Automatic production equipment for dried bamboo shoot shred

Abstract

The present application relates to food production and processing technology field, specifically disclose a kind of automatic production equipment of dried bamboo shoot shredding, including mounting bracket (100), material conveying device (300) is equipped in the mounting bracket, first transmission device (600) is equipped on the mounting bracket, and the first transmission device is transmission connection with material conveying device;Shredding device (400) is equipped on the mounting bracket, and the shredding device is located above material conveying device, and the cutting of shredding device is matched with material conveying device;Second transmission device (700) is equipped on the mounting bracket, and the second transmission device is transmission connection with shredding device;Material conveying device is equipped with discharge assembly (500) in discharge section.The present application has the characteristics of time-saving, labor-saving, no security risk and higher shredding efficiency.

Description

Technical Field

[0001] This invention relates to the field of food production and processing technology, and in particular to an automated production equipment for shredding dried bamboo shoots. Background Technology

[0002] Dried bamboo shoots are made from bamboo shoots through a series of processes including peeling and trimming, high-temperature steaming, soaking in water, hand-slicing / pressing, natural sun-drying / baking, and shaping and packaging. Dried bamboo shoots are bright yellow in color, tender and juicy, and rich in protein, fiber, amino acids, and other trace elements. They are low in fat and sugar, and high in dietary fiber, making them beneficial for digestion and stimulating appetite. They can improve appetite, prevent constipation, and have a cooling and detoxifying effect, making them a popular all-natural health food. However, traditional bamboo shoot slicing and shredding equipment has a low degree of automation, increasing manual labor and posing safety hazards due to manual placement.

[0003] The existing bamboo shoot shredding equipment on the market uses the principle of splitting to cut the bamboo shoots. The bamboo shoots are moved by a conveyor belt, and the cutter is driven by a motor to reciprocate to cut them into slices. Then, the slices are manually sorted and turned before being shredded by a disc shredder. This method has several drawbacks: first, it is inefficient; second, the cutter wears out easily, has a short service life, and has high replacement costs; third, the shredding method has a low integrity rate, and the shape and specifications of the shreds are not standard or uniform; and fourth, the belt is prone to slippage, making it impossible to process some raw materials.

[0004] Patent document CN115918925A discloses a peeling and coating equipment for fresh bamboo shoots and a process for producing shredded bamboo shoots. The equipment includes a frame structure with brackets installed within it; a conveying assembly positioned along the length of the frame structure; and a fresh bamboo shoot surface treatment device for sequentially performing opening cuts, peeling, and coating treatments on the fresh bamboo shoots. This surface treatment integrates opening cuts, peeling, and coating, all completed in a single step. Compared to traditional manual processing or processing using multiple devices, this method is faster, and the fresh bamboo shoots, after root removal and washing, can be directly sliced ​​or shredded. However, the conveying efficiency of this method is not high enough, resulting in an unsatisfactory shredding effect.

[0005] Therefore, the existing method of shredding dried bamboo shoots has problems such as high labor intensity, safety hazards, and low shredding efficiency. Summary of the Invention

[0006] In order to solve the above-mentioned technical problems existing in the existing process of shredding dried bamboo shoots, this invention provides an automated production equipment for shredding dried bamboo shoots that is time-saving, labor-saving, safe, and has high shredding efficiency.

[0007] The technical solution of this invention: an automated production equipment for shredding bamboo shoots, including a mounting bracket, a material conveying device within the mounting bracket, a first transmission device on the mounting bracket connected to the material conveying device, a shredding device on the mounting bracket located above the material conveying device, and the cutting end of the shredding device cooperating with the material conveying device, and a second transmission device on the mounting bracket connected to the shredding device. The material conveying device has a discharge assembly at its discharge section. The mounting bracket provides installation positions for each component, integrating them into the mounting bracket, resulting in high integration of the entire equipment. The material conveying device stably transports the bamboo shoots to be shredded to each processing station, throughout the entire bamboo shoot processing process. The first transmission device provides power to the material conveying device, ensuring stable transport of the bamboo shoots. The shredding device effectively shreds the bamboo shoots on the material conveying device. Located above the material conveying device, the shredding device moves continuously, cooperating with the material conveying device to continuously transport the bamboo shoots forward. The material conveying device supports the bamboo shoots, and the shredding device... The cutting point works in conjunction with the material conveying device to shred the bamboo shoots, efficiently and stably shredding the delivered bamboo shoots. The second transmission device provides power to the shredding device, ensuring the stable operation of the entire shredding process. The invention incorporates a discharge component to smoothly remove the shredded bamboo shoots from the material conveying device after shredding. The entire conveying, shredding, and discharge process is completed by the bamboo shoot production equipment of this invention, saving time and labor, significantly reducing labor costs and tedious work, and achieving high shredding efficiency. Minimal manual intervention is required during the shredding process, eliminating safety hazards.

[0008] Preferably, the material conveying device includes several conveying plates connected by a stepped chain. Each conveying plate is a bent plate. A first connecting shaft is provided on the side of one horizontal end of the conveying plate, and a first movable pulley is rotatably connected to the first connecting shaft. A second connecting shaft is provided on the side of one bent end of the conveying plate, and a second movable pulley is rotatably connected to the second connecting shaft. Adjacent second movable pulleys and first movable pulleys are connected by a stepped chain. The mounting bracket is provided with an outer guide rail and an inner guide rail. The second movable pulley is rotatably disposed within the inner guide rail, and the first movable pulley is rotatably disposed within the outer guide rail. Both the first and second movable pulleys are connected to a first transmission device. The transport plates support and convey the bamboo shoots before and after cutting. The transport plates, in conjunction with the shredding device, complete the shredding of the bamboo shoots. A stepped chain connects all the transport plates together, continuously rotating under power. Each transport plate can hold bamboo shoots, resulting in a high bamboo shoot cutting capacity. The bent plate structure of the transport plates facilitates smooth, stepped, cyclical transport. The first connecting shaft provides a mounting position for the first moving pulley, which is used for the cyclical rotation of the entire transport plate chain. The second connecting shaft provides a mounting position for the second moving pulley, which is also used for the cyclical rotation of the entire transport plate chain. Under the connection of the stepped chain, all the transport plates are stably connected in sequence, moving together to stably transport the bamboo shoots. The outer guide rail guides the first moving pulley, and the inner guide rail guides the second moving pulley. Under the power of the first transmission device and the guidance of the outer and inner guide rails, the transport plates connected by the stepped chain continuously cyclically rotate in a stepped manner, continuously performing the cycle of inputting, cutting, and outputting bamboo shoots.

