A production line and process for forming building non-disassembly insulation template

Abstract

The present invention relates to a production line for forming a building non-disassembly insulation formwork, comprising a raw material feeding mechanism, the raw material feeding mechanism comprising a raw material feeding mechanism and two groups of reinforcing rib feeding mechanisms symmetrically located on both sides of the raw material feeding mechanism, the reinforcing rib feeding mechanism comprising an assembling mechanism which is vertically arranged and automatically assembles a composite reinforcing rib unit, and a unloading mechanism which is located below the assembling mechanism and performs fixed-distance feeding of the composite reinforcing rib unit; a transfer mechanism, the transfer mechanism is located below the raw material feeding mechanism and comprises two groups of mold mechanisms which are horizontally slidably arranged and a switching mechanism which drives the mold mechanisms for automatic transmission; and a demoulding mechanism, the demoulding mechanism is provided in two groups and is respectively located on both sides of the transfer mechanism; the present invention solves the technical problem that in the process of forming a building non-disassembly insulation formwork, each process step requires manual transportation and placement, resulting in low work efficiency and output.

Description

Technical Field

[0001] The present invention relates to the technical field of building non-disassembly insulation formwork, and in particular to a building non-disassembly insulation formwork forming production line and process. Background Art

[0002] Non-disassembly insulation formwork is a widely used building material, which can effectively improve the thermal insulation performance of buildings, reduce energy consumption, and reduce energy expenses. Non-disassembly insulation formwork has the characteristics of easy installation, easy use, and good thermal insulation effect, so it has been widely used in the construction industry. As a high-quality building material, non-disassembly insulation formwork has many advantages such as easy installation, easy use, and good thermal insulation effect. It has been widely favored by the construction industry. It can not only improve the thermal insulation performance of buildings and reduce energy consumption, but also save construction costs and improve construction efficiency. Therefore, non-disassembly insulation formwork will have broad application prospects in the future construction industry.

[0003] The patent document with patent number CN109881884B discloses a reinforced building non-disassembly insulation formwork and a preparation method thereof. The reinforced building non-disassembly insulation formwork is an integrated structure, which includes at least one layer of reinforcing mesh and at least one layer of insulation material layer; when the reinforced building non-disassembly insulation formwork includes at least two layers of insulation material layers and / or at least two layers of reinforcing mesh, the reinforcing mesh and the insulation material layers are arranged alternately; the raw material composition of the insulation material layer includes 20 to 120 parts of siliceous material, 10 to 111 parts of binder, 1 to 21 parts of polystyrene particles and water, and the binder includes calcium oxide and / or calcium hydroxide.

[0004] However, in actual use, the inventors found that in the process of forming the building non-disassembly insulation formwork, each process step is carried out manually and placed in place, resulting in low work efficiency and output. Summary of the invention

[0005] The purpose of the present invention is to address the shortcomings of the prior art. By setting a raw material delivery mechanism and a transfer mechanism, the assembled composite reinforcing rib unit is delivered into the mold mechanism in the form of a raw material-composite reinforcing rib unit-raw material sandwich structure, thereby solving the technical problem of low work efficiency and output due to manual transportation and placement between each process step in the forming process of the building non-disassembly insulation formwork.

[0006] In view of the above technical problems, the technical solution is as follows: a building non-disassembly insulation formwork forming production line, including:

[0007] A raw material feeding mechanism, the raw material feeding mechanism comprising a raw material feeding mechanism and two groups of reinforcing rib feeding mechanisms symmetrically located on both sides of the raw material feeding mechanism, the reinforcing rib feeding mechanism comprising an assembling mechanism that is vertically arranged and automatically assembles the composite reinforcing rib units and a feeding mechanism that is located below the assembling mechanism and feeds the composite reinforcing rib units at a fixed distance;

[0008] A transfer mechanism, which is located below the raw material delivery mechanism and includes two sets of mold mechanisms that are horizontally slidable and a switching mechanism for driving the mold mechanisms to automatically transmit; and

[0009] The demoulding mechanism is provided in two groups and is respectively located at two sides of the transfer mechanism.

[0010] Preferably, the raw material feeding mechanism includes a silo body, two sets of rotating plates rotatably arranged at the bottom of the silo body, and a spring connected to the silo body at one end and to the rotating plates at the other end, and the rotating plates are driven by a gear set for synchronous transmission; a stirring shaft is arranged in the silo body and rotates synchronously with the rotating plates.

