Tie bar installation device and method for steel reinforcement skeleton
Through the automated installation method of the bracket, walking mechanism, rotating mechanism, lifting mechanism and tie bar connection mechanism, the problem of low efficiency in tie bar installation in the existing technology is solved, and efficient and stable installation of steel skeleton tie bars is achieved.
Patent Information
- Application Number
- CN202310433505.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-21
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2043-04-21
AI Technical Summary
In the existing technology, the installation efficiency of tie bars is low, and manual installation is relatively random, which affects the overall installation quality.
The machine adopts bracket, walking mechanism, rotating mechanism, lifting mechanism and tie bar connection mechanism, and realizes the automated installation of tie bars through clamping components and welded parts, including the coordination of cylindrical shell, telescopic tube, clamping claws and welded parts, to ensure the accuracy of tie bar docking and welding.
The installation efficiency and quality of steel skeleton tie bars are improved, human randomness is reduced, and the stability and consistency of installation are ensured.
Smart Images

Figure CN116335407B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of prefabricated buildings, and in particular to a device and method for installing tie bars for a steel frame. Background Art
[0002] Tie bars ensure a reliable connection between the infill wall and the main structure, enhancing the overall stability of the infill wall. Related technologies typically use manual installation of tie bars. However, this is subject to significant influence from human subjectivity and is subject to high randomness, resulting in a high probability of inadequate installation, impacting overall installation quality. Summary of the Invention
[0003] The embodiments of the present invention provide a device and method for installing tie bars for a steel skeleton, which can at least solve the problem of low efficiency in installing tie bars in the prior art.
[0004] The embodiment of the present invention provides a tie bar installation device for a steel bar skeleton, comprising: a bracket, a walking mechanism, a rotating mechanism, a lifting mechanism, and a tie bar connecting mechanism;
[0005] The lifting mechanism includes a cylindrical shell, a primary telescopic tube sleeved within the cylindrical shell, and a secondary telescopic tube sleeved within the primary telescopic tube. The cylindrical shell is disposed on the rotating mechanism, which is disposed on the bracket via the traveling mechanism. Driven by the rotating mechanism, the cylindrical shell can rotate relative to the bracket.
[0006] The tie-rib connecting mechanism includes a first tie-rib clamping assembly, a second tie-rib clamping assembly, and a welding piece. The first tie-rib clamping assembly is arranged on the outer periphery of the first-level telescopic tube, and the second tie-rib clamping assembly is arranged on the outer periphery of the second-level telescopic tube. The welding piece is used to weld the first tie-rib clamped by the first tie-rib clamping assembly and the second tie-rib clamped by the second tie-rib clamping assembly.
[0007] According to an embodiment of the present invention, a tie bar installation device for a steel skeleton is provided, wherein the first tie bar clamping assembly includes a first clamping jaw and a first mounting seat, and the first clamping jaw is arranged on the outer periphery of the first-level telescopic tube through the first mounting seat; the second tie bar clamping assembly includes a second clamping jaw and a second mounting seat, and the second clamping jaw is arranged on the outer periphery of the second-level telescopic tube through the second mounting seat; the first tie bar clamped by the first clamping jaw and the second tie bar clamped by the second clamping jaw can be connected.
[0008] According to an embodiment of the present invention, a tie bar installation device for a steel skeleton is provided, wherein the first tie bar clamping assembly further includes a first adapter portion, and the first clamping jaw is arranged on the first mounting seat through the first adapter portion, and the second tie bar clamping assembly further includes a second adapter portion, and the second clamping jaw is arranged on the second mounting seat through the second adapter portion.
[0009] According to an embodiment of the present invention, a tie bar installation device for a steel skeleton is provided, wherein the welding part is arranged on the side of the first adapter portion away from the first mounting seat, and when the first tie bar clamped by the first clamping jaw and the second tie bar clamped by the second clamping jaw are docked, the welding part can weld the first tie bar and the second tie bar.
[0010] According to an embodiment of the present invention, a tie bar installation device for a steel skeleton is provided, wherein the first tie bar clamping assembly includes a third jaw and a third mounting seat, and the third jaw is arranged on the outer periphery of the first-level telescopic tube through the third mounting seat; the second tie bar clamping assembly includes a fourth jaw and a fourth mounting seat, and the fourth jaw is arranged on the outer periphery of the second-level telescopic tube through the fourth mounting seat; the first tie bar clamped by the third jaw and the second tie bar clamped by the fourth jaw can be overlapped.
