods 108 and the number of the second connecting rods 109 are both four, which are evenly distributed around the circumference of the rotating shaft 5 .
[0054] The resisting member 110 is a square structure, and the number of the resisting members 110 is also 4. The weight of the two resisting members 110 located at the top is lighter than the weight of the two resisting members 110 located at the bottom. The purpose is to ensure that the resisting members 110 can always remain perpendicular to the horizontal plane so that they can better resist the inner wall of the bamboo tube 2 to be processed.
[0055] In this embodiment, the mechanical structure of the clamping fixture B is the same as that of the clamping fixture A, and the telescopic rods of the first cylinders 101 of the clamping fixture A and the clamping fixture B are arranged opposite to each other.
[0056] The outer bamboo node removal mechanism includes a second cylinder 113 and a motor 114. The second cylinder 113 is connected to an outer bamboo node removal tool 115 through a blade holder. The outer bamboo node removal tool 115 is a shape memory alloy blade with two forms, one is to surround the outer side of the bamboo tube 2 to be processed, and the other is to be straightened into a parallelogram. The cylinder body of the second cylinder 113 is fixedly connected to the end of the vertical rod body of the L-shaped push rod 116. The horizontal rod body of the L-shaped push rod 116 is slidably arranged on a fixed slider 117. The fixed slider 117 is fixed on the workbench 70, the end of the horizontal rod body of the L-shaped push rod 116 is fixedly connected to the middle position of the sliding rod, the sliding rod is tilted, and a sliding groove 123 is opened on the sliding rod. A slider 118 is slidably arranged in the sliding groove 123. The slider 118 is rotatably connected to one end of the active rod 119, and the other end of the active rod 119 is rotatably connected to the output shaft of the motor 114 through a transmission member, and the transmission member can be a gear chain transmission method.
[0057] The blade holder includes a U-shaped seat 120 fixedly connected to the telescopic rod of the second cylinder 113, the open end of the U-shaped seat 120 is connected to a cylindrical mounting seat 121, a tool mounting sleeve is rotatably mounted on the cylindrical mounting seat 121, and a bamboo-removing tool 115 is fixedly mounted on the tool mounting sleeve. The cylindrical mounting seat 121 is also mounted with washers 122 located on both sides of the tool mounting sleeve, and the washers 122 can reduce the wear of the tool mounting sleeve and reduce friction. A third spring 124 is mounted on the telescopic rod of the second cylinder 113, and both ends of the third spring 124 are fixed between the cylinder body of the second cylinder 113 and the U-shaped seat 120;
[0058] In this embodiment, the second cylinder 113 can be a single-rod cylinder or a double-rod cylinder, preferably a double-rod cylinder; the two telescopic rods of the double-rod cylinder are respectively connected to two U-shaped seats 120, and the two U-shaped seats 120 are connected to an outer bamboo joint removal tool 115 through a tool mounting sleeve of a cylindrical mounting seat 121. By using two U-shaped seats 120 to connect an outer bamboo joint removal tool 115, the tool can be set wider, and the connection position is tighter and less likely to be damaged.
[0059] The outer bamboo node removal mechanism also includes a straightening device, which includes a horizontally arranged fourth cylinder 125, the bottom of which is installed on a height adjustment device, which is a third cylinder 126, and a straightening roller 127 is fixedly installed on the telescopic rod of the fourth cylinder 125; the fourth cylinder 125 is controlled to press the outer wall of the straightening roller 127 against the inner wall of the cylindrical outer bamboo node removal tool 115, and the third cylinder 126 is controlled to make the fourth cylinder 125 rise and fall, that is, the straightening roller 127 straightens the shape of the outer bamboo node removal tool 115 from a cylindrical shape to a parallelogram during the lifting and lowering process.
[0060] The side of the outer bamboo node removal tool 115 that contacts the bamboo green is set to be a rough surface, which can perform preliminary roughening on the bamboo green surface while removing the bamboo green. The roughened structure is similar to the surface structure of a file, with many protrusions distributed in a matrix.
[0061] In this embodiment, the transmission device is two parallel transmission belts, and an anti-retrograde device is provided on the workbench A. The anti-retrograde device includes a retrograde block 37 and a support spring 38. The retrograde block 37 is tilted along the direction of operation of the transmission device and is arranged on the workbench A between the two parallel transmission belts. One end of the retrograde block 37 is rotatably connected to the table surface of the workbench A, and the other end of the retrograde block 37 is supported on the workbench A by the support spring 38.
