Automatic concrete pouring equipment for bridge construction

By using drive components to drive multiple vibrating rods to vibrate across a large range and equipped with multiple stirring structures, the problems of small vibration range and poor stirring effect are solved, the solidification strength and pouring efficiency of concrete are improved, and the different widths are adapted to The casting site and simplifies the cleaning process of the equipment.

CN117661461BActive Publication Date: 2024-12-13NINGBO MUNICIPAL ENG CONSTR GROUP
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Patent Information

Application Number
CN202311688121.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-11
Publication Date
2024-12-13
Estimated Expiration
2043-12-11

AI Technical Summary

Technical Problem

The existing concrete pouring equipment for bridge construction has problems such as small vibration range and poor mixing effect during the vibration and mixing process, resulting in uneven strength after concrete solidification and low casting efficiency.

Method used

A concrete automatic pouring equipment for bridge construction was designed. Through the drive assembly, multiple vibrating rods are driven to rotate around the pouring pipe to achieve large-scale vibration. Two stirring structures are equipped to improve the stirring effect. At the same time, electric push rods are used to adjust the movement of the vibrating rod. Range and position of the mixing drum.

Benefits of technology

It effectively improves the solidification strength and mixing quality of concrete, adapts to casting sites of different widths, and facilitates efficient cleaning of mixing drums.

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Abstract

The present invention relates to the technical field of bridge construction equipment, and in particular to an automatic concrete pouring equipment for bridge construction, comprising a mounting frame, support plates are symmetrically welded on both sides of the top of the mounting frame, a position adjustment mechanism is arranged between the support plates, the position adjustment mechanism comprises an L-shaped bracket, a lifting groove and a lifting block, a fixed plate is welded on one side of the lifting block, a pouring mechanism is arranged at the bottom of the fixed plate, and a stirring mechanism is arranged between the support plates; the pouring mechanism provided in the present invention can pour and vibrate concrete, and cooperate with a driving component to drive multiple vibration rods to rotate around multiple pouring pipes to achieve a large range of vibration of the vibration rod in the concrete, and cooperate with an electric push rod to adaptively adjust the width of the movement range of the vibration rod according to different pouring widths, so as to avoid the problem of uneven vibration in different areas and reduced strength of concrete after solidification due to the vibration rod being fixed at a certain position.
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Description

Technical Field

[0001] The invention relates to the technical field of bridge construction equipment, and in particular to automatic concrete pouring equipment for bridge construction. Background Art

[0002] A bridge generally refers to a structure built across rivers, lakes, and the sea to enable vehicles and pedestrians to pass smoothly. To adapt to the modern high-speed development of the transportation industry, bridges are also extended to refer to buildings that are built across mountain streams, poor geology, or to meet other transportation needs to make travel more convenient. During the construction of a bridge, concrete needs to be poured so that the concrete becomes the main structure of the bridge after solidification.

[0003] The concrete pouring equipment for bridge construction in the prior art is convenient for adjusting the pouring height on the one hand, and for vibrating the poured concrete during pouring on the other hand, so as to discharge internal bubbles and eliminate the honeycomb surface of the concrete, so as to improve its strength after solidification. However, the existing concrete pouring equipment still has the following problems during use:

[0004] 1) When vibrating the poured concrete, the poured concrete is usually vibrated by a vibrating rod fixedly installed at one or more positions near the pouring pipe. However, due to the fixed position of the vibrating rod, the vibration range is small during the vibration process, resulting in a poor vibration effect at a position far away from the vibrating rod;

[0005] 2) When the mixing drum in the existing concrete pouring equipment stirs the concrete, it is only stirred by a single stirring structure, which makes it difficult to further improve the flow effect of the concrete during the mixing process. The stirring effect is poor, thereby prolonging the mixing time before concrete pouring and reducing the pouring efficiency;

[0006] In view of the above technical defects, a solution is now proposed. Summary of the invention

[0007] The purpose of the present invention is to provide an automatic concrete pouring equipment for bridge construction to solve the technical defects mentioned above. The pouring mechanism provided in the present invention can pour and vibrate concrete at the same time, and cooperate with the driving component to drive multiple vibrating rods to rotate around multiple pouring pipes, so as to realize a large range of vibration of the vibrating rods in the concrete, and cooperate with the electric push rod to adaptively adjust the width of the movement range of the vibrating rod according to different pouring widths, so as to avoid the problem of uneven vibration in different areas and reduced strength of concrete after solidification due to the vibrating rod being fixed in a certain position. Through the two stirring structures in the stirring mechanism, on the one hand, the mixing quality of concrete can be improved, and on the other hand, it is convenient for efficient cleaning of the inside of the mixing drum at a later time.

