A kelp roll threading mechanism

By designing a kelp rolling mechanism, using a matching wheel and a push-out mechanism to achieve automatic kelp rolling, the existing salted kelp rolling problem is solved, and the production efficiency and economy are improved benefit.

CN116369551BActive Publication Date: 2025-02-18HARBIN INST OF TECH WEIHAI RES INST
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Patent Information

Application Number
CN202310557055.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-17
Publication Date
2025-02-18
Estimated Expiration
2043-05-17

AI Technical Summary

Technical Problem

The production of existing salted kelp rolls relies on manual operations, which leads to low production efficiency, time-consuming and labor-intensive, and causes damage to the hands of production personnel, making it difficult to meet the needs of enterprises to improve economic benefits.

Method used

A kelp roll-wrapped mechanism was designed, including a sign box, a sign wheel, a sign-up push mechanism, etc., to obtain a single bamboo stick through the sign-up wheel, and use the sign-up push mechanism to automatically penetrate the bamboo stick into the kelp roll, improving automation degree.

Benefits of technology

It has realized the automatic pie wrapping of kelp rolls, improved production efficiency, reduced hand damage to production personnel, reduced labor costs, and helped enterprises improve economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a kelp roll threading mechanism, comprising a stick box, a stick matching wheel, a stick matching wheel driving mechanism, a stick bucket and a stick pushing mechanism, wherein the stick bucket is installed on one side of the stick box, and the stick bucket has a slideway; the stick matching wheel driving mechanism is connected to the stick matching wheel; a plurality of grooves are arranged circumferentially on the outer circumferential surface of the stick matching wheel, and the grooves include a first groove side wall and a second groove side wall, and the stick matching wheel is provided with a stick pushing surface at a position corresponding to the first groove side wall, and the stick matching wheel forms a hook at a position corresponding to the second groove side wall, and the hook is used to hook a single bamboo stick that slides off from the slideway and make the single bamboo stick slide into the groove along the second groove side wall; the inner wall of the stick box is provided with a guide surface, and the bottom of the stick box is provided with a stick receiving groove, so as to make the bamboo stick that falls out of the groove slide from the guide surface to the stick receiving groove and be received by the stick receiving groove, and the stick box is provided with a stick outlet hole; and the stick pushing mechanism is used to push the single bamboo stick in the stick receiving groove into the kelp roll to realize the stick threading. The invention can thread the bamboo stick into the external kelp roll, and the degree of automation is high.
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Description

Technical Field

[0001] The invention belongs to the field of kelp roll forming equipment, and more specifically, relates to a kelp roll threading mechanism. Background Art

[0002] Salted kelp rolls use salted cooked kelp as the raw material, which retains the original flavor of the kelp. At present, the salted kelp rolls on the market are all made by hand, and the kelp slices are manually rolled into kelp rolls and then skewered. The traditional processing method of salted kelp rolls has the problems of low production efficiency, time-consuming and labor-intensive. With the improvement of living standards, fewer and fewer people are willing to engage in the manual production of salted kelp rolls, while the labor costs paid by enterprises are increasing year by year. Therefore, it is urgent to help enterprises improve their economic benefits by improving the automation level of salted kelp roll processing.

[0003] At present, the production of kelp rolls is mainly completed by hand, and they are fixed with auxiliary materials such as cotton thread and bamboo sticks to prevent the kelp rolls from falling apart. Since most of the kelp rolls on the market are made by hand to make the kelp arch and then put sticks on the arched part, the production efficiency is low and it is time-consuming and labor-intensive; in addition, the salted kelp is also very harmful to the hands of the production staff. Summary of the invention

[0004] In view of the above defects or improvement needs of the prior art, the present invention provides a kelp roll threading mechanism, which can obtain a single bamboo skewer through a skewer wheel and thread the bamboo skewer into the kelp roll through a skewer pushing mechanism, with a high degree of automation.

