Device and method for preparing nanofiber / short fiber blended yarn
By using vibration dispersion, cleaning and drying components in the nanofiber/staple fiber blended yarn preparation device, the problems of residual dust, impurities and untimely drying of the staple fiber aggregate are solved, and the uniformity between the nanofiber and the staple fiber is achieved Blending and yarn quality improvement.
Patent Information
- Application Number
- CN202211738584.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-31
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2042-12-31
AI Technical Summary
In the prior art, dust and impurities remain in the staple fiber aggregate before blending nanofibers and staple fibers, resulting in uneven blending and inability to dry in time, affecting the quality of the yarn.
A device was designed, including a dispersion assembly, a cleaning assembly, a combing assembly and a drying assembly. The staple fiber assembly is vibrated and dispersed through reciprocating screws, skateboards and fans, and cleaned up dust and impurities, and combed and dried. , ensure that the nanofibers and staple fibers are evenly blended and dried in time.
The dust and impurities in the staple fiber assembly are effectively removed, and the nanofiber and staple fiber are fully and uniformly blended, and the blended yarn is prevented from being too high in humidity, which improves the quality of the yarn.
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Figure CN116265631B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spinning processing devices, and in particular to a device and method for preparing nanofiber / short fiber blended yarn. Background Art
[0002] In recent years, the functional application of textiles has attracted wide attention, and nanofibers are one of the main means to give textiles functionalization. Electrospinning has been widely used as a technology that can continuously, quickly and mass-produce nanofibers, but its industrial development has been greatly restricted due to the low strength problem. By mixing nanofibers with short fibers, the textiles are given functionality on the basis of solving the problem that pure nanofibers cannot be spun, which opens up new ideas for the development of nanofibers.
[0003] After searching, the inventions with announcement numbers CN110205724B and CN109322023B announced technical solutions for blending nanofibers with other fibers: 1. Dissolve a polymer in a solvent and stir to prepare an electrospinning solution; 2. The raw materials are opened after being mixed with cotton to obtain a staple fiber aggregate; 3. Start the electrospinning device, and the electrostatic nanofibers generated in the electrospinning nozzle are directly sprayed onto the surface of the staple fiber aggregate at the opening station for uniform mixing to obtain a nanofiber / stub fiber complex; 4. After subsequent processing steps, nanofiber / stub fiber blended yarn is obtained.
[0004] However, the prior art still has the following disadvantages:
[0005] 1. Before blending nanofibers with other fibers, it is necessary to first prepare a short fiber aggregate. However, during the preparation of the short fiber aggregate, a large amount of dust, impurities and residual raw materials remain in the short fiber aggregate, which in turn affects the spinning quality of the subsequent blending of nanofibers and short fibers.
[0006] 2. When making staple fiber aggregates, the staple fiber aggregates tend to gather together, and when the nanofibers are blended with the staple fibers in the later stage, only the nanofibers can be blended with the surface of the staple fiber aggregates. The amount of nanofibers blended into the staple fiber aggregates is relatively small, and the nanofibers and the staple fiber aggregates cannot be fully and evenly blended;
[0007] 3. After the blending is completed, the nanofiber / short fiber blended yarn cannot be dried in time, and the humidity of the blended yarn is too high when it is rolled up, which affects the quality of the blended yarn in the later stage.
[0008] In view of the above problems, the present invention document proposes a device and method for preparing nanofiber / short fiber blended yarn. Summary of the invention
[0009] The present invention provides a device and method for preparing nanofiber / short fiber blended yarn, which solves the shortcomings of the prior art that short fiber aggregates still have a lot of dust, impurities and residual raw materials, the nanofibers and short fiber aggregates cannot be fully and evenly blended, and the blended yarn cannot be dried in time.
[0010] The present invention provides the following technical solutions:
[0011] A device for preparing nanofiber / short fiber blended yarn, comprising:
[0012] A carding machine, a workbench fixedly connected to one side of the carding machine, a first collecting tank being provided on the top of the workbench;
[0013] A vibration dispersion component is arranged in the first collecting tank and is used to disperse the short fiber aggregate to facilitate blending with the nanofibers in the later stage;
[0014] A cleaning component is arranged in the first collecting tank and is used to clean the dust and impurities remaining in the staple fiber assembly;
[0015] A combing component is arranged on the top of the workbench and is used to comb the dispersed staple fiber aggregates to facilitate uniform blending with nanofibers in the later stage;
[0016] A blending component is arranged on the top of the workbench and is used for blending the nanofibers with the staple fiber aggregates;
[0017] The drying component is arranged on the top of the workbench and is used for drying the blended body.
[0018] In one possible design, the dispersion assembly includes a reciprocating screw rotatably connected to a first collecting groove, a slide plate is slidably connected to the first collecting groove, a wave plate is fixedly connected to the bottom of the slide plate, a nut block is threadedly sleeved on the outer wall of the reciprocating screw, and a protrusion that cooperates with the wave plate is fixedly connected to the top of the nut block.
[0019] The cleaning assembly includes a fixed plate fixedly connected to the first collecting groove, and the fixed plate is located below the reciprocating screw rod, and the first collecting groove is slidably connected to a U-shaped bracket fixedly connected to the bottom end of the nut block, and a push plate is rotatably connected to the U-shaped bracket, and the bottom of the push plate touches the top of the fixed plate, and round rods are provided on both sides of the push plate, and the inner wall of the first collecting groove on the side away from each other is provided with a lower slide groove and an upper slide groove, and the lower slide groove is connected to the upper slide groove, one end of the round rod away from the push plate extends into the lower slide groove and slidably cooperates with the lower slide groove, one side of the workbench is fixedly connected to the driving motor, and the output shaft of the driving motor extends into the first collecting groove and is fixedly connected to one end of the reciprocating screw rod, and the side of the workbench away from the driving motor is provided with a discharge port connected to the first collecting groove.