[0008] The object of the present invention can be achieved through the following technical solutions: an automatic concrete pouring equipment for bridge construction, comprising a mounting frame, support plates are symmetrically welded on both sides of the top of the mounting frame, a position adjustment mechanism is arranged between the support plates, the position adjustment mechanism comprises an L-shaped bracket, a lifting groove and a lifting block, a lifting groove is opened in the vertical section of the L-shaped bracket, a lifting block is slidably connected in the lifting groove, a fixed plate is welded on one side of the lifting block, a pouring mechanism is arranged at the bottom of the fixed plate, and a stirring mechanism is arranged between the support plates;

[0009] The pouring mechanism includes a mounting plate, a pouring pipe, an annular guide rail, a movable plate and a vibrating rod. A plurality of pouring pipes are fixedly mounted on the mounting plate. The bottom of the mounting plate is located outside the plurality of pouring pipes and a annular guide rail is fixedly mounted thereon. A plurality of movable plates are movably mounted at the bottom of the annular guide rail. A vibrating rod is detachably connected to the bottom of each movable plate. A driving assembly for driving each movable plate to move is provided at the bottom of the mounting plate.

[0010] Preferably, the casting mechanism also includes a guide rail groove, a rotating plate, an L-shaped rod, roller one and roller two, guide rail grooves are opened on the outer walls on both sides of the annular guide rail, rotating plates are symmetrically rotatably connected to the top of the movable plate on both sides, and L-shaped rods are fixedly connected to the top of both ends of each rotating plate, roller one is rotatably connected to the horizontal section of the L-shaped rod and is rollingly connected to the corresponding guide rail groove, and roller two is rotatably connected to the vertical section of the L-shaped rod and is rollingly connected to the outer side wall of the corresponding annular guide rail.

[0011] Preferably, the driving assembly includes a rotating shaft 1, a synchronous wheel, a synchronous belt, a driving ear plate and a driving motor. The bottom two sides of the mounting plate are symmetrically rotatably connected with the rotating shaft 1, the end of the rotating shaft 1 is fixedly connected with a synchronous wheel, and the synchronous wheel is connected through a synchronous belt transmission on its periphery. A driven ear plate is fixedly connected to one side of the movable plate, a fixing pin is fixedly connected to the driven ear plate, a driving ear plate plugged into the corresponding fixing pin is fixedly connected to the outer side wall of the synchronous belt, and the top bolt of the mounting plate is connected to a driving motor for driving the corresponding rotating shaft 1 to rotate.

[0012] Preferably, a rotating shaft rotatably connected to the end of the fixed plate is welded at the top center of the mounting plate, the top of the rotating shaft is fixedly connected to a support plate, the top of the free end of the support plate is fixedly connected to a vertical rod 1, the top of the fixed plate on one side close to the lifting block is fixedly connected to a vertical rod 2, and an electric push rod is hinged between the vertical rod 1 and the vertical rod 2.

[0013] Preferably, the position adjustment mechanism also includes a slide plate, a sliding block, a second rotating shaft, a sprocket, a chain, a rotating motor one, a screw rod and a rotating motor two. A slide plate is fixedly connected to the bottom of one side between the support plates, and a sliding block is slidably connected to the slide plate and fixedly connected to the L-shaped bracket. The two ends of the slide plate on one side away from the L-shaped bracket are symmetrically rotatably connected to the second rotating shaft, a sprocket is fixedly connected to the second rotating shaft, and the sprocket is connected through a chain transmission on its periphery, the sliding block is fixedly connected to the chain on one side of the sprocket, a rotating motor one for driving the corresponding rotating shaft two to rotate is bolted on the slide plate, a screw rod threadedly connected to the lifting block is rotatably connected in the lifting slot, and a rotating motor two for driving the screw rod to rotate is bolted on the L-shaped bracket.

[0014] Preferably, the stirring mechanism includes a rotating rod, a stirring drum, a stirring protrusion and a stirring motor. The rotating rod is rotatably connected between the tops of the support plates. The rotating rod is fixedly sleeved with two groups of stirring drums with open ends opposite to each other. The top of the mounting frame is welded with a connecting sleeve rotatably connected to the open ends of the two groups of stirring drums through a pillar. The top and bottom of the connecting sleeve are respectively fixedly connected with an injection pipe and a discharge pipe. A plurality of stirring protrusions distributed in a circular array relative to the axis of the stirring drum are fixedly connected to the inner wall of the stirring drum. The support plate is bolted to a stirring motor for driving the rotating rod to rotate.