[0009] Preferably, the transport plate is an L-shaped bent plate. The L-shaped bent plate can better achieve the overall stepped circulating transport.

[0010] Preferably, the first transmission device includes a first motor mounted on a mounting bracket. The first motor has a first drive sprocket at its drive end, and a second drive sprocket is mounted on the first drive sprocket. A first gear set is rotatably mounted on the mounting bracket, connected to the first drive sprocket via a first transmission chain, and engages with a first movable pulley. A second gear set is rotatably mounted on the mounting bracket, connected to the second drive sprocket via a second transmission chain, and engages with a second movable pulley. The first gear set is closer to the first motor than the second gear set. The first motor provides power to the entire material transport device. The first drive sprocket, first transmission chain, and first gear set are integrally connected, continuously driving the first movable pulley to circulate on the outer guide rail. The second drive sprocket, second transmission chain, and second gear set are integrally connected, continuously driving the second movable pulley to circulate on the inner guide rail. The entire first transmission device achieves a stepped movement of the transport chain.

[0011] Preferably, the outer diameter of the second drive sprocket is smaller than that of the first drive sprocket. This allows the first movable pulley to circulate on the outer guide rail, and the second movable pulley to circulate on the inner guide rail. The difference in outer diameter enables efficient movement of the stepped transport chain.

[0012] Preferably, the first gear set includes a first rotating shaft b, which is rotatably mounted on a mounting bracket. A first sprocket is mounted on the first rotating shaft b and connected to a first drive sprocket via a first transmission chain. A first gear is mounted on the first rotating shaft b, and the tooth groove of the first gear engages with a first movable pulley. The second gear set includes a second rotating shaft b, which is rotatably mounted on a mounting bracket. A second sprocket is mounted on the second rotating shaft b and connected to a second drive sprocket via a second transmission chain. A second gear is mounted on the second rotating shaft b, and the tooth groove of the second gear engages with a second movable pulley. The first shaft b connects the first sprocket and the two first gears together, and the first shaft b serves as a connecting and supporting element. The first sprocket receives the transmission force from the first driving sprocket and synchronously drives the two first gears to rotate. The rotation of the first gears drives the first movable pulley to move forward continuously. The second shaft b connects the second sprocket and the two second gears together, and the second shaft b serves as a connecting and supporting element. The second sprocket receives the transmission force from the second driving sprocket and synchronously drives the two second gears to rotate. The rotation of the second gears drives the second movable pulley to move forward continuously.

[0013] Preferably, the transport plate has several bearing blocks arranged side by side, each bearing block having a first slot in which a first blade is engaged. The space between adjacent bearing blocks on the transport plate forms a first cutting groove. A lifting block is provided on one end of each bearing block near the second connecting shaft. The bearing blocks support the first blade; the first slots provide stable constraint on the first blade; the first blade cooperates with the second cutting groove of the shredding device to effectively cut the bamboo shoots; the first cutting groove cooperates with the second blade of the shredding device to achieve effective cutting of the bamboo shoots; the lifting block, when rotating at a bend, can lift the cut bamboo shoots, facilitating their smooth arrival at the discharge assembly.

[0014] Preferably, the contact surface between the lifting block and the dried bamboo shoots is an arc surface. The arc surface structure of the lifting block forms a hook shape, which can better lift and slide the shredded bamboo shoots to the discharge component at the turning point.

[0015] Preferably, the transport plate is provided with a first baffle on both sides. The first baffle can prevent the bamboo shoots on the transport plate from falling off the edge of the transport plate before and after cutting.

[0016] Preferably, several support blocks are arranged side by side at equal intervals on the transport plate. The spacing between the support blocks is the same as the spacing between the slicing disc assemblies, thereby enabling good slicing of the dried bamboo shoots.

[0017] Preferably, the shredding device includes a fixed housing mounted on a mounting bracket. A first rotating shaft a is rotatably mounted inside the fixed housing. The first rotating shaft a is connected to a second transmission device. Rotating disks are mounted at both ends of the first rotating shaft a. Follower cranks are rotatably mounted on the eccentric surfaces of the rotating disks, and the two follower cranks are connected via the second rotating shaft a. The second rotating shaft a has several shredding disk assemblies, each corresponding to a first cutting groove. A second cutting groove is formed between adjacent shredding disk assemblies on the second rotating shaft a, and the second cutting groove corresponds to a first blade. The fixed outer casing protects the first rotating shaft a, preventing debris from entering it. The first rotating shaft a receives and transmits the driving force of the second motor. The rotating disk drives the slicing disk assembly to perform the slicing action. One end of the follower crank is connected to the eccentric surface of the rotating disk, thereby realizing the cyclic up-and-down cutting action of the slicing disk assembly. The second rotating shaft a is used to install several slicing disk assemblies, stably transmitting the follower force of the two follower cranks to the cyclic up-and-down cutting action of the slicing disk assembly. The slicing disk assembly is used to cooperate with the first cutting groove on the transport plate to achieve efficient and good cutting of the bamboo shoots.

