A heavy-duty gantry plasma cutting device for waterjet robot production

The heavy-duty gantry plasma cutting device addresses blockage issues in flue gas filtration by using a rotating filter group and multiple purification stages to separate and clean impurities, ensuring complete filtration and purification of flue gas.

CN117644265BActive Publication Date: 2024-12-27YANGZHOU DONGFANG ULTRASONIC TECH CO LTD
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Patent Information

Application Number
CN202410002100.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-01-02
Publication Date
2024-12-27
Estimated Expiration
2044-01-02

AI Technical Summary

Technical Problem

Existing flue gas filtration systems for plasma cutting fail to address blockage issues due to impurities of varying sizes, leading to incomplete filtration and interception.

Method used

A heavy-duty gantry plasma cutting device with a filter group that rotates to discharge large particles, a filtering and purification module for multiple stages of filtration, and a wet filtration module for purifying flue gas, incorporating features like rotating rollers, one-way valves, and activated carbon layers to separate and clean impurities.

Benefits of technology

The device effectively separates and cleans large and small particle impurities, preventing blockages and ensuring thorough filtration and purification of flue gas, enhancing the cleanliness of the exhaust.

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Abstract

The present invention relates to a heavy-duty gantry plasma cutting device for the production of waterjet cutting robots, comprising a base guide rail, a crossbeam guide rail, a drive module, a plasma cutting module, a shell, an inlet, a filter group, a filter purification module, and a wet filter module. The present application can solve the problem that the prior art has not taken into account, that is, due to the different sizes of solid particles in the flue gas, when impurities of different sizes are intercepted by the upper baffle and the lower baffle, blockage may occur. Due to the lack of timely cleaning, the blockage becomes more and more serious as time goes by, and eventually causes the failure of filtering and interception.
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Description

Technical Field

[0001] The present invention relates to the technical field related to plasma cutting, and in particular to a heavy-duty gantry-type plasma cutting device for producing a waterjet cutting robot. Background Art

[0002] When producing waterjet cutting robots, plasma cutting is required to cut the workpiece plates. Plasma arc cutting is to pass a mixed gas through a high-frequency arc. The gas can be air or a mixture of hydrogen, argon and nitrogen. The high-frequency arc "decomposes" or ionizes some gases into basic atomic particles, thereby producing "plasma". Then, the arc jumps to the stainless steel workpiece, and the high-pressure gas blows the plasma out of the cutting torch burner with an outlet speed of 800 to 1000 meters per second (about 3 Mach). In this way, the high energy released when the various gases in the plasma return to normal state produces a high temperature of 2700°C. This temperature is almost twice the melting point of stainless steel. As a result, the stainless steel melts quickly, and the molten metal is blown away by the ejected high-pressure airflow. Therefore, smoke exhaust and slag removal equipment is required.

[0003] In the existing technology for flue gas filtration, such as the Chinese patent with the announcement number CNU, a plasma cutting flue gas purification system is disclosed, including a flue gas extraction component and a flue gas purification component connected by a first pipe, the flue gas extraction component includes air ducts located on both sides of the plasma cutting platform, a sealing cloth belt and a negative pressure air suction port used in conjunction with the air duct, the negative pressure air suction port is used in conjunction with the sealing cloth belt, the negative pressure air suction port is arranged on the mobile frame of the plasma cutting machine and moves with the mobile frame to introduce the smoke gas generated during cutting into the air duct, the air outlet end of the air duct is connected to the air inlet end of the first pipe, the flue gas purification component includes a smoke filter and a smoke purifier, the smoke filter is provided with an air inlet and an air outlet, the air inlet is connected to the air outlet end of the first pipe, and the air outlet is connected to the smoke purifier through the second pipe.

[0004] In the above technology, impurities such as dust, welding slag, etc. in the flue gas are effectively blocked mainly by the upper baffle and the lower baffle which are staggered in the upper and lower order in the smoke filter, and the settled impurities are collected and processed in a centralized manner through the slag collecting hopper. However, the blockage situation is not taken into consideration. Since the solid particles in the flue gas are of different sizes, when the impurities of different sizes are intercepted by the upper and lower baffles, blockage may occur. Since it is not cleaned in time, the blockage becomes more and more serious with the passage of time, and eventually causes the filtration and interception to fail.

[0005] Based on this, there is still room for improvement on the existing flue gas filtration technology. Summary of the invention

[0006] The purpose of the present invention is to provide a heavy-duty gantry plasma cutting device for waterjet cutting robot production to solve the deficiencies in the above-mentioned prior art.