[0015] Preferably, the stirring mechanism also includes a stirring rod, a stirring plate and a gear. A plurality of stirring rods distributed in a circular array relative to the rotating rods are rotatably connected between the inner walls of the two groups of stirring drums. A plurality of stirring plates are fixedly connected to the outer walls of the stirring rods. One end of the stirring rod passes through the outside of the corresponding stirring drum and is fixedly connected to a gear. A gear ring meshing with the gear is fixedly connected to the inner wall of the support plate.

[0016] A method for using automatic concrete pouring equipment for bridge construction comprises the following steps:

[0017] Step 1: Mixing concrete: inject concrete into the mixing drum through the injection pipe, start the mixing motor to drive the mixing drum to rotate, the mixing drum drives the mixing rod to revolve, the mixing rod rotates under the meshing of the gear and the gear ring, and the concrete is quickly mixed through the cooperation of the mixing plate and the mixing convex block on the mixing rod;

[0018] Step 2: Adjust the position of the pouring pipe: Start the rotating motor 1 to drive the chain to rotate, and the chain drives the pouring pipe to adjust its position on the horizontal plane through the sliding block, and start the rotating motor 2 to drive the screw to rotate, and the screw drives the pouring pipe to adjust its height through the lifting block;

[0019] Step 3: Concrete pouring: Connect the discharge pipe and the pouring pipe through the conveying connecting pipe, and use the concrete conveying pump to convey the concrete in the mixing drum to the pouring pipe for pouring;

[0020] Step 4: Concrete vibration exhaust: During the pouring process, keep the poured concrete in contact with the vibrating rod and start the vibrating rod. At the same time, start the drive motor to drive the synchronous wheel to rotate. The synchronous wheel drives multiple movable plates to slide on the circular guide rail at the same time through the synchronous belt, driving the vibrating rod to vibrate over a large range in the concrete.

[0021] The beneficial effects of the present invention are as follows:

[0022] (1) The present invention uses a pouring mechanism to drive a synchronous belt around a synchronous wheel to rotate through a driving motor while pouring and vibrating concrete. The synchronous belt drives multiple movable plates with vibrating rods installed at the bottom to rotate around multiple pouring pipes on a circular guide rail, thereby achieving a large-scale vibration of the vibrating rod in the concrete, avoiding the problem of uneven vibration in different areas caused by fixing the vibrating rod in a certain position in the prior art, thereby effectively improving the strength and quality of the concrete after solidification;

[0023] (2) The present invention drives the mounting plate to rotate by telescoping the piston rod of the electric push rod in cooperation with the support plate, and can adaptively adjust the casting width along the movement direction of the slide plate and the width of the movement range of the vibrating rod, so as to be better applicable to bridge casting sites of different widths, and can further improve the scope of use of the present device;

[0024] (3) The present invention uses a stirring mechanism and a stirring motor to drive the stirring drum to rotate. With the cooperation of the stirring protrusions on the inner wall of the stirring drum, the concrete can be turned over during the stirring process, thereby improving the stirring effect of the concrete at the bottom. In addition, during the rotation of the stirring drum, the stirring rod is synchronously driven to revolve and rotate, which can further improve the mixing quality of the concrete. With the cooperation of the two, it is convenient to efficiently clean the inside of the stirring drum at a later time.

[0025] To sum up, the provided pouring mechanism can pour and vibrate concrete at the same time, and cooperate with the driving assembly to drive multiple vibrating rods to rotate around multiple pouring pipes, so as to realize a large range of vibration of the vibrating rods in the concrete, and cooperate with the electric push rod to adaptively adjust the width of the movement range of the vibrating rods according to different pouring widths, so as to avoid the problem of uneven vibration in different areas and reduced strength of the concrete after solidification due to the vibrating rods being fixed in a certain position. Through the two mixing structures in the mixing mechanism, on the one hand, the mixing quality of the concrete can be improved, and on the other hand, it is convenient for the efficient cleaning of the inside of the mixing drum at a later time. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention will be further described below in conjunction with the accompanying drawings;

[0027] Figure 1The structural stereogram of the present invention Figure 1 ;

[0028] Figure 2 The structural stereogram of the present invention Figure 2 ;

[0029] Figure 3 It is a structural schematic diagram of the mounting frame of the present invention;

[0030] Figure 4 It is a structural schematic diagram of the stirring mechanism of the present invention;

[0031] Figure 5 The structure diagram of the pouring mechanism of the present invention is shown in FIG. Figure 1 ;

[0032] Figure 6 The structure diagram of the pouring mechanism of the present invention is shown in FIG. Figure 2 ;

[0033] Figure 7 It is a structural schematic diagram of the drive assembly of the present invention;

[0034] Figure 8 It is a structural schematic diagram of the movable plate of the present invention;

[0035] Fig. 9 It is a side sectional view of the mounting plate of the present invention.