[0011] According to an embodiment of the present invention, a tie bar installation device for a steel skeleton is provided, wherein a first extension length of the third clamping jaw in a direction away from the third mounting seat is smaller than a second extension length of the fourth clamping jaw in a direction away from the fourth mounting seat.
[0012] According to an embodiment of the present invention, a tie bar installation device for a steel skeleton is provided, wherein the third mounting seat is provided with a first mounting surface and a side surface adjacent to the first mounting surface, and the third clamp is provided on the first mounting surface; the fourth mounting seat is provided with a second mounting surface and a side surface adjacent to the second mounting surface, and the fourth clamp is provided on the second mounting surface; at least one of the side surfaces of the third mounting seat and the fourth mounting seat is provided with the welding part, and when the first tie bar clamped by the third clamp and the second tie bar clamped by the fourth clamp are overlapped, the welding part can weld the first tie bar and the second tie bar.
[0013] According to an embodiment of the present invention, a tie bar installation device for a steel skeleton is provided. In the case where the welding part is provided on the side of the third mounting seat, the third mounting seat is provided with two opposite side surfaces, and both sides of the third mounting seat are provided with the welding part; and / or in the case where the welding part is provided on the side of the fourth mounting seat, the fourth mounting seat is provided with two opposite side surfaces, and both sides of the fourth mounting seat are provided with the welding part.
[0014] According to an embodiment of the present invention, a tie bar installation device for a steel skeleton is provided, wherein the bracket includes a column and a beam, the beam is provided with a guide portion extending along its length, and the walking mechanism includes a buckling portion adapted to the guide portion, and the buckling portion is slidably connected to the guide portion.
[0015] According to an embodiment of the present invention, a method for installing a tie bar installation device for a steel reinforcement skeleton is provided, comprising:
[0016] The first telescopic tube moves relative to the cylindrical housing so that the first tie bar clamped by the first tie bar clamping assembly is located above the upper tie bar tie point, and the second telescopic tube moves relative to the first telescopic tube so that the second tie bar clamped by the second tie bar clamping assembly is located below the lower tie bar tie point;
[0017] Driven by the rotating mechanism, the first tie bar, the upper tie bar tie point, the second tie bar and the upper tie bar tie point are aligned in a collinear manner;
[0018] The first telescopic tube is moved again relative to the cylindrical housing so that the first tie bar clamped by the first tie bar clamping assembly abuts against the upper tie bar tie point, and the second telescopic tube is moved again relative to the first telescopic tube so that the second tie bar clamped by the second tie bar clamping assembly abuts against the lower tie bar tie point.
[0019] The first tie bar and the second tie bar are welded by a welding member.
[0020] The embodiment of the present invention provides a device and method for installing tie bars for a steel skeleton. The first tie bar clamping assembly clamps the first tie bar, and the second tie bar clamping assembly clamps the second tie bar. After clamping, the walking mechanism drives the lifting mechanism to move a certain distance so that the tie bar connecting mechanism moves to the top of the steel skeleton where the tie bar needs to be installed. After moving to the target position, the first telescopic tube moves relative to the cylindrical shell so that the first tie bar clamped by the first tie bar clamping assembly is located above the upper tie bar tie point, and the secondary telescopic tube moves relative to the first telescopic tube. , so that the second tie bar clamped by the second tie bar clamping assembly is located below the lower tie bar tie point, and then the first tie bar, the upper tie bar tie point, the second tie bar and the upper tie bar tie point are driven by the rotating mechanism to be collinear, and then the first-level telescopic tube and the second-level telescopic tube continue to adjust their positions, so that the first tie bar abuts against the upper tie bar tie point, and the second tie bar abuts against the lower tie bar node; finally, the first tie bar and the second tie bar are welded via a welding part. This method greatly improves the installation efficiency and quality of the steel skeleton tie bars. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 It is a schematic structural diagram of a tie bar installation device for a steel bar skeleton provided by the present invention;
[0023] Figure 2 This is one of the partial schematic diagrams of the tie bar installation device for a steel reinforcement skeleton provided by the present invention;
[0024] Figure 3 This is the second partial schematic diagram of the tie bar installation device for a steel reinforcement skeleton provided by the present invention;
[0025] Figure 4 This is the third partial schematic diagram of the tie bar installation device for a steel reinforcement skeleton provided by the present invention;
[0026] Figure 5 Schematic diagram of the structure of the bracket provided by the present invention;
[0027] Figure 6 It is a structural schematic diagram of the column provided by the present invention;
[0028] Figure 7 It is a structural schematic diagram of the crossbeam provided by the present invention;
[0029] Figure 8 It is a schematic flow chart of the method for installing tie bars for a steel skeleton provided by the present invention;
[0030] Figure 9 This is one of the schematic diagrams for installing tie bars for a steel reinforcement skeleton provided by the present invention;
[0031] Figure 10 This is the second schematic diagram of the installation of tie bars for a steel frame provided by the present invention;
[0032] Figure 11 This is the third schematic diagram of the installation of tie bars for a steel skeleton provided by the present invention;
[0033] Figure 12 This is the fourth schematic diagram of the installation of tie bars for a steel skeleton provided by the present invention.