[0062] In this embodiment, the workbench A is provided with a clamping touch switch for controlling the operation of the first cylinder on the clamping fixture B.
[0063] The working process of removing the outer bamboo nodes: the bamboo tube 2 to be processed is placed horizontally on the conveyor belt and moves forward (such as Figure 1 As shown, it moves to the right side, the bamboo tube 2 to be processed can smoothly pass through the anti-retrograde device tilted in the middle of the transmission device. After reaching the appropriate position, the clamping touch switch is triggered, and the clamping fixture B starts to work. At this time, the left side of the bamboo tube 2 to be processed abuts against the retrograde block 37, which is convenient for the telescopic rod of the first cylinder on the clamping fixture B to extend, and the opening device is extended into the bamboo tube 2 to be processed. The abutment 110 abuts on the right inner bamboo section of the bamboo tube 2 to be processed, and the clamping fixture B clamps and fixes the bamboo tube 2 to be processed outwardly, and the lifting frame 112 is started to control the first cylinder on the clamping fixture B to rise to be parallel to the first cylinder on the clamping fixture A, that is, the telescopic rods of the first cylinder on the clamping fixture B and the first cylinder on the clamping fixture A are located on the same line, and the centering is completed. Then the first cylinder on the clamping fixture A is started to realize that the clamping fixture A fixes the other side of the bamboo tube 2 to be processed, and the fixation of the bamboo tube 2 to be processed is completed.
[0064] Then, the telescopic rod of the second cylinder 113 is controlled to extend, so that the planar bamboo node removal tool 115 hits the outer wall of the bamboo tube 2 to be processed, changes its shape, and surrounds the outer side of the bamboo tube 2 to be processed. Then, the motor 114 is turned on, and the output shaft of the motor 114 rotates to drive the active rod 119 to rotate around the output shaft. The slider 118 rotatably connected to the active rod 119 slides in the slide groove 119, thereby controlling the L-shaped push rod 116 to reciprocate in the horizontal direction, indirectly controlling the horizontal reciprocating movement of the bamboo node removal tool 115, removing the outer nodes, and roughening the green surface of the bamboo tube 2 to be processed.
[0065] After the outer bamboo joint removal tool 115 has finished its work, the telescopic rod of the second air cylinder 113 is controlled to retract, and the outer bamboo joint removal tool 115 is separated from the bamboo tube 2 to be processed, and then the shape of the outer bamboo joint removal tool 115 is restored to a flat shape by the straightening device. The outer bamboo joints of the bamboo tube 2 to be processed are completely removed, and the staff removes the processed bamboo tube 2 to be processed and sends it to the continuous planing device for layer-by-layer rotary planing.
[0066] In this embodiment, the mechanical structure of the bamboo tube fixing device to be processed is the same as the structure of the clamping fixture, except that: a rotating cylinder 103 is arranged between the telescopic rod of the first cylinder 101 and the rotating shaft 104, the cylinder body of the rotating cylinder 103 is fixedly connected to the telescopic rod of the first cylinder 101, and the output shaft of the rotating cylinder 103 is fixedly connected to the rotating shaft 104, so that one side of the rotating shaft 104 has a rotation function.
[0067] In this embodiment, the workbench B is a multi-layer stepped structure, and a bamboo tube fixing device to be processed is installed on the work surface of each step. Each flush position of the bamboo tube fixing device to be processed corresponds to a planing device, and the planing device is fixed on the workbench B. The workbench B is also provided with a continuous processing slide for the bamboo tube to be processed. The continuous processing slide is a continuous slope-shaped stepped structure, and the continuous processing slide includes a plurality of horizontal slides arranged horizontally and inclined slides connected to the horizontal slides in sequence. The bamboo tube 2 to be processed placed on the horizontal slide is convenient for clamping the bamboo tube fixing device to be processed, and the back side of the inclined slide is rotatably installed on the lifting device, and the bottom end of the inclined slide is rotatably connected to the horizontal slide.
[0068] In this embodiment, the continuous processing slide is installed on the workbench B through support columns.