[0036] Legend:

[0037] 1. Mounting frame; 11. Support plate; 12. Pillar; 13. Connecting sleeve; 14. Injection pipe; 15. Discharge pipe; 16. Gear ring;

[0038] 2. Position adjustment mechanism; 21. L-shaped bracket; 22. Lifting slot; 23. Lifting block; 24. Slide plate; 25. Sliding block; 26. Rotating shaft 2; 27. Sprocket; 28. Chain; 29. ​​Rotating motor 1; 210. Screw rod; 211. Rotating motor 2;

[0039] 3. Fixed plate; 31. Rotating shaft; 32. Support plate; 33. Vertical rod 1; 34. Vertical rod 2; 35. Electric push rod;

[0040] 4. Casting mechanism; 41. Mounting plate; 42. Casting pipe; 43. Annular guide rail; 44. Movable plate; 45. Vibrating rod; 46. Guide rail groove; 47. Rotating plate; 48. L-shaped rod; 49. Roller 1; 410. Roller 2; 411. Driven ear plate; 412. Fixing pin;

[0041] 5. stirring mechanism; 51. rotating rod; 52. stirring drum; 53. stirring convex block; 54. stirring motor; 55. stirring rod; 56. stirring plate; 57. gear;

[0042] 6. Driving assembly; 61. Rotating shaft 1; 62. Synchronous wheel; 63. Synchronous belt; 64. Driving ear plate; 65. Driving motor. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] Embodiment 1:

[0045] In the process of concrete pouring and vibration of traditional pouring equipment, due to the fixed position of the vibrating rod, the vibration range is small during the vibration process, and the vibration effect is poor at the position far away from the vibrating rod. The following solutions can be used to solve this problem:

[0046] See also Figure 1-Figure 3 and Figure 5-Figure 9 As shown, in this embodiment, an automatic concrete pouring equipment for bridge construction includes a mounting frame 1, and a plurality of fixed ear plates are welded on the inner side wall of the mounting frame 1, which is used to install the equipment on an engineering vehicle. Support plates 11 are symmetrically welded on both sides of the top of the mounting frame 1, and a position adjustment mechanism 2 is arranged between the support plates 11, which is used to adjust the position of the pouring pipe 42 in the horizontal plane and the vertical plane according to the pouring position. The position adjustment mechanism 2 includes an L-shaped bracket 21, a lifting groove 22 and a lifting block 23. The vertical section of the L-shaped bracket 21 is provided with a lifting groove 22, and the lifting block 23 is slidably connected in the lifting groove 22. A fixed plate 3 is welded on one side of the lifting block 23. The fixed plate 3 is used to install the pouring mechanism 4, and is also used to install a deflection structure that drives the pouring mechanism 4 to rotate. The bottom of the fixed plate 3 is provided with the pouring mechanism 4, and a stirring mechanism 5 is arranged between the support plates 11;

[0047] The pouring mechanism 4 includes a mounting plate 41, a pouring tube 42, an annular guide rail 43, a movable plate 44 and a vibrating rod 45. A plurality of pouring tubes 42 are fixedly mounted on the mounting plate 41 for increasing the pouring efficiency of concrete. The bottom of the mounting plate 41 is located on the outside of the plurality of pouring tubes 42 and is fixedly mounted with an annular guide rail 43 for slidingly mounting a plurality of vibrating rods 45. A plurality of movable plates 44 are movably mounted at the bottom of the annular guide rail 43. The bottom of each movable plate 44 is detachably connected with a vibrating rod 45. This connection method is a bolt connection, which is easy to replace a damaged vibrating rod 45. A driving assembly 6 for driving each movable plate 44 to move is provided at the bottom of the mounting plate 41.