[0034] Reference numerals:
[0035] 1. Bracket; 11. Column; 12. Beam; 121. Guide;
[0036] 2. Walking mechanism; 21. Buckling part;
[0037] 3. Lifting mechanism; 31. Cylindrical housing; 32. First-stage telescopic tube; 33. Second-stage telescopic tube;
[0038] 4. Tie-reinforcement connection mechanism; 41. First tie-reinforcement clamping assembly; 411. First clamping jaw; 412. First mounting seat; 413. First adapter; 414. Third clamping jaw; 415. Third mounting seat; 4151. First mounting surface; 42. Second tie-reinforcement clamping assembly; 421. Second clamping jaw; 422. Second mounting seat; 423. Second adapter; 424. Fourth clamping jaw; 425. Fourth mounting seat; 4251. Second mounting surface; 43. Welding member;
[0039] 51. First tie bar; 52. Second tie bar;
[0040] 61. The upper tie-bar tie point; 62. The lower tie-bar tie point. DETAILED DESCRIPTION
[0041] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0042] The terms "first" and "second" in the specification and claims of the present invention may explicitly or implicitly refer to one or more of the features. In the description of the present invention, unless otherwise specified, "plurality" means two or more. Furthermore, the term "and / or" in the specification and claims refers to at least one of the connected entities, and the character " / " generally indicates an "or" relationship between the connected entities.
[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0044] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0045] like Figures 1 to 2 As shown, the tie bar installation device for a steel bar skeleton provided by an embodiment of the present invention includes: a bracket 1, a walking mechanism 2, a rotating mechanism, a lifting mechanism 3 and a tie bar connecting mechanism 4.
[0046] The lifting mechanism 3 includes a cylindrical housing 31, a primary telescopic tube 32 inserted within the cylindrical housing 31, and a secondary telescopic tube 33 inserted within the primary telescopic tube 32. The cylindrical housing 31, the primary telescopic tube 32, and the secondary telescopic tube 33 are coaxially coupled. The primary telescopic tube 32 can move axially relative to the cylindrical housing 31, and the secondary telescopic tube 33 can move axially relative to the primary telescopic tube 32.
[0047] One end of the cylindrical shell 31 away from the primary telescopic tube 32 is provided on a rotating mechanism, and the rotating mechanism is provided on the bracket 1 through the traveling mechanism 2. Driven by the rotating mechanism, the cylindrical shell 31 can rotate relative to the bracket 1, that is, the primary telescopic tube 32 and the secondary telescopic tube 33 can rotate synchronously with the cylindrical shell 31 relative to the bracket 1.
[0048] For example, an installation space is provided at the bottom of the walking mechanism 2, the top of the cylindrical shell 31 is provided in the installation space, an annular slide groove is provided in the installation space, and a guide rail portion is provided on the circumferential side of the top of the cylindrical shell 31. The shape of the guide rail portion is adapted to the shape of the annular slide groove, and can be installed in the annular slide groove and can rotate relative to the annular slide groove.
[0049] The traveling mechanism 2 can drive the rotating mechanism to move relative to the bracket 1, and the lifting mechanism 3 can also move accordingly. Among them, the traveling mechanism 2 can adopt various methods such as telescopic cylinder, screw drive, gear rack drive, etc. to achieve linear reciprocating motion.