[0007] In order to achieve the above object, the present invention provides the following technical solutions:

[0008] A heavy-duty gantry plasma cutting device for waterjet robot production comprises a base rail; a crossbeam rail, which is slidably arranged between the base rails in the front-rear direction; a driving module, which is slidably arranged at the upper end of the crossbeam rail in the left-right direction, a plasma cutting module is installed at the left end of the driving module, a shell is installed at the right end of the driving module through a bracket, an inlet is installed at the lower end of the shell, a filter group is rotatably arranged inside the inlet, and the filter group regularly discharges the intercepted large particles of impurities; a filtering and purification module, which is installed inside the shell, and the filtering and purification module performs multiple filtering and purification on the incoming flue gas; a wet filtering module, which is installed at the upper end of the shell, the filter group and the wet filtering module are connected by a conveyor belt, and when the filter group rotates intermittently, the wet filtering module works synchronously to inject a purifier into the wet filtering module to wet-clean the passing flue gas; an air outlet, which is opened at the inner rear side of the shell, and the filtered and purified flue gas is discharged from the air outlet.

[0009] As a preferred technical solution of the present invention, the inlet includes an intermediate pipe, which is connected to the shell through a connecting pipe, and a pump body is installed in the middle of the connecting pipe; a smoke inlet, which is connected and installed at the lower left of the intermediate pipe, and a centralizing frame with a filtering function is installed directly below the intermediate pipe of the circular structure, and a reflux pipe is connected between the centralizing frame and the connecting pipe.

[0010] As a preferred technical solution of the present invention, the centralized frame is composed of a frame body, a pull-out frame and a filter assembly. The inlet of the frame body is connected to the intermediate pipe, the outlet of the frame body is connected to the return pipe, a pull-out frame is pulled out inside the frame body, and a filter assembly is arranged on the pull-out frame. The filter assembly in the initial position is attached to the outlet position of the frame body.

[0011] As a preferred technical solution of the present invention, the filter group includes a rotating roller, whose front and rear ends are sleeved with electric turntables, the electric turntable is installed at the axial position of the side wall of the intermediate tube, and the interior of the rotating roller is provided with an input port with a blocking function in a clockwise direction; a linkage plate, which is sequentially installed in the clockwise direction of the rotating roller, and a conveying cavity is provided inside the linkage plate, and the conveying cavity is connected to the input port; a filter element, which is slidably arranged at a side position of the linkage plate along the width direction of the linkage plate; and an opening and closing element, which is slidably arranged at another side position of the linkage plate along the height direction of the linkage plate.

[0012] As a preferred technical solution of the present invention, a one-way valve is arranged inside the input port, and the one-way valve includes an intercepting plate, a blocking block and a built-in spring. There are two intercepting plates, and the intercepting plates are connected to the inner wall of the input port through a pin shaft. One side of the intercepting plate close to the center position of the intermediate tube is attached to the blocking block, and the blocking block is installed on the inner wall of the input port, and a built-in spring is connected between the other side of the intercepting plate and the inner wall of the input port.

[0013] As a preferred technical solution of the present invention, the filter element includes a sliding element, a filter screen, and a puncture-type brush element. Sliding grooves are evenly arranged on one side surface of the linkage plate, a sliding element is slidably arranged in the sliding groove, a filter screen is installed inside the sliding element, a rotating shaft is symmetrically rotated up and down at one end of the sliding element away from the clutch, a torque spring is connected between the rotating shaft and the sliding element, and a puncture-type brush element is installed on the rotating shaft.

[0014] As a preferred technical solution of the present invention, the upper and lower ends of the sliding member are symmetrically provided with passing grooves, and the passing grooves at the initial position are blocked by the side walls of the sliding groove.

[0015] As a preferred technical solution of the present invention, the opening and closing member is a plate structure, the opening and closing member is evenly provided with alignment grooves from top to bottom, and the other side of the linkage plate is evenly provided with ventilation grooves, and the positions of the alignment grooves and the ventilation grooves in the initial position correspond to each other.

[0016] As a preferred technical solution of the present invention, the filtration and purification module includes a diverter head, which is installed at the lower end of the interior of the shell, and diverter cavities are symmetrically opened at the left and right ends of the diverter head. A plugging head is slidably arranged in the middle of the diverter head, and a sealing assembly is installed at the upper end of the plugging head; a secondary filter element, the middle of which is rotatably arranged inside the shell; and an activated carbon layer, which is installed in the middle position of the shell.

[0017] As a preferred technical solution of the present invention, exhaust ports are symmetrically provided at the left and right ends of the sealing assembly, and the upper end of the exhaust port is connected to one side of the sealing plate by a pin shaft.

[0018] As a preferred technical solution of the present invention, the secondary filter element includes an extrusion roller, a rotating sleeve, a rotating frame, a second filter screen and a cleaning piece. The extrusion roller is fixedly installed in the middle of the shell. The rotating sleeve coaxially arranged with the extrusion roller is rotatably connected to the shell, and a torque spring is connected between the end of the rotating sleeve and the shell. The rotating frames are symmetrically installed on the left and right ends of the rotating sleeve, the second filter screen is installed at the lower position of the rotating frame, and the cleaning piece is horizontally slidably arranged at the upper position of the rotating frame, and a reset spring is connected between the cleaning piece and the rotating frame.