[0005] To achieve the above object, according to one aspect of the present invention, a kelp roll skewer threading mechanism is provided, characterized in that it comprises a skewer box, a skewer matching wheel, a skewer matching wheel driving mechanism, a skewer bucket and a skewer pushing mechanism, wherein:

[0006] The stick bucket is located outside the stick box and installed on one side of the stick box. The inner cavity of the stick bucket is connected with the inner cavity of the stick box, and the stick bucket has a slide for receiving bamboo sticks so that the bamboo sticks can slide into the stick box under their own weight.

[0007] The stick-matching wheel is located in the stick-matching box, and the outer circumferential surface of the stick-matching wheel cooperates with the outlet of the stick-matching bucket to prevent the bamboo sticks in the stick-matching bucket from sliding into the stick-matching box under the action of gravity;

[0008] The sign-matching wheel driving mechanism is connected to the sign-matching wheel to drive the sign-matching wheel to rotate;

[0009] A plurality of grooves are arranged circumferentially on the outer circumferential surface of the skewers wheel so that a single bamboo skewer sliding down from the slideway falls into a single groove, and:

[0010] Each of the grooves comprises a first groove side wall and a second groove side wall which are arranged opposite to each other. The stick-matching wheel is provided with a stick-pushing surface connected to the first groove side wall at a position corresponding to the first groove side wall. The stick-pushing surface is used to push away the bamboo sticks piled on the slideway of the stick bucket when the stick-matching wheel rotates, so that a single layer of bamboo sticks is formed between the stick-pushing surface and the slideway. The stick-matching wheel is formed with a hook portion at a position corresponding to the second groove side wall. The hook portion is used to hook a single bamboo stick that slides down from the slideway and make the single bamboo stick slide into the groove along the second groove side wall.

[0011] The inner wall of the stick box is provided with a guide surface, and the bottom of the stick box is provided with a stick receiving groove, so that the bamboo sticks falling out of the groove can slide from the guide surface to the stick receiving groove and be received by the stick receiving groove. The stick box is provided with a stick outlet hole at a position corresponding to the stick receiving groove;

[0012] The stick pushing mechanism is used to push a single bamboo stick in the stick receiving groove into the kelp roll to realize stick threading.

[0013] Preferably, the slideway is a plane or a curved surface.

[0014] Preferably, it also includes a lifting mechanism installed on the frame, and the lifting mechanism is connected to the tag box to drive the tag box to move towards or away from the kelp roll.

[0015] Preferably, it also includes an anti-skid component installed on the frame, the anti-skid component has a fixed plate and an anti-skid plate, the fixed plate is fixedly installed on the frame, the anti-skid plate is hinged to the fixed plate through a horizontal hinge shaft, the lower end of the anti-skid plate is used to contact the kelp roll to prevent the kelp roll from stretching and swelling, and a return spring is provided between the anti-skid plate and the fixed plate, and the sign box can push the anti-skid plate away during the downward movement.

[0016] Preferably, two mutually parallel limiting plates are installed on the guide surface to prevent the bamboo sticks from sliding out of the guide surface.

[0017] In general, the above technical solutions conceived by the present invention can achieve the following beneficial effects compared with the prior art:

[0018] The present invention uses a bamboo stick bucket to accommodate bamboo sticks, so that the bamboo sticks can be piled up together, and a single bamboo stick can be obtained through a groove on a stick-matching wheel. After the stick-matching wheel rotates to a set angle, the single bamboo stick in the groove falls into the stick receiving groove under its own weight, and then the bamboo stick can be inserted into the external kelp roll through a stick pushing mechanism, and the degree of automation is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the lottery wheel in the present invention;

[0021] Figure 3 is a cross-sectional view of the lottery box of the present invention;

[0022] Figure 4 It is a schematic diagram of the anti-skid component in the present invention. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0024] Reference Figure 1~Figure 4 A kelp roll sticking mechanism comprises a stick box 301, a stick matching wheel 302, a stick matching wheel 302 driving mechanism, a stick bucket 303 and a stick pushing mechanism, wherein:

[0025] The stick bucket 303 is located outside the stick box 301 and is installed on one side of the stick box 301. The inner cavity of the stick bucket 303 is connected with the inner cavity of the stick box 301, and the stick bucket 303 has a slide 304 for receiving bamboo sticks. The slide 304 is inclined relative to the horizontal plane, and the bamboo sticks can slide downward from the slide 304. The slide 304 can be a flat surface or a curved surface so that the bamboo sticks can slide into the stick box 301 under their own weight; after entering the stick bucket 303, the bamboo sticks are arranged on the slide 304 in the stick bucket 303.