[0050] The tie bar connecting mechanism 4 includes a first tie bar clamping assembly 41, a second tie bar clamping assembly 42 and a welding part 43. The first tie bar clamping assembly 41 is arranged on the periphery of the first-level telescopic tube 32, and the second tie bar clamping assembly 42 is arranged on the periphery of the second-level telescopic tube 33. The welding part 43 is used to weld the first tie bar 51 clamped by the first tie bar clamping assembly 41 and the second tie bar 52 clamped by the second tie bar clamping assembly 42.
[0051] The welding member 43 may be provided on any one of the first tie bar clamping assembly 41 and the second tie bar clamping assembly 42 or on both of them.
[0052] It should be noted that the first tie bar clamping assembly 41 and the second tie bar clamping assembly 42 can clamp the first tie bar 51 and the second tie bar 52 respectively. For example, the tie bar clamping assembly can achieve stable picking up of the tie bar through magnetic adsorption, pressure difference adsorption or claw grasping.
[0053] In the embodiment of the present invention, the first tie bar clamping assembly 41 clamps the first tie bar 51, and the second tie bar clamping assembly 42 clamps the second tie bar 52. After the clamping is completed, the walking mechanism 2 drives the lifting mechanism 3 to move a certain distance, so that the tie bar connecting mechanism 4 moves to the top of the steel frame where the tie bar needs to be installed. After moving to the target position, the first telescopic tube 32 moves relative to the cylindrical shell 31, so that the first tie bar clamped by the first tie bar clamping assembly 41 is located above the upper tie bar connection point, and the secondary telescopic tube 33 moves relative to the first telescopic tube 32, so that The second tie bar clamped by the second tie bar clamping assembly 42 is located below the lower tie bar tie point, and then driven by the rotating mechanism, the first tie bar, the upper tie bar tie point, the second tie bar and the upper tie bar tie point are made collinear, and then the first-level telescopic tube 32 and the second-level telescopic tube 33 continue to adjust their positions so that the first tie bar abuts against the upper tie bar tie point, and the second tie bar abuts against the lower tie bar node; finally, the first tie bar and the second tie bar are welded via the welding part 43. This method greatly improves the installation efficiency and quality of the steel skeleton tie bars.
[0054] In an optional embodiment, if Figure 3 As shown, the first tie bar clamping assembly 41 includes a first clamping jaw 411 and a first mounting seat 412, and the first clamping jaw 411 is arranged on the outer periphery of the first telescopic tube 32 through the first mounting seat 412; the second tie bar clamping assembly 42 includes a second clamping jaw 421 and a second mounting seat 422, and the second clamping jaw 421 is arranged on the outer periphery of the second telescopic tube 33 through the second mounting seat 422.
[0055] The first tie bar 51 held by the first clamping jaw 411 and the second tie bar 52 held by the second clamping jaw 421 can be butted together. The first tie bar 51 includes a first straight portion and a first bent portion extending from the first straight portion, and the second tie bar 52 includes a second straight portion and a second bent portion extending from the second straight portion. The butting of the first and second tie bars 51, 52 means that the first and second straight portions can be coaxially arranged.
[0056] Among them, the shape of the first mounting seat 412 is not limited, such as "L"-shaped, "U"-shaped, "O"-shaped or "square" shape, etc. For example, the first mounting seat 412 can be a tube structure with a round inside and a square outside, and is sleeved on the outer periphery of the first-stage telescopic tube 32. In addition, the first mounting seat 412 is arranged near the second-stage telescopic tube 33 of the first-stage telescopic tube 32, so that the first-stage telescopic tube 32 has the maximum telescopic ability. A first clamping jaw 411 is provided on the side of the first mounting seat 412 facing away from the first-stage telescopic tube 32, and the opening and closing of the first clamping jaw 411 can realize the grasping of the first tie bar 51.
[0057] In addition, the second tie bar clamping component 42 can have the same structure and installation position as the first tie bar clamping component 41, which will not be elaborated here.
[0058] In an alternative embodiment, as Figure 3 shown, the first tie bar clamping component 41 further includes a first adapter part 413. The first clamping jaw 411 is arranged on the first mounting seat 412 through the first adapter part 413. The second tie bar clamping component 42 further includes a second adapter part 423. The second clamping jaw 421 is arranged on the second mounting seat 422 through the second adapter part 423.