[0020] The combing assembly includes a U-shaped frame fixedly connected to the top of the workbench, a rotating shaft is rotatably connected inside the U-shaped frame, an outer wall fixed sleeve of the rotating shaft is provided with a first rotating roller, an outer wall fixed sleeve of the first rotating roller is provided with a plurality of second combing plates for combing the dispersed short fiber aggregate, one end of the rotating shaft rotates through the U-shaped frame and is fixedly connected to the second synchronous wheel, the end of the reciprocating screw rod away from the driving motor rotates through the workbench and is fixedly connected to the first synchronous wheel, and the first synchronous wheel and the second synchronous wheel are connected by a synchronous belt transmission.
[0021] The blending component includes a U-shaped plate fixedly connected to the top of the workbench, a liquid storage tank is provided in the U-shaped plate, and a plurality of electrostatic spinning nozzles connected to the liquid storage tank are fixedly connected to the top inner wall of the U-shaped plate. A second collecting tank located below the electrostatic spinning nozzle is provided on the top of the workbench. The combed short fiber aggregate enters the U-shaped plate, and the electrostatic spinning liquid stored in the liquid storage tank is passed through the electrostatic spinning nozzle to produce electrostatic nanofiber spinning. Then the electrostatic spinning nozzle directly sprays the electrostatic nanofiber spinning onto the short fiber aggregate to obtain a nanofiber / short fiber complex. The second collecting tank can recycle the scattered nanofiber spinning and use it later.
[0022] The drying assembly includes a drying box fixedly connected to the top of the workbench, the top of the workbench is rotatably connected to two second rotating rollers through a vertical plate, and the two second rotating rollers are located on both sides of the drying box, the top of the drying box is rotatably connected to two first rotating cylinders through the vertical plate, the outer wall of the first rotating cylinder is fixedly sleeved with a plurality of first combing plates, a cavity is provided in the drying box, the inner wall of the cavity on one side away from each other is fixedly connected to a plurality of heating plates, and one side of the drying box is fixedly connected to a blower for blowing air into the cavity.
[0023] An exhaust plate is fixedly connected to one side of the U-shaped frame close to the carding machine, and the exhaust plate is located above the skateboard. A first fan blowing air downward is fixedly connected to the top of the exhaust plate. A plurality of strip holes are provided in the skateboard. When the first fan is started, the wind blown by the first fan blows in the direction of the skateboard. The wind force can blow the dust, impurities and raw materials remaining in the staple aggregate into the first collecting tank through the strip holes, thereby ensuring the cleanliness of the staple aggregate.
[0024] The inner wall of the sliding groove on one side close to the push plate is fixedly connected with a fixed column, and the outer wall of the fixed column is rotatably sleeved with a guide plate for guiding the round rod. The four corners of the bottom of the slide plate are fixedly connected with sliding rods, and the bottom end of the sliding rod slides through the fixed plate. When the reciprocating screw drives the push plate and the round rod to move back through the U-shaped bracket, when resetting, the round rod enters the upper slide groove from the lower groove under the guidance of the guide plate. At this time, the bottom of the push plate is out of contact with the top of the fixed plate, thereby preventing the push plate from driving dust, impurities and residual raw materials on the fixed plate toward the direction of the driving motor when returning.
[0025] Two base plates are fixedly connected to the top of the workbench, and a rotating shaft is rotatably connected to one side of the two base plates close to each other. The rotating shaft is located between the first collecting trough and the combing machine, and a second rotating cylinder is fixedly sleeved on the outer wall of the rotating shaft, and a bidirectional thread is fixedly sleeved on the outer wall of the second rotating cylinder. A rotating motor is fixedly connected to one side of one of the base plates, and the output shaft of the rotating motor is fixedly connected to one end of the rotating shaft. When the staple fiber aggregate passes through the second rotating cylinder, the rotating motor drives the rotating shaft, the second rotating cylinder and the bidirectional thread to rotate, and the bidirectional thread touches the staple fiber aggregate. The bidirectional thread can separate the staple fiber aggregate that is gathered together to both sides, thereby dispersing the staple fiber aggregate.
[0026] A method for preparing nanofiber / short fiber blended yarn, using the above-mentioned device for preparing nanofiber / short fiber blended yarn, comprises the following steps:
[0027] S1, dissolving a polymer in a solvent, stirring to prepare an electrospinning solution, and injecting the electrospinning solution into a liquid storage tank;
[0028] S2, the raw material short fiber is mixed with cotton, the cotton is opened and cleaned, and put into the carding machine for carding to obtain the short fiber aggregate;
[0029] S3, vibrating the staple fiber aggregate, then removing the dust and impurities contained therein, and then combing the vibrated staple fiber aggregate again;
[0030] S4, starting the first collecting tank, and directly spraying the electrostatic nanofibers generated in the first collecting tank onto the surface of the combed staple fiber assembly to mix them evenly to obtain a nanofiber / stub fiber composite;
[0031] S5. Drying the nanofiber / short fiber composite.
[0032] It is to be understood that the foregoing general description and the following detailed description are exemplary only and are not restrictive of the invention.
[0033] In the present invention, a slide plate is slidably connected in the first collecting groove, and a wave plate is fixedly connected to the bottom of the slide plate. A nut block is threadedly sleeved on the outer wall of the reciprocating screw rod, and a convex block matching with the wave plate is fixedly connected to the top of the nut block. A driving motor drives the reciprocating screw rod to rotate, and the reciprocating screw rod is threadedly connected to the nut block. The nut block drives the convex block and the U-shaped bracket to move back and forth along the thread groove of the reciprocating screw rod, and the convex block matches with the wave plate. Then, when the convex block moves, the slide plate can reciprocate up and down, and the slide plate can drive the short fiber aggregate to move up and down to vibrate the short fiber aggregate, which is not only convenient for uniform blending with nanofibers in the later stage, but also convenient for shaking off dust and impurities in the short fiber aggregate.
