A wire tube wrapping machine

By simplifying the mechanical structure of the wire tube winding and charter, and using the combined design of the gearbox, drum and winding wheel, the existing wire belt winding structure is solved, and the low-cost and efficient wire tube winding effect is achieved. , extends the service life of the wire tube.

CN116741469BActive Publication Date: 2025-01-03广东坚宝电缆有限公司
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Patent Information

Application Number
CN202310924462.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-26
Publication Date
2025-01-03
Estimated Expiration
2043-07-26

AI Technical Summary

Technical Problem

The mechanical structure of existing wire pipe winding charters is complex, with high manufacturing and operation and maintenance costs, making it difficult to promote and apply.

Method used

A simplified wire tube winding charter is designed, including an operating table, transmission, rotor, rotor and reel, simplifying the mechanical structure through the design of hollow shafts and reels, and improving the rotation through support and through-wire components Stability and adaptability of the cylinder.

Benefits of technology

It realizes a line tube winding charter with simple structure, low cost and low operating and maintenance costs, extends the service life of the line tube and improves its safety and durability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a wire tube wrapping machine, belonging to the technical field of wire tube processing equipment, comprising: an operating table, a gearbox, a rotating drum, a turntable and at least two winding wheels, the gearbox is fixed on the operating table and both ends of the hollow shaft outputted by the gearbox rotate to pass through the opposite ends of its box; the rotating drum is coaxially fixed to one end of the box of the hollow shaft that rotates to pass through the gearbox; the turntable is coaxially sleeved in the middle of the rotating drum; at least two winding wheels are rotatably connected to the turntable surface away from the gearbox at both sides of the rotating drum. The present invention first fixes one end of the rotating drum and connects it to the hollow shaft of the gearbox, and then sleeves the turntable in the middle of the rotating drum. Since at least two winding wheels are rotatably connected to the turntable at both sides of the rotating drum, the protective wires wound on the winding wheels can be staggered and wound on the wire tube that passes through the rotating drum, thereby simplifying the mechanical structure of the wrapping machine, extending the service life of the wire tube, and improving the safety and durability of the use of the wire tube.
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Description

Technical Field

[0001] The invention relates to the technical field of wire and cable processing equipment, and in particular to a wire tube wrapping machine. Background Art

[0002] Wire pipes are important supporting facilities for conveying water, electricity, gas, heating and oil. In modern urban construction, for the purpose of aesthetics or safety, the above-mentioned wire pipes are often buried deep underground. However, in the actual laying of wire pipes, the laid wire pipes are often broken and scrapped due to improper protection. Therefore, in order to extend the service life of the wire pipes and improve the strength of the wire pipes, a wrapping machine is generally used to wrap various protective wires around the outer circumference of the wire pipes.

[0003] At present, there are many types of wrapping machines on the market, such as patent number: CN101325103B, named: An invention patent for a cable wrapping machine. This patent can efficiently wrap the protective wire of the wire tube, but its mechanical structure is too complicated, and the manufacturing cost and subsequent operation and maintenance cost are too high, which is not conducive to the subsequent promotion and application.

[0004] Therefore, how to design a wire tube wrapping machine with simple structure, low cost and low operation and maintenance cost is a technical problem to be solved urgently by technical personnel in this field. Summary of the invention

[0005] The invention provides a wire tube wrapping machine, which solves the technical problems of the existing wrapping machine having a complex structure and high manufacturing cost and operation and maintenance cost.

[0006] The technical solution of the present invention to solve the above technical problems is as follows: a wire tube wrapping machine, comprising:

[0007] Operation table,

[0008] A gearbox, the gearbox is fixed on the operating table and its output shaft rotates and passes through the opposite ends of its box body, the output shaft of the gearbox is a hollow shaft, and the inner hole of the hollow shaft can convey the wire tube;

[0009] A rotating drum, the rotating drum is coaxially fixed to one end of the hollow shaft that rotates and passes through the housing of the gearbox, the inner hole of the rotating drum is coaxially connected to the inner hole of the hollow shaft, and the wire tube that passes through the inner hole of the hollow shaft can pass into the inner hole of the rotating drum;

[0010] A rotating disk, wherein a fixing hole is provided in the middle of the rotating disk and the fixing hole is coaxially sleeved in the middle of the rotating drum, and the rotating disk rotates synchronously with the rotating drum;

[0011] At least two winding wheels are provided, and at least two of the winding wheels are rotatably connected to the disk surface of the turntable away from the gearbox corresponding to the two sides of the rotating drum. At least two of the winding wheels are wound with protective wires, and the protective wires are alternately wound around the outer peripheral side of the wire tube passing through the rotating drum as the turntable rotates.