[0059] Among them, the shape of the first adapter part 413 is not limited, and it is arranged between the first clamping jaw 411 and the first mounting seat 412. In addition, the first clamping jaw 411 can rotate relative to the first mounting seat 412 through the first adapter part 413.
[0060] It can be understood that the setting of the first adapter part 413 strengthens the flexibility of the first clamping jaw 411. Compared with the rigid connection, the setting of the first adapter part 413 increases the movement redundancy of the first clamping jaw 411 to a certain extent and increases the service life of the tie bar installation device. In addition, the setting method of the second adapter part 423 is the same as that of the first adapter part 413. That is to say, the first adapter part 413 and the second adapter part 423 can be bearings.
[0061] In an alternative embodiment, as Figure 3 shown, a welding part 43 is arranged on the side of the first adapter part 413 facing away from the first mounting seat 412. In the case where the first tie bar 51 clamped by the first clamping jaw 411 and the second tie bar 52 clamped by the second clamping jaw 421 are butted, the welding part 43 can weld the first tie bar 51 and the second tie bar 52.
[0062] It should be noted that the installation position of the welding part 43 should ensure that after the first tie bar 51 is clamped, the welding head of the welding part 43 is close to the butting end of the first tie bar 51, and after the second tie bar 52 is butted with the first tie bar 51, the butting part of the first tie bar 51 and the second tie bar 52 can be welded.
[0063] In an alternative embodiment, as Figure 4 As shown, the first tie bar clamping component 41 includes a third jaw 414 and a third mounting seat 415. The third jaw 414 is arranged on the outer periphery of the first-stage telescopic tube 32 through the third mounting seat 415. The second tie bar clamping component 42 includes a fourth jaw 424 and a fourth mounting seat 425. The fourth jaw 424 is arranged on the outer periphery of the second-stage telescopic tube 33 through the fourth mounting seat 425. The first tie bar clamped by the third jaw 414 and the second tie bar clamped by the fourth jaw 424 can be lapped.
[0064] Among them, the first tie bar 51 includes a first straight portion and a first bent portion extending by bending from the first straight portion. The second tie bar 52 includes a second straight portion and a second bent portion extending by bending from the second straight portion. The lapping of the first tie bar 51 and the second tie bar 52 means that the first straight portion and the second straight portion are arranged side by side.
[0065] The shape of the third mounting seat 415 is not limited. For example, it can be an "L" shape, a "U" shape, an "O" shape or a "square" shape, etc. For example, the third mounting seat 415 can be a tubular structure with a round inner and a square outer, and is sleeved on the outer periphery of the first-stage telescopic tube 32. In addition, the third mounting seat 415 is arranged near the second-stage telescopic tube 33 on the first-stage telescopic tube 32 so that the first-stage telescopic tube 32 has the maximum telescopic ability. A third jaw 414 is provided on the side of the third mounting seat 415 facing away from the first-stage telescopic tube 32. The opening and closing of the third jaw 414 can achieve the grasping of the first tie bar 51. [[ID=⑨]]
[0066] In addition, the second tie bar clamping component 42 can have the same structure and installation position as the first tie bar clamping component 41, which will not be elaborated here.
[0067] It should be particularly pointed out that when the first tie bar clamping component 41 and the second tie bar clamping component 42 have the same structure, the grasping axis of the fourth jaw 424 deviates from the grasping axis of the third jaw 414, and the distance between the two axes is exactly equal to the diameter of a tie bar. Thus, when the second-stage telescopic tube 33 approaches the first-stage telescopic tube 32, the first tie bar 51 clamped by the third jaw 414 and the second tie bar 52 clamped by the fourth jaw 424 can be lapped.
[0068] In an optional embodiment, as Figure 4 shown, the first extension length of the third jaw 414 in the direction away from the third mounting seat 415 is less than the second extension length of the fourth jaw 424 in the direction away from the fourth mounting seat 425. [[ID=①⑩]]
[0069] It should be noted that the difference between the lengths of the third clamping jaw 414 and the fourth clamping jaw 424 is exactly equal to the diameter of one tie bar. When the fourth clamping jaw 424 grips the second tie bar 52 and the third clamping jaw 414 grips the first tie bar 51, the distance between the center axis of the second straight portion of the second tie bar 52 and the center axis of the first straight portion of the first tie bar 51 is exactly equal to the diameter of one tie bar. In this case, when the secondary telescopic tube 33 approaches the primary telescopic tube 32, the first tie bar 51 and the second tie bar 52 can achieve an overlapping fit.