[0034] The U-shaped bracket is rotatably connected to a push plate, and round rods are provided on both sides of the push plate. The inner walls of the first collecting grooves that are away from each other are provided with a lower slide groove and an upper slide groove, and the round rod and the push plate are slidably matched. A fixed column is fixedly connected to an inner wall of one side of the lower slide groove, and a guide plate is rotatably sleeved on the outer wall of the fixed column. The rotation of the reciprocating screw rod can drive the U-shaped bracket and the push plate to reciprocate, so that impurities and raw material residues dropped from the fixed plate are discharged to the outside. At the same time, the round rod cooperates with the upper slide groove on the way back. At this time, the bottom of the push plate is out of contact with the top of the fixed plate, thereby preventing the dust, impurities and residual raw materials on the fixed plate from being driven in the direction of the driving motor when the push plate returns.
[0035] In the present invention, a drying box is fixedly connected to the top of the carding machine, and the top of the drying box is rotatably connected to two first rotating cylinders through a vertical plate, and the outer wall of the first rotating cylinder is fixedly sleeved with a plurality of first carding plates, and a cavity is provided in the drying box, and the inner wall of the cavity on one side away from each other is fixedly connected with a plurality of heating plates, and the blower and the heating plate are started, and the blower blows the hot air in the cavity upward, so as to dry the composite body, thereby preventing the blended yarn from being too high in humidity when winding, thereby affecting the quality of the blended yarn in the later stage;
[0036] In the present invention, a rotating shaft is rotatably connected inside the U-shaped frame, and a first rotating roller is fixedly sleeved on the outer wall of the rotating shaft, and a plurality of second combing plates are fixedly sleeved on the outer wall of the first rotating roller, and a first fan blowing air downward is fixedly connected to the top of the exhaust plate, and a plurality of strip holes are provided in the slide plate. The rotation of the first rotating roller and the second combing plate can comb the dispersed short fiber aggregate, which is convenient for later uniform mixing, and the wind blown by the first fan blows in the direction of the slide plate, and cooperates with the dispersion component to blow the dust, impurities and raw materials remaining in the short fiber aggregate into the first collecting tank through the strip holes, thereby ensuring the cleanliness of the short fiber aggregate.
[0037] In the present invention, the prepared short fiber aggregate can be dispersed and cleaned by the dispersion component and the first fan to prevent the short fiber aggregate from containing too much dust and impurities and affecting the subsequent blending. The dispersed short fiber aggregate can be re-combed by the second combing plate to facilitate the subsequent uniform blending with the nanofibers. In addition, the blended body can be dried in time after the blending is completed to prevent the blended yarn from being too humid when winding, which affects the quality of the blended yarn in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 A schematic diagram of the three-dimensional structure of a device for preparing nanofiber / short fiber blended yarn provided by an embodiment of the present invention;
[0039] Figure 2 A schematic diagram of a front cross-sectional structure of a device for preparing nanofiber / short fiber blended yarn provided by an embodiment of the present invention;
[0040] Figure 3 A schematic diagram of a three-dimensional cross-sectional structure of a workbench of a device for preparing nanofiber / short fiber blended yarn provided by an embodiment of the present invention;
[0041] Figure 4 A schematic diagram of a three-dimensional cross-sectional structure of a slide plate of a device for preparing nanofiber / short fiber blended yarn provided by an embodiment of the present invention;
[0042] Figure 5 A schematic diagram of a three-dimensional cross-sectional structure of a slide plate and a fixed plate of a device for preparing nanofiber / short fiber blended yarn provided by an embodiment of the present invention;
[0043] Figure 6 A schematic diagram of a three-dimensional cross-sectional structure of a U-shaped bracket of a device for preparing nanofiber / short fiber blended yarn provided in an embodiment of the present invention;
[0044] Figure 7 This is a schematic diagram of the enlarged structure of position A of a device for preparing nanofiber / short fiber blended yarn provided by an embodiment of the present invention;
[0045] Figure 8 A schematic diagram of a three-dimensional cross-sectional structure of a drying box of a device for preparing nanofiber / short fiber blended yarn provided by an embodiment of the present invention;
[0046] Fig. 9 This is a schematic diagram of the side cross-sectional structure of a workbench of an apparatus for preparing nanofiber / short fiber blended yarn provided in an embodiment of the present invention in Example 2.
