A vertical turning and milling compound machine tool
By designing accurate brake devices and convenient loading systems on vertical turning and milling composite machine tools, the problems of inaccurate brakes and troublesome loading of traditional machine tools are solved, and high-precision processing and efficient loading are achieved.
Patent Information
- Application Number
- CN202311386220.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-24
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2043-10-24
AI Technical Summary
The workbench brake device of traditional vertical milling machine tools has a long brake time and is not accurate enough, which is difficult to meet users' high requirements for processing accuracy, and the loading process is also troublesome.
A vertical turning and milling composite machine tool is designed, three brake units are arranged around the workbench, and the floating brake seat is driven by an adjustable pressure cylinder, and the brake seat is fixed by an ejected floating support cylinder, so that the brake teeth are meshed with the cylindrical gear, and the clutch brake assembly is used to control the brake teeth to stop rotating, thereby achieving accurate positioning of the workbench. At the same time, a material rack slide table and a horizontal conveyor are installed to facilitate the loading of workpieces through upper and lower robot arms.
High-precision positioning of the workbench is achieved, which reduces wear of the cylindrical gears, avoids positioning deviations, and improves processing accuracy; at the same time, the setting of upper and lower robot arms greatly simplifies the loading process and improves processing efficiency.
Smart Images

Figure CN117381439B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a vertical turning and milling compound machine tool. Background Art
[0002] The traditional machine tool structure includes a base, a rotatable worktable is installed on the base, and a tool holder for clamping the tool is provided above the worktable, which moves left and right and up and down relative to the worktable. When working, the workpiece is fixed on the worktable. According to the processing needs, the driving mechanism drives the worktable and the workpiece to rotate in the horizontal direction, and the tool clamped on the tool holder moves up and down, left and right through the driving mechanism, so that the tool is in the processed part of the workpiece, and the tool is used to complete the cutting of the workpiece. The turning and milling compound machine tool is a machine tool that completes both turning and milling processing on a single machine tool, and users have higher and higher requirements on the rotation accuracy and positioning accuracy of the worktable of the vertical milling and turning machine tool. The traditional CNC machine tool is to install a brake device under the worktable. The braking time of this brake device is long, and the device is easily damaged. The positioning of the worktable after braking is not accurate enough. In order to improve the positioning accuracy of the worktable and ensure the processing quality of the workpiece, a new type of brake device is urgently needed, and the existing compound machine tools are more troublesome when loading. Summary of the invention
[0003] The present invention mainly solves the technical problems existing in the prior art, thereby providing a vertical turning and milling compound machine tool with simple structure, convenient operation, precise positioning of the workbench, and convenient loading.
[0004] The purpose of the present invention can be achieved by the following technical solutions:
[0005] A vertical turning and milling compound machine tool comprises a vertical lathe base, a workbench arranged on the vertical lathe base, three brake units arranged around the bottom of the workbench, a transverse column arranged on the vertical lathe base, an X-direction slide rail arranged on the transverse column, an X-direction motor arranged between the X-direction slide rails, a fixed plate arranged on the X-direction slide rail, a Y-direction slide rail arranged on the fixed plate, a Y-direction motor arranged between the Y-direction slide rails, a tool holder assembly arranged on the Y-direction slide rail, a tool disc arranged on the tool holder assembly, a crossbeam frame arranged on the side wall of the vertical lathe base, a material holder slide arranged on the crossbeam frame, and a setting A crossbeam on the crossbeam frame, a feeding cross drag arranged on the crossbeam, an upper and lower mechanical arm arranged on the feeding cross drag, and a chip removal port arranged in the middle of the vertical lathe base, the upper and lower mechanical arms, the workbench and the tool disc are located in the same straight line, the crossbeam frame is located on the side close to the workbench, the material rack slide is located below the crossbeam and can move laterally on the crossbeam frame, the X-phase motor drives the fixed plate to move laterally on the X-direction slide rail, the Y-direction motor drives the tool holder assembly and the tool disc to rise and fall on the Y-direction slide rail, the feeding cross drag drives the upper and lower mechanical arms to move laterally above the workbench, and the crossbeam frame is fixed to the vertical lathe base and the side walls of the horizontal columns.
[0006] Furthermore, a cylindrical gear and a main shaft transmission gear meshing with the cylindrical gear are arranged under the workbench, and the brake unit includes a slide, a floating brake seat that can move laterally on the slide, and brake teeth arranged on the floating brake seat, and a clutch brake assembly arranged in the floating brake seat for stopping the rotation of the brake teeth, and an adjustable pressure cylinder arranged on the slide for pushing the floating brake seat, and an ejection type floating support cylinder arranged on the slide for fixing the floating brake seat, and the ejection type floating support cylinder is located above the adjustable pressure cylinder.