[0018] Preferably, the fixed housing is provided with a set of first rotating shaft a housings, the rotating disk is located inside the first rotating shaft a housings, and the follower crank is provided with a second rotating shaft housing, the end of the second rotating shaft a being located inside the second rotating shaft a housing. The first rotating shaft a housing is used to protect the rotating disk and prevent debris from falling onto the rotating disk; the second rotating shaft a housing is used to protect the connection between the second rotating shaft a and the follower crank.

[0019] Preferably, the slicing disc assembly includes a slicing disc mounted on a second rotating shaft a. A second slot is provided on the slicing surface of the slicing disc, and a second blade is secured within the second slot by an electromagnetic latch. A photosensitive sensor is located at the bottom of the second slot and is electrically connected to the electromagnetic latch. The slicing disc is used for mounting the second blade; the second slot provides stable constraint for the second blade; the electromagnetic latch securely holds the second blade within the second slot; the photosensitive sensor is electrically connected to the electromagnetic latch and senses the light intensity within the second slot in real time. When the second blade is located within the second slot, the light within the slot disappears or becomes very weak. At this time, the controller activates the electromagnetic latch, securely locking the second blade within the second slot. When the second blade needs to be replaced, the power is turned off, and the electromagnetic latch disengages from its engagement with the second blade.

[0020] Preferably, the second blade is provided with a fixing hole, which corresponds to the engaging end of the electromagnetic buckle. The correspondence between the fixing hole and the engaging end of the electromagnetic buckle enables stable engagement of the second blade.

[0021] Preferably, the second slot has a flared opening at the bayonet joint, which facilitates the initial and rapid placement of the second blade into the second slot.

[0022] Preferably, the second transmission device includes a second motor mounted on a mounting bracket, with a third driving wheel at the drive end of the second motor; a third rotating shaft rotatably mounted on the mounting bracket, with a third driven wheel on the third rotating shaft, the third driven wheel connected to the third driving wheel via a first transmission belt; and a fourth driven wheel on the third rotating shaft, the fourth driven wheel connected to the first rotating shaft a via a second transmission belt. The second motor provides power for the up-and-down cutting motion of the slicing disc assembly; the third driving wheel and the first transmission belt cooperate to stably output the driving force of the second motor to the third and fourth driven wheels; the third rotating shaft connects and supports the third and fourth driven wheels, enabling their synchronous rotation; the fourth driven wheel and the second transmission belt cooperate to transmit force to the first rotating shaft a, thereby realizing the cyclic up-and-down cutting motion of the slicing disc assembly.

[0023] Preferably, the discharge assembly includes a discharge plate mounted on a mounting bracket. A discharge conveyor belt is rotatably mounted on the discharge plate. A third transmission device is mounted on the mounting bracket and is connected to the discharge conveyor belt. Several release blocks are positioned on the discharge plate near the transport plate. Each release block corresponds to a first cutting groove on the transport plate and is located within its respective first cutting groove. The discharge plate supports the discharge conveyor belt, ensuring the shredded bamboo shoots are stably conveyed out. The discharge conveyor belt rotates continuously under the transmission force of the third transmission device, stably and quickly conveying the shredded bamboo shoots that have fallen onto the discharge plate. The release blocks allow the shredded bamboo shoots that have fallen onto the transport plate at turns to smoothly detach from the transport plate and onto the discharge plate. The release blocks, in staggered cooperation with the corresponding first cutting grooves, effectively detach the shredded bamboo shoots from the transport plate to the discharge plate.

[0024] Preferably, the contact surface between the release block and the bamboo shoot is an arc surface. The arc surface structure of the release block can better separate the shredded bamboo shoot from the conveyor plate to the discharge plate.

[0025] Preferably, the space between adjacent release blocks forms a release groove, and a discharge hook assembly is provided in the release groove. The release groove provides an installation position for the discharge hook assembly; the discharge hook assembly effectively pushes the bamboo shoots that have been released from the release blocks onto the discharge conveyor belt.

[0026] Preferably, the discharge hook assembly includes a support block disposed within a release groove. An electromagnetic block is mounted on the support block, and a discharge hook is rotatably connected to the support block via a fourth rotating shaft. A torsion spring is fitted onto the fourth rotating shaft, with its end abutting against the support block. The free end of the discharge hook has a magnetic edge, which is magnetically connected to the electromagnetic block. The support block connects the entire discharge hook assembly to the release groove. The electromagnetic block corresponds to the magnetic edge, and the controller controls the electromagnetic property of the electromagnetic block. When energized, the electromagnetic block attracts the magnetic edge, and the discharge hook hooks the dried bamboo shoot strips from the discharge plate to the discharge conveyor belt. The controller periodically cuts off the power, and under the return force of the torsion spring, the electromagnetic block and magnetic edge disengage. This cycle repeats continuously. The fourth rotating shaft enables relative rotation between the discharge hook and the support block. The discharge hook hooks the dried bamboo shoot strips from the discharge plate to the discharge conveyor belt. The torsion spring releases the electromagnetic attraction, allowing the discharge hook to return to its initial position. The entire hooking process is electromagnetically controlled, providing automation.

[0027] Preferably, the discharge plate is provided with a set of second baffles, which are located on both sides of the discharge conveyor belt. The second baffles prevent the dried bamboo shoot strips from slipping off the sides of the discharge plate.

[0028] Preferably, the third transmission device includes a third motor mounted on a mounting bracket. The motor's drive end has a fourth driving wheel, and a fifth driven wheel is rotatably mounted on the discharge plate near the conveyor plate. The fifth driven wheel is connected to the fourth driving wheel via a discharge conveyor belt. The third motor provides stable power for the rotation of the discharge conveyor belt; the fourth driving wheel transmits the driving force of the third motor; the fourth driving wheel, the fifth driven wheel, and the discharge conveyor belt together complete a stable discharge of dried bamboo shoot strips.