[0069] The planing device comprises a support column and a circular mounting shell mounted on the top of the support column, a plurality of groups of tool telescopic rods are evenly mounted on the arc-shaped inner wall of the circular mounting shell, each group of tool telescopic rods fixes a planing tool, each group of tool telescopic rods has two telescopic rods, each of the tool telescopic rods telescopes in the direction of the center of the circle, a first spring 4 is mounted on the tool telescopic rod, the other end of the tool telescopic rod is mounted on the planing tool, and the planing tool is also provided with a planing outlet 7;
[0070] The planing device includes a support column 3 and an annular mounting shell 20 installed on the top of the support column 3, and multiple groups of tool telescopic rods are evenly installed on the arc-shaped inner wall of the annular mounting shell. Each group of tool telescopic rods fixes a planing tool. Each group of tool telescopic rods has two tool telescopic rods 10, and each of the tool telescopic rods 10 is telescoped toward the center of the circle. The tool telescopic rod 10 is sleeved with a first spring 4, and the other end of the tool telescopic rod 10 is installed on the planing tool. The planing tool includes a tool mounting plate 6 and a planing blade 5 installed on the tool mounting plate 6. The planing blade 5 is an arc-shaped blade, and the blade edge of the planing blade 5 bevels the side wall of the bamboo tube. The tool mounting plate 6 is provided with a planing outlet 7, and the planing outlet 7 is located at the position where the planing blade 5 is installed on the tool mounting plate 6. The planing outlet 7 is a straight-line outlet, and the bamboo slices are sent out from the planing outlet 7 after planing;
[0071] In this embodiment, 12-16 sets of tool telescopic rods are evenly installed on the arc-shaped inner wall of the annular mounting shell 20, and the corresponding planing tools also have 12-16 sets, which can be evenly arranged around the outer side of the bamboo tube. The planing tools are made of high-carbon steel.
[0072] In this embodiment, the horizontal slide and the oblique slide are both arc-shaped slides with an arc-shaped cross-section, which prevents the bamboo tube from rolling randomly in the slide and facilitates the centering of the fixing device.
[0073] In this embodiment, the lifting device includes a fifth cylinder group 15, a second spring 13 and a feed telescopic rod 12; the telescopic rod of the fifth cylinder group 15 is fixed to the feed telescopic rod 12, and the second spring 13 is sleeved on the feed telescopic rod 12; a break is arranged on the inclined slide, wherein the inclined slide below the break is fixedly connected to the upper horizontal slide, the inclined slide below the break is overlapped with the lower horizontal slide, the length of the inclined slide below the break is greater than or equal to the length of the bamboo tube 2 to be processed, the inclined slide above the break is fixedly installed with a horizontally arranged first baffle 11 near the break, the inclined slide below the break is rotatably installed with a horizontally arranged second baffle 18 near the break through a hinge 17, the feed telescopic rod 12 of the lifting device is fixedly connected to the bottom of the second baffle 18, and the placement state of the inclined slide below the break is controlled by controlling the lifting device, so that the inclined slide can be laid flat, which is convenient for the bamboo tube fixing device to clamp and fix the bamboo tube 2 to be processed.
[0074] Except for the horizontal slide at the top, the starting ends of the other horizontal slides are all provided with lifting touch switches 14, and the lifting touch switches 14 of each horizontal slide control the fifth cylinder group 15 of the lifting device connected to the oblique slide connected to the starting end of each horizontal slide. The fifth cylinder group 15 includes two fifth cylinders, which are fixedly installed on the workbench B.
[0075] The working process of continuously planing the bamboo tube 2 to be processed after the outer bamboo nodes have been removed:
[0076] The bamboo tube 2 to be processed with the outer bamboo nodes removed is placed on the horizontal slide of the uppermost layer, and the bamboo tube fixing device to be processed located on the stepped work surface on the left side of the layer clamps and fixes one end of the bamboo tube 2 to be processed with the outer bamboo nodes removed, and the other end of the bamboo tube 2 to be processed is pressed against the planing blade 5 inside the circular mounting shell 20 of the planing device of the layer. After the bamboo tube 2 to be processed is fixed, the rotating cylinder 103 on the bamboo tube fixing device to be processed controls the rotation of the bamboo tube, and the first cylinder 101 is placed on the bamboo tube fixing device to be processed to continue to extend, and the planing blade 5 realizes the rotation planing of the bamboo tube 2 to be processed until the uppermost layer After the planing device completes one planing, the bamboo tube 2 to be processed falls on the uppermost inclined slide, and the bamboo tube 2 to be processed slides into and touches the lifting touch switch 14 on the second-layer horizontal slide, and the lifting device controlling the lifting on the uppermost inclined slide begins to descend until the inclined direction of the uppermost inclined slide becomes horizontal. After the bamboo tube fixing device to be processed corresponding to the second-layer horizontal slide works to clamp and fix the bamboo tube 2 to be processed, it is rotated and pushed into the planing device corresponding to the second-layer horizontal slide for secondary planing, and then the above operation is continued to realize continuous, layer-by-layer, and rotary planing of the bamboo tube 2 to be processed.