[0019] As a preferred technical solution of the present invention, the cross-section of the extrusion roller is a structure that is narrow in the middle and gradually widens on the upper and lower sides. A drag reduction roller is provided at one end of the cleaning piece close to the extrusion roller. The drag reduction roller is attached to the surface of the extrusion roller. The cleaning piece consists of a return frame and a cleaning brush. The return frame is horizontally slidably arranged in the upper position of the rotating frame, and cleaning brushes are evenly arranged on the return frame.

[0020] As a preferred technical solution of the present invention, an arc-shaped groove is provided on the middle side wall of the shell, and the outer end surface of the return frame is attached to the inner wall of the arc-shaped groove.

[0021] As a preferred technical solution of the present invention, the wet filtration module includes a built-in frame, a connecting frame, a piston plate, a cam member, and a water delivery assembly. The built-in frame is built-in at the upper end of the shell, and the inner wall of the built-in frame is paved with a sponge layer. A connecting frame is fixedly installed on the top of the shell, and a piston plate is provided inside the connecting frame for sliding up and down. An elastic telescopic rod is connected between the piston plate and the connecting frame. The cam member used in conjunction with the piston plate for extrusion is installed on the shaft body, and a conveyor belt is connected between the shaft body and the rotating roller. A water inlet is opened at the rear end of the lower side of the interior of the connecting frame, and the water inlet is connected to the water delivery assembly.

[0022] As a preferred technical solution of the present invention, a water delivery cavity is provided at the upper interlayer position of the shell, the water delivery cavity is connected to the connection frame, and a water through hole is provided between the water delivery cavity and the built-in frame.

[0023] In summary, this application includes the following beneficial technical effects:

[0024] The heavy-duty gantry plasma cutting device for the production of water jet cutting robots described in the present invention can separate and strip large and small particle impurities and organic gases in the flue gas, and perform regular cleaning while filtering and intercepting to avoid blockage. For large particle impurities, a method of uniformly transporting and retaining them after interception is adopted. For small particle impurities, a method of shaking, cleaning and ejecting is adopted to prevent them from being blocked, thereby greatly improving the filtering and purification effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a first structural schematic diagram of the present invention;

[0026] Figure 2 is a second structural schematic diagram of the present invention;

[0027] Figure 3 is an overall cross-sectional view of the present invention;

[0028] Figure 4 It is a cross-sectional view of the housing, the inlet, the filter group, the filter purification module, and the wet filter module of the present invention;

[0029] Figure 5 The present invention Figure 4 A local enlarged view of point X;

[0030] Figure 6 The present invention Figure 4 A local enlarged view of the Y position;

[0031] Figure 7 The present invention Figure 4 A local enlarged view of the Z position;

[0032] Figure 8 The present invention Figure 4 A local enlarged view of point A;

[0033] Fig. 9 It is a structural schematic diagram of the opening and closing member of the present invention.

[0034] Description of the accompanying drawings: 1. Base rail; 2. Beam rail; 3. Drive module; 4. Plasma cutting module; 5. Shell; 6. Inlet; 7. Filter group; 8. Filter purification module; 9. Wet filtration module; 61. Intermediate pipe; 62. Smoke inlet; 63. Concentrator frame; 64. Reflux pipe; 71. Rotating roller; 72. Input port; 73. Linkage plate; 74. Filter element; 75. Opening and closing element; 76. One-way valve; 81. Diverter; 82. Plug; 83. Sealing assembly; 84, secondary filter element; 85, activated carbon layer; 91, built-in frame; 92, connecting frame; 93, piston plate; 94, cam element; 95, water delivery assembly; 741, sliding element; 742, filter screen one; 743, puncture-type brush element; 761, interception plate; 762, blocking block; 763, built-in spring; 841, extrusion roller; 842, rotating sleeve; 843, rotating frame; 844, filter screen two; 845, cleaning element; 7411, passing groove. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-Figure 9 This application is described in further detail.

[0036] The embodiment of the present application discloses a heavy-duty gantry plasma cutting device for the production of water jet cutting robots. The present application performs multiple filtration and purification on the smoke generated by the cutting, performs separate stripping filtration and interception on large and small particle impurities, and provides targeted solutions to possible blockages. At the same time, the passing smoke is purified by regular dipping, thereby improving the cleanliness of the smoke exhaust.