[0047] Reference numerals:
[0048] 1. Carding machine; 2. Workbench; 3. First collecting trough; 4. U-shaped frame; 5. Rotating shaft; 6. First rotating roller; 7. Slide plate; 8. Fixed plate; 9. Wave plate; 10. Reciprocating screw rod; 11. Nut block; 12. Bump; 13. U-shaped bracket; 14. Driving motor; 15. First synchronous wheel; 16. Second synchronous wheel; 17. Synchronous belt; 18. Exhaust plate; 19. First fan; 20. Push plate; 21. Round rod; 22. Lower slide groove; 23. Upper slide groove; 24. Fixed plate ...6. First synchronous wheel; 17. Synchronous belt; 18. Exhaust plate; 19. First fan; 20. Push plate; 21. Round rod; 22. Lower slide groove; 23. Upper slide groove; 24. Fixed column; 25. Guide plate; 26. Discharge port; 27. U-shaped plate; 28. Liquid storage tank; 29. Electrospinning nozzle; 30. Second collecting tank; 31. Second rotating roller; 32. Drying box; 33. Cavity; 34. Heating plate; 35. Blower; 36. First rotating cylinder; 37. First combing plate; 38. Second combing plate; 39. Strip hole; 40. Sliding rod; 41. Base plate; 42. Rotating shaft; 43. Second rotating cylinder; 44. Bidirectional thread; 45. Rotating motor. DETAILED DESCRIPTION
[0049] The embodiments of the present invention are described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0050] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "connection" can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed" means that they are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present invention, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0051] Example 1
[0052] Reference Figure 1 , Figure 2 , Figure 3 and Figure 5 , a device for preparing nanofiber / short fiber blended yarn according to the present embodiment comprises: a carding machine 1, a workbench 2 fixedly connected to one side of the carding machine 1, a first collecting tank 3 is provided on the top of the workbench 2, a dispersion component is arranged in the first collecting tank 3, and is used to disperse the short fiber aggregate to facilitate the later blending with the nanofiber, a cleaning component is arranged in the first collecting tank 3, and is used to clean the dust and impurities remaining in the short fiber aggregate, a carding component is arranged on the top of the workbench 2, and is used to comb the dispersed short fiber aggregate to facilitate the later uniform blending with the nanofiber, a blending component is arranged on the top of the workbench 2, and is used to blend the nanofiber with the short fiber aggregate, and a drying component is arranged on the top of the workbench 2, and is used to dry the blended body.
[0053] Reference Figure 4 and Figure 5The vibration dispersion component includes a reciprocating screw 10 rotatably connected to the first collecting tank 3, a slide plate 7 is slidably connected to the first collecting tank 3, the bottom of the slide plate 7 is fixedly connected to the corrugated plate 9 by bolts, the outer wall of the reciprocating screw 10 is threadedly sleeved with a nut block 11, and the top of the nut block 11 is fixedly connected to a protrusion 12 that cooperates with the corrugated plate 9 by bolts, and the driving motor 14 drives the reciprocating screw 10 to rotate, the reciprocating screw 10 is threadedly connected to the nut block 11, and the nut block 11 drives the protrusion 12 and the U-shaped bracket 13 to move back and forth along the thread groove of the reciprocating screw 10, and the protrusion 12 cooperates with the corrugated plate 9, and then when the protrusion 12 moves, the slide plate 7 can move back and forth up and down, and the slide plate 7 can drive the short fiber aggregate to move up and down to disperse the short fiber aggregate, which is not only convenient for uniform blending with nanofibers in the later stage, but also convenient for shaking off dust and impurities in the short fiber aggregate.
[0054] Reference Figure 4 The cleaning assembly includes a fixed plate 8 fixedly connected to the first collecting groove 3, and the fixed plate 8 is located below the reciprocating screw rod 10. A U-shaped bracket 13 fixedly connected to the bottom end of the nut block 11 is slidably connected in the first collecting groove 3. A push plate 20 is rotatably connected in the U-shaped bracket 13, and the bottom of the push plate 20 touches the top of the fixed plate 8. Round rods 21 are provided on both sides of the push plate 20. The inner wall of the first collecting groove 3 away from each other is provided with a lower slide groove 22 and an upper slide groove 23, and the lower slide groove 22 is connected to the upper slide groove 23. One end of the round rod 21 away from the push plate 20 extends into the lower slide groove 22 and slidably cooperates with the lower slide groove 22. One side of the workbench 2 is fixedly connected by bolts There is a driving motor 14, and the output shaft of the driving motor 14 extends into the first collecting tank 3 and is fixedly connected to one end of the reciprocating screw 10 through a coupling. A discharge port 26 connected to the first collecting tank 3 is provided on the side of the workbench 2 away from the driving motor 14. The rotation of the reciprocating screw 10 can drive the U-shaped bracket 13 and the push plate 20 to move back and forth, and the impurities and raw material residues fallen on the fixed plate 8 are discharged to the outside. At the same time, on the return journey, the round rod 21 cooperates with the upper slide groove 23. At this time, the bottom of the push plate 20 is out of contact with the top of the fixed plate 8, thereby preventing the push plate 20 from driving the dust, impurities and residual raw materials on the fixed plate 8 toward the driving motor 14 when returning.
[0055] Reference Figure 3The combing assembly includes a U-shaped frame 4 fixedly connected to the top of the workbench 2 by bolts, and a rotating shaft 5 is rotatably connected in the U-shaped frame 4. A first rotating roller 6 is provided on the outer wall fixed sleeve of the rotating shaft 5, and a plurality of second combing plates 38 for combing the dispersed staple fiber aggregate are provided on the outer wall fixed sleeve of the first rotating roller 6. One end of the rotating shaft 5 rotates through the U-shaped frame 4 and is fixedly connected to the second synchronous wheel 16 by bolts. The end of the reciprocating screw rod 10 away from the driving motor 14 rotates through the workbench 2 and is fixedly connected to the first synchronous wheel 15 by bolts. The first synchronous wheel 15 and the second synchronous wheel 16 are connected by a synchronous belt 17. The rotation of the first rotating roller 6 and the second combing plate 38 can comb the dispersed staple fiber aggregate, which is convenient for later mixing. The wind blown out by the first fan 19 blows in the direction of the slide plate 7, and cooperates with the dispersion assembly to blow the dust, impurities and raw materials remaining in the staple fiber aggregate into the first collecting tank 3 through the strip holes 39, thereby ensuring the cleanliness of the staple fiber aggregate.