[0070] In an optional embodiment, if Figure 4 As shown, the third mounting seat 415 is provided with a first mounting surface 4151 and a side adjacent to the first mounting surface 4151, and the third clamping jaw 414 is provided on the first mounting surface 4151; the fourth mounting seat 425 is provided with a second mounting surface 4251 and a side adjacent to the second mounting surface 4251, and the fourth clamping jaw 424 is provided on the second mounting surface 4251; at least one of the side surfaces of the third mounting seat 415 and the side surfaces of the fourth mounting seat 425 is provided with a welding member 43, and when the first tie bar clamped by the third clamping jaw 414 and the second tie bar clamped by the fourth clamping jaw 424 are overlapped, the welding member 43 can weld the first tie bar and the second tie bar.
[0071] It should be noted that in order to facilitate the welding of the first tie bar 51 and the second tie bar 52 arranged side by side, a welding part 43 is provided on the side adjacent to the first mounting surface 4151; or a welding part 43 is provided on the side adjacent to the second mounting surface 4251; or a welding part 43 is provided on the side adjacent to the first mounting surface 4151 and the side adjacent to the second mounting surface 4251. The welding part 43 can weld the sides of the first tie bar 51 and the second tie bar 52.
[0072] That is to say, when the first tie bar 51 clamped by the third clamping jaw 414 and the second tie bar 52 clamped by the fourth clamping jaw 424 are in overlap, the first tie bar 51 and the second tie bar 52 are welded by one or more welding parts 43 to ensure the stability of the overlap.
[0073] In an optional embodiment, if Figure 4 As shown, in the case where the welding part 43 is provided on the side of the third mounting seat 415, the third mounting seat 415 is provided with two opposite side surfaces, and both sides of the third mounting seat 415 are provided with the welding part 43; and / or, in the case where the welding part 43 is provided on the side of the fourth mounting seat 425, the fourth mounting seat 425 is provided with two opposite side surfaces, and both sides of the fourth mounting seat 425 are provided with the welding part 43.
[0074] For example, welding members 43 are provided on two opposing sides of the third mounting seat 415, and the two welding members 43 on the third mounting seat 415 are symmetrically arranged relative to the third mounting seat 415. Welding members 43 are provided on two opposing sides of the fourth mounting seat 425, and the two welding members 43 on the fourth mounting seat 425 are symmetrically arranged relative to the fourth mounting seat 425. This allows four-point fixed welding to be achieved on two opposing sides of the overlapped joint of the first and second tie bars 51, 52, thereby fully ensuring the stability of the overlapped joint of the first and second tie bars 51, 52 and improving welding efficiency.
[0075] In an optional embodiment, if Figures 5 to 7 As shown, the bracket 1 includes a column 11 and a crossbeam 12. The crossbeam 12 is provided with a guide portion 121 extending along its length. The running mechanism 2 includes a snap-fit portion 21 adapted to the guide portion 121. The snap-fit portion 21 is slidably connected to the guide portion 121. The snap-fit portion 21 is provided on the side of the running mechanism 2 facing the crossbeam 12.
[0076] Among them, the column 11 has various forms and materials. For example, two "I"-shaped steels of exactly the same shape and size can be used and respectively arranged on both sides of the beam 12 to improve the stability of the support. The bottom side of the beam 12 is provided with a guide portion 121 extending along its length direction. The shape of the guide portion 121 is not limited, for example, an inverted V shape, a U shape, etc.
[0077] In an embodiment of the present invention, through the sliding cooperation between the guide part 121 and the buckling part 21, the walking mechanism 2 can move relative to the length direction of the beam 12, so that the walking mechanism 2 can drive the first tie bar clamping assembly 41 and the second tie bar clamping assembly 42 to move to the target position.
[0078] It should be noted that the bottom of the column 11 can be provided with a moving wheel to enable free movement. In addition, to ensure the stability of the structure, the crossbeam 12 and the column 11 can be connected in an integrated manner, such as by welding, riveting, etc.
