Flaky mortar, mortar building material, manufacturing method and application method
By setting up a support body and a pulling body in the sheet mortar, the problem of the mortar body being prone to fall off during transportation and handling is solved, and a firmer connection and appropriate balance of flexibility and rigidity is achieved.
Patent Information
- Application Number
- CN202211638840.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2042-12-20
AI Technical Summary
Traditional sheet mortar is prone to cracking, breaking, and even falling off during transportation and handling, resulting in failure to use normally.
The sheet-shaped mortar design includes a mortar body, a support body and a pulling body is adopted. The support body is arranged on the lower side of the mortar body, and the pulling body is arranged on the upper side of the mortar body. The pulling body is used to pull the mortar body through the pulling body to increase the bonding area of the mortar body and enhance its connection strength.
It effectively prevents the mortar body from falling off during transportation and handling, improves the bonding strength of the mortar body, reduces production difficulty and cost, and takes into account the flexibility and rigidity of the mortar.
Smart Images

Figure CN116177932B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mortar, and in particular to a flaky mortar, a mortar building material, a manufacturing method and an application method. Background Art
[0002] Traditional mortars come in two forms: dry-mixed mortar and wet-mixed mortar, with the product states being dry powder and wet mortar, respectively. Dry-mixed mortars are prone to component separation and a significant decrease in uniformity during transportation, and serious dust pollution is generated during the mixing process; wet-mixed mortars have a high transportation cost and require a dedicated mixer truck to transport them to the construction site within the specified time.
[0003] In the related art, there is a mortar body, which is in a fixed sheet shape when not in use, which is convenient for transportation. When in use, it only needs to spray liquid on the mortar body to make it quickly dissolve into a wet slurry. However, the mortar body in the related art is prone to cracking, damage, or even falling off during transportation and handling, making the mortar body unable to be used normally. Summary of the invention
[0004] The invention discloses a flaky mortar, a mortar building material, a manufacturing method and an application method, so as to solve the technical problem that the mortar body in the flaky mortar in the related art is easy to crack, break or even fall off.
[0005] In order to solve the above problems, the present invention adopts the following technical solutions:
[0006] In a first aspect, the present application provides a flaky mortar, which is in the shape of a flat plate as a whole, and comprises a mortar body, a support body and a tie body; wherein:
[0007] The mortar body includes at least one of a planar mortar body, a plurality of strip-shaped mortar bodies, and a plurality of dot-shaped mortar bodies. The support body is disposed on the lower side of the mortar body, and the tie body is disposed on the upper side of the mortar body.
[0008] The support body is disposed on the lower side of the mortar body, which includes the following forms: the support body is disposed on the lower surface of the mortar body, or the support body is disposed in the mortar body, and the support body is adjacent to the lower surface of the mortar body.
[0009] The tying body is disposed on the upper side of the mortar body and includes the following forms: the tying body is disposed on the upper surface of the mortar body, or the tying body is disposed in the mortar body and the tying body is adjacent to the upper surface of the mortar body.
[0010] Furthermore, the support body is a structural member made of a water-permeable material or a water-soluble material, and / or the tie body is a structural member made of a water-permeable material or a water-soluble material.
[0011] Further, the support body is a mesh structure, and / or the tie body is a mesh structure.
[0012] Furthermore, the mesh structure includes a first braided wire and a second braided wire, the first braided wire is extended along a first direction, the second braided wire is extended along a second direction, and the first braided wire and the second braided wire are connected to form a plurality of meshes.
[0013] Furthermore, the rigidity of the mesh structure in the first direction is greater than the rigidity in the second direction.
[0014] Further, in the case that the mortar body includes a plurality of strip-shaped mortar bodies, the plurality of strip-shaped mortar bodies are extended along a first direction.
[0015] Furthermore, the tie body and the mortar body are connected by gluing, or the tie body and the mortar body are solidified into shape.
[0016] In a second aspect, the present application further provides a mortar building material, comprising a substrate and the aforementioned flaky mortar, wherein the flaky mortar is disposed on the surface of the substrate.
[0017] In a third aspect, the present application further provides a method for manufacturing a flaky mortar, characterized in that it comprises the following steps:
[0018] Step S110, placing the mortar body on the support body;
[0019] Step S120, placing the tie body on the mortar body.