[0048] The pouring mechanism 4 further includes a guide groove 46, a rotating plate 47, an L-shaped rod 48, a roller 1 49 and a roller 2 410. The outer walls of both sides of the annular guide rail 43 are provided with guide grooves 46. The rotating plates 47 are symmetrically connected to the top of the movable plate 44. The tops of both ends of each rotating plate 47 are fixedly connected to an L-shaped rod 48. The lateral section of the L-shaped rod 48 is connected to a roller 1 49 that is connected to the corresponding guide groove 46 in a rolling manner. The guide groove 46 is connected to the roller 1 49 on the L-shaped rod 48 in a rolling manner to prevent the movable plate 4 from being moved. During the sliding process, the vertical section of the L-shaped rod 48 is rotatably connected to a second roller 410 that is rollingly connected to the outer side wall of the corresponding annular guide rail 43. The second roller 410 that is rotatably connected to the L-shaped rod 48 and the side wall of the annular guide rail 43 are rollingly connected, and the rotating plate 47 and the movable plate 44 are rotatably connected. When the movable plate 44 moves to the arc section on the annular guide rail 43, it is possible to avoid wear on the inner wall of the annular guide rail 43 and improve the sliding stability of the movable plate 44 during the entire movement process.

[0049] The driving assembly 6 includes a rotating shaft 61, a synchronous wheel 62, a synchronous belt 63, a driving ear plate 64 and a driving motor 65. The two sides of the bottom of the mounting plate 41 are symmetrically connected to the rotating shaft 61, and the ends of the rotating shaft 61 are fixedly connected to the synchronous wheel 62. The synchronous wheel 62 is connected to the synchronous belt 63 on its periphery. The connection between the synchronous belt 63 and the synchronous wheel 62 can effectively avoid the problem of transmission slippage between the belt and the wheel. A driven ear plate 411 is fixedly connected to one side of the movable plate 44, and a fixing pin 412 is fixedly connected to the driven ear plate 411. A driving ear plate 64 that is plugged into the corresponding fixing pin 412 is fixedly connected to the outer wall of the synchronous belt 63. By plugging the fixing pin 412 on the movable plate 44 into the driving ear plate 64, the synchronous belt 63 can drive the movable plate 44 to slide on the annular guide rail 43, thereby realizing a large-scale vibration of the vibrating rod 45 in the concrete, thereby avoiding the problem of uneven vibration in different areas caused by the vibrating rod 45 being fixed in a certain position in the prior art. The top bolt of the mounting plate 41 is connected to a driving motor 65 for driving the corresponding rotating shaft 61 to rotate.

[0050] The position adjustment mechanism 2 also includes a slide plate 24, a sliding block 25, a rotating shaft 26, a sprocket 27, a chain 28, a rotating motor 1 29, a screw 210 and a rotating motor 211. The slide plate 24 is fixedly connected to the bottom of one side between the support plates 11. The slide plate 24 is slidably connected to the sliding block 25 fixedly connected to the L-shaped bracket 21 to achieve the horizontal sliding of the L-shaped bracket 21. The two ends of the slide plate 24 away from the L-shaped bracket 21 are symmetrically rotatably connected to the rotating shaft 26. The rotating shaft 26 is fixedly connected to the sprocket 27. The sprocket 27 is connected to the chain 28 on its periphery through the transmission connection. The sliding block 25 is fixedly connected to the chain 28 on one side of the sprocket 27. The free ends of the two ends of the chain 28 are connected through two sprockets 27. After being guided, it is fixedly connected with both sides of the sliding block 25. A through groove for the chain 28 to penetrate is opened on the sliding block 25 on the other side of the sprocket 27, so that when the sprocket 27 drives the chain 28 to rotate, it drives the sliding block 25 to slide on the slide plate 24, so as to adjust the horizontal position of the casting pipe 42. A rotating motor 29 for driving the corresponding rotating shaft 26 to rotate is bolted on the slide plate 24. A screw rod 210 threadedly connected to the lifting block 23 is rotatably connected in the lifting groove 22. The lifting block 23 is driven to slide up and down in the lifting groove 22 by the rotation of the screw rod 210, so as to adjust the vertical position of the casting pipe 42. A rotating motor 211 for driving the screw rod 210 to rotate is bolted on the L-shaped bracket 21.