[0007] Furthermore, the brake teeth, the main shaft transmission gear and the cylindrical gear are located at the same horizontal position, and the brake teeth and the main shaft transmission gear are respectively meshed with the cylindrical gear.
[0008] Furthermore, the slide includes a base plate, a trapezoidal slide rail arranged on the base plate, a fixed block arranged on the base plate, and an upper circular hole and a lower circular hole passing through the fixed block, the fixed block abuts against the trapezoidal slide rail, and the upper circular hole and the lower circular hole face the trapezoidal slide rail.
[0009] Furthermore, the floating brake seat includes a trapezoidal groove arranged at the bottom and a circular groove arranged at the top.
[0010] Furthermore, the adjustable pressure oil cylinder is arranged in the lower circular hole of the fixed block, and the ejection type floating support cylinder is arranged in the upper circular hole of the fixed block.
[0011] Furthermore, the trapezoidal groove at the bottom of the floating brake seat matches the trapezoidal slide rail of the slide, and the clutch brake assembly is arranged in the circular groove of the floating brake seat.
[0012] The beneficial effects of the vertical turning and milling compound machine tool of the present invention are as follows: since the vertical turning and milling compound machine tool adopts three brake units arranged around the workbench, the floating brake seat is pushed to move by an adjustable pressure oil cylinder, and the floating brake seat is fixed by an ejection-type floating support cylinder, so that the brake teeth are meshed with the cylindrical gear under the workbench, and when the workbench needs to be positioned, the clutch brake assembly controls the brake teeth to stop rotating, thereby stopping the rotation of the workbench. Not only is the positioning accurate, but the wear on the cylindrical gear is reduced, positioning deviation is avoided, and processing accuracy is improved; with the arrangement of the material rack slide and the feeding cross drag, the upper and lower mechanical arms can very conveniently grab the workpiece and send it to the workbench, greatly improving the processing efficiency, and the chip removal port is arranged next to the workbench, which can collect waste chips very well. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 A schematic diagram of the structure of a vertical turning and milling compound machine tool is provided;
[0015] Figure 2 A schematic diagram of the structure of a workbench and a brake unit for inventing a vertical turning and milling compound machine tool;
[0016] Figure 3 A schematic diagram of the brake unit structure of a vertical turning and milling machine tool is provided;
[0017] Figure 4 A cross-sectional view of a brake unit for a vertical turning and milling machine tool;
[0018] Figure 5 A schematic diagram of the slide structure of a vertical turning and milling compound machine tool is provided;
[0019] Figure 6 A schematic diagram of the structure of a floating brake seat for a vertical turning and milling machine tool is provided;
[0020] In the figure: 1. vertical lathe base; 2. crossbeam frame; 3. material rack slide; 4. crossbeam; 5. upper and lower mechanical arms; 6. horizontal column; 7. feeding horizontal drag; 8. X-axis motor; 9. fixed plate; 10. Y-axis motor; 11. knife disc; 12. X-axis slide rail; 13. Y-axis slide rail; 14. workbench; 15. brake unit; 16. cylindrical gear; 17. slide; 18. floating brake seat; 19. brake tooth; 20. clutch brake assembly; 21. adjustable pressure cylinder; 22. ejector type floating support cylinder; 23. spindle transmission gear; 1701, trapezoidal slide rail; 1702, fixed block; 1703, upper round hole; 1704, lower round hole; 1801, trapezoidal groove; 1802, round groove. DETAILED DESCRIPTION
[0021] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0022] like Figures 1 to 6As shown, the present invention adopts the following technical scheme: a vertical turning and milling compound machine tool, including a vertical lathe base 1, and a workbench 14 arranged on the vertical lathe base 1, and three brake units 15 arranged around the lower side of the workbench 14, and a transverse column 6 arranged on the vertical lathe base 1, and an X-direction slide rail 12 arranged on the transverse column 6, and an X-direction motor 8 arranged between the X-direction slide rails 12, and a fixed plate 9 arranged on the X-direction slide rail 12, and a Y-direction slide rail 13 arranged on the fixed plate 9, and a Y-direction motor 10 arranged between the Y-direction slide rails 13, and a tool holder assembly (not shown) arranged on the Y-direction slide rail 13, and a tool disc 11 arranged on the tool holder assembly, and a beam frame 2 arranged on the side wall of the vertical lathe base 1, and a material frame arranged on the beam frame 2 The slide 3, the crossbeam 4 arranged on the crossbeam frame 2, the feeding horizontal drag 7 arranged on the crossbeam 4, the upper and lower mechanical arms 5 arranged on the feeding horizontal drag 7, and the chip removal port (not shown) arranged in the middle of the vertical lathe base 1, the upper and lower mechanical arms 5, the workbench 14 and the tool disc 11 are located on the same straight line, the crossbeam frame 2 is located on the side close to the workbench 14, the material rack slide 3 is located below the crossbeam 4 and can move laterally on the crossbeam frame 2, the X-phase motor 8 drives the fixed plate 9 to move laterally on the X-direction slide rail 12, the Y-direction motor 10 drives the tool holder assembly and the tool disc 11 to rise and fall on the Y-direction slide rail 12, the feeding horizontal drag 7 drives the upper and lower mechanical arms 5 to move laterally above the workbench 14, and the crossbeam frame 2 is fixed to the side wall of the vertical lathe base 1 and the horizontal column 6.