[0020] Further, step S110 includes: attaching the support body to the lower surface of the solidified mortar body; or, arranging the support body in the mortar body and solidifying and forming it with the mortar body.
[0021] Further, step S120 includes: attaching the tie-bonding body to the upper surface of the solidified mortar body; or, placing the tie-bonding body in the mortar body and solidifying and forming the tie-bonding body with the mortar body.
[0022] In a fourth aspect, the present application also provides a method for applying flaky mortar, comprising the following steps:
[0023] Step S220, paving the sheet mortar on the working surface of the initial building unit;
[0024] Step S230, spraying liquid on the sheet mortar to dissolve the mortar body;
[0025] Step S240: Lay other building units on the surface of the melted flaky mortar and harden and bond them.
[0026] Furthermore, before step S220, step S210 is also included: spraying liquid on at least one of the sheet mortar and the working surface of the initial building unit for infiltration.
[0027] In a fifth aspect, the present application also provides a method for manufacturing a mortar building material, comprising the following steps:
[0028] Step S310, laying the support body on the substrate;
[0029] Step S320, laying the mortar body on the support body;
[0030] Step S320: Laying the tie body on the mortar body.
[0031] In a sixth aspect, the present application also provides an application method of mortar building materials, comprising the following steps:
[0032] Step S410, spraying liquid on the sheet mortar on the substrate to dissolve the mortar;
[0033] Step S420: Lay other building units on the surface of the melted flaky mortar and harden and bond them.
[0034] The technical solution adopted by the present invention can achieve the following beneficial effects:
[0035] First, a tie body and a support body are respectively arranged on the upper and lower sides of the mortar body. During the transportation and handling of the sheet mortar, the tie body can play a tie role on the mortar body, that is, a constraint is added on the upper side of the mortar body, thereby limiting the swing amplitude of the sheet mortar. The upper and lower sides of the mortar body are in contact with the tie body and the lower mortar body respectively, which increases the bonding area of the mortar body in the sheet mortar, making the connection more firm and less likely to cause the mortar body to fall off.
[0036] Second, the mortar body is coated with a tie body and a support body. After the mortar body is extruded and formed on the support body, the tie body can be connected to the upper side of the mortar body by gluing. Compared with the method of arranging the mortar body on both sides of the support body, on the one hand, it reduces the production difficulty and production cost of the sheet mortar, and on the other hand, it can ensure that the sheet mortar has appropriate flexibility to meet the use requirements, taking into account the balance between rigidity and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0038] Figure 1 This is one of the structural schematic diagrams of the flaky mortar of the first embodiment of the present application;
[0039] Figure 2 This is the second structural schematic diagram of the flaky mortar of the first embodiment of the present application;
[0040] Figure 3 This is one of the structural schematic diagrams of the flaky mortar according to the second embodiment of the present application;
[0041] Figure 4 yes Figure 3 A local enlarged schematic diagram of the middle A;
[0042] Figure 5 is a structural schematic diagram of a mesh structure of an embodiment of the present application;
[0043] Figure 6 This is the second structural schematic diagram of the flaky mortar of the second embodiment of the present application;
[0044] Figure 7 is a force diagram of a mortar body according to a second embodiment of the present application;
[0045] Figure 8 is a schematic structural diagram of a flaky mortar according to a third embodiment of the present application;
[0046] Fig. 9 is a schematic structural diagram of a flaky mortar according to a fourth embodiment of the present application;
[0047] Fig.10 is a schematic structural diagram of a flaky mortar according to a fifth embodiment of the present application;
[0048] Fig.11 is a schematic structural diagram of a flaky mortar according to a sixth embodiment of the present application;
[0049] Fig.12 is a schematic structural diagram of a flaky mortar according to a seventh embodiment of the present application;
[0050] In the figure:
[0051] 100 - mortar body, 110 - surface mortar body, 120 - strip mortar body, 130 - dot mortar body, 140 - groove; 200 - support body, 210 - first braiding wire, 220 - second braiding wire; 300 - tie body. DETAILED DESCRIPTION
[0052] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.
[0053] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.
[0054] The following is combined with Figures 1 to 12 , the flaky mortar, mortar building materials, manufacturing method and application method provided in the embodiments of the present application are described in detail through specific embodiments and their application scenarios.