[0051] Embodiment 2:

[0052] The following solutions can be used to solve the problem that it is difficult to adaptively adjust the width of the vibrating rod's motion range and thus cannot be applied to bridge casting sites of different widths:

[0053] See also Figure 5 As shown, in this embodiment, a rotating shaft 31 rotatably connected to the end of the fixed plate 3 is welded at the top center of the mounting plate 41, which is used to realize the rotation of the mounting plate 41, and the length of the rotating shaft 31 can be extended to vibrate the concrete with a deeper pouring depth. The top of the rotating shaft 31 is fixedly connected to a support plate 32, and the top of the free end of the support plate 32 is fixedly connected to a vertical rod 1 33. The top of the fixed plate 3 on one side close to the lifting block 23 is fixedly connected to a vertical rod 2 34, and an electric push rod 35 is hinged between the vertical rod 1 33 and the vertical rod 2 34. The piston rod of the electric push rod 35 is telescopically coordinated with the support plate 32 to drive the mounting plate 41 to rotate, so that the pouring width in the moving direction along the length of the slide plate 24 and the width of the moving range of the vibrating rod 45 can be adaptively adjusted, and can be better applied to bridge pouring sites of different widths.

[0054] Embodiment three:

[0055] When mixing concrete with existing pouring equipment, it is difficult to further improve the flow effect of concrete during the mixing process by only mixing with a single mixing structure. The problem of poor mixing effect can be solved by the following solutions:

[0056] See also Figure 3 and Figure 4 As shown, in this embodiment, the stirring mechanism 5 includes a rotating rod 51, a stirring drum 52, a stirring protrusion 53 and a stirring motor 54. The rotating rod 51 is rotatably connected between the tops of the support plates 11. Two groups of stirring drums 52 with open ends arranged opposite to each other are fixedly sleeved on the rotating rod 51. A connecting sleeve 13 rotatably connected to the open ends of the two groups of stirring drums 52 is welded on the top of the mounting frame 1 through a support column 12. The connecting sleeve 13 is used to connect the two groups of stirring drums 52, and to connect the injection pipe 14 and the discharge pipe 15, while preventing the two from rotating with the stirring drum 52, causing the problem that the pouring pipe 42 cannot be connected to the discharge pipe 15 through the conveying connecting pipe. 1. The axis lines of the mixing drum 52 and the connecting sleeve 13 are all arranged to coincide with each other, so that the mixing drum 52 can rotate stably during the rotation of the rotating rod 51. The top and bottom of the connecting sleeve 13 are respectively fixedly connected with the injection pipe 14 and the discharge pipe 15. The discharge pipe 15 is provided with a valve to prevent the outflow of concrete during the mixing process. The inner wall of the mixing drum 52 is fixedly connected with a plurality of mixing protrusions 53 distributed in a circular array relative to its axis. During the rotation of the mixing drum 52, the mixing protrusions 53 on the inner wall cooperate to stir and turn the concrete. The support plate 11 is bolted with a mixing motor 54 for driving the rotating rod 51 to rotate.

[0057] The stirring mechanism 5 also includes a stirring rod 55, a stirring plate 56 and a gear 57. A plurality of stirring rods 55 distributed in a ring array relative to the rotating rod 51 are rotatably connected between the inner walls of the two groups of stirring drums 52. A plurality of stirring plates 56 are fixedly connected to the outer wall of the stirring rod 55. The stirring drum 52 drives the stirring rod 55 and the stirring plate 56 to revolve during the rotation process, thereby improving the stirring effect of the concrete. One end of the stirring rod 55 penetrates the outer side of the corresponding stirring drum 52 and is fixedly connected to the gear 57. A gear ring 16 meshing with the gear 57 is fixedly connected to the inner wall of the support plate 11. The gear 57 on the stirring rod 55 cooperates with the gear ring 16 on the support plate 11, so that the stirring rod 55 rotates while revolving, thereby further improving the stirring effect of the concrete.

[0058] Embodiment 4:

[0059] See also Figure 1-Figure 9 As shown, a method for using an automatic concrete pouring device for bridge construction comprises the following steps:

[0060] Step 1: Mixing concrete: inject concrete into the mixing drum 52 through the injection pipe 14, start the mixing motor 54 to drive the mixing drum 52 to rotate through the rotating rod 51, the mixing drum 52 drives the mixing rod 55 to revolve, the mixing rod 55 rotates under the meshing of the gear 57 and the gear ring 16, and the concrete is quickly mixed through the rotation of the mixing plate 56 on the mixing rod 55 and the cooperation of the mixing protrusion 53 on the inner wall of the mixing drum 52;

[0061] Step 2: Position adjustment of the pouring pipe 42: Start the rotating motor 1 29 to drive the chain 28 to rotate through the sprocket 27, and the chain 28 drives the L-shaped bracket 21 to slide through the sliding block 25 to adjust the position of the pouring pipe 42 on the horizontal plane, start the rotating motor 211 to drive the screw rod 210 to rotate, and the screw rod 210 drives the fixed plate 3 to move through the lifting block 23, thereby adjusting the height of the pouring pipe 42;