[0023] A cylindrical gear 16 and a main shaft transmission gear 23 meshing with the cylindrical gear 16 are arranged below the workbench 14. The brake unit 15 includes a slide 17, a floating brake seat 18 that can move laterally on the slide 17, a brake tooth 19 arranged on the floating brake seat 18, and a clutch brake assembly 20 arranged in the floating brake seat 18 for stopping the rotation of the brake tooth 19, and an adjustable pressure cylinder 21 arranged on the slide 17 for pushing the floating brake seat 18, and an ejection type floating support cylinder 22 arranged on the slide 17 for fixing the floating brake seat 18, and the ejection type floating support cylinder 22 is located above the adjustable pressure cylinder 21.
[0024] The brake teeth 19 , the main shaft transmission gear 23 and the cylindrical gear 16 are located at the same horizontal position, and the brake teeth 19 and the main shaft transmission gear 23 are meshed with the cylindrical gear 16 respectively.
[0025] The slide 17 includes a base plate, a trapezoidal slide rail 1701 arranged on the base plate, a fixed block 1702 arranged on the base plate, and an upper circular hole 1703 and a lower circular hole 1704 passing through the fixed block 1702, the fixed block 1702 is against the trapezoidal slide rail 1701, and the upper circular hole 1703 and the lower circular hole 1704 face the trapezoidal slide rail 1701.
[0026] The floating brake seat 18 includes a trapezoidal groove 1801 disposed at the bottom and a circular groove 1802 disposed at the top.
[0027] The adjustable pressure oil cylinder 21 is disposed in the lower circular hole 1704 of the fixed block 1702 , and the ejection type floating support cylinder 22 is disposed in the upper circular hole 1703 of the fixed block 1702 .
[0028] The trapezoidal groove 1801 at the bottom of the floating brake seat 18 matches the trapezoidal slide rail 1701 of the slide 17 , and the clutch brake assembly 20 is disposed in the circular groove 1802 of the floating brake seat 18 .
[0029] The workpiece is placed on the material rack slide 3, which can move horizontally on the crossbeam frame 2, and the material rack slide 3 is moved horizontally to the bottom of the crossbeam 4, and the feeding horizontal drag 7 is moved. The feeding horizontal drag 7 drives the upper and lower mechanical arms 5 to be located above the workpiece, and the upper and lower mechanical arms 5 are lowered to grab the workpiece, and the upper and lower mechanical arms 5 continue to move horizontally above the workbench 14, and the upper and lower mechanical arms 5 place the workpiece on the workbench 14. Under the action of the X-axis transmission and the Y-axis transmission, the tool on the tool disc 11 processes the workpiece, and the waste chips dropped during processing are discharged from the chip discharge hole, and the workbench 14 is driven to rotate through the spindle transmission gear 23, and the adjustable pressure cylinder 21 arranged in the circular hole 1704 under the fixed block 1702 pushes the floating brake seat 18 moves laterally close to the workbench 14, and stops when the brake teeth 19 on the floating brake seat 18 are pushed to engage with the cylindrical gear 16, and then the floating brake seat 18 is fixed by the ejection type floating support cylinder 22 in the circular hole 1703 on the fixed block 1702. At this time, the brake teeth 19 rotate with the cylindrical gear 16. When the workbench 14 needs to be positioned, the clutch brake assembly 20 controls the brake teeth 19 to stop rotating. Since the cylindrical gear 16 is engaged with the brake teeth 19, the cylindrical gear 16 stops rotating synchronously with the brake teeth 19, and the workbench 14 stops rotating accordingly. Not only is the positioning accurate, but the wear on the cylindrical gear 16 is reduced, positioning deviation is avoided, and the processing accuracy is improved.