[0055] See also Figures 1 to 10 The embodiment of the present application discloses a flaky mortar, which is in the shape of a flat plate as a whole. The disclosed flaky mortar includes a mortar body 100, a support body 200 and a tie body 300, wherein the support body 200 is arranged on the lower side of the mortar body 100, and the tie body 300 is arranged on the upper side of the mortar body 100. When the flaky mortar is not in use, the whole is in a fixed form. When in use, liquid is sprayed on the flaky mortar, and the mortar body 100 can dissolve into a wet mortar with fluidity after encountering water. It should be noted that the upper side and the lower side of the mortar body 100 are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the embodiment of the present application and simplifying the description.
[0056] The applicant himself proposed a flaky mortar in patent CN213771841U, in which the mortar body is only located on one side of the support body, so that the flexibility of the support body can be fully utilized, thereby improving the overall flexibility of the flaky mortar and reducing the overall stiffness of the flaky mortar, thereby solving the problem of breakage of the flaky mortar due to its high stiffness during transportation.
[0057] However, the inventors discovered during the research process that, because the mortar body is only provided on one side of the support body, the contact area between the mortar body and the support body is limited, the bonding effect between the two is poor, and the mortar body is easily detached from the support body; and, because the flexibility of the sheet mortar is improved, the sheet mortar is more likely to swing greatly during transportation, which makes the mortar body more prone to cracking and compression collapse. When the bonding effect between the mortar body and the support body is already limited, it is more likely to cause the mortar body to detach from the support body.
[0058] In the prior art, in order to limit the large swing of the flaky mortar, the usual practice is to change the material of the mortar body to increase its rigidity. However, the water solubility of the changed mortar body is affected, and the material cost will be further increased. Alternatively, mortar bodies are arranged on both sides of the support body. The combination of the mortar bodies on both sides of the support body can better wrap and adhere the support body, thereby preventing the mortar body from detaching. However, arranging mortar bodies on both sides of the support body has the problems of great production difficulty and high production cost.
[0059] In the embodiment of the present application, a support body 200 is arranged on the lower side of the mortar body 100, and a tying body 300 is arranged on the upper side of the mortar body 100; during the transportation and handling of the sheet mortar, the tying body 300 can play a tying role on the mortar body 100, that is, constraints are added to the upper side of the mortar body 100, thereby limiting the swing amplitude of the sheet mortar, and the upper and lower sides of the mortar body 100 are respectively in contact with the tying body 300 and the support body 200, thereby increasing the bonding area of the mortar body 100 in the sheet mortar, making its connection more firm and preventing the mortar body 100 from falling off.
[0060] During transportation and handling, the sheet mortar is prone to swing, that is, the mortar body 100 may bend upward or downward. Figure 7 It illustrates the situation where the mortar body 100 bends and deforms upward. At this time, the tie body 300 can apply a certain pulling force F1 to the mortar body 100. The direction of the pulling force F1 is opposite to the deformation direction of the mortar body 100, which can prevent the mortar body 100 from excessive bending and cracking. When the mortar body 100 bends and deforms downward, the tie body 300 can prevent the mortar body 100 from excessive bending and internal compression and collapse.
[0061] At the same time, the method of using the tie body 300 and the support body 200 to cover the mortar body 100 has a simple production process. In an optional embodiment, after the mortar body 100 is extruded and formed on the support body 200, the tie body 300 can be connected to the upper side of the mortar body 100 by gluing, and the tie body 300 can also be formed together with the mortar body 100 during the curing process of the mortar body 100. Compared with the method of arranging mortar bodies on both sides of the support body, on the one hand, the production difficulty and production cost of the sheet mortar are reduced, and on the other hand, the sheet mortar can be ensured to have appropriate flexibility to meet the use requirements, and the balance between rigidity and flexibility is taken into account.
[0062] In the embodiment of the present application, the composition of the mortar body 100 is as described in patent CN213771841U: the mortar body 100 contains hydraulic cementitious material, aggregate and water-soluble binder, and the water-soluble binder binds the hydraulic cementitious material and aggregate into one.