[0037] Reference Figure 1-Figure 3As shown, a heavy-duty gantry plasma cutting device for waterjet robot production disclosed in this embodiment includes a base guide rail 1, a crossbeam guide rail 2, a drive module 3, a plasma cutting module 4, a shell 5, an inlet 6, a filter group 7, a filter purification module 8, and a wet filter module 9. The base guide rail 1 is a fixed foundation, the crossbeam guide rail 2 is slidably arranged between the base guide rails 1 along the front and rear directions, the drive module 3 is slidably arranged at the upper end of the crossbeam guide rail 2 along the left and right directions, the plasma cutting module 4 is installed at the left end of the drive module 3, the shell 5 is installed at the right end of the drive module 3 through a bracket, and the inlet Port 6, a filter group 7 is rotated inside the entrance port 6, and the filter group 7 regularly discharges the intercepted large particles of impurities. The filter purification module 8 is installed inside the shell 5, and the filter purification module 8 performs multiple filtering and purification on the incoming flue gas. The wet filter module 9 is installed at the upper end of the shell 5, and the filter group 7 is connected to the wet filter module 9 through a conveyor belt. When the filter group 7 rotates intermittently, the wet filter module 9 works synchronously to inject the purifier into the wet filter module 9 to wet-clean the passing flue gas. The air outlet is opened on the inner rear side of the shell 5, and the filtered and purified flue gas is discharged from the air outlet.

[0038] In the actual operation process, the workpiece plate of the water jet cutting robot is placed in the cutting area and positioned, and the base guide rail 1, the beam guide rail 2, and the driving module 3 cooperate to drive the plasma cutting module 4 to move in the X and Y directions, and the plasma cutting module 4 is lifted and lowered in the Z direction, so as to perform plasma cutting on the plate. The smoke generated in the cutting process enters the inlet 6, and then passes through the filter group 7, the filter purification module 8, and the wet filter module 9 in sequence and is purified and discharged. The large particles of impurities in the smoke are intercepted and regularly discharged by the filter group 7, and the small particles of impurities are intercepted and retained by the filter purification module 8. The specific organic waste gas (such as organic solvent volatiles) in the smoke is adsorbed by activated carbon, and then the dust in the smoke is wet-attached and the smoke is purified by the wet filter module 9, so as to achieve the purpose of multiple filtration and purification. The present application performs stripping retention of different media in the smoke to avoid single-layer blockage and incomplete purification.

[0039] Reference Figure 4 As shown, the smoke generated by cutting is sucked into the inlet 6. The specific structure is that the inlet 6 includes an intermediate tube 61, a smoke inlet 62, a focusing frame 63, and a return pipe 64. The intermediate tube 61 is connected to the shell 5 through a connecting pipe. A pump body is installed in the middle of the connecting pipe. The smoke inlet 62 is connected and installed at the lower left of the intermediate tube 61. A focusing frame 63 with a filtering function is installed directly below the intermediate tube 61 with a circular structure. A return pipe 64 is connected between the focusing frame 63 and the connecting pipe.

[0040] Reference Figure 4As shown, the centralized frame 63 is composed of a frame body, a pull-out frame and a filter assembly. The inlet of the frame body is connected to the intermediate pipe 61, and the outlet of the frame body is connected to the return pipe 64. A pull-out frame is pulled out inside the frame body, and a filter assembly is arranged on the pull-out frame. The filter assembly in the initial position is attached to the outlet position of the frame body.

[0041] During the actual operation, the smoke is sucked into the smoke inlet 62 by the pump body, and then enters the shell 5 after passing through the intermediate pipe 61 and the connecting pipe.

[0042] Reference Figure 4 , Figure 5 As shown, in order to intercept and regularly discharge large particles of impurities, the present application provides a rotatable filter group 7 in the intermediate tube 61. The specific structure is that the filter group 7 includes a rotating roller 71, an input port 72, a linkage plate 73, a filter element 74, and an opening and closing member 75. The front and rear ends of the rotating roller 71 are provided with an electric turntable, which is installed at the axial position of the side wall of the intermediate tube 61. The interior of the rotating roller 71 is provided with an input port 72 with a blocking function in a clockwise direction. The linkage plates 73 are sequentially installed in the clockwise direction of the rotating roller 71. A conveying cavity is provided in the linkage plate 73, and the conveying cavity is connected to the input port 72. The filter element 74 is slidably arranged on one side of the linkage plate 73 along the width direction of the linkage plate 73, and the opening and closing member 75 is slidably arranged on the other side of the linkage plate 73 along the height direction of the linkage plate 73.

[0043] In actual operation, the electric turntable drives the rotating roller 71 to rotate intermittently (the angle of a single rotation is one hundred and eighty degrees). After the smoke enters the intermediate tube 61, the smoke is filtered and intercepted by the filter element 74 in the upper linkage plate 73. At the same time, the lower linkage plate 73, the filter element 74, and the opening and closing element 75 form a closed space (conveying space). Part of the smoke enters the conveying space through the lower input port 72. With the help of the smoke in the smoke, the impurities intercepted in the closed space are discharged downward into the concentration frame 63, and thus are retained in the concentration frame 63 (the pull-out frame can be opened later to centrally clean large particles of impurities). The filtered smoke is converged into the connecting pipe through the reflux pipe 64 and continues to be centrally conveyed backward.