[0012] The beneficial effects of the present invention are as follows: first, one end of the rotating drum is fixed and connected to the hollow shaft of the gearbox, and then the turntable is fixed on the middle part of the rotating drum. Since at least two winding wheels are rotatably connected to the turntable corresponding to the two sides of the rotating drum, the protective wires wound on the winding wheels can be alternately wound on the wire tube passing through the rotating drum, thereby simplifying the mechanical structure of the wrapping machine, extending the service life of the wire tube, and improving the safety and durability of the use of the wire tube.

[0013] Based on the above technical solution, the present invention can also be improved as follows.

[0014] Further, the gearbox comprises:

[0015] The box body,

[0016] A driving gear, the driving gear being rotatably connected to the housing;

[0017] The driven gear is rotatably connected in the box body through the hollow shaft and meshed with the driving gear.

[0018] A further beneficial effect of adopting the above method is that the hollow shaft is rotated to pass through the box body, so that the wire tube can be transported without affecting the rotational force output, thereby simplifying the structural design of the power machinery and reducing the manufacturing cost and operation and maintenance cost of the wrapping machine.

[0019] Furthermore, the diameters of the two ends of the rotating drum are smaller than the diameter of the middle part thereof.

[0020] A further beneficial effect of adopting the above method is that the small diameters at both ends of the rotating drum can facilitate fixation with the hollow shaft, while the large diameter in the middle of the rotating drum can facilitate fixation of the turntable.

[0021] Furthermore, it also includes: a supporting assembly for supporting the rotating drum, the supporting assembly including:

[0022] Two support rods, both of which are located on a side of the turntable away from the gearbox and are respectively placed under two sides of the rotating drum, and the bottom ends of the two support rods are vertically fixed on the operating table;

[0023] Two support rollers are respectively rotatably connected to the top ends of the two support rods and the wheel surfaces thereof are in rotational contact with the side walls of the rotating drum.

[0024] The further beneficial effect of the above-mentioned method is: first, two support rods are used to vertically fix the lower parts of the two sides of the rotating drum on the operating table, and then two support rollers are fixed to the top of the support rods. The two support rollers can be used to support the rotating drum to improve the stability of the rotating drum.

[0025] Furthermore, it also includes: a wire passing assembly for drying or shaping the wire tube, the wire passing assembly includes:

[0026] A wire passing plate, the wire passing plate is located on a side of the support rod away from the turntable and is fixed on the operating table, the wire passing plate is provided with a wire passing hole corresponding to the inner hole of the rotating drum, and the wire tube wrapped with the protective wire can be inserted into the wire passing hole;

[0027] A conical wire-passing drum is arranged along the axial direction of the rotating drum and its large-diameter end is coaxially fixed to one end of the wire-passing hole close to the rotating drum. The wire tube can pass through the wire-passing hole and into the wire-passing drum.

[0028] The invention further comprises: a tube rolling assembly for extruding and transporting the wire tube, the tube rolling assembly comprising:

[0029] A fixed seat, the fixed seat is located on a side of the wire-passing plate away from the rotating drum and is fixed on the operating table, the top surface of the fixed seat is provided with mounting grooves penetrating both ends thereof and one side thereof is provided with a slide groove along its height direction, and the upper part of the slide groove is communicated with the inside of the mounting groove;

[0030] An upper pressing wheel, the upper pressing wheel being rotatably connected to the upper portion of the mounting groove;

[0031] A slider, the slider is connected to the slide slot for reciprocating sliding along the length direction of the slide slot and a threaded hole is provided on the side surface close to the notch of the slide slot;

[0032] A lower pressing wheel, the lower pressing wheel corresponds to the lower side of the upper pressing wheel and is disposed at the lower part of the mounting groove, the lower pressing wheel is rotatably connected to the slider via a rotating shaft and reciprocates along the height direction of the fixed seat with the slider;

[0033] A bolt is threadedly connected in the threaded hole and a nut thereof can be tightened at the notch of the slide slot.

[0034] The above-mentioned further beneficial effect is: first, the slider is used to slide and connect in the slide groove along the height direction of the fixed seat, and then the lower pressure wheel is fixed on the slider, which can drive the lower pressure wheel to move back and forth along the height direction of the fixed seat with the slider, so as to adapt to the extrusion of wire tubes with different diameters; at the same time, a threaded hole is provided on the side of the slider close to the slot of the slide groove. After the height of the lower pressure wheel is determined, the bolt thread can be tightened in the threaded hole, so that the nut end of the bolt is tightened at the slot of the slide groove to lock the position of the lower pressure wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a schematic diagram of the three-dimensional structure of a wire tube wrapping machine of the present invention;

[0036] Figure 2 It is a schematic diagram of the assembly structure of a tube rolling assembly in a wire tube wrapping machine of the present invention;

[0037] Figure 3 The present invention is a schematic diagram of the disassembled structure of a tube rolling assembly in a wire tube wrapping machine.