[0063] The components of hydraulic cementitious materials, aggregates and water-soluble binders are described as follows:
[0064] Hydraulic cementitious materials refer to materials that can bind granular materials (such as sand and stone) or block materials (such as bricks and tiles) into a whole in construction projects. The most commonly used hydraulic cementitious materials are cement. The hydraulic cementitious materials of the present invention are preferably at least one of general-purpose silicate cement, limestone silicate cement, steel slag silicate cement, magnesium slag silicate cement, phosphate slag silicate cement, white silicate cement, colored silicate cement, calcium sulfoaluminate modified silicate cement, sulfoaluminate cement, aluminate cement, ferroaluminate cement, fluoroaluminate cement, phosphate cement, magnesium oxychloride cement, alum stone cement and alkali-activated cement; more preferably at least one of general-purpose silicate cement, sulfoaluminate cement, aluminate cement and ferroaluminate cement.
[0065] Aggregate (also known as "aggregate") is at least one of natural sand, machine-made sand, light aggregate and recycled aggregate. Natural sand includes river sand, mountain sand, lake sand and desalinated sea sand; machine-made sand refers to artificial sand made from rocks, tailings and industrial solid waste through sand making equipment; light aggregate refers to aggregate with a bulk density of no more than 1200kg / m 3 Lightweight materials such as pumice, volcanic slag, coal slag, zeolite, self-igniting coal gangue, ceramsite, expanded perlite, vitrified microspheres, etc.; recycled aggregate refers to particles that meet the requirements of mortar fine aggregate obtained from waste concrete and construction waste through processes such as crushing, washing, and sorting;
[0066] The water-soluble binder refers to a binder that can be dissolved in liquid water, especially in water at 5°C to 40°C. When the flaky mortar meets water, the network structure formed by the water-soluble binder is disintegrated, causing the mortar body 100 to dissolve and form a wet slurry.
[0067] In the embodiment of the present application, the mortar body 100 may include at least one of a planar mortar body 110 , a plurality of strip-shaped mortar bodies 120 , and a plurality of dot-shaped mortar bodies 130 .
[0068] In the embodiment of the present application, the sheet mortar needs to have a certain flexibility to meet the shaking during transportation and handling, so as to avoid the sheet mortar being too brittle and breaking; at the same time, the sheet mortar also needs to have a certain rigidity to avoid the sheet mortar swinging too much and causing the mortar body 100 to fall off.
[0069] In an optional implementation, please continue to refer to Figure 1-2 The mortar body 100 may include a plurality of strip mortar bodies 120, which are spaced apart between the tie body 300 and the support body 200. When the sheet mortar bends, the bending portion of the sheet mortar is mainly concentrated in the portion between two adjacent strip mortar bodies 120, thereby preventing the mortar body 100 itself from cracking or being squeezed and collapsed.
[0070] Of course, in other embodiments of the present application, please refer to Fig.11 The mortar body 100 may further include a plurality of dot-shaped mortar bodies 130 , and the plurality of dot-shaped mortar bodies 130 are distributed at intervals between the tying body 300 and the supporting body 200 .
[0071] For further technical solutions, see Figures 3 to 10 as well as Fig.12 The sheet mortar of the embodiment of the present application may further include a planar mortar body 110 , and the aforementioned plurality of strip mortar bodies 120 or plurality of dot mortar bodies 130 may be distributed on the planar mortar body 110 .
[0072] Based on the above technical solution, on the one hand, the contact area between the mortar body 100 and the support body 200 is larger, the bonding effect of the two is better, and the mortar body 100 is not easy to fall off. On the other hand, a groove 140 is formed between two adjacent strip mortar bodies 120 or two adjacent dot mortar bodies 130. When spraying liquid, the sheet mortar can be in contact with water with a larger area accordingly, and it is also easier to keep water in the groove 140, thereby increasing the water capacity of the sheet mortar, and thus can significantly improve the speed and uniformity of being wetting and dissolving by water.
[0073] In the embodiment of the present application, the support body 200 is disposed on the lower side of the mortar body 100 and includes the following forms: Figure 6 As shown, the support body 200 is disposed on the lower surface of the mortar body 100. In this case, the mortar body 100 can be attached to the support body 200 by extrusion molding; or Figure 8As shown, the support body 200 may be disposed in the mortar body 100 , and the support body 200 is adjacent to the lower surface of the mortar body 100 .