[0062] Step 3: Concrete pouring: Connect the discharge pipe 15 to the pouring pipe 42 through the delivery connection pipe, and use the concrete delivery pump to deliver the concrete in the mixing drum 52 to the pouring pipe 42 for pouring;

[0063] Step 4: Concrete vibration exhaust: During the pouring process, the poured concrete is kept in contact with the vibrating rod 45 and the vibrating rod 45 is started, and at the same time, the driving motor 65 is started to drive the synchronous wheel 62 to rotate. The synchronous wheel 62 drives the multiple movable plates 44 to slide on the annular guide rail 43 at the same time through the synchronous belt 63, driving the vibrating rod 45 to vibrate in a large range in the concrete;

[0064] Step 5: Adjust the width of the movement range of the vibration rod 45: Start the piston rod of the electric push rod 35 to extend and retract, and cooperate with the support plate 32 to drive the mounting plate 41 to rotate, so as to adaptively adjust the casting width in the movement direction along the length of the slide plate 24 and the width of the movement range of the vibration rod 45.

[0065] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic concrete pouring device for bridge construction, comprising a mounting frame (1), characterized in that: Support plates (11) are symmetrically welded on both sides of the top of the mounting frame (1), a position adjustment mechanism (2) is arranged between the support plates (11), the position adjustment mechanism (2) comprises an L-shaped bracket (21), a lifting groove (22) and a lifting block (23), a lifting groove (22) is provided in the vertical section of the L-shaped bracket (21), a lifting block (23) is slidably connected in the lifting groove (22), a fixing plate (3) is welded on one side of the lifting block (23), a casting mechanism (4) is arranged at the bottom of the fixing plate (3), and a stirring mechanism (5) is arranged between the support plates (11); The pouring mechanism (4) comprises a mounting plate (41), a pouring tube (42), an annular guide rail (43), a movable plate (44) and a vibrating rod (45); a plurality of pouring tubes (42) are fixedly mounted on the mounting plate (41); an annular guide rail (43) is fixedly mounted on the bottom of the mounting plate (41) outside the plurality of pouring tubes (42); a plurality of movable plates (44) are movably mounted on the bottom of the annular guide rail (43); a vibrating rod (45) is detachably connected to the bottom of each movable plate (44); and a driving assembly (6) for driving each movable plate (44) to move is provided at the bottom of the mounting plate (41); The stirring mechanism (5) comprises a rotating rod (51), a stirring drum (52), a stirring protrusion (53) and a stirring motor (54); the rotating rod (51) is rotatably connected between the tops of the support plates (11); two groups of stirring drums (52) with open ends arranged opposite to each other are fixedly sleeved on the rotating rod (51); a connecting sleeve (13) rotatably connected to the open ends of the two groups of stirring drums (52) is welded on the top of the mounting frame (1) through a support (12); a material injection pipe (14) and a material discharge pipe (15) are fixedly connected at the top and bottom of the connecting sleeve (13) respectively; a plurality of stirring protrusions (53) distributed in a ring array relative to the axis of the stirring drum (52) are fixedly connected to the inner wall of the stirring drum (52); and a stirring motor (54) for driving the rotating rod (51) to rotate is bolted to the support plates (11); The stirring mechanism (5) further comprises a stirring rod (55), a stirring plate (56) and a gear (57); a plurality of stirring rods (55) distributed in a ring array relative to the rotating rod (51) are rotatably connected between the inner walls of the two groups of stirring drums (52); a plurality of stirring plates (56) are fixedly connected to the outer walls of the stirring rods (55); one end of the stirring rod (55) penetrates the outer side of the corresponding stirring drum (52) and is fixedly connected to the gear (57); and a gear ring (16) meshing with the gear (57) is fixedly connected to the inner wall of the support plate (11).

2. The automatic concrete pouring equipment for bridge construction according to claim 1 is characterized in that: The pouring mechanism (4) further comprises a guide rail groove (46), a rotating plate (47), an L-shaped rod (48), a first roller (49) and a second roller (410), wherein the outer walls on both sides of the annular guide rail (43) are provided with guide rail grooves (46), the top of the movable plate (44) is symmetrically rotatably connected to the rotating plates (47) on both sides, the top of each of the two ends of the rotating plates (47) is fixedly connected to the L-shaped rod (48), the horizontal section of the L-shaped rod (48) is rotatably connected to the first roller (49) which is rollingly connected to the corresponding guide rail groove (46), and the vertical section of the L-shaped rod (48) is rotatably connected to the second roller (410) which is rollingly connected to the outer wall of the corresponding annular guide rail (43).