[0029] Preferably, the mounting bracket is equipped with a feeding frame assembly, which is located in the feeding section of the material conveying device. The feeding frame assembly is used for adjustment and pre-treatment preparation before the bamboo shoots are conveyed.

[0030] Preferably, the feeding frame assembly includes a feeding frame with a water collection trough inside, a drain outlet inside the water collection trough, and a water collection tank connected to the drain outlet via a water pipe; a rotating port inside the feeding frame, corresponding to a corresponding transport plate; and several spray heads at the top of the feeding frame, connected to the water collection tank via water pipes, with a water pump installed on the water pipe between the water collection tank and the spray heads. The feeding frame is used for stacking and arranging the dried bamboo shoots before they are fed in; the water collection trough is used to collect water after the bamboo shoots have been softened by watering; the drain outlet is used to discharge water from the water collection trough; the water collection tank is used to collect the discharged water; the rotating port is used for the cyclical rotation of the transport plate, continuously softening the bamboo shoots on the transport plate by watering; the spray heads are used to spray softened bamboo shoots on the transport plate at the rotating port, facilitating better subsequent shredding; the water collection tank, water pipes, spray heads, water collection trough, drain outlet, and water pump form a water circulation system.

[0031] Preferably, the feeding frame is provided with a feeding port. The feeding port is used to put the dried bamboo shoots in.

[0032] Preferably, the mounting bracket is equipped with a controller, which is electrically connected to the first motor, electromagnetic latch, photosensitive sensor, second motor, electromagnetic block, third motor, and water pump. The controller can be a Gongbei CPU224XPPLC programmable logic controller.

[0033] The present invention has the following beneficial effects:

[0034] (1) The mounting bracket provides installation positions for each component and integrates them into the mounting bracket, making the whole equipment highly integrated; the material conveying device stably transports the bamboo shoots to be shredded to each processing station, running through the entire process of bamboo shoot processing; the first transmission device provides power to the material conveying device to ensure the stable transport of bamboo shoots by the material conveying device.

[0035] (2) The shredding device shreds the bamboo shoots on the material conveying device. The shredding device is located above the material conveying device. The shredding device moves continuously and works with the material conveying device to continuously transport the bamboo shoots forward. The material conveying device supports the bamboo shoots. The cutting part of the shredding device works with the material conveying device to complete the shredding of the bamboo shoots. The bamboo shoots are transported in a high-efficiency and stable manner. The second transmission device provides shredding power to the shredding device to ensure the stable operation of the entire shredding process.

[0036] (3) By setting up the discharge component, the shredded bamboo shoots are smoothly discharged from the material transport device after the shredding is completed; the entire conveying, shredding and discharge process is completed by the bamboo shoot production equipment, which saves time and effort, greatly reduces labor costs, reduces tedious labor, and has high shredding efficiency; no manual intervention is required during the entire shredding process, and there are no safety hazards. Attached Figure Description

[0037] Figure 1 This is a first three-dimensional structural diagram of the present invention;

[0038] Figure 2 This is a second three-dimensional structural diagram of the present invention;

[0039] Figure 3 This is a schematic diagram of the material transport device in this invention;

[0040] Figure 4 This is a structural schematic diagram of the first transmission device in this invention;

[0041] Figure 5 This is a schematic diagram of the structure at the rotary port in this invention;

[0042] Figure 6 This is a schematic diagram of the structure of the transport plate in this invention;

[0043] Figure 7 This is a schematic diagram of the structure of the first movable pulley in this invention;

[0044] Figure 8 This is a schematic diagram of the structure of the second movable pulley in this invention;

[0045] Figure 9 This is a schematic diagram of the structure of the shredding device in this invention;

[0046] Figure 10 This is a schematic diagram of the structure of the rotating disk in this invention;

[0047] Figure 11 This is a schematic diagram of the structure at the second blade in this invention;

[0048] Figure 12This is a schematic diagram of the electromagnetic latch in this invention;

[0049] Figure 13 This is a schematic diagram of the structure of the discharge plate in this invention;

[0050] Figure 14 This is a schematic diagram of the structure of the discharge hook assembly in this invention;

[0051] Figure 15 This is a schematic diagram of the structure of the discharge hook in this invention;

[0052] Figure 16 This is a schematic diagram of the structure of the feed frame in this invention;

[0053] Figure 17 This is a schematic diagram of the structure of the spray head in this invention;

[0054] Figure 18 This is a schematic diagram of the structure of the mounting bracket in this invention.

[0055] The labels in the attached diagram are as follows: 100-Mounting bracket; 200-Feeding frame assembly; 201-Feeding frame; 202-Water collection tank; 203-Drain outlet; 204-Rotating port; 205-Spray head; 206-Feeding inlet; 300-Material conveying device; 301-Conveying plate; 3011-First connecting shaft; 3012-Second connecting shaft; 3013-Bearing block; 3014-First slot; 3015-First blade; 3016-First cutting groove; 3017-Lifting block; 3018-First baffle; 302-Table 303-First moving pulley; 304-Second moving pulley; 305-Outer guide rail; 306-Inner guide rail; 400-Slicing device; 401-Fixed housing; 4011-First rotating shaft housing; 4012-Second rotating shaft housing; 402a-First rotating shaft; 403-Rotating disk; 404-Following crank; 405-Second rotating shaft a; 406-Slicing disk assembly; 4061-Slicing disk; 4062-Second slot; 4063-Electromagnetic buckle; 4064-Second blade; 4065-Photosensitive sensor; 4 066-Fixing hole; 4067-Second cutting groove; 500-Discharge assembly; 501-Discharge plate; 502-Discharge conveyor belt; 503-Release block; 504-Release groove; 505-Discharge hook assembly; 5051-Support block; 5052-Electromagnetic block; 5053-Fourth rotating shaft; 5054-Discharge hook; 5055-Magnetic edge; 506-Second baffle; 600-First transmission device; 601-First motor; 602-First drive sprocket; 603-Second drive sprocket; 604-First gear set; 6 041-First shaft b; 6042-First sprocket; 6043-First gear; 605-First transmission chain; 606-Second gear set; 6061-Second shaft b; 6062-Second sprocket; 6063-Second gear; 607-Second transmission chain; 700-Second transmission device; 701-Second motor; 702-Third driving wheel; 703-Third shaft; 704-Third driven wheel; 705-First transmission belt; 706-Fourth driven wheel; 707-Second transmission belt; 800-Third transmission device. Detailed Implementation

[0056] The present invention will be further described below with reference to the accompanying drawings and embodiments, but this should not be construed as limiting the present invention.