[0038] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0039] 1. Operating table, 2. Gearbox, 21. Box, 22. Driving gear, 23. Driven gear, 24. Hollow shaft, 3. Rotating drum, 4. Turntable, 5. Winding wheel, 6. Wire tube, 7. Support assembly, 71. Support rod, 72. Support roller, 8. Wire passing assembly, 81. Wire passing plate, 811. Wire passing hole, 82. Wire passing drum, 9. Tube rolling assembly, 91. Fixed seat, 911. Mounting groove, 912. Slide groove, 92. Upper pressure wheel, 93. Sliding block, 94. Lower pressure wheel, 95. Bolt. DETAILED DESCRIPTION

[0040] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0041] like Figure 1 As shown, a wire tube wrapping machine comprises:

[0042] Operation table 1,

[0043] The gearbox 2 is fixed on the operating table 1 and its output shaft rotates through the two opposite ends of its housing 21. The output shaft of the gearbox 2 is a hollow shaft 24, and the inner hole of the hollow shaft 24 can convey the wire tube 6;

[0044] The rotating drum 3 is coaxially fixed to one end of the hollow shaft 24 that rotates and passes through the housing 21 of the gearbox 2. The inner hole of the rotating drum 3 is coaxially connected with the inner hole of the hollow shaft 24, and the wire tube 6 that passes through the inner hole of the hollow shaft 24 can be inserted into the inner hole of the rotating drum 3.

[0045] A rotating disc 4, wherein a fixing hole is provided in the middle of the rotating disc 4 and the fixing hole is coaxially sleeved and fixed in the middle of the rotating drum 3, and the rotating disc 4 rotates synchronously with the rotating drum 3;

[0046] At least two winding wheels 5 are rotatably connected to the disk surface of the turntable 4 away from the gearbox 2 corresponding to the two sides of the rotating drum 3. At least two winding wheels 5 are wound with protective wires, and the protective wires are alternately wound around the outer peripheral side of the wire tube 6 passing through the rotating drum 3 as the turntable 4 rotates.

[0047] In some specific embodiments, the gearbox 2 may include:

[0048] Box 21,

[0049] A driving gear 22, the driving gear 22 is rotatably connected in the box body 21;

[0050] The driven gear 23 is rotatably connected in the box body 21 through a hollow shaft 24 and meshes with the driving gear 22 .

[0051] Specifically, the diameters of both ends of the drum 3 may be smaller than the diameter of the middle portion thereof.

[0052] In some specific embodiments, the invention may further include: a supporting assembly 7 for supporting the rotating drum 3, the supporting assembly 7 including:

[0053] Two support rods 71, both of which are located on the side of the turntable 4 away from the gearbox 2 and are respectively placed under the two sides of the rotating drum 3, and the bottom ends of the two support rods 71 ​​are vertically fixed on the operating table 1;

[0054] Two support rollers 72 are rotatably connected to the top ends of the two support rods 71 ​​respectively, and the wheel surfaces thereof are in rotational contact with the side walls of the rotating drum 3 .

[0055] In some specific embodiments, the present invention may further include: a wire passing assembly 8 for drying or shaping the wire tube 6, wherein the wire passing assembly 8 includes:

[0056] The wire passing plate 81 is located on the side of the support rod 71 away from the turntable 4 and is fixed on the operating table 1. The wire passing plate 81 is provided with a wire passing hole 811 corresponding to the inner hole of the rotating drum 3, and the wire tube 6 wrapped with the protective wire can be inserted into the wire passing hole 811;

[0057] The conical wire drum 82 is arranged along the axial direction of the rotating drum 3 and its large-diameter end is coaxially fixed to the end of the wire hole 811 close to the rotating drum 3. The wire tube 6 can pass through the wire hole 811 and enter the wire drum 82.

[0058] In some specific embodiments, the invention further comprises: a tube rolling assembly 9 for extruding the transport line tube 6, the tube rolling assembly 9 comprising:

[0059] The fixing seat 91 is located on the side of the wire-passing plate 81 away from the drum 3 and fixed on the operating table 1. The top surface of the fixing seat 91 is provided with a mounting groove 911 running through both ends thereof and one side thereof is provided with a slide groove 912 along its height direction. The upper part of the slide groove 912 is communicated with the inside of the mounting groove 911.