[0056] Reference Figure 3 The blending component includes a U-shaped plate 27 fixedly connected to the top of the workbench 2 by bolts, and a liquid storage tank 28 is arranged in the U-shaped plate 27. A plurality of electrospinning nozzles 29 connected to the liquid storage tank 28 are fixedly connected to the top inner wall of the U-shaped plate 27 by bolts. A second collecting tank 30 located below the electrospinning nozzles 29 is arranged on the top of the workbench 2. The combed staple fiber aggregate enters the U-shaped plate 27, and the electrospinning liquid stored in the liquid storage tank 28 is passed through the electrospinning nozzles 29 to produce electrostatic nanofibers. Then the electrospinning nozzles 29 directly spray the electrostatic nanofibers onto the staple fiber aggregate to obtain a nanofiber / short fiber composite. The second collecting tank 30 can recycle the scattered nanofibers for later use.
[0057] Reference Figure 3 and Figure 8 The drying assembly includes a drying box 32 fixedly connected to the top of the workbench 2 by bolts, the top of the workbench 2 is rotatably connected to two second rotating rollers 31 by a vertical plate, and the two second rotating rollers 31 are located on both sides of the drying box 32, the top of the drying box 32 is rotatably connected to two first rotating cylinders 36 by a vertical plate, the outer wall of the first rotating cylinder 36 is fixedly sleeved with a plurality of first combing plates 37, a cavity 33 is provided in the drying box 32, and a plurality of heating plates 34 are fixedly connected to the inner wall of the cavity 33 on one side away from each other by bolts, and a blower 35 for blowing air into the cavity 33 is fixedly connected to one side of the drying box 32 by bolts.
[0058] Reference Figure 3The U-shaped frame 4 is fixedly connected to an exhaust plate 18 on one side close to the carding machine 1 by bolts, and the exhaust plate 18 is located above the skateboard 7. The top of the exhaust plate 18 is fixedly connected to a first fan 19 that blows air downward by bolts. A plurality of strip holes 39 are provided in the skateboard 7. The first fan 19 is started, and the wind blown by the first fan 19 blows in the direction of the skateboard 7. The wind force can blow the dust, impurities and raw materials remaining in the staple aggregate into the first collecting tank 3 through the strip holes 39, thereby ensuring the cleanliness of the staple aggregate.
[0059] Reference Figure 6 and Figure 7 The inner wall of the lower slide groove 22 near the push plate 20 is fixedly connected with a fixed column 24 by bolts, and the outer wall of the fixed column 24 is rotatably sleeved with a guide plate 25 for guiding the round rod 21. The four corners of the bottom of the slide plate 7 are fixedly connected with a slide rod 40, and the bottom end of the slide rod 40 slides through the fixed plate 8. When the reciprocating screw rod 10 drives the push plate 20 and the round rod 21 to move back through the U-shaped bracket 13, when resetting, the round rod 21 enters the upper slide groove 23 from the lower slide groove 22 under the guidance of the guide plate 25. At this time, the bottom of the push plate 20 is out of contact with the top of the fixed plate 8, thereby preventing the push plate 20 from driving the dust, impurities and residual raw materials on the fixed plate 8 toward the direction of the drive motor 14 when returning.
[0060] Reference Figure 3 The electrospinning nozzle 29 is of the same model as the electrospinning nozzle tail in the invention with the announcement number CN110205724B.
[0061] Example 2
[0062] Reference Figure 1 , Figure 2 , Figure 3 and Figure 5 , a device for preparing nanofiber / short fiber blended yarn according to the present embodiment comprises: a carding machine 1, a workbench 2 fixedly connected to one side of the carding machine 1, a first collecting tank 3 is provided on the top of the workbench 2, a dispersion component is arranged in the first collecting tank 3, and is used to disperse the short fiber aggregate to facilitate the later blending with the nanofiber, a cleaning component is arranged in the first collecting tank 3, and is used to clean the dust and impurities remaining in the short fiber aggregate, a carding component is arranged on the top of the workbench 2, and is used to comb the dispersed short fiber aggregate to facilitate the later uniform blending with the nanofiber, a blending component is arranged on the top of the workbench 2, and is used to blend the nanofiber with the short fiber aggregate, and a drying component is arranged on the top of the workbench 2, and is used to dry the blended body.
[0063] Reference Figure 4 and Figure 5The vibration dispersion component includes a reciprocating screw 10 rotatably connected to the first collecting tank 3, a slide plate 7 is slidably connected to the first collecting tank 3, the bottom of the slide plate 7 is fixedly connected to the corrugated plate 9 by bolts, the outer wall of the reciprocating screw 10 is threadedly sleeved with a nut block 11, and the top of the nut block 11 is fixedly connected to a protrusion 12 that cooperates with the corrugated plate 9 by bolts, and the driving motor 14 drives the reciprocating screw 10 to rotate, the reciprocating screw 10 is threadedly connected to the nut block 11, and the nut block 11 drives the protrusion 12 and the U-shaped bracket 13 to move back and forth along the thread groove of the reciprocating screw 10, and the protrusion 12 cooperates with the corrugated plate 9, and then when the protrusion 12 moves, the slide plate 7 can move back and forth up and down, and the slide plate 7 can drive the short fiber aggregate to move up and down to disperse the short fiber aggregate, which is not only convenient for uniform blending with nanofibers in the later stage, but also convenient for shaking off dust and impurities in the short fiber aggregate.