[0074] In the embodiment of the present application, the tie body 300 is disposed on the upper side of the mortar body 100 and includes the following forms: Fig. 9 As shown, the tie body 300 is disposed on the upper surface of the mortar body 100. Specifically, the tie body 300 can be connected to the upper surface of the mortar body 100 by gluing; or Fig.10 As shown, the tying body 300 may be disposed in the mortar body 100 , and the tying body 300 is adjacent to the upper surface of the mortar body 100 . Specifically, the tying body 300 may be formed together with the mortar body 100 during the curing process of the mortar body 100 .
[0075] In the embodiment of the present application, the binding body 300 can be a structural member made of a permeable material, or the binding body 300 can be a structural member made of a water-soluble material, or the binding body 300 can be a mesh structural member. When water is poured onto the sheet mortar, the aqueous solution can quickly penetrate the binding body 300 and diffuse into the mortar body 100, so that the mortar body 100 is dissolved into a wet mortar with fluidity, thereby exerting the adhesive function of the traditional mortar, avoiding the noise pollution and dust pollution that are easily generated when the dry mortar is stirred.
[0076] It should be understood that, when the tying body 300 is disposed on the upper surface of the mortar body 100, the tying body 300 may not have a water-permeable function. When in use, the tying body 300 glued to the upper surface of the mortar body 100 is torn off, and then the liquid is sprayed on the sheet mortar. In the embodiment of the present application, the tying body 300 may be a film, paper, cloth, foil, plate, etc. The embodiment of the present application does not limit the specific form of the tying body 300, as long as it can be disposed on the upper side of the mortar body 100 to play a tying role on the mortar body 100.
[0077] In an embodiment of the present application, the support body 200 may be a structural member made of a water-permeable material, such as ceramic fiber cloth or glass fiber cloth; or, the support body 200 may be a structural member made of a water-soluble material, such as a membrane made of a water-soluble polymer material; or, the support body 200 may be a mesh structural member.
[0078] It can be understood that in the embodiments of the present application, the tying body 300 and the support body 200 can be the same, or the tying body 300 and the support body 200 can be different. For example, the tying body 300 and the support body 200 can both be mesh structures; or, the tying body 300 is a structure made of a water-permeable material or a water-soluble material, and the support body 200 can be a mesh structure, which is not limited in the present application.
[0079] In the embodiment of the present application, the support body 200 and the tie body 300 may both be mesh structures, see Figure 5 The mesh structure includes a first braided wire 210 and a second braided wire 220. The first braided wire 210 is extended along a first direction, and the second braided wire 220 is extended along a second direction. The first direction is different from the second direction. The first braided wire 210 and the second braided wire 220 are connected to form a plurality of mesh holes. After the liquid is sprayed on the sheet mortar, the internal moisture of the sheet mortar can quickly pass through the mesh holes and diffuse to the lower layer of mortar; at the same time, during the forming process of the sheet mortar, part of the mortar body 100 can pass through the mesh holes and solidify on the side of the mesh structure facing away from the mortar body 100, thereby strengthening the bonding effect between the two.
[0080] In a further technical solution, the rigidity of the mesh structure in the first direction is greater than its rigidity in the second direction, that is, under the action of external force, the mesh structure is easier to bend in the second direction than in the first direction. On the one hand, the mesh structure has a certain flexibility, so that the sheet mortar can withstand a certain degree of bending and deformation without obvious fracture damage, and can be adapted to some substrates with curved working surfaces when used. On the other hand, the mesh structure is difficult to bend in the first direction, which can avoid the situation where the bending freedom of the sheet mortar is too high and the mortar body 100 breaks or falls off.
[0081] In the embodiment of the present application, the mesh structure may be an inorganic fiber mesh, an organic polymer mesh, a metal mesh, etc. The mesh structure may have a greater rigidity in the first direction than in the second direction, which may be achieved in a variety of forms.