[0030] The beneficial effects of the vertical turning and milling compound machine tool of the present invention are as follows: since the vertical turning and milling compound machine tool adopts three brake units arranged around the workbench, the floating brake seat is pushed to move by an adjustable pressure oil cylinder, and the floating brake seat is fixed by an ejection-type floating support cylinder, so that the brake teeth are meshed with the cylindrical gear under the workbench, and when the workbench needs to be positioned, the clutch brake assembly controls the brake teeth to stop rotating, thereby stopping the rotation of the workbench. Not only is the positioning accurate, but the wear on the cylindrical gear is reduced, positioning deviation is avoided, and processing accuracy is improved; with the arrangement of the material rack slide and the feeding cross drag, the upper and lower mechanical arms can very conveniently grab the workpiece and send it to the workbench, greatly improving the processing efficiency, and the chip removal port is arranged next to the workbench, which can collect waste chips very well.
[0031] It should be understood that in the claims and description of the present invention, all "including..." should be understood as an open-ended meaning, that is, its meaning is equivalent to "at least contains...", and should not be understood as a closed meaning, that is, its meaning should not be understood as "only includes...".
[0032] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A vertical turning and milling machine tool, characterized in that: It includes a vertical lathe base, a workbench arranged on the vertical lathe base, three brake units arranged around the bottom of the workbench, a horizontal column arranged on the vertical lathe base, an X-direction slide rail arranged on the horizontal column, an X-direction motor arranged between the X-direction slide rails, a fixed plate arranged on the X-direction slide rail, a Y-direction slide rail arranged on the fixed plate, a Y-direction motor arranged between the Y-direction slide rails, a tool holder assembly arranged on the Y-direction slide rail, a tool disc arranged on the tool holder assembly, a crossbeam frame arranged on the side wall of the vertical lathe base, a material rack slide arranged on the crossbeam frame, a crossbeam arranged on the crossbeam frame, a feeding cross drag arranged on the crossbeam, an upper and lower mechanical arms arranged on the feeding cross drag, and a chip removal port arranged in the middle of the vertical lathe base, the upper and lower mechanical arms, the workbench and the tool disc are located on the same straight line, the crossbeam frame is located on the side close to the workbench, the material rack slide is located below the crossbeam and can move laterally on the crossbeam frame, The X-axis motor drives the fixed plate to move horizontally on the X-axis slide rail, the Y-axis motor drives the tool holder assembly and the tool disc to rise and fall on the Y-axis slide rail, the feeding horizontal drag drives the upper and lower mechanical arms to move horizontally above the workbench, the crossbeam frame is fixed on the vertical lathe base and the side walls of the horizontal column, a cylindrical gear and a main shaft transmission gear meshing with the cylindrical gear are arranged below the workbench, the brake unit includes a slide, and a floating brake seat that can move horizontally on the slide, and brake teeth arranged on the floating brake seat, and a clutch brake assembly arranged in the floating brake seat for stopping the rotation of the brake teeth, and an adjustable pressure cylinder arranged on the slide for pushing the floating brake seat, and an ejection type floating support cylinder arranged on the slide for fixing the floating brake seat, the ejection type floating support cylinder is located above the adjustable pressure cylinder, the brake teeth, the main shaft transmission gear and the cylindrical gear are located at the same horizontal position, the brake teeth and the main shaft transmission gear are respectively meshed with the cylindrical gear, and the brake teeth can rotate with the cylindrical gear.
2. A vertical turning-milling compound machine tool according to claim 1, characterized in that: The slide comprises a bottom plate, a trapezoidal slide rail arranged on the bottom plate, a fixed block arranged on the bottom plate, and an upper circular hole and a lower circular hole penetrating the fixed block, the fixed block abuts against the trapezoidal slide rail, and the upper circular hole and the lower circular hole face the trapezoidal slide rail.
3. A vertical turning-milling compound machine tool according to claim 1, characterized in that: The floating brake seat comprises a trapezoidal groove arranged at the bottom and a circular groove arranged at the top.
4. A vertical turning-milling compound machine tool according to claim 2, characterized in that: The adjustable pressure oil cylinder is arranged in the lower circular hole of the fixed block, and the ejection type floating support cylinder is arranged in the upper circular hole of the fixed block.
5. A vertical turning-milling compound machine tool according to claim 2 or 3, characterized in that: The trapezoidal groove at the bottom of the floating brake seat matches the trapezoidal slide rail of the slide platform, and the clutch brake assembly is arranged in the circular groove of the floating brake seat.
Citation Information
Patent Citations
Precise brake device for numerical control rotary table
CN113084538A
Turning-milling combined machining production line
CN113118772A
Vertical turning and milling combined machining center
CN113814733A