[0057] like Figure 1 and Figure 2 The automated bamboo shoot shredding production equipment shown includes, for example: Figure 18 The mounting bracket 100 shown has the following features inside: Figure 3 The material conveying device 300 shown has a mounting bracket equipped with, for example, the following. Figure 4The first transmission device 600 shown is connected to the material conveying device; the mounting bracket is equipped with, for example, Figure 9 The shredding device 400 shown is located above the material conveying device, and its cutting end cooperates with the material conveying device. A second transmission device 700 is mounted on the mounting bracket and is connected to the shredding device. The discharge section of the material conveying device is equipped with a discharge assembly 500. The material conveying device includes several components such as... Figure 6 The transport plate 301 shown is connected to several other transport plates via a stepped chain 302. Each transport plate is a bent plate, and a first connecting shaft 3011 is provided on the side of one end of the horizontal section of the transport plate. A rotatable assembly, such as..., is rotatably connected to the first connecting shaft. Figure 7 The first movable pulley 303 shown has a second connecting shaft 3012 on the side of one end of the bent section of the transport plate, and a rotatable component is connected to the second connecting shaft as shown. Figure 8 The second movable pulley 304 shown is connected to the first movable pulley via a stepped chain. The mounting bracket is equipped with an outer guide rail 305 and an inner guide rail 306. The second movable pulley is rotatably mounted within the inner guide rail, and the first movable pulley is rotatably mounted within the outer guide rail. Both the first and second movable pulleys are connected to the first transmission device. The transport plate is an L-shaped bent plate.

[0058] The first transmission device includes a first motor 601, which is mounted on a mounting bracket. The drive end of the first motor has a first drive sprocket 602, and the first drive sprocket has a second drive sprocket 603. A first gear set 604 is rotatably mounted on the mounting bracket, connected to the first drive sprocket via a first transmission chain 605, and meshes with a first movable pulley. A second gear set 606 is rotatably mounted on the mounting bracket, connected to the second drive sprocket via a second transmission chain 607, and meshes with a second movable pulley. The first gear set is closer to the first motor than the second gear set. The outer diameter of the second drive sprocket is smaller than that of the first drive sprocket. The first gear set includes a first rotating shaft b6041, which is rotatably mounted on a mounting bracket. A first sprocket 6042 is mounted on the first rotating shaft b and connected to a first drive sprocket via a first transmission chain. A first gear 6043 is mounted on the first rotating shaft b, and the tooth groove of the first gear engages with a first movable pulley. The second gear set includes a second rotating shaft b6061, which is rotatably mounted on a mounting bracket. A second sprocket 6062 is mounted on the second rotating shaft b and connected to a second drive sprocket via a second transmission chain. A second gear 6063 is mounted on the second rotating shaft b, and the tooth groove of the second gear engages with a second movable pulley.

[0059] A plurality of bearing blocks 3013 are arranged side by side on the transport plate. Each bearing block has a first slot 3014, in which a first blade 3015 is engaged. The space between adjacent bearing blocks on the transport plate forms a first cutting groove 3016. A lifting block 3017 is provided on one end of each bearing block near the second connecting shaft. The contact surface between the lifting block and the bamboo shoot is an arc surface. First baffles 3018 are provided on both sides of the transport plate. The plurality of bearing blocks are arranged side by side at equal intervals on the transport plate.

[0060] The shredding device includes a fixed housing 401, which is mounted on a mounting bracket. A first rotating shaft a 402 is rotatably mounted inside the fixed housing. The first rotating shaft a is connected to a second transmission device. Both ends of the first rotating shaft a are provided with... Figure 10 The rotating disk 403 shown has a follower crank 404 rotatably mounted on its eccentric surface. Two follower cranks are connected by a second rotating shaft a 405. The second rotating shaft a has several slicing disc assemblies 406, each corresponding to a first cutting groove. The space between adjacent slicing disc assemblies on the second rotating shaft a forms a second cutting groove 4067, which corresponds to a first blade. A set of first rotating shaft a housings 4011 is mounted on a fixed housing. The rotating disk is located inside the first rotating shaft a housing. A second rotating shaft housing 4012 is mounted on the follower crank, and the end of the second rotating shaft a is located inside the second rotating shaft a housing.

[0061] The slicing disc assembly includes a slicing disc 4061, which is mounted on a second rotating shaft a. A second slot 4062 is provided on the slicing surface of the slicing disc, and a device such as... Figure 12 The electromagnetic latch 4063 shown has the following connection method: Figure 11 The second blade 4064 is shown; a photosensitive sensor 4065 is provided at the bottom of the second slot. The second blade has a fixing hole 4066, which corresponds to the engaging end of the electromagnetic latch. The slot has a flared opening.

[0062] The second transmission device includes a second motor 701, which is mounted on a mounting bracket. The drive end of the second motor is provided with a third drive wheel 702. A third rotating shaft 703 is rotatably mounted on the mounting bracket. A third driven wheel 704 is mounted on the third rotating shaft. The third driven wheel is connected to the third drive wheel via a first transmission belt 705. A fourth driven wheel 706 is mounted on the third rotating shaft. The fourth driven wheel is connected to the first rotating shaft a via a second transmission belt 707.