[0064] Reference Figure 4 The cleaning assembly includes a fixed plate 8 fixedly connected to the first collecting groove 3, and the fixed plate 8 is located below the reciprocating screw rod 10. A U-shaped bracket 13 fixedly connected to the bottom end of the nut block 11 is slidably connected in the first collecting groove 3. A push plate 20 is rotatably connected in the U-shaped bracket 13, and the bottom of the push plate 20 touches the top of the fixed plate 8. Round rods 21 are provided on both sides of the push plate 20. The inner wall of the first collecting groove 3 away from each other is provided with a lower slide groove 22 and an upper slide groove 23, and the lower slide groove 22 is connected to the upper slide groove 23. One end of the round rod 21 away from the push plate 20 extends into the lower slide groove 22 and slidably cooperates with the lower slide groove 22. One side of the workbench 2 is fixedly connected by bolts There is a driving motor 14, and the output shaft of the driving motor 14 extends into the first collecting tank 3 and is fixedly connected to one end of the reciprocating screw 10 through a coupling. A discharge port 26 connected to the first collecting tank 3 is provided on the side of the workbench 2 away from the driving motor 14. The rotation of the reciprocating screw 10 can drive the U-shaped bracket 13 and the push plate 20 to move back and forth, and the impurities and raw material residues fallen on the fixed plate 8 are discharged to the outside. At the same time, on the return journey, the round rod 21 cooperates with the upper slide groove 23. At this time, the bottom of the push plate 20 is out of contact with the top of the fixed plate 8, thereby preventing the push plate 20 from driving the dust, impurities and residual raw materials on the fixed plate 8 toward the driving motor 14 when returning.
[0065] Reference Figure 3The combing assembly includes a U-shaped frame 4 fixedly connected to the top of the workbench 2 by bolts, and a rotating shaft 5 is rotatably connected in the U-shaped frame 4. A first rotating roller 6 is provided on the outer wall fixed sleeve of the rotating shaft 5, and a plurality of second combing plates 38 for combing the dispersed staple fiber aggregate are provided on the outer wall fixed sleeve of the first rotating roller 6. One end of the rotating shaft 5 rotates through the U-shaped frame 4 and is fixedly connected to the second synchronous wheel 16 by bolts. The end of the reciprocating screw rod 10 away from the driving motor 14 rotates through the workbench 2 and is fixedly connected to the first synchronous wheel 15 by bolts. The first synchronous wheel 15 and the second synchronous wheel 16 are connected by a synchronous belt 17. The rotation of the first rotating roller 6 and the second combing plate 38 can comb the dispersed staple fiber aggregate, which is convenient for later mixing. The wind blown out by the first fan 19 blows in the direction of the slide plate 7, and cooperates with the dispersion assembly to blow the dust, impurities and raw materials remaining in the staple fiber aggregate into the first collecting tank 3 through the strip holes 39, thereby ensuring the cleanliness of the staple fiber aggregate.
[0066] Reference Figure 3 The blending component includes a U-shaped plate 27 fixedly connected to the top of the workbench 2 by bolts, and a liquid storage tank 28 is arranged in the U-shaped plate 27. A plurality of electrospinning nozzles 29 connected to the liquid storage tank 28 are fixedly connected to the top inner wall of the U-shaped plate 27 by bolts. A second collecting tank 30 located below the electrospinning nozzles 29 is arranged on the top of the workbench 2. The combed staple fiber aggregate enters the U-shaped plate 27, and the electrospinning liquid stored in the liquid storage tank 28 is passed through the electrospinning nozzles 29 to produce electrostatic nanofibers. Then the electrospinning nozzles 29 directly spray the electrostatic nanofibers onto the staple fiber aggregate to obtain a nanofiber / short fiber composite. The second collecting tank 30 can recycle the scattered nanofibers for later use.
[0067] Reference Figure 3 and Figure 8 The drying assembly includes a drying box 32 fixedly connected to the top of the workbench 2 by bolts, the top of the workbench 2 is rotatably connected to two second rotating rollers 31 by a vertical plate, and the two second rotating rollers 31 are located on both sides of the drying box 32, the top of the drying box 32 is rotatably connected to two first rotating cylinders 36 by a vertical plate, the outer wall of the first rotating cylinder 36 is fixedly sleeved with a plurality of first combing plates 37, a cavity 33 is provided in the drying box 32, and a plurality of heating plates 34 are fixedly connected to the inner wall of the cavity 33 on one side away from each other by bolts, and a blower 35 for blowing air into the cavity 33 is fixedly connected to one side of the drying box 32 by bolts.
[0068] Reference Figure 3The U-shaped frame 4 is fixedly connected to an exhaust plate 18 on one side close to the carding machine 1 by bolts, and the exhaust plate 18 is located above the skateboard 7. The top of the exhaust plate 18 is fixedly connected to a first fan 19 that blows air downward by bolts. A plurality of strip holes 39 are provided in the skateboard 7. The first fan 19 is started, and the wind blown by the first fan 19 blows in the direction of the skateboard 7. The wind force can blow the dust, impurities and raw materials remaining in the staple aggregate into the first collecting tank 3 through the strip holes 39, thereby ensuring the cleanliness of the staple aggregate.
[0069] Reference Figure 6 and Figure 7 The inner wall of the lower slide groove 22 near the push plate 20 is fixedly connected with a fixed column 24 by bolts, and the outer wall of the fixed column 24 is rotatably sleeved with a guide plate 25 for guiding the round rod 21. The four corners of the bottom of the slide plate 7 are fixedly connected with a slide rod 40, and the bottom end of the slide rod 40 slides through the fixed plate 8. When the reciprocating screw rod 10 drives the push plate 20 and the round rod 21 to move back through the U-shaped bracket 13, when resetting, the round rod 21 enters the upper slide groove 23 from the lower slide groove 22 under the guidance of the guide plate 25. At this time, the bottom of the push plate 20 is out of contact with the top of the fixed plate 8, thereby preventing the push plate 20 from driving the dust, impurities and residual raw materials on the fixed plate 8 toward the direction of the drive motor 14 when returning.
[0070] Reference Figure 3 The electrospinning nozzle 29 is of the same model as the electrospinning nozzle tail in the invention with the announcement number CN110205724B.