[0077] The above is only a preferred embodiment of the present invention and does not limit the present invention in any way. Any simple modification, change and equivalent change made to the above embodiment according to the technical essence of the invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A tangential bamboo chip unit continuous processing device, characterized in that: It includes a bamboo tube fixing device for removing outer bamboo nodes, an outer bamboo node removing mechanism, a bamboo tube fixing device to be processed, and a continuous planing device. The outer bamboo node removing mechanism is installed on a workbench A. A transmission device is provided on the workbench A. The outer bamboo node removing mechanism is located above the transmission device. The bamboo tube to be processed is firstly sent to the continuous planing device for planing after the outer bamboo nodes are removed by the outer bamboo node removing mechanism. The continuous planing device is installed on a stepped workbench B. The bamboo tube fixing device for removing outer bamboo nodes is used to fix the bamboo tube to be processed when the outer bamboo node removing mechanism is working; The device for fixing the bamboo tube to be processed is used to fix the bamboo tube to be processed when the continuous planing device is working; The outer bamboo node removal mechanism is used to remove the outer nodes of the bamboo tube to be processed; The continuous planing device is used to continuously rotate and plan the bamboo tube after the outer bamboo nodes are removed; The bamboo tube fixing device for removing outer bamboo nodes comprises two clamping fixtures, which are arranged opposite to each other, one of which is mounted on an inverted U-shaped frame, which is mounted on a workbench A and is located directly above the transmission device, and the other clamping fixture is mounted on a lifting frame; The clamping fixture comprises a first cylinder, the first cylinder is horizontally mounted on the first cylinder base, the telescopic rod of the first cylinder is fixedly connected to the rotating shaft, a first push plate, a first spring and a second push plate are sequentially penetrated on the side of the rotating shaft close to the rotating cylinder, and the first push plate is fixed on the rotating shaft, the second push plate is slidably sleeved on the rotating shaft, the two ends of the first spring are respectively fixedly connected to the first push plate and the second push plate, an opening device for opening and clamping the bamboo tube to be processed is installed on the first push plate and the second push plate, and a resist fixedly abuts against the inner wall of the bamboo tube to be processed; The opening device includes a first connecting rod and a second connecting rod; the first connecting rod is rotatably mounted on the circumference of the first push plate, the second connecting rod is rotatably mounted on the circumference of the second push plate, the other end of the first connecting rod is slidably connected to the second connecting rod and slides along the second connecting rod, and the other end of the second connecting rod is mounted with a stopper; An anti-retrograde device is provided on the workbench A, and the anti-retrograde device includes a retrograde block and a support spring. The retrograde block is tilted on the workbench A along the running direction of the transmission device, one end of the retrograde block is rotatably connected to the table surface of the workbench A, and the other end of the retrograde block is supported on the workbench A by the support spring.
2. The device for continuous processing of tangential bamboo chips according to claim 1, characterized in that: The outer bamboo node removal mechanism includes a second cylinder and a motor, the second cylinder is connected to the outer bamboo node removal tool through a blade holder, the outer bamboo node removal tool is a shape memory alloy blade, and has two forms, one is to surround the outer side of the bamboo tube to be processed, and the other is to be straightened into a parallelogram, the cylinder body of the second cylinder is fixedly connected to the end of the vertical rod body of the L-shaped push rod, the horizontal rod body of the L-shaped push rod is slidably arranged on the fixed slider, the fixed slider is fixed on the workbench A, the end of the horizontal rod body of the L-shaped push rod is fixedly connected to the middle position of the sliding rod, the sliding rod is tilted, a sliding groove is provided on the sliding rod, a sliding block is slidably arranged in the sliding groove, the sliding block is rotatably connected to one end of the active rod, and the other end of the active rod is rotatably connected to the output shaft of the motor through a transmission member, and the transmission member is a gear chain transmission method; The blade holder includes a U-shaped seat fixedly connected to the telescopic rod of the second cylinder, the open end of the U-shaped seat is connected to the cylindrical mounting seat, a tool mounting sleeve is rotatably mounted on the cylindrical mounting seat, a bamboo node removal tool is fixedly mounted on the tool mounting sleeve, and the cylindrical mounting seat is also mounted with washers located on both sides of the tool mounting sleeve, and a third spring is mounted on the telescopic rod of the second cylinder, and both ends of the third spring are fixed between the cylinder body of the second cylinder and the U-shaped seat.