[0082] In an alternative implementation, see Figure 4 and Figure 5 The first braided wire 210 and the second braided wire 220 are in the shape of a strip, the first braided wire 210 and the second braided wire 220 have the same thickness, and the width of the first braided wire 210 is greater than the width of the second braided wire 220, so that the rigidity of the mesh structure in the first direction is greater than its rigidity in the second direction. Of course, the first braided wire 210 can also have the same width as the second braided wire 220, and the thickness of the first braided wire 210 is greater than the thickness of the second braided wire 220; or, the thickness and width of the first braided wire 210 are greater than the second braided wire.
[0083] Of course, in other embodiments of the present application, the first braided wire 210 and the second braided wire 220 may be round wires, and the diameter of the first braided wire 210 is greater than the diameter of the second braided wire 220 .
[0084] In an alternative implementation, see Figure 1In the case where the mortar body 100 includes a plurality of strip mortar bodies 120 , the strip mortar bodies 120 are extended along a first direction, and the strip mortar bodies 120 are difficult to bend in the first direction, thereby ensuring that the strip mortar bodies 120 are not prone to breakage.
[0085] An embodiment of the present application also provides a mortar building material, including a substrate and the aforementioned flaky mortar, wherein the flaky mortar is arranged on the surface of the substrate and the flaky mortar is combined with the substrate, and the substrate is a building material such as a block, brick, stone, board, wallpaper or coating.
[0086] The present application also provides a method for manufacturing a flaky mortar, comprising the following steps:
[0087] Step S110, placing the mortar body 100 on the support body 200;
[0088] In step S120 , the tie body 300 is disposed on the mortar body 100 .
[0089] Among them, in step S110, the support body 200 can be attached to the lower surface of the mortar body 100 after solidification, for example, by bonding; or, the support body 200 is arranged in the mortar body 100 and solidified with the mortar body 100, for example, the semi-solidified mortar body 100 is extruded onto the support body 200, and the fluidity of the semi-solidified mortar body 100 is utilized to cover the support body 100 therein, and then solidified into shape.
[0090] In step S120, the assembly 300 is attached to the upper surface of the solidified mortar body 100, for example, by bonding; or, the assembly 300 is disposed in the mortar body 100 and solidified with the mortar body 100, for example, the assembly 300 is disposed on the upper surface of the semi-solidified mortar body 100, and a certain pressure is applied to make the assembly 300 soak in the mortar body.
[0091] The present application also provides a method for applying the flaky mortar, comprising the following steps:
[0092] Step S220, paving the sheet mortar on the working surface of the initial building unit;
[0093] Step S230, spraying liquid on the sheet mortar to dissolve the mortar body 100;
[0094] Step S240: Lay other building units on the surface of the melted flaky mortar and harden and bond them.
[0095] In step S220, the initial fixing method of the flaky mortar to the working surface may be at least one of natural placement, connection with fixing parts or adhesive connection, wherein the fixing parts may be threaded connectors.
[0096] In step S230, the liquid used to spray the flaky mortar to dissolve it can be water or any one of a solution, emulsion, and suspension using water as a solvent. During or after the liquid is sprayed, the flaky mortar can be manually or mechanically mixed to accelerate the dissolution speed or uniformity.
[0097] It is understandable that, before step S240, on a work surface that is not very flat or requires a thicker bonding layer, multiple sheet mortars or sheet mortars and premixed mortars can be used in combination.
[0098] In a further technical solution, before step S220, the method for applying the flaky mortar may further include step S210, spraying liquid on at least one of the working surfaces of the flaky mortar and the initial building unit for pre-wetting; in this case, pre-wetting the flaky mortar and the initial building unit before bonding them can avoid the occurrence of a dry area between the two that leads to local weak bonding.
[0099] The present application also provides a method for manufacturing a mortar building material, comprising the following steps:
[0100] Step S310, laying the support body on the substrate;
[0101] Step S320, paving the mortar body on the support body, and the mortar body 100 can fix the support body 200 after curing;
[0102] Step S320: Laying the tie body on the mortar body.
[0103] The present application also provides a method for applying a mortar building material, comprising the following steps:
[0104] Step S410, spraying liquid on the sheet mortar on the substrate to dissolve the mortar;
[0105] Step S420: Lay other building units on the surface of the melted flaky mortar and harden and bond them.