[0044] Reference Figure 5As shown, in order to prevent the smoke entering the upper linkage plate 73 from not being filtered by the filter element 74 but being transported from the input port 72 arranged above (directly output from the input port 72 without being filtered), the present application provides a one-way valve 76 inside the input port 72, and the one-way valve 76 includes an intercepting plate 761, a blocking block 762 and a built-in spring 763. The number of intercepting plates 761 is two, and the intercepting plates 761 are connected to the inner wall of the input port 72 through a pin shaft. One side of the intercepting plate 761 close to the center position of the intermediate tube 61 is attached to the blocking block 762, and the blocking block 762 is installed on the inner wall of the input port 72. The other side of the intercepting plate 761 is connected to the inner wall of the input port 72 with a built-in spring 763, and the built-in spring 763 plays a role in connection reset.

[0045] During actual operation, the one-way valve 76 located in the upper input port 72 works as follows: when smoke enters the input port 72, it impacts the interception plate 761 to rotate downward, but due to the resistance of the blocking block 762, the two interception plates 761 can only be in the same horizontal plane and will not continue to rotate downward. At this time, the two interception plates 761 in the same horizontal plane form a closed state for the input port 72, ensuring that smoke can only pass through the filter element 74 above; the one-way valve 76 located in the lower input port 72 works as follows: when smoke enters the input port 72, it impacts the interception plate 761 to rotate downward, thereby opening the input port 72 and ensuring the normal input of local smoke.

[0046] Reference Figure 5 As shown, the filter element 74 includes a sliding member 741, a filter screen 742, and a puncture-type brush member 743. A sliding groove is evenly opened on one side surface of the linkage plate 73. A sliding member 741 is slidably arranged in the sliding groove. A filter screen 742 is installed inside the sliding member 741. A rotating shaft is symmetrically arranged at one end of the sliding member 741 away from the clutch 75, and a torque spring is connected between the rotating shaft and the sliding member 741. A puncture-type brush member 743 is installed on the rotating shaft. The setting of the torque spring ensures that the initial angle of the puncture-type brush member 743 is arranged at an inclined angle. The setting of the puncture-type brush member 743 makes it possible for the linkage plate 73 to rotate to the bottom. The impact force of the flue gas causes the piercing brush member 743 arranged at an inclined angle to adjust its angle so as to close the left opening position of the sliding member 741 directly below. When closing, on the one hand, the piercing brush member 743 pushes out the particles attached to the surface of the filter screen 742, and on the other hand, the sliding member 741 with the left opening closed moves under the impact of the flue gas so that the passing grooves 7411 opened above and below the sliding member 741 are no longer blocked by the side walls of the sliding groove, and the passing grooves 7411 are exposed to the interior of the linkage plate 73. At this time, the flue gas output through the input port 72 can blow and clean both sides of the filter screen 742 so that impurities are transported to the concentration frame 63.

[0047] Reference Figure 5 , Fig. 9 As shown, the upper and lower ends of the sliding member 741 are symmetrically provided with passing grooves 7411, the passing grooves 7411 at the initial position are blocked by the side walls of the sliding groove, the puncture-type brush members 743 are initially arranged at an inclined angle, and the spacing between the upper and lower arranged puncture-type brush members 743 gradually increases from the outside to the inside, and the angled arrangement ensures that the puncture-type brush members 743 can be expanded or merged in time under the impact of smoke, ensuring that the opening position of the sliding member 741 is fully opened or fully closed; the opening and closing member 75 is a plate structure, and the opening and closing member 75 is evenly provided with alignment grooves from top to bottom, and the other side of the linkage plate 73 is evenly provided with ventilation grooves, and the alignment grooves at the initial position correspond to the positions between the ventilation grooves.

[0048] In the filtering and intercepting operation of large particles of impurities in the flue gas, when the linkage plate 73 is in the upper position, under the action of gravity of the opening and closing member 75, the alignment groove in the opening and closing member 75 is aligned with the ventilation groove (ventilation). At this time, the flue gas passes through the ventilation position and is filtered and intercepted by the filter screen 742 above. When the linkage plate 73 is in the lower position, under the action of gravity of the opening and closing member 75, the alignment groove in the opening and closing member 75 and the ventilation groove are staggered (closed). At the same time, under the impact of the flue gas, the sliding member 741 is pushed to the right so that the passing groove 7411 on the sliding member 741 is exposed (enters the conveying space). Since the linkage plate 73 and the opening and closing member 75 in the lower position are in an intercepted and blocked state, the flue gas entering the linkage plate 73 below can only enter the concentration frame 63. Under the current conveying impact, the large particles of impurities attached to the surface of the filter screen 742 and inside the linkage plate 73 can be transported to the concentration frame 63, thereby avoiding the blockage of the filter 74.