[0071] Reference Fig. 9 Two base plates 41 are fixedly connected to the top of the workbench 2, and a rotating shaft 42 is rotatably connected to one side of the two base plates 41 that are close to each other. The rotating shaft 42 is located between the first collecting tank 3 and the combing machine 1, and a second rotating cylinder 43 is fixedly sleeved on the outer wall of the rotating shaft 42. A bidirectional thread 44 is fixedly sleeved on the outer wall of the second rotating cylinder 43. A rotating motor 45 is fixedly connected to one side of one of the base plates 41 by bolts, and the output shaft of the rotating motor 45 is fixedly connected to one end of the rotating shaft 42 by a coupling. When the staple fiber aggregate passes through the second rotating cylinder 43, the rotating motor 45 drives the rotating shaft 42, the second rotating cylinder 43 and the bidirectional thread 44 to rotate, and the bidirectional thread 44 touches the staple fiber aggregate. The bidirectional thread 44 can separate the staple fiber aggregate that is gathered together to both sides, thereby dispersing the staple fiber aggregate.
[0072] A method for preparing nanofiber / short fiber blended yarn, using the above-mentioned device for preparing nanofiber / short fiber blended yarn, comprises the following steps:
[0073] S1, dissolving a polymer in a solvent, stirring to prepare an electrospinning solution, and injecting the electrospinning solution into a liquid storage tank 28;
[0074] S2, the raw material short fiber is mixed with cotton, the cotton is opened and cleaned, and is put into the carding machine 1 for carding to obtain a short fiber aggregate;
[0075] S3, vibrating the staple fiber aggregate, then removing the dust and impurities contained therein, and then combing the vibrated staple fiber aggregate again;
[0076] S4, starting the first collecting tank 3, the electrostatic nanofibers generated in the first collecting tank 3 are directly sprayed onto the surface of the combed staple fiber assembly, and are evenly mixed to obtain a nanofiber / stub fiber composite;
[0077] S5. Drying the nanofiber / short fiber composite.
[0078] Working principle: the raw material staple fiber and cotton are put into the carding machine 1, and the staple fiber aggregate is obtained after the carding machine 1 combs the raw material. The staple fiber aggregate moves to the left, and when it passes through the second rotating cylinder 43, the rotating motor 45 is started, and the output shaft of the rotating motor 45 drives the rotating shaft 42, the second rotating cylinder 43 and the bidirectional thread 44 to rotate, and the bidirectional thread 44 touches the staple fiber aggregate. With the rotation of the second rotating cylinder 43 and the bidirectional thread 44, the bidirectional thread 44 can separate the staple fiber aggregate gathered together to both sides, and then disperse the staple fiber aggregate. When the staple fiber aggregate moves to the left to the top of the slide 7, the driving motor 14 is started to drive the reciprocating screw rod 10 to rotate, and the reciprocating screw rod 10 is threadedly connected to the nut block 11, and the nut block 11 drives The protrusion 12 and the U-shaped bracket 13 reciprocate back and forth along the thread groove of the reciprocating screw rod 10, and the protrusion 12 cooperates with the wave plate 9, and then when the protrusion 12 moves, the slide plate 7 can reciprocate up and down, and the slide plate 7 can drive the staple fiber aggregate to move up and down, and further disperse the staple fiber aggregate, and then start the first fan 19, and the wind blown by the first fan 19 blows in the direction of the slide plate 7, and the wind force can blow the dust, impurities and raw materials remaining in the staple fiber aggregate into the first collecting tank 3 through the strip hole 39, and the U-shaped bracket 13 can drive the push plate 20 to move, and the push plate 20 pushes the dust, impurities and residual raw materials on the fixed plate 8 toward the discharge port 26, and when the U-shaped bracket 13 drives the push plate 20 to move, the round rod 21 moves along the lower groove When the U-shaped bracket 13 moves to the end position, the round rod 21 is out of contact with the guide plate 25, and the guide plate 25 is reset clockwise under the action of its own gravity. Then the reciprocating screw 10 drives the push plate 20 and the round rod 21 to move back through the U-shaped bracket 13, and the round rod 21 enters the upper slide groove 23 through the guidance of the guide plate 25. At this time, the bottom of the push plate 20 is out of contact with the top of the fixed plate 8, thereby preventing the push plate 20 from driving the dust, impurities and residual raw materials on the fixed plate 8 toward the driving motor 14 when returning. When the staple fiber aggregate moves into the U-shaped bracket 4, the reciprocating screw 10 passes through the first synchronous wheel 15, the second synchronous wheel 16 and the synchronous belt 17. The cooperation of the first rotating roller 6 and the second combing plate 38 drives the rotation, and the second combing plate 38 combs the dispersed staple fiber aggregate, and then the staple fiber aggregate enters the U-shaped plate 27, and the electrostatic spinning liquid stored in the liquid storage tank 28 is spun into electrostatic nanofibers generated by the electrostatic spinning nozzle 29, and then the electrostatic spinning nozzle 29 directly sprays the electrostatic nanofibers onto the staple fiber aggregate to obtain a nanofiber / stub fiber composite, and then the composite is guided by the second rotating roller 31 and is located at the top of the drying box 32, and the blower 35 and the heating plate 34 are started, and the blower 35 blows the hot air in the cavity 33 upwards, so as to dry the composite, so as to prevent the humidity of the blended yarn from being too high when winding, thereby affecting the quality of the blended yarn in the later stage.