[0106] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0107] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A flaky mortar, characterized in that: The flaky mortar is in the shape of a flat plate as a whole, and comprises a mortar body (100), a support body (200) and a tie body (300); wherein: The mortar body (100) comprises at least one of a planar mortar body (110), a plurality of strip-shaped mortar bodies (120), and a plurality of dot-shaped mortar bodies (130); the support body (200) is disposed on the lower side of the mortar body (100); and the tie body (300) is disposed on the upper side of the mortar body (100); The support body (200) is a structural member made of a water-permeable material or a water-soluble material, or is a mesh structural member; And / or, the tie body (300) is a structural member made of a water-permeable material or a water-soluble material, or is a mesh structural member; When the sheet-like mortar is not in use, the whole is in a fixed shape. When in use, liquid is sprayed on the sheet-like mortar, and the mortar body (100) can dissolve into wet mortar after encountering water.
2. The flaky mortar according to claim 1, characterized in that: The support body (200) is arranged on the lower side of the mortar body (100) and includes the following forms: the support body (200) is arranged on the lower surface of the mortar body (100), or the support body (200) is arranged in the mortar body (100), and the support body (200) is adjacent to the lower surface of the mortar body (100); The bonding body (300) is disposed on the upper side of the mortar body (100) and includes the following forms: the bonding body (300) is disposed on the upper surface of the mortar body (100), or the bonding body (300) is disposed inside the mortar body (100), and the bonding body (300) is adjacent to the upper surface of the mortar body (100).
3. The flaky mortar according to claim 1, characterized in that: The mesh structure comprises a first braided wire (210) and a second braided wire (220), wherein the first braided wire (210) is extended along a first direction, and the second braided wire (220) is extended along a second direction, and the first braided wire (210) and the second braided wire (220) are connected to form a plurality of meshes.
4. The flaky mortar according to claim 3, characterized in that: The rigidity of the mesh structure in the first direction is greater than that in the second direction.
5. The flaky mortar according to claim 3 or 4, characterized in that: In the case where the mortar body (100) includes a plurality of strip-shaped mortar bodies (120), the plurality of strip-shaped mortar bodies (120) are arranged to extend along a first direction.
6. The flaky mortar according to claim 1, characterized in that: The tie-joining body (300) and the mortar body (100) are connected by gluing, or the tie-joining body (300) and the mortar body (100) are solidified and formed.
7. A mortar building material, characterized in that: It comprises a substrate and the flaky mortar according to any one of claims 1 to 6, wherein the flaky mortar is arranged on the surface of the substrate.
8. A method for manufacturing a flaky mortar according to any one of claims 1 to 6, characterized in that: The steps include: Step S110, placing the mortar body (100) on the support body (200); Step S120, placing the tie body (300) on the mortar body (100).
9. The method for manufacturing a flaky mortar according to claim 8, characterized in that: Step S110 comprises: attaching the support body (200) to the lower surface of the mortar body (100) after solidification; or, placing the support body (200) in the mortar body (100) and solidifying and forming the support body (200) with the mortar body (100).
10. The method for manufacturing a flaky mortar according to claim 8, characterized in that: Step S120 includes: attaching the tie-joining body (300) to the upper surface of the solidified mortar body (100); or, placing the tie-joining body (300) in the mortar body (100) and solidifying and forming the tie-joining body (300) with the mortar body (100).
11. A method for applying the flaky mortar according to any one of claims 1 to 6, characterized in that: The steps include: Step S220, paving the sheet mortar on the working surface of the initial building unit; Step S230, spraying liquid on the sheet-like mortar to dissolve the mortar body (100); Step S240: Lay other building units on the surface of the melted flaky mortar and harden and bond them.
12. The method for applying the flaky mortar according to claim 11, characterized in that: Before step S220, the method further includes: Step S210: spraying liquid on at least one of the sheet mortar and the working surface of the initial building unit for pre-wetting.
13. A method for manufacturing a mortar building material according to claim 7, characterized in that: The steps include: Step S310, laying the support body (200) on the substrate; Step S320, laying the mortar body (100) on the support body (200); Step S320: Laying the tie body (300) on the mortar body (100).
14. A method for applying the mortar building material according to claim 7, characterized in that: The steps include: Step S410, spraying liquid on the sheet mortar on the substrate to dissolve the mortar body (100); Step S420: Lay other building units on the surface of the melted flaky mortar and harden and bond them.
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