[0011] Preferably, the assembly mechanism comprises a plurality of groups of material-carrying components arranged at equal intervals on the sprocket chain unit, and the material-carrying components sequentially pass through the positioning bead position component, the reinforcing rib position component and the steel mesh position component during the transmission process;

[0012] The material loading assembly includes a base, a rotating shaft rotatably arranged on the base, a driving wheel that rotates synchronously with the rotating shaft, a fixed seat 1 installed above the rotating shaft, a fixed seat 2 elastically arranged on the fixed seat through a first guide shaft, a carrier plate arranged above the fixed seat 2 through a connecting column, a plurality of groups of positioning holes opened on the carrier plate and adapted to positioning beads, a limit frame elastically slidably arranged outside the carrier plate in a vertical direction and having an eight-shaped structure at the upper end, a second guide shaft connected to the outer side of the limit frame, and two groups of second guide rails arranged front and back and driving the second guide shaft to move up and down, the positioning bead is a semi-elliptical column structure, a first through slot is opened in the center, a second through slot is located above the first through slot and is perpendicular to the first through slot, and a piercing column is arranged above the second through slot and has two groups of triangular structures at the upper end;

[0013] A positioning bead in place assembly, the positioning bead in place assembly comprising a first guide rail located outside the sprocket chain unit and driving the first guide shaft to shake horizontally, and a material bin arranged above the material loading assembly and having a discharge port and a positioning hole arranged correspondingly;

[0014] A reinforcement bar in place assembly, the reinforcement bar in place assembly comprising two groups of front and rear pushing channels and a driving rack located between the two groups of pushing channels and driving the driving wheel to rotate, and the pushing unit synchronously pushes the steel bar group into the carrier plate;

[0015] The steel mesh is in place component, which includes a feeding unit for releasing the steel meshes one by one, a lower pressing plate arranged on one side of the feeding unit and pressing down the steel meshes that fall into the limit frame, and several groups of extrusion columns elastically installed on the lower plate and arranged corresponding to the punching columns.

[0016] Preferably, the unloading mechanism comprises:

[0017] A gripping unit, the gripping unit comprising a bracket and two sets of grippers slidably disposed on the bracket and made of rubber material; and

[0018] The moving unit includes a translation unit for driving the gripper unit to move horizontally back and forth on the platform and a lifting unit for driving the translation unit to move up and down.

[0019] Preferably, the mold mechanism includes a long plate with a feeding port, a bottom plate fixedly connected to the long plate, a side plate unit arranged on both sides of the bottom plate along the transmission direction of the switching mechanism and fixedly connected to the bottom plate, and a side plate unit 2 slidably arranged on the long plate and staggered with the side plate unit 1 on the outer periphery of the bottom plate.

[0020] Preferably, the switching mechanism comprises a support seat for supporting the mold mechanism, and the support seat is driven by a driving unit to slide in the guide track.

[0021] Preferably, the demoulding mechanism comprises two sets of guide rails 1 and 2 respectively located on both sides of the mold mechanism;

[0022] The guide components are provided in two groups and are respectively installed on the two groups of the side plate second units. The two groups of guide components complete the automatic demoulding work of the non-disassembly insulation template under the guidance of the guide track 1 and the guide track 2;

[0023] The guide assembly includes a mounting frame 1 installed on the long board and a drive shaft connected to the outer side of the side panel unit 2 and elastically slidably arranged on the mounting frame 1. The outer end of the drive shaft is a spherical structure and matches and slides in the corresponding guide track 1 and guide track 2.

[0024] Preferably, it also includes an oscillating mechanism for compacting the mold mechanism during the transfer process, the oscillating mechanism comprising:

[0025] A knocking assembly, the knocking assembly comprising a mounting frame 2 mounted on the side panel 2 unit, a plurality of knocking posts uniformly and elastically mounted on the mounting frame 2, and a side panel 3 unit connecting the outer ends of all the knocking posts; and

[0026] A control component includes a cam rotatably mounted on the second mounting frame, a driving wheel rotatably mounted on the second mounting frame and synchronously driven with the cam, and driving spur teeth located on both sides of the reinforcing rib delivery mechanism and driving the driving wheel to rotate.

[0027] As another preferred embodiment, a press for compacting the raw materials in the mold mechanism is provided on one side of the reinforcing rib delivery mechanism;

[0028] The press and the raw material feeding mechanism are synchronously driven through a transmission assembly, and the transmission assembly includes a transmission rack that moves downward synchronously with the press and a transmission gear that meshes with the transmission rack, and the transmission gear is synchronously driven with the gear set.