[0049] Reference Figure 4 , Figure 6-Figure 7 As shown, the incoming flue gas is filtered and purified by the filtering and purification module 8, and the filtering and purification module 8 includes a diverter head 81, a plugging head 82, a sealing assembly 83, a secondary filter element 84, and an activated carbon layer 85. The diverter head 81 is installed at the lower end of the inner part of the shell 5, and diverter cavities are symmetrically provided at the left and right ends of the diverter head 81. A plugging head 82 is slidably provided at the middle part of the diverter head 81. A temporary blocking structure is formed between the diverter head 81 and the plugging head 82 to ensure that the flue gas can be blocked in time when the transportation stops. The upper end of the plugging head 82 is installed with a sealing assembly 83, the middle part of the secondary filter element 84 is rotatably provided inside the shell 5, and the activated carbon layer 85 is installed in the middle position of the shell 5; the left and right ends of the sealing assembly 83 are symmetrically provided with exhaust ports, and the upper end of the exhaust port is connected to one side of the sealing plate by a pin shaft.

[0050] In actual operation, when the smoke in the connecting pipe is ejected, the plug 82 is pushed open to allow the smoke to enter the diversion cavity for continued transportation, and then the smoke is filtered and purified by the secondary filter element 84 and the activated carbon layer 85.

[0051] Reference Figure 7 As shown, the present application filters and retains small particle impurities through the filtering and purification module 8. The specific structure is that the secondary filter element 84 includes an extrusion roller 841, a rotating sleeve 842, a rotating frame 843, a second filter screen 844 and a cleaning member 845. The extrusion roller 841 is fixedly installed in the middle of the shell 5. The rotating sleeve 842 coaxially arranged with the extrusion roller 841 is rotatably connected to the shell 5, and a torque spring is connected between the end of the rotating sleeve 842 and the shell 5. The rotating frame 843 is symmetrically installed on the left and right ends of the rotating sleeve 842. The second filter screen 844 is installed at the lower position of the rotating frame 843. The cleaning member 845 is horizontally slidably arranged at the upper position of the rotating frame 843, and a reset spring is connected between the cleaning member 845 and the rotating frame 843. The reset spring plays a role of elastic reset. The cross section of the squeezing roller 841 is a structure that is narrow in the middle and gradually widens on the upper and lower sides. The design of this structure ensures that when the rotating sleeve 842 and the rotating frame 843 rotate synchronously, the cleaning member 845 that is always attached to the surface of the squeezing roller 841 can slide on the rotating frame 843. The end of the cleaning member 845 close to the squeezing roller 841 is provided with a drag reduction roller, which is attached to the surface of the squeezing roller 841. The cleaning member 845 is composed of a return frame and a cleaning brush. The return frame is horizontally slidably arranged at the upper position of the rotating frame 843. Cleaning brushes are evenly arranged on the return frame to facilitate ejecting attached impurities. An arc groove is opened on the middle side wall of the shell 5, and the outer end face of the return frame is attached to the inner wall of the arc groove to improve the degree of fit between the two.

[0052] During actual operation, small particles of impurities in the flue gas are intercepted by the filter mesh 844, so that the small particles of impurities are attached to the lower surface of the filter mesh 844, which is prone to blockage. With the subsequent transportation of flue gas, the blocked filter mesh 844 causes angle shaking due to resistance. During the shaking process, the contact between the surface of the extrusion roller 841 and the drag reduction roller on the cleaning member 845 causes the cleaning member 845 to slide on the rotating frame 843, and the moving cleaning member 845 pokes and cleans the filter mesh 844, thereby pushing impurities attached to the filter mesh 844 downward, reducing blockage. After the subsequent flue gas transportation stops, the shell 5 can be opened to centrally clean the impurities that have fallen on the sealing component 83.

[0053] Reference Figure 2 , Figure 8As shown, the wet filtration module 9 includes an internal frame 91, a connecting frame 92, a piston plate 93, a cam member 94, and a water delivery assembly 95. The internal upper end of the housing 5 is internally provided with an internal frame 91, the inner wall of the internal frame 91 is paved with a sponge layer, a connecting frame 92 is fixedly installed above the housing 5, a piston plate 93 is slidably arranged inside the connecting frame 92, an elastic telescopic rod is connected between the piston plate 93 and the connecting frame 92, and a cam member 94 used in cooperation with the piston plate 93 for extrusion is installed on the shaft body. The initial state of the cam member 94 is horizontally arranged, and it is still in a horizontal arrangement after rotating 180 degrees following the conveyor belt, but it forms a round of extrusion, lifting and resetting operation for the piston plate 93, a conveyor belt is connected between the shaft body and the rotating roller 71, and a water inlet is provided at the rear end of the lower side of the internal connection frame 92, and the water inlet is connected to the water delivery assembly 95. A water delivery cavity is provided at the upper interlayer position of the housing 5, the water delivery cavity is connected to the connecting frame 92, and a water through hole is provided between the water delivery cavity and the internal frame 91.