[0063] The discharge assembly includes, for example Figure 13The discharge plate 501 shown is mounted on a mounting bracket. A discharge conveyor belt 502 rotates on the discharge plate. A third transmission device is mounted on the mounting bracket and is connected to the discharge conveyor belt. Several release blocks 503 are located on the discharge plate near the transport plate. Each release block corresponds to a first cutting groove on the transport plate and is located within its respective first cutting groove. The contact surface between the release block and the bamboo shoot is an arc surface. The space between adjacent release blocks forms a release groove 504, which contains... Figure 14 The discharge hook assembly 505 shown is shown.

[0064] The discharge hook assembly includes a support block 5051, which is disposed within the discharge groove. An electromagnetic block 5052 is mounted on the support block, and a fourth rotating shaft 5053 rotatably connects to the support block. Figure 15 The discharge hook 5054 shown has a torsion spring sleeved on the fourth rotating shaft. The end of the torsion spring abuts against the support block. The free end of the discharge hook has a magnetic edge 5055, which is magnetically connected to the electromagnetic block. A set of second baffles 506 is provided on the discharge plate, located on both sides of the discharge conveyor belt.

[0065] The third transmission device 800 includes a third motor, which is mounted on a mounting bracket. The drive end of the motor is equipped with a fourth driving wheel, and a fifth driven wheel is rotatably mounted on the discharge plate near the transport plate. The fifth driven wheel is connected to the fourth driving wheel through the discharge conveyor belt.

[0066] The mounting bracket is equipped with a feed frame assembly 200, which is located in the feed section of the material conveying device. The feed frame assembly includes, for example,... Figure 16 The feed frame 201 shown has a water collection trough 202 inside, a drain outlet 203 inside, and a water collection tank connected to the drain outlet via a water pipe; the feed frame also has a rotary port 204, which corresponds to a corresponding transport plate; the top of the feed frame has several... Figure 17 The spray head 205 shown is connected to a water collection tank via a water pipe. A water pump is installed on the water pipe between the water collection tank and the spray head. The feed frame is equipped with... Figure 5 The feed inlet 206 is shown.

[0067] The working principle of this invention is as follows:

[0068] Mounting bracket 100 provides mounting positions for all components, integrating them into the overall system and giving the entire equipment a high degree of integration. Material conveying device 300 stably transports the bamboo shoots to be shredded to each processing station, throughout the entire bamboo shoot processing procedure. First transmission device 600 provides power to the material conveying device, ensuring stable transport of the bamboo shoots. Shredding device 400 effectively shreds the bamboo shoots on the material conveying device. Located above the material conveying device, the shredding device moves continuously, cooperating with the material conveying device to continuously transport the bamboo shoots forward. The material conveying device supports the bamboo shoots, and the cutting point of the shredding device works in conjunction with the material conveying device to shred the bamboo shoots. The bamboo shoots are efficiently and stably shredded; the second transmission device 700 provides shredding power to the shredding device, ensuring the stable operation of the entire shredding process; by setting the discharge component 500, the shredded bamboo shoots conveyed by the material transport device are smoothly discharged from the material transport device after shredding; the entire conveying, shredding, and discharge process is completed by the bamboo shoot production equipment of this invention, saving time and labor, greatly reducing labor costs, reducing tedious labor, and achieving high shredding efficiency; minimal manual intervention is required during the entire shredding process, eliminating safety hazards; the transport plate 301 supports and conveys the bamboo shoots before and after cutting, and the transport plate works with the shredding device to complete the shredding of the bamboo shoots; the stepped chain 302 connects all the transport plates together. Under the action of power, the conveyor belt continuously rotates in a cycle. Each conveyor plate can hold dried bamboo shoots, allowing for a high cutting capacity. The bent plate structure of the conveyor belt enables smooth, stepped, cyclical conveying of the entire conveyor belt. The first connecting shaft 3011 provides an installation position for the first moving pulley 303, which is used for the cyclical rotation of the entire conveyor belt chain. The second connecting shaft 3012 provides an installation position for the second moving pulley 304, which is also used for the cyclical rotation of the entire conveyor belt chain. Under the connection of the stepped chain, all the conveyor plates are stably connected together in sequence, moving together to stably convey the dried bamboo shoots. The outer guide rail 305 guides the first moving pulley, and the inner guide rail 306 guides the second moving pulley. The first transmission device, under the power of the first transmission device and the guidance of the outer and inner guide rails, guides several transport plates connected by a stepped chain, which continuously cycle in a stepped manner to input, cut, and output bamboo shoots. The first motor 601 provides power to the entire material transport device. The first drive sprocket 602, the first transmission chain 605, and the first gear set 604 are connected as a whole, continuously driving the first movable pulley to cycle on the outer guide rail. The second drive sprocket 603, the second transmission chain 607, and the second gear set 606 are connected as a whole, continuously driving the second movable pulley to cycle on the inner guide rail. The entire first transmission device realizes the stepped movement of the transport plate chain.The first rotating shaft b6041 connects the first sprocket 6042 and the two first gears 6043 together, and the first rotating shaft b serves as a connecting support; the first sprocket receives the transmission force from the first driving sprocket and synchronously drives the two first gears to rotate; the rotation of the first gears drives the first movable pulley to move forward continuously; the second rotating shaft b6061 connects the second sprocket 6062 and the two second gears 6063 together, and the second rotating shaft b serves as a connecting support; the second sprocket receives the transmission force from the second driving sprocket and synchronously drives the two second gears to rotate; the rotation of the second gears drives the second movable pulley to move forward continuously; the bearing block 3013 supports the first blade 3015; the first slot 3014 is used for... The stability of the first blade is defined; the first blade is used to cooperate with the second cutting groove 4067 of the shredding device to cut the bamboo shoots well; the first cutting groove 3016 cooperates with the second blade 4064 of the shredding device to achieve good cutting of the bamboo shoots; the lifting block 3017 can lift the cut bamboo shoots when it rotates at the turning point, so that they can smoothly reach the discharge component 500; the first baffle 3018 can prevent the bamboo shoots before and after cutting from falling off the edge of the transport plate; the spacing between the bearing blocks is the same as the spacing between the shredding disc components 406, so as to achieve good shredding of the bamboo shoots; the fixed shell 401 protects the first rotating shaft a 402 to prevent foreign objects from entering the first rotating shaft a; the first rotating shaft a is used to receive Driven by the second motor 701, the rotating disk 403 drives the slicing disk assembly to perform slicing action; one end of the follower crank 404 is connected to the eccentric surface of the rotating disk, thereby realizing the cyclic up-and-down cutting action of the slicing disk assembly; the second rotating shaft a405 is used to install several slicing disk assemblies, stably transmitting the follower force of the two follower cranks to the cyclic up-and-down cutting action of the slicing disk assembly; the slicing disk assembly is used to cooperate with the first cutting groove 3016 on the transport plate to achieve efficient and good cutting of bamboo shoots; the first rotating shaft housing 4011 is used to protect the rotating disk and prevent debris from falling onto the rotating disk; the second rotating shaft housing 4012 is used to protect the connection between the second rotating shaft a and the follower crank; the slicing disk 4061 is used for The installation of the second blade 4064; the second slot 4062 can stably limit the second blade; the electromagnetic latch 4063 can firmly limit the second blade in the second slot; the photosensitive sensor 4065 is electrically connected to the electromagnetic latch, and the photosensitive sensor senses the light intensity in the second slot in real time. When the second blade is in the second slot, the light in the second slot will disappear or become very weak. At this time, the controller controls the electromagnetic latch to start, firmly locking the second blade in the second slot. When the second blade needs to be replaced, the power is turned off, and the electromagnetic latch contacts the second blade; the fixing hole 4066 corresponds to the latching end of the electromagnetic latch to achieve stable latching of the second blade; the second motor 701 provides power for the up and down cutting action of the shredder assembly.The third drive wheel 702 cooperates with the first transmission belt 705 to stably output the driving force of the second motor to the third driven wheel 704 and the fourth driven wheel 706; the third rotating shaft 703 connects and supports the third and fourth driven wheels, realizing their synchronous rotation; the fourth driven wheel cooperates with the second transmission belt 707 to transmit the force to the first rotating shaft a402, thereby realizing the cyclic up-and-down cutting action of the shredding disc assembly; the discharge plate 501 supports the discharge conveyor belt, so that the shredded bamboo shoots can be stably sent out with the discharge conveyor belt 502; the discharge conveyor belt rotates continuously under the transmission force of the third transmission device 800, and the sliding... The bamboo shoot shreds falling onto the discharge plate are stably and quickly conveyed out; the release block 503 allows the shredded bamboo shoots sliding off the conveyor plate at the turning point to smoothly detach from the conveyor plate to the discharge plate; the release block and the corresponding first cutting groove 3016 are staggered to effectively detach the shredded bamboo shoots from the conveyor plate to the discharge plate; the release groove 504 provides an installation position for the discharge hook assembly 505; the discharge hook assembly effectively pushes the bamboo shoots detached from the release block onto the discharge conveyor belt; the support block 5051 is used to connect the entire discharge hook assembly and the release groove; the electromagnetic block 5052 corresponds to the magnetic edge 5055, and the controller controls the electromagnetic property of the electromagnetic block. When energized, the electromagnetic block and the magnetic edge are attracted, and the discharge hook 505... 054 hooks the bamboo shoot strips on the discharge plate to the discharge conveyor belt. The controller cuts off the power at a set time. Under the return force of the torsion spring, the electromagnetic block and the magnetic edge are released, and this cycle repeats. The fourth rotating shaft 5053 realizes the relative rotation between the discharge hook and the support block. The discharge hook is used to hook the bamboo shoot strips on the discharge plate to the discharge conveyor belt. The torsion spring is used to release the electromagnetic attraction and return the discharge hook to the starting position. The entire hooking process is electromagnetically controlled and has automatic performance. The second baffle 506 can prevent the bamboo shoot strips from slipping off the sides of the discharge plate. The third motor provides stable power for the rotation of the discharge conveyor belt. The fourth drive wheel is used to transmit the driving force of the third motor. The fourth drive wheel, the fifth driven wheel and the discharge... The conveyor belt 502 ensures stable output of dried bamboo shoot strips; the feed frame assembly 200 is used for adjustment and pre-treatment preparation before conveying the bamboo shoots; the feed frame 201 is used for stacking and arranging the bamboo shoots before input; the water collection trough 202 is used to collect water after softening the bamboo shoots; the drain outlet 203 is used to discharge water from the water collection trough; the water collection tank is used to collect the discharged water; the rotary port 204 is used for the circulation of the transport plate, continuously softening the bamboo shoots on the transport plate by spraying water; the spray head 205 is used to spray softened bamboo shoots on the transport plate at the rotary port, facilitating better subsequent shredding; the water collection tank, water pipes, spray heads, water collection trough, drain outlet, and water pump form a water circulation system; the feed inlet is used to put in the bamboo shoots.