[0026] The stick-matching wheel 302 is located in the stick box 301 , and the outer circumferential surface 305 of the stick-matching wheel 302 cooperates with the outlet 306 of the stick bucket 303 to prevent the bamboo sticks in the stick bucket 303 from sliding into the stick box 301 under the action of gravity.

[0027] The sign-matching wheel 302 driving mechanism is connected to the sign-matching wheel 302 to drive the sign-matching wheel 302 to rotate;

[0028] A plurality of grooves 307 are arranged circumferentially on the outer circumferential surface 305 of the skewers wheel 302, so that a single bamboo skewer sliding down from the slide 304 falls into a single groove 307, and:

[0029] Each of the grooves 307 includes a first groove side wall 308 and a second groove side wall 309 that are arranged opposite to each other. The stick-matching wheel 302 is provided with a stick-pushing surface 310 connected to the first groove side wall 308 at a position corresponding to the first groove side wall 308. The stick-pushing surface 310 is used to push away the bamboo sticks accumulated on the slide 304 of the stick bucket 303 when the stick-matching wheel 302 rotates, so that a single layer of bamboo sticks is formed between the stick-pushing surface 310 and the slide 304. The stick-matching wheel 302 is formed with a hook at a position corresponding to the second groove side wall 309. The hook is used to hook a single bamboo stick that slides down from the slide 304 and make the single bamboo stick slide into the groove 307 along the second groove side wall 309.

[0030] The inner wall of the sign box 301 is provided with a guide surface 311, and the bottom of the sign box 301 is provided with a sign receiving groove 312, so that the bamboo sticks that fall out of the groove 307 can slide from the guide surface 311 to the sign receiving groove 312 and be received by the sign receiving groove 312. The sign box 301 is provided with a sign outlet hole at a position corresponding to the sign receiving groove 312; preferably, two limit plates parallel to each other are installed on the guide surface 311 to prevent the bamboo sticks from sliding out of the guide surface 311.

[0031] The stick pushing mechanism is preferably installed on the frame 100, and is used to push the single bamboo stick in the stick receiving groove 312 into the kelp roll to achieve stick threading.

[0032] Furthermore, the present invention further comprises a lifting mechanism 313 mounted on the frame 100, the lifting mechanism 313 being connected to the tag box 301 to drive the tag box 301 to move toward or away from the kelp roll to facilitate the threading of the skewers. The lifting mechanism 313 may be a cylinder, a hydraulic cylinder or an electric push rod.

[0033] Furthermore, it also includes an anti-skid assembly 314 installed on the frame 100, the anti-skid assembly 314 has a fixed plate 315 and an anti-skid plate 316, the fixed plate 315 is fixedly installed on the frame 100, the anti-skid plate 316 is hinged on the fixed plate 315 through a horizontal hinge shaft, the lower end of the anti-skid plate 316 is used to contact the kelp roll to prevent the kelp roll from stretching and swelling, and there is a return spring 317 between the anti-skid plate 316 and the fixed plate 315, and the sign box 301 can push the anti-skid plate 316 when moving downward. When the kelp roll is rolled on the clamping plate of the winding mechanism, the end of the kelp exposed on the clamping plate (the end clamped by the clamping plate is the head end) is above the clamping plate, and the kelp has a certain flexibility, so the anti-skid plate 316 is needed to block the end of the kelp to prevent the end of the kelp from continuing to slide and prevent the kelp from being too swollen due to natural stretching and being unable to be skewered.