[0054] In actual operation, when the rotating roller 71 rotates, the shaft body rotates synchronously driven by the conveyor belt, thereby driving the cam member 94 to rotate 180 degrees. The rotating cam member 94 squeezes the piston plate 93 downward, thereby squeezing the purifier in the lower half of the connecting frame 92 into the water delivery cavity and then squeezed out from the water hole, thereby wetting the sponge layer. The smoke temporarily retained at the upper end of the shell 5 contacts the sponge layer to form a purification process, and then the purified smoke is discharged from the outlet.

[0055] The implementation principle of this embodiment is:

[0056] Step 1: Place the workpiece plate of the waterjet cutting robot in the cutting area and position it;

[0057] Step 2: The base guide rail 1, the beam guide rail 2, and the driving module 3 cooperate to drive the plasma cutting module 4 to move in the X and Y directions, and the plasma cutting module 4 is lifted and lowered in the Z direction, so as to perform plasma cutting on the plate;

[0058] Step 3: The flue gas generated during the cutting process enters the inlet 6, and then passes through the filter group 7, the filter purification module 8, and the wet filter module 9 in sequence before being purified and discharged. The large particles of impurities in the flue gas are intercepted and regularly discharged by the filter group 7, and the small particles of impurities are intercepted and retained by the filter purification module 8. The specific organic waste gas (such as organic solvent volatiles) in the flue gas is adsorbed by activated carbon, and then the dust in the flue gas is wet-attached and the flue gas is purified by the wet filter module 9;

[0059] Step 4: The filtered and purified smoke is discharged from the outlet.

[0060] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A heavy-duty gantry plasma cutting device for waterjet robot production, characterized in that: include: Base type guide rail (1); A crossbeam guide rail (2) which is slidably arranged between the base guide rails (1) in a front-rear direction; A driving module (3) is slidably arranged at the upper end of the beam guide rail (2) in the left-right direction, a plasma cutting module (4) is installed at the left end of the driving module (3), a housing (5) is installed at the right end of the driving module (3) through a bracket, an inlet (6) is installed at the lower end of the housing (5), a filter group (7) is rotatably arranged inside the inlet (6), and the filter group (7) regularly discharges the intercepted large particles of impurities; A filtering and purification module (8) is installed inside the housing (5), and the filtering and purification module (8) performs multiple filtering and purification on the incoming smoke; A wet filter module (9) is mounted on the upper end of the housing (5); the filter group (7) and the wet filter module (9) are connected via a conveyor belt; when the filter group (7) rotates intermittently, the wet filter module (9) operates synchronously to inject a purifying agent into the wet filter module (9) to wet-clean the passing flue gas; An air outlet is provided at the inner rear side of the housing (5), and the filtered and purified smoke is discharged from the air outlet; The inlet (6) comprises: An intermediate pipe (61) is connected to the housing (5) via a connecting pipe, and a pump body is installed in the middle of the connecting pipe; The smoke inlet (62) is connected and installed at the oblique lower left of the intermediate tube (61); a centralizing frame (63) with filtering function is installed directly below the intermediate tube (61) of circular structure; a return pipe (64) is connected between the centralizing frame (63) and the connecting pipe; The filtering group (7) comprises: The rotating roller (71) has electric turntables at both ends thereof, and the electric turntables are installed at the axial center of the side wall of the intermediate tube (61). An input port (72) with a blocking function is provided in the rotating roller (71) along the clockwise direction. The linkage plate (73) is sequentially installed along the clockwise direction of the rotating roller (71), and a conveying cavity is provided inside the linkage plate (73), and the conveying cavity is connected to the input port (72); A filter (74) is slidably disposed on a side surface of the linkage plate (73) along the width direction of the linkage plate (73); An opening and closing member (75) is slidably arranged at another side surface of the linkage plate (73) along the height direction of the linkage plate (73); A one-way valve (76) is provided inside the input port (72), and the one-way valve (76) comprises an intercepting plate (761), a blocking block (762) and a built-in spring (763). There are two intercepting plates (761), and the intercepting plates (761) are connected to the inner wall of the input port (72) via a pin shaft. One side of the intercepting plate (761) close to the center of the intermediate tube (61) is attached to the blocking block (762), and the blocking block (762) is installed at the inner wall of the input port (72). The built-in spring (763) is connected between the other side of the intercepting plate (761) and the inner wall of the input port (72); The filter element (74) comprises a sliding element (741), a filter screen (742), and a piercing brush element (743). A sliding groove is evenly provided on one side surface of the linkage plate (73). A sliding element (741) is slidably arranged in the sliding groove. A filter screen (742) is installed inside the sliding element (741). A rotating shaft is symmetrically rotated up and down at one end of the sliding element (741) away from the clutch (75). A torque spring is connected between the rotating shaft and the sliding element (741). The piercing brush element (743) is installed on the rotating shaft. The sliding member (741) has symmetrically opened passing grooves (7411) at the upper and lower ends, and the passing grooves (7411) at the initial position are blocked by the side walls of the sliding groove; The opening and closing member (75) is a plate structure. The opening and closing member (75) is evenly provided with alignment grooves from top to bottom. The other side surface of the linkage plate (73) is evenly provided with ventilation grooves. The positions of the alignment grooves and the ventilation grooves at the initial positions correspond to each other.