[0079] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention; the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims
1. A device for preparing nanofiber / short fiber blended yarn, characterized in that: include: A carding machine (1), a workbench (2) fixedly connected to one side of the carding machine (1), a first collecting trough (3) being provided on the top of the workbench (2); A dispersion component is arranged in the first collecting tank (3) and is used to disperse the short fiber aggregate to facilitate blending with nanofibers at a later stage; A cleaning component, arranged in the first collecting tank (3), for cleaning dust and impurities remaining in the staple fiber assembly; A combing component is arranged on the top of the workbench (2) and is used to comb the dispersed short fiber aggregate to facilitate uniform blending with the nanofibers in the later stage; A blending component, arranged on the top of the workbench (2), for blending the nanofibers with the staple fiber aggregate; A drying component, arranged on the top of the workbench (2), and used for drying the blended body; The vibration dispersion assembly comprises a reciprocating screw (10) rotatably connected to a first collecting groove (3); a slide plate (7) is slidably connected to the first collecting groove (3); a wave plate (9) is fixedly connected to the bottom of the slide plate (7); a nut block (11) is threadedly sleeved on the reciprocating screw (10); a protrusion (12) matching the wave plate (9) is fixedly connected to the top of the nut block (11); The cleaning assembly comprises a fixed plate (8) fixedly connected to the first collecting groove (3), and the fixed plate (8) is located below the reciprocating screw (10); a U-shaped bracket (13) fixedly connected to the bottom end of the nut block (11) is slidably connected to the first collecting groove (3); a push plate (20) is rotatably connected to the U-shaped bracket (13), and the bottom of the push plate (20) contacts the top of the fixed plate (8); round rods (21) are provided on both sides of the push plate (20); and lower sliding grooves (21) are provided on the inner walls of the first collecting groove (3) that are away from each other. 2) and an upper slide groove (23), and the lower slide groove (22) is connected to the upper slide groove (23), one end of the round rod (21) away from the push plate (20) extends into the lower slide groove (22) and slidably cooperates with the lower slide groove (22), one side of the workbench (2) is fixedly connected to a drive motor (14), and the output shaft of the drive motor (14) extends into the first collecting groove (3) and is fixedly connected to one end of the reciprocating screw (10), and a discharge port (26) connected to the first collecting groove (3) is provided on the side of the workbench (2) away from the drive motor (14).
2. The device for preparing nanofiber / short fiber blended yarn according to claim 1, characterized in that: The combing assembly comprises a U-shaped frame (4) fixedly connected to the top of a workbench (2), a rotating shaft (5) rotatably connected inside the U-shaped frame (4), a first rotating roller (6) fixedly sleeved on the outer wall of the rotating shaft (5), a plurality of second combing plates (38) for combing the dispersed staple fiber aggregates fixedly sleeved on the outer wall of the first rotating roller (6), one end of the rotating shaft (5) rotatably passes through the U-shaped frame (4) and is fixedly connected to a second synchronous wheel (16), one end of the reciprocating screw rod (10) away from the driving motor (14) rotatably passes through the workbench (2) and is fixedly connected to the first synchronous wheel (15), and the first synchronous wheel (15) and the second synchronous wheel (16) are connected by a synchronous belt (17).
3. The device for preparing nanofiber / short fiber blended yarn according to claim 1, characterized in that: The blending component comprises a U-shaped plate (27) fixedly connected to the top of the workbench (2), a liquid storage tank (28) being provided in the U-shaped plate (27), a plurality of electrostatic spinning nozzles (29) connected to the liquid storage tank (28) being fixedly connected to the top inner wall of the U-shaped plate (27), and a second collecting tank (30) located below the electrostatic spinning nozzles (29) being provided on the top of the workbench (2).
4. The device for preparing nanofiber / short fiber blended yarn according to claim 1, characterized in that: The drying assembly comprises a drying box (32) fixedly connected to the top of a workbench (2); the top of the workbench (2) is rotatably connected to two second rotating rollers (31) via a vertical plate, and the two second rotating rollers (31) are located on both sides of the drying box (32); the top of the drying box (32) is rotatably connected to two first rotating cylinders (36) via a vertical plate; the outer wall of the first rotating cylinder (36) is fixedly sleeved with a plurality of first combing plates (37); a cavity (33) is provided inside the drying box (32); a plurality of heating plates (34) are fixedly connected to the inner wall of a side of the cavity (33) away from each other; and a blower (35) for blowing air into the cavity (33) is fixedly connected to one side of the drying box (32).
5. The device for preparing nanofiber / short fiber blended yarn according to claim 2, characterized in that: An exhaust plate (18) is fixedly connected to one side of the U-shaped frame (4) close to the combing machine (1), and the exhaust plate (18) is located above the slide plate (7). A first fan (19) for blowing air downward is fixedly connected to the top of the exhaust plate (18), and a plurality of strip holes (39) are provided in the slide plate (7).
6. The device for preparing nanofiber / short fiber blended yarn according to claim 3, characterized in that: A fixed column (24) is fixedly connected to the inner wall of one side of the lower slide groove (22) close to the push plate (20), and a guide plate (25) for guiding the round rod (21) is rotatably sleeved on the outer wall of the fixed column (24). The four corners at the bottom of the slide plate (7) are fixedly connected to sliding rods (40), and the bottom end of the sliding rod (40) slides through the fixed plate (8).
7. The device for preparing nanofiber / short fiber blended yarn according to claim 1, characterized in that: Two base plates (41) are fixedly connected to the top of the workbench (2); a rotating shaft (42) is rotatably connected to the sides of the two base plates (41) that are close to each other; the rotating shaft (42) is located between the first collecting tank (3) and the combing machine (1); a second rotating cylinder (43) is fixedly sleeved on the outer wall of the rotating shaft (42); a bidirectional thread (44) is fixedly sleeved on the outer wall of the second rotating cylinder (43); a rotating motor (45) is fixedly connected to one side of one of the base plates (41); and an output shaft of the rotating motor (45) is fixedly connected to one end of the rotating shaft (42).
Citation Information
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