[0060] An upper pressing wheel 92, the upper pressing wheel 92 is rotatably connected to the upper portion of the mounting groove 911;

[0061] The slider 93 is connected to the slide groove 912 by reciprocating sliding along the length direction of the slide groove 912 and a threaded hole is provided on the side near the notch of the slide groove 912;

[0062] The lower pressing wheel 94 corresponds to the lower part of the upper pressing wheel 92 and is placed at the lower part of the mounting groove 911. The lower pressing wheel 94 is rotatably connected to the slider 93 through a rotating shaft and reciprocates along the height direction of the fixed seat 91 with the slider 93;

[0063] The bolt 95 is threadedly connected in the threaded hole and its nut can be tightened at the notch of the slide groove 912.

[0064] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wire tube wrapping machine, characterized in that: include: Operation table (1), A gearbox (2), the gearbox (2) being fixed on the operating table (1) and having its output shafts rotating to pass through opposite ends of its housing (21), the output shaft of the gearbox (2) being a hollow shaft (24), the inner hole of the hollow shaft (24) being capable of conveying a wire tube (6); A rotating drum (3), the rotating drum (3) being coaxially fixed to one end of the hollow shaft (24) and rotatably passing through the housing (21) of the gearbox (2), the inner hole of the rotating drum (3) being coaxially connected to the inner hole of the hollow shaft (24), and the wire tube (6) passing through the inner hole of the hollow shaft (24) can be passed into the inner hole of the rotating drum (3); A rotating disk (4), wherein a fixing hole is provided in the middle of the rotating disk (4) and the fixing hole is coaxially sleeved in the middle of the rotating drum (3), and the rotating disk (4) rotates synchronously with the rotating drum (3); At least two winding wheels (5), at least two of the winding wheels (5) are rotatably connected to the disk surface of the rotating disk (4) away from the gearbox (2) corresponding to the two sides of the rotating drum (3), and at least two of the winding wheels (5) are wound with protective wires, and the protective wires are staggered and wound around the outer circumference of the wire tube (6) passing through the rotating drum (3) as the rotating disk (4) rotates; The gearbox (2) comprises: The housing (21) A driving gear (22), the driving gear (22) being rotatably connected in the box body (21); A driven gear (23), the driven gear (23) being rotatably connected in the housing (21) via the hollow shaft (24) and meshingly connected with the driving gear (22); The diameters of the two ends of the rotating drum (3) are smaller than the diameter of the middle part thereof; A wire passing assembly (8) for drying or shaping the wire tube (6), the wire passing assembly (8) comprising: a wire passing plate (81), the wire passing plate (81) being located on a side of the support rod (71) away from the rotating disk (4) and being fixed on the operating table (1), the wire passing plate (81) being provided with a wire passing hole (811) corresponding to the inner hole of the rotating drum (3), and the wire tube (6) wound with the protective wire can be inserted into the wire passing hole (811); A conical wire barrel (82), the wire barrel (82) being arranged along the axial direction of the rotating drum (3) and having a large-diameter end coaxially fixed to one end of the wire hole (811) close to the rotating drum (3), so that the wire tube (6) can pass through the wire hole (811) and enter the wire barrel (82); It also includes: a tube rolling assembly (9) for extruding and transporting the wire tube (6), the tube rolling assembly (9) including: A fixed seat (91), the fixed seat (91) being located on a side of the wire-passing plate (81) away from the rotating drum (3) and being fixed on the operating table (1), the top surface of the fixed seat (91) being provided with mounting grooves (911) penetrating through both ends thereof and one side thereof being provided with a slide groove (912) along its height direction, the upper portion of the slide groove (912) being communicated with the interior of the mounting groove (911); an upper pressing wheel (92), the upper pressing wheel (92) being rotatably connected to the upper portion of the mounting groove (911); A slider (93), the slider (93) is connected to the slide groove (912) in a reciprocating manner along the length direction of the slide groove (912) and has a threaded hole on the side surface close to the notch of the slide groove (912); A lower pressing wheel (94), the lower pressing wheel (94) corresponds to the lower side of the upper pressing wheel (92) and is disposed at the lower part of the mounting groove (911), the lower pressing wheel (94) is rotatably connected to the slider (93) via a rotating shaft and reciprocates along the height direction of the fixed seat (91) with the slider (93); A bolt (95) is threadedly connected in the threaded hole and its nut can be tightened at the notch of the slide groove (912).

2. A wire tube wrapping machine according to claim 1, characterized in that: Also includes: A support assembly (7) for supporting the rotating drum (3), the support assembly (7) comprising: Two support rods (71), both of which are located on a side of the turntable (4) away from the gearbox (2) and are respectively placed below two sides of the rotating drum (3), and the bottom ends of the two support rods (71) are vertically fixed on the operating table (1); Two support rollers (72), the two support rollers (72) are rotatably connected to the top ends of the two support rods (71) respectively, and the wheel surfaces thereof are in rotatable contact with the side walls of the rotating drum (3).