[0079] In the embodiment of the present invention, the first tie bar 51 and the second tie bar 52 may be welded in an overlapping or / and butt-jointed manner. Here, the first tie bar 51 and the second tie bar 52 are welded in a butt-jointed manner for illustration.
[0080] In an optional embodiment, if Figures 8 to 12 As shown, the installation method of the tie bar installation device for a steel bar skeleton of the present invention includes:
[0081] S100, the first telescopic tube 32 moves relative to the cylindrical shell 31 so that the first tie bar 51 clamped by the first tie bar clamping assembly 41 is located above the upper tie bar connection point 61, and the second telescopic tube 33 moves relative to the first telescopic tube 32 so that the second tie bar 52 clamped by the second tie bar clamping assembly 42 is located below the lower tie bar connection point 62.
[0082] Specifically, through the sliding cooperation between the guide part 121 and the buckling part 21, the first clamp clamps the first tie bar 51, and the second clamp clamps the second tie bar 52. Through the sliding cooperation between the guide part 121 and the buckling part 21 again, the buckling part 21 moves to the corresponding position where the tie bar needs to be installed on the steel skeleton; the first-level telescopic tube 32 moves downward relative to the cylindrical shell 31, so that the first tie bar 51 clamped by the first clamp is located above the upper tie bar tie point 61, and the second-level telescopic tube 33 moves downward relative to the first-level telescopic tube 32, so that the second tie bar 52 clamped by the second clamp is located below the lower tie bar tie point 62.
[0083] In order to facilitate the expansion and contraction of the primary telescopic tube 32 and the secondary telescopic tube 33 , the first tie bars 51 and the second tie bars 52 correspond to the gaps in the steel skeleton.
[0084] S200 , driven by the rotating mechanism, the first tie bar 51 , the upper tie bar connection point 61 , the second tie bar 52 and the lower tie bar connection point 62 are aligned in a collinear manner.
[0085] In other words, the guide rail portion on the circumferential side of the top of the cylindrical shell 31 rotates relative to the annular groove at the bottom of the walking mechanism 2 to adjust the positions of the first tie bar 51 and the second tie bar 52. At this time, the first tie bar 51 is located directly above the upper tie bar tie point 61, and the second tie bar 52 is located directly below the lower tie bar tie point 62.
[0086] S300, the first telescopic tube 32 moves again relative to the cylindrical shell 31 so that the first tie bar 51 clamped by the first tie bar clamping assembly 41 abuts against the upper tie bar tie point 61, and the second telescopic tube 33 moves again relative to the first telescopic tube 32 so that the second tie bar 52 clamped by the second tie bar clamping assembly 42 abuts against the lower tie bar tie point 62.
[0087] Specifically, the first telescopic tube 32 moves downward relative to the cylindrical shell 31 until the first tie bar 51 abuts against the upper tie bar tie point 61, and the second telescopic tube 33 moves upward relative to the first telescopic tube 32 until the second tie bar 52 abuts against the lower tie bar tie point 62.
[0088] It should be noted that the end of the tie bar that contacts the tie bar connection point is in the shape of a hook, and its angle is determined by the actual situation. When the tie bar contacts the tie bar connection point, the hook is just stuck on the tie bar connection point.
[0089] S400 , welding the first tie bar 51 and the second tie bar 52 through the welding member 43 .
[0090] Specifically, when the first tie bar 51 and the second tie bar 52 are butted together, the butting point is welded by the welding piece 43 .
[0091] Repeat the above steps S100 to S400 to complete the welding of the entire steel bar skeleton and the tie bars.