[0029] The present application also provides a molding process compatible with a building non-disassembly insulation formwork molding production line, comprising the following steps:

[0030] Step 1: a raw material feeding process, in which the raw material feeding mechanism feeds the raw material into the mold mechanism directly below;

[0031] Step 2, the composite reinforcement unit forming process, after the raw material enters the mold mechanism, it moves horizontally to one side, the assembly mechanism positions a number of positioning beads, and completes the horizontal and vertical reinforcement group interlacing assembly work in sequence;

[0032] Step 3: Composite reinforcement rib unit placement process: After the composite reinforcement rib unit is formed, the material feeding mechanism clamps the composite reinforcement rib unit.

[0033] The steel mesh is dropped from top to bottom onto the punched column, and after the steel mesh passes through the punched column, the punched column squeezes and completes the reverse positioning of the steel mesh;

[0034] Step 4: Secondary feeding process of raw materials. After the composite reinforcement rib unit enters the mold mechanism, it is reset and moved to the raw material feeding mechanism again. The raw material feeding mechanism feeds the raw materials into the mold mechanism directly below.

[0035] Step five, demoulding process, after the press compacts the raw materials in the mold mechanism, it automatically demoulds and outputs, waiting for the preparation of the next set of building non-disassembly insulation formwork.

[0036] Beneficial effects of the present invention:

[0037] (1) In the present invention, a raw material delivery mechanism is provided to cooperate with a transfer mechanism, so that the assembled composite reinforcing rib unit is delivered into the mold mechanism in the form of a raw material-composite reinforcing rib unit-raw material sandwich structure, and the mechanical continuous production and molding of the building non-disassembly insulation formwork is realized, the degree of automation is high and it is suitable for mass production;

[0038] (2) In the present invention, a loading assembly is provided to cooperate with a positioning bead placement assembly, and all the positioning beads are placed in place on the loading assembly. Then, a reinforcement bar placement assembly is used to insert the steel bar group into the positioning beads in the horizontal and longitudinal directions. Finally, a steel mesh placement assembly is used to lay the steel mesh on the steel bar group and lock it, thereby forming an automatic assembly of a composite reinforcement bar unit. After assembly, the composite reinforcement bar unit is put into the mold mechanism in a timely manner to avoid uneven product specifications caused by misalignment of the steel bar group of the composite reinforcement bar unit.

[0039] (3) In the present invention, an oscillation mechanism is used to vibrate the mold mechanism during the transfer process, and the raw materials dropped from the raw material feeding mechanism are evenly filled and distributed in the mold mechanism, which is convenient for the subsequent compaction and molding quality. In addition, the structure of the composite reinforcing rib unit is complex, and ordinary material feeding is not convenient for the raw materials to be fully and completely filled in the composite reinforcing rib unit, thereby avoiding the occurrence of voids in the product and improving the product quality.

[0040] In summary, the equipment has the advantages of high automation and batch investment, and is particularly suitable for the field of building non-disassembly insulation formwork technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0042] Figure 1 It is a schematic diagram of the process flow of the present invention.

[0043] Figure 2 It is a schematic diagram of the structure of the present invention.

[0044] Figure 3 It is a structural diagram of the raw material feeding mechanism.

[0045] Figure 4 It is a cross-sectional schematic diagram of the raw material feeding mechanism.

[0046] Figure 5 Schematic diagram of the transmission status of the raw material feeding mechanism.

[0047] Figure 6 It is a structural diagram of the transfer mechanism.

[0048] Figure 7 A schematic diagram of part of the transfer mechanism Figure 1 .

[0049] Figure 8 A schematic diagram of part of the transfer mechanism Figure 2 .

[0050] Fig. 9 It is a structural schematic diagram of the demoulding mechanism.

[0051] Fig.10 Schematic diagram of the transmission status of the transfer mechanism.

[0052] Fig.11 It is a structural diagram of the unloading mechanism.

[0053] Fig.12 It is a structural diagram of the assembly mechanism.

[0054] Fig.13 Schematic diagram of the positioning bead structure Figure 1 .

[0055] Fig.14 Schematic diagram of the positioning bead structure Figure 2 .

[0056] Fig.15 Schematic diagram of the transmission status of the assembly mechanism Figure 1 .

[0057] Fig.16 Schematic diagram of the transmission status of the assembly mechanism Figure 2 .