3. The device for continuous processing of tangential bamboo chips according to claim 2, characterized in that: The outer bamboo node removal mechanism also includes a straightening device, which includes a horizontally arranged fourth cylinder, the bottom of which is installed on a height adjustment device, which is a third cylinder, and a straightening roller is fixedly installed on the telescopic rod of the fourth cylinder; the fourth cylinder is controlled to press the outer wall of the straightening roller against the inner wall of the cylindrical outer bamboo node removal tool, and the third cylinder is controlled to make the fourth cylinder rise and fall, that is, the straightening roller is raised and lowered to straighten the shape of the outer bamboo node removal tool from a cylindrical shape to a parallelogram during the lifting and lowering process.
4. The device for continuous processing of tangential bamboo chips according to claim 1, characterized in that: The mechanical structure of the bamboo tube fixing device to be processed is the same as that of the clamping fixture, the difference being that a rotating cylinder is arranged between the telescopic rod and the rotating shaft of the first cylinder, the cylinder body of the rotating cylinder is fixedly connected to the telescopic rod of the first cylinder, and the output shaft of the rotating cylinder is fixedly connected to the rotating shaft.
5. The device for continuous processing of tangential bamboo chips according to claim 4, characterized in that: The workbench B is a multi-layer stepped structure, and a bamboo tube fixing device to be processed is installed on the work surface of each step. Each flush position of the bamboo tube fixing device to be processed corresponds to a planing device, and the planing device is fixed on the workbench B. The workbench B is also provided with a continuous processing slide for the bamboo tube to be processed. The continuous processing slide is a continuous slope-shaped structure, and the continuous processing slide includes a plurality of horizontal slides arranged horizontally and inclined slides connected to the horizontal slides in sequence. The bamboo tube to be processed placed on the horizontal slide is convenient for the bamboo tube fixing device to be processed to clamp, and the back side of the inclined slide is rotatably installed on the lifting device, and the bottom end of the inclined slide is rotatably connected to the horizontal slide.
6. The device for continuous processing of tangential bamboo chips according to claim 5, characterized in that: The planing device includes a support column and an annular mounting shell installed on the top of the support column, a plurality of groups of tool telescopic rods are evenly installed on the arc-shaped inner wall of the annular mounting shell, each group of tool telescopic rods fixes a planing tool, each group of tool telescopic rods has two tool telescopic rods, each of the tool telescopic rods telescopes toward the center of a circle, a first spring is mounted on the tool telescopic rod, the other end of the tool telescopic rod is installed on the planing tool, the planing tool includes a tool mounting plate and a planing blade installed on the tool mounting plate, the planing blade is a curved blade, the blade edge of the planing blade bevels the side wall of the bamboo tube, a planing outlet is provided on the tool mounting plate, and the planing outlet is located at the position where the planing blade is mounted on the tool mounting plate.
7. The device for continuous processing of tangential bamboo chips according to claim 6, characterized in that: The lifting device includes a fifth cylinder group, a second spring and a feed telescopic rod; the telescopic rod of the fifth cylinder group is fixed to the feed telescopic rod, and the second spring is sleeved on the feed telescopic rod; a break is arranged on the inclined slide, wherein the inclined slide below the break is fixedly connected to the upper horizontal slide, the inclined slide below the break is overlapped with the lower horizontal slide, the length of the inclined slide below the break is greater than or equal to the length of the bamboo tube to be processed, the inclined slide above the break is fixedly installed with a horizontally arranged first baffle near the break, the inclined slide below the break is rotated with a horizontally arranged second baffle near the break through a hinge, the feed telescopic rod of the lifting device is fixedly connected to the bottom of the second baffle, and the placement state of the inclined slide below the break is controlled by controlling the lifting device.
8. The device for continuous processing of tangential bamboo chips according to claim 7, characterized in that: Except for the horizontal slide on the top layer, the starting ends of the other horizontal slides are all provided with lifting touch switches. The lifting touch switch of each layer of horizontal slide controls the fifth cylinder group of the lifting device connected to the oblique slide connected to the starting end of each layer of horizontal slide.
9. A bamboo chip unit, characterized in that: The bamboo tube to be processed is obtained by processing the tangential bamboo chip unit continuous processing device according to any one of claims 1 to 8. The prepared bamboo chips have uniform shape, are thick in the middle and thin on both sides of the cross section, and can be used as high-quality upgraded units of bamboo oriented strand board after being arbitrarily cut.
Citation Information
Patent Citations
Bamboo slicing, extruding and planing device
CN107803897A
Bamboo fixed-section bamboo breaking and rough milling continuous production device
CN115488976A