[0034] The stick threading mechanism of the present invention is mainly used to thread the kelp rolls wound on the two clamping plates of the winding mechanism. The lifting mechanism 313 is responsible for driving the stick threading device to move up and down, and the stick threading device is responsible for completing the stick threading work of the kelp. In the stick threading mechanism, bamboo sticks enter from the stick bucket 303 and are accumulated near the outlet 306 of the stick bucket 303. The outlet 306 of the stick bucket 303 is closed by the outer cylindrical surface 305 of the stick wheel 302 cooperating with the outlet 306 of the stick bucket 303 to prevent the bamboo sticks from sliding into the stick box 301 under their own weight. The groove 307 on the outer cylindrical surface 305 of the stick wheel 302 cooperates with the outlet 306 of the stick bucket 303 to open the outlet 306 of the stick bucket 303, so that a single bamboo stick can fall into a single groove 307. The hook on the stick-matching wheel 302 is driven by the stick-matching wheel 302 driving mechanism to hook up a single bamboo stick and rotate with the stick-threading wheel. After the stick-matching wheel 302 rotates to a certain angle, the bamboo stick will fall off from the groove 307 to the guide surface 311 at the rear under its own weight. Then the bamboo stick will enter the stick receiving groove 312 along the guide surface 311, ready to be pushed by the stick pushing mechanism to complete the stick threading.

[0035] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A kelp roll threading mechanism, characterized in that: It includes a stick box, a stick matching wheel, a stick matching wheel driving mechanism, a stick bucket and a stick pushing mechanism, wherein: The stick bucket is located outside the stick box and installed on one side of the stick box. The inner cavity of the stick bucket is connected with the inner cavity of the stick box, and the stick bucket has a slide for receiving bamboo sticks so that the bamboo sticks can slide into the stick box under their own weight. The stick-matching wheel is located in the stick-matching box, and the outer circumferential surface of the stick-matching wheel cooperates with the outlet of the stick-matching bucket to prevent the bamboo sticks in the stick-matching bucket from sliding into the stick-matching box under the action of gravity; The sign-matching wheel driving mechanism is connected to the sign-matching wheel to drive the sign-matching wheel to rotate; A plurality of grooves are arranged circumferentially on the outer circumferential surface of the skewers wheel so that a single bamboo skewer sliding down from the slideway falls into a single groove, and: Each of the grooves comprises a first groove side wall and a second groove side wall which are arranged opposite to each other. The stick-matching wheel is provided with a stick-pushing surface connected to the first groove side wall at a position corresponding to the first groove side wall. The stick-pushing surface is used to push away the bamboo sticks piled on the slideway of the stick bucket when the stick-matching wheel rotates, so that a single layer of bamboo sticks is formed between the stick-pushing surface and the slideway. The stick-matching wheel is formed with a hook portion at a position corresponding to the second groove side wall. The hook portion is used to hook a single bamboo stick that slides down from the slideway and make the single bamboo stick slide into the groove along the second groove side wall. The inner wall of the stick box is provided with a guide surface, and the bottom of the stick box is provided with a stick receiving groove, so that the bamboo sticks falling out of the groove can slide from the guide surface to the stick receiving groove and be received by the stick receiving groove. The stick box is provided with a stick outlet hole at a position corresponding to the stick receiving groove; The stick pushing mechanism is installed on the frame, and the stick pushing mechanism is used to push the single bamboo stick in the stick receiving groove into the kelp roll to realize stick threading.

2. A kelp roll threading mechanism according to claim 1, characterized in that: The slideway is a plane or a curved surface.

3. A kelp roll threading mechanism according to claim 1, characterized in that: It also includes a lifting mechanism installed on the frame, and the lifting mechanism is connected to the tag box to drive the tag box to move towards or away from the kelp roll.

4. A kelp roll threading mechanism according to claim 3, characterized in that: It also includes an anti-skid component installed on the frame, the anti-skid component has a fixed plate and an anti-skid plate, the fixed plate is fixedly installed on the frame, the anti-skid plate is hinged to the fixed plate through a horizontal hinge shaft, the lower end of the anti-skid plate is used to contact the kelp roll to prevent the kelp roll from stretching and swelling, and a return spring is provided between the anti-skid plate and the fixed plate, and the sign box can push away the anti-skid plate during the downward movement.

5. The kelp roll threading mechanism according to claim 1, characterized in that: Two mutually parallel limiting plates are installed on the guide surface to prevent the bamboo sticks from sliding out of the guide surface.

Citation Information

Patent Citations

  • Stick pushing device of automatic stringing machine

    CN218527621U