[0058] Fig.17 It is a partial structural diagram of the assembly mechanism.

[0059] Fig.18 Schematic diagram of the transmission status of the assembly mechanism Figure 3 .

[0060] Fig.19 Schematic diagram of the structure of the component with the reinforcement ribs in place.

[0061] Fig. 20 It is a schematic diagram of the structure of the composite stiffener unit.

[0062] Fig.21 It is a side view schematic diagram of the composite stiffener unit.

[0063] Fig. 22 It is a schematic diagram of the structure of the present invention. DETAILED DESCRIPTION

[0064] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.

[0065] Embodiment 1

[0066] like Figure 2 , Fig. 22 As shown, a building non-disassembly insulation formwork forming production line includes:

[0067] A raw material feeding mechanism 1, the raw material feeding mechanism 1 comprising a raw material feeding mechanism 11 and two groups of reinforcing rib feeding mechanisms 12 symmetrically located on both sides of the raw material feeding mechanism 11, the reinforcing rib feeding mechanism 12 comprising an assembling mechanism 13 vertically arranged and automatically assembling the composite reinforcing rib unit 100 and a discharging mechanism 14 located below the assembling mechanism 13 and discharging the composite reinforcing rib unit 100 at a fixed distance;

[0068] A transfer mechanism 2, which is located below the raw material feeding mechanism 1 and includes two sets of mold mechanisms 21 that are horizontally slidable and a switching mechanism 22 for driving the mold mechanisms 21 to automatically transmit; and

[0069] The demoulding mechanism 3 is provided in two groups and is respectively located at two sides of the transfer mechanism 2 .

[0070] In this embodiment, by setting up a raw material delivery mechanism 1 to cooperate with the transfer mechanism 2, the assembled composite reinforcing rib unit 100 is delivered into the mold mechanism 21 in the form of a raw material-composite reinforcing rib unit-raw material sandwich structure, and the mechanical continuous production and molding of the building non-disassembly insulation formwork is realized, the degree of automation is high and it is suitable for mass production.

[0071] Further, if Figure 3-5 As shown, the raw material feeding mechanism 11 includes a bin body 111, two sets of rotating plates 112 rotatably arranged at the bottom of the bin body 111, and a spring 113 connected to the bin body 111 at one end and connected to the rotating plate 112 at the other end. The rotating plate 112 is driven for synchronous transmission through a gear set 114; a stirring shaft 115 is arranged in the bin body 111 and rotates synchronously with the rotating plate 112.

[0072] In detail, when the raw materials are discharged, the gear set 114 is started, and the rotating plate 112 rotates to quantitatively discharge the raw materials, while driving the stirring shaft 115 to stir the raw materials to prevent the raw materials from sticking.

[0073] Further, if Figure 6-8 As shown, the mold mechanism 21 includes a long plate 212 with a discharge port 211, a bottom plate 213 fixedly connected to the long plate 212, a side plate unit 214 arranged on both sides of the bottom plate 213 along the transmission direction of the switching mechanism 22 and fixedly connected to the bottom plate 213, and a side plate unit 215 slidably arranged on the long plate 212 and staggered with the side plate unit 214 on the periphery of the bottom plate 213.

[0074] Further, if Figure 8 As shown, the switching mechanism 22 includes a support seat 221 for supporting the mold mechanism 21 , and the support seat 221 is driven by a driving unit 222 to slide in the third guide rail 223 .

[0075] In this embodiment, the switching mechanism 22 is provided to drive the mold mechanism 21 to move back and forth, so that the automatic switching of the building non-disassembly insulation formwork molding in the two groups of mold mechanisms 21 is completed, and the working efficiency is high.

[0076] In detail, the driving unit 222 drives the support seat 221 to slide in the third guide rail 223. For one group of supporting mold mechanisms 21, it moves from the demolding station to the bottom of the warehouse body 111 to complete the first raw material receiving work, and then transfers to one side. During the transfer process, the composite reinforcement rib unit 100 is received, and then continues to move to the demolding mechanism 3. At this time, the press of the demolding mechanism 3 is not working, and then it is reset to the bottom of the warehouse body 111 for the second raw material receiving work. After the second material receiving is completed, it moves to the demolding mechanism 3 again, and the stamping and demolding work is completed.