Claims

1. An automatic production device for shredded dried bamboo shoots, characterized in that: The installation support (100) is internally provided with a material conveying device (300), the installation support is provided with a first transmission device (600), the first transmission device is in transmission connection with the material conveying device, the installation support is provided with a shredding device (400), the shredding device is located above the material conveying device, the cutting part of the shredding device is matched with the material conveying device, the installation support is provided with a second transmission device (700), the second transmission device is in transmission connection with the shredding device, the material conveying device is provided with a discharge assembly (500); ​ The material conveying device comprises a plurality of conveying plates (301), the conveying plates are connected through a stepped chain (302), and the conveying plates are bent plates; A plurality of bearing blocks (3013) are arranged side by side on the conveying plate, a first clamping groove (3014) is arranged on the bearing block, a first blade (3015) is clamped in the first clamping groove, and a space between adjacent bearing blocks on the conveying plate forms a first cutting groove (3016); a material feeding block (3017) is arranged on the bearing block and close to one end of the second connecting shaft rod; The shredding device comprises a fixed shell (401), the fixed shell is arranged on the installation support, a first rotating shaft a (402) is rotatably arranged in the fixed shell, the first rotating shaft a is in transmission connection with the second transmission device, both ends of the first rotating shaft a are provided with rotating discs (403), eccentric surfaces of the rotating discs are rotatably provided with follow-up curved rods (404), and the two follow-up curved rods are connected through a second rotating shaft a (405); a plurality of shredding disc assemblies (406) are arranged on the second rotating shaft a, the shredding disc assemblies correspond to corresponding first cutting grooves, and spaces between adjacent shredding disc assemblies on the second rotating shaft a form second cutting grooves (4067), the second cutting grooves correspond to corresponding first blades; The discharge assembly (500) comprises a discharge plate, a plurality of separation blocks (503) are arranged on the discharge plate and close to the conveying plates, the separation blocks correspond to the first cutting grooves on the corresponding conveying plates, and the separation blocks are located in the corresponding first cutting grooves; Spaces between adjacent separation blocks form separation grooves (504), and a discharge hook assembly (505) is arranged in the separation grooves; the discharge hook assembly comprises a supporting block (5051), the supporting block is arranged in the separation groove, an electromagnetic block (5052) is arranged on the supporting block, a discharge hook (5054) is rotatably connected to the supporting block through a fourth rotating shaft (5053), a torsional spring is sleeved on the fourth rotating shaft, end portions of the torsional spring abut against the supporting block, a magnetic edge (5055) is arranged on a free end of the discharge hook, and the magnetic edge is in magnetic connection with the electromagnetic block.

2. The automatic bamboo shoot shredding and slicing production equipment according to claim 1, characterized in that: The side of one end of the horizontal section of the conveying plate is provided with a first connecting shaft (3011), and a first moving pulley (303) is rotationally connected to the first connecting shaft; the side of one end of the bending section of the conveying plate is provided with a second connecting shaft (3012), and a second moving pulley (304) is rotationally connected to the second connecting shaft; adjacent second moving pulleys and first moving pulleys are connected through step chains; the mounting bracket is provided with an outer guide rail (305) and an inner guide rail (306), the second moving pulley is rotationally arranged in the inner guide rail, and the first moving pulley is rotationally arranged in the outer guide rail; the first moving pulley and the second moving pulley are in transmission connection with the first transmission device.

3. The automatic bamboo shoot shredding and slicing production apparatus according to claim 2, characterized in that: The first transmission device comprises a first motor (601), which is arranged on the mounting bracket; the driving end of the first motor is provided with a first driving sprocket (602), and the first driving sprocket is provided with a second driving sprocket (603); the mounting bracket is rotationally provided with a first gear set (604), which is connected with the first driving sprocket through a first transmission chain (605), and the first gear set cooperates with the first moving pulley; the mounting bracket is rotationally provided with a second gear set (606), which is connected with the second driving sprocket through a second transmission chain (607), and the second gear set cooperates with the second moving pulley; the first gear set is closer to the first motor than the second gear set; the outer diameter of the second driving sprocket is smaller than that of the first driving sprocket.

4. The automatic bamboo shoot shredding and slicing production apparatus according to claim 3, characterized in that: The first gear set comprises a first rotating shaft b (6041), which is rotationally arranged on the mounting bracket; the first rotating shaft b is provided with a first sprocket (6042), which is connected with the first driving sprocket through the first transmission chain; the first rotating shaft b is provided with a first gear (6043), and the tooth groove of the first gear cooperates with the first moving pulley; the second gear set comprises a second rotating shaft b (6061), which is rotationally arranged on the mounting bracket; the second rotating shaft b is provided with a second sprocket (6062), which is connected with the second driving sprocket through the second transmission chain; the second rotating shaft b is provided with a second gear (6063), and the tooth groove of the second gear cooperates with the second moving pulley.

5. The automatic bamboo shoot shredding and slicing production apparatus according to claim 1, characterized in that: The cutting disc assembly comprises a cutting disc (4061), which is arranged on the second rotating shaft a; the cutting disc is provided with a second clamping groove (4062) on the cutting surface; a second blade (4064) is clamped in the second clamping groove through an electromagnetic buckle (4063); the bottom of the second clamping groove is provided with a photosensitive sensor (4065), and the photosensitive sensor is electrically connected with the electromagnetic buckle.

6. The automatic bamboo shoot shredding and slicing production apparatus according to claim 1, characterized in that: The discharge plate is arranged on the mounting bracket, and a discharge conveying belt (502) is rotationally arranged on the discharge plate; the mounting bracket is provided with a third transmission device, and the third transmission device is in transmission connection with the discharge conveying belt.

7. The automatic bamboo shoot shredding and slicing production apparatus according to claim 2, characterized in that: The installation support is provided with an inlet frame assembly (200) located at an inlet section of the material conveying device; the inlet frame assembly comprises an inlet frame (201) provided with a water collecting groove (202), the water collecting groove is provided with a water outlet (203), and the water outlet is connected with a water collecting tank through a water pipe; the inlet frame is provided with a rotating opening (204) corresponding to a corresponding conveying plate; the top of the inlet frame is provided with a plurality of spray heads (205) connected with the water collecting tank through a water pipe, and a water pump is arranged on the water pipe between the water collecting tank and the spray head.

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