2. A heavy-duty gantry plasma cutting device for waterjet cutting robot production according to claim 1, characterized in that: The central frame (63) is composed of a frame body, a pull-out frame and a filter assembly. The inlet of the frame body is connected to the intermediate pipe (61), and the outlet of the frame body is connected to the return pipe (64). A pull-out frame is pulled out from the inside of the frame body, and a filter assembly is arranged on the pull-out frame. The filter assembly in the initial position is attached to the outlet position of the frame body.

3. The heavy-duty gantry plasma cutting device for waterjet cutting robot production according to claim 1 is characterized by: The filtering and purification module (8) comprises: A flow dividing head (81) is installed at the lower end of the housing (5), and flow dividing cavities are symmetrically provided at the left and right ends of the flow dividing head (81). A plugging head (82) is slidably provided at the middle of the flow dividing head (81), and a sealing assembly (83) is installed at the upper end of the plugging head (82); A secondary filter element (84), the center of which is rotatably disposed inside the housing (5); An activated carbon layer (85) installed in the middle of the housing (5); The sealing component (83) is symmetrically provided with exhaust ports at both left and right ends, and the upper end of the exhaust port is connected to one side of the sealing plate by a pin shaft.

4. The heavy-duty gantry plasma cutting device for waterjet cutting robot production according to claim 3 is characterized by: The secondary filter element (84) comprises an extrusion roller (841), a rotating sleeve (842), a rotating frame (843), a second filter screen (844) and a cleaning element (845); the extrusion roller (841) is fixedly mounted in the middle of the housing (5); the rotating sleeve (842) coaxially arranged with the extrusion roller (841) is rotatably connected to the housing (5); a torque spring is connected between the end of the rotating sleeve (842) and the housing (5); the rotating frames (843) are symmetrically mounted on the left and right ends of the rotating sleeve (842); the second filter screen (844) is mounted at the lower layer of the rotating frame (843); the cleaning element (845) is horizontally slidably mounted at the upper layer of the rotating frame (843); and a reset spring is connected between the cleaning element (845) and the rotating frame (843); The cross section of the squeezing roller (841) is a structure that is narrow in the middle and gradually widens on the upper and lower sides. A drag reduction roller is arranged at one end of the cleaning member (845) close to the squeezing roller (841), and the drag reduction roller is attached to the surface of the squeezing roller (841). The cleaning member (845) is composed of a return frame and a cleaning brush. The return frame is horizontally slidably arranged at an upper position of the rotating frame (843), and the cleaning brushes are evenly arranged on the return frame. An arc-shaped groove is provided on the middle side wall of the shell (5), and the outer end surface of the return frame is fitted on the inner wall of the arc-shaped groove.

5. The heavy-duty gantry plasma cutting device for waterjet cutting robot production according to claim 1 is characterized by: The wet filtration module (9) comprises a built-in frame (91), a connecting frame (92), a piston plate (93), a cam member (94), and a water delivery assembly (95); the built-in frame (91) is built-in at the upper end of the housing (5); the inner wall of the built-in frame (91) is paved with a sponge layer; a connecting frame (92) is fixedly installed above the housing (5); a piston plate (93) is slidably arranged inside the connecting frame (92) so as to slide up and down; an elastic telescopic rod is connected between the piston plate (93) and the connecting frame (92); a cam member (94) used in extrusion with the piston plate (93) is installed on the shaft; a conveyor belt is connected between the shaft and the rotating roller (71); a water inlet is provided at the rear end of the lower side of the interior of the connecting frame (92); the water inlet is connected to the water delivery assembly (95); A water delivery cavity is provided at the upper interlayer position of the housing (5), the water delivery cavity is communicated with the connection frame (92), and a water through hole is provided between the water delivery cavity and the built-in frame (91).