[0092] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A device for installing tie bars for a steel skeleton, characterized in that: include: Bracket, walking mechanism, rotating mechanism, lifting mechanism and tie bar connection mechanism; The lifting mechanism includes a cylindrical shell, a primary telescopic tube sleeved within the cylindrical shell, and a secondary telescopic tube sleeved within the primary telescopic tube. The cylindrical shell is disposed on the rotating mechanism, which is disposed on the bracket via the traveling mechanism. Driven by the rotating mechanism, the cylindrical shell can rotate relative to the bracket. The tie bar connection mechanism includes a first tie bar clamping assembly, a second tie bar clamping assembly, and a welding piece. The first tie bar clamping assembly is provided on the outer periphery of the first telescopic tube, and the second tie bar clamping assembly is provided on the outer periphery of the second telescopic tube. The welding piece is used to weld the first tie bar clamped by the first tie bar clamping assembly and the second tie bar clamped by the second tie bar clamping assembly. The first tie bar clamping assembly includes a first clamping jaw and a first mounting seat, the first clamping jaw being mounted on the outer periphery of the first telescopic tube via the first mounting seat; the second tie bar clamping assembly includes a second clamping jaw and a second mounting seat, the second clamping jaw being mounted on the outer periphery of the second telescopic tube via the second mounting seat; the first tie bar clamped by the first clamping jaw and the second tie bar clamped by the second clamping jaw are capable of docking; The first tie bar clamping assembly further includes a first adapter portion, through which the first clamping jaw is mounted on the first mounting seat; the second tie bar clamping assembly further includes a second adapter portion, through which the second clamping jaw is mounted on the second mounting seat; The welding piece is provided on a side of the first adapter portion facing away from the first mounting seat, and when the first tie bar clamped by the first clamping jaw and the second tie bar clamped by the second clamping jaw are butted together, the welding piece can weld the first tie bar and the second tie bar; The bracket includes a column and a crossbeam. The crossbeam is provided with a guide portion extending along its length direction. The walking mechanism includes a buckling portion adapted to the guide portion. The buckling portion is slidably connected to the guide portion.
2. The tie bar installation device for a steel skeleton according to claim 1, characterized in that: The first tie bar clamping assembly includes a third jaw and a third mounting seat, and the third jaw is arranged on the outer periphery of the first-level telescopic tube through the third mounting seat; the second tie bar clamping assembly includes a fourth jaw and a fourth mounting seat, and the fourth jaw is arranged on the outer periphery of the second-level telescopic tube through the fourth mounting seat; the first tie bar clamped by the third jaw and the second tie bar clamped by the fourth jaw can be overlapped.
3. The tie bar installation device for a steel skeleton according to claim 2, characterized in that: A first extension length of the third clamping jaw in a direction away from the third mounting seat is smaller than a second extension length of the fourth clamping jaw in a direction away from the fourth mounting seat.
4. The tie bar installation device for a steel skeleton according to claim 2, characterized in that: The third mounting seat is provided with a first mounting surface and a side surface adjacent to the first mounting surface, and the third clamp is provided on the first mounting surface; the fourth mounting seat is provided with a second mounting surface and a side surface adjacent to the second mounting surface, and the fourth clamp is provided on the second mounting surface; at least one of the side surfaces of the third mounting seat and the side surfaces of the fourth mounting seat is provided with the welding part, and when the first tie bar clamped by the third clamp and the second tie bar clamped by the fourth clamp are overlapped, the welding part can weld the first tie bar and the second tie bar.
5. The tie bar installation device for a steel skeleton according to claim 4, characterized in that: In the case where the welding part is provided on the side of the third mounting seat, the third mounting seat is provided with two opposite side surfaces, and both side surfaces of the third mounting seat are provided with the welding part; and / or in the case where the welding part is provided on the side of the fourth mounting seat, the fourth mounting seat is provided with two opposite side surfaces, and both side surfaces of the fourth mounting seat are provided with the welding part.
6. A method for installing a tie bar installation device for a steel skeleton according to any one of claims 1 to 5, characterized in that: include: The first telescopic tube moves relative to the cylindrical housing so that the first tie bar clamped by the first tie bar clamping assembly is located above the upper tie bar tie point, and the second telescopic tube moves relative to the first telescopic tube so that the second tie bar clamped by the second tie bar clamping assembly is located below the lower tie bar tie point; Driven by the rotating mechanism, the first tie bar, the upper tie bar tie point, the second tie bar and the upper tie bar tie point are aligned in a collinear manner; The first telescopic tube is moved again relative to the cylindrical housing so that the first tie bar clamped by the first tie bar clamping assembly abuts against the upper tie bar tie point, and the second telescopic tube is moved again relative to the first telescopic tube so that the second tie bar clamped by the second tie bar clamping assembly abuts against the lower tie bar tie point. The first tie bar and the second tie bar are welded by a welding member.
Citation Information
Patent Citations
Tie bar mounting device for reinforcement cage
CN219672172U