3. The automatic concrete pouring equipment for bridge construction according to claim 2 is characterized in that: The driving assembly (6) comprises a rotating shaft (61), a synchronous wheel (62), a synchronous belt (63), a driving ear plate (64) and a driving motor (65); the rotating shaft (61) is symmetrically rotatably connected to both sides of the bottom of the mounting plate (41); the end of the rotating shaft (61) is fixedly connected to the synchronous wheel (62); the synchronous wheel (62) is connected to the rotating shaft (61) through a synchronous belt (63) on its periphery; a driven ear plate (411) is fixedly connected to one side of the movable plate (44); a fixing pin (412) is fixedly connected to the driven ear plate (411); a driving ear plate (64) plugged into the corresponding fixing pin (412) is fixedly connected to the outer wall of the synchronous belt (63); and a driving motor (65) for driving the corresponding rotating shaft (61) to rotate is bolted to the top of the mounting plate (41).

4. The automatic concrete pouring equipment for bridge construction according to claim 3 is characterized in that: A rotating shaft (31) rotatably connected to the end of the fixed plate (3) is welded at the top center of the mounting plate (41); a support plate (32) is fixedly connected to the top of the rotating shaft (31); a vertical rod (33) is fixedly connected to the top of the free end of the support plate (32); a vertical rod (34) is fixedly connected to the top of a side of the fixed plate (3) close to the lifting block (23); and an electric push rod (35) is hinged between the vertical rod (33) and the vertical rod (34).

5. The automatic concrete pouring equipment for bridge construction according to claim 4 is characterized in that: The position adjustment mechanism (2) further comprises a slide plate (24), a sliding block (25), a second rotating shaft (26), a sprocket (27), a chain (28), a first rotating motor (29), a screw rod (210) and a second rotating motor (211); a slide plate (24) is fixedly connected to the bottom of one side between the support plates (11); a sliding block (25) is slidably connected to the slide plate (24) and fixedly connected to the L-shaped bracket (21); two ends of a side of the slide plate (24) away from the L-shaped bracket (21) are symmetrically rotatably connected to the second rotating shaft (26); the second rotating shaft (26) is rotatably connected to the bottom of the support plates (11); A sprocket (27) is fixedly connected to the lifting slot (26), and the sprocket (27) is connected to the lifting slot (26) by a chain (28) on its periphery. The sliding block (25) is fixedly connected to the chain (28) on one side of the sprocket (27). The sliding block (25) is bolted to a rotating motor (29) for driving the corresponding rotating shaft (26) to rotate. A screw rod (210) threadedly connected to the lifting block (23) is rotatably connected in the lifting slot (22). A rotating motor (211) for driving the screw rod (210) to rotate is bolted to the L-shaped bracket (21).

6. A method for using an automatic concrete pouring device for bridge construction, according to claim 5, characterized in that: The following steps are involved: Step 1: Mixing concrete: concrete is injected into the mixing drum (52) through the injection pipe (14), the mixing motor (54) is started to drive the mixing drum (52) to rotate, the mixing drum (52) drives the mixing rod (55) to revolve, the mixing rod (55) rotates under the meshing of the gear (57) and the gear ring (16), and the mixing plate (56) on the mixing rod (55) and the mixing protrusion (53) cooperate to quickly mix the concrete; Step 2: adjusting the position of the pouring pipe (42): starting the first rotating motor (29) to drive the chain (28) to rotate, the chain (28) drives the pouring pipe (42) to adjust its position on the horizontal plane through the sliding block (25), starting the second rotating motor (211) to drive the screw rod (210) to rotate, the screw rod (210) drives the pouring pipe (42) to adjust its height through the lifting block (23); Step 3: concrete pouring: connecting the discharge pipe (15) and the pouring pipe (42) via a conveying connection pipe, and conveying the concrete in the mixing drum (52) to the pouring pipe (42) via a concrete conveying pump for pouring; Step 4: Concrete vibration exhaust: During the pouring process, the poured concrete is kept in contact with the vibrating rod (45) and the vibrating rod (45) is started. At the same time, the driving motor (65) is started to drive the synchronous wheel (62) to rotate. The synchronous wheel (62) drives the multiple movable plates (44) to slide on the annular guide rail (43) at the same time through the synchronous belt (63), driving the vibrating rod (45) to vibrate over a large range in the concrete.