[0077] It should be noted that during the entire process, during the molding process of a single building non-disassembly insulation formwork, the release of the reinforcement rib release mechanism 12 is intermittently started and stopped, that is, when the supporting mold mechanism 21 is translated for the first time, the unloading mechanism 14 releases the composite reinforcement rib unit 100 downward, and when the supporting mold mechanism 21 is reset and translated for the second time, it passes through the unloading mechanism 14, and the unloading mechanism 14 is non-working. This interval time is sufficient for the molding of a composite reinforcement rib unit 100.

[0078] Further, if Fig. 9 As shown, the demoulding mechanism 3 includes two sets of guide rails 1 31 and guide rails 2 32 respectively located on both sides of the mold mechanism 21;

[0079] Two groups of guide components 33 are provided and are respectively installed on one side of the two groups of the side plate second unit 215. The two groups of guide components 33 complete the automatic demoulding work of the non-disassembly insulation template under the guidance of the guide track 1 31 and the guide track 2 32;

[0080] The guide assembly 33 includes a mounting frame 331 mounted on the long plate 212 and a drive shaft 332 connected to the outer side of the side plate unit 215 and elastically slidably arranged on the mounting frame 331. The outer end of the drive shaft 332 is a spherical structure and matches and slides in the corresponding guide track 1 31 and guide track 2 32.

[0081] In this embodiment, by providing a demoulding mechanism 3, the mold-free building thermal insulation formwork is automatically demoulded after forming, and the molding work of the next group of mold-free building thermal insulation formwork can be continued after the demoulding is complete.

[0082] In detail, after completing the two raw material receiving operations, the supporting mold mechanism 21 moves to the demolding mechanism 3, at which time the guide rail 1 31 and the guide rail 2 32 move to the predetermined position, and then the two sets of driving shafts 332 are completely moved to the corresponding guide rail 1 31 and the guide rail 2 32, and the two sets of side panels 2 are translated in one direction, and the pressed and formed building non-disassembly insulation template is pushed into the discharge port 211 of the long plate 212, and the transmission belt under the discharge port 211 pushes the building non-disassembly insulation template backward.

[0083] It should be noted that the guide rail 1 31 and the guide rail 2 32 are movable structures, and their purpose is to prevent the supporting mold mechanism 21 from receiving the composite reinforcing rib unit 100 for the first time, that is, demolding before completing the second raw material receiving work.

[0084] Further, if Figure 7 As shown, it also includes an oscillating mechanism 23 for vibrating the mold mechanism 21 during the transfer process, and the oscillating mechanism 23 includes;

[0085] A knocking assembly 231, the knocking assembly 231 includes a second mounting frame 232 mounted on the second side panel unit 215, a plurality of knocking posts 233 uniformly and elastically mounted on the second mounting frame 232, and a third side panel unit 234 connecting the outer ends of all the knocking posts 233; and

[0086] The control component 235 includes a cam 236 rotatably mounted on the second mounting frame 232, a second driving wheel 237 synchronously driven with the cam 236 and rotatably disposed on the second mounting frame 232, and a driving spur 238 located on both sides of the reinforcing rib delivery mechanism 12 and driving the second driving wheel 237 to rotate.

[0087] It is worth mentioning here that the oscillation mechanism 23 is used to vibrate the mold mechanism 21 during the transfer process, and the raw materials falling from the raw material feeding mechanism 1 are evenly filled and distributed in the mold mechanism 21, which is convenient for the subsequent compaction and molding quality. The composite reinforcement rib unit 100 has a complex structure, and ordinary material feeding is not convenient for the raw materials to be fully and completely filled in the composite reinforcement rib unit 100, thereby avoiding the occurrence of voids in the product and improving product quality.

[0088] In detail, the second driving wheel 237 moves to drive the spur gear 238 to rotate, and the rotating second driving wheel 237 drives the cam 236 to transmit synchronously. The raised part of the cam 236 acts on the knocking column 233, and the knocking column 233 acts on the outside of the side plate unit 215 to complete the oscillation of the raw material in the side plate unit 215.

[0089] Further, if Figure 5As shown, a press 15 for compacting the raw materials in the mold mechanism 21 is provided on one side of the reinforcing rib delivery mechanism 12;

[0090] The press 15 and the raw material feeding mechanism 11 are synchronously driven through a transmission assembly 151 . The transmission assembly 151 includes a transmission rack 152 that moves downward synchronously with the press 15 and a transmission gear 153 that meshes with the transmission rack 152 . The transmission gear 153 is synchronously driven with the gear set 114 .

[0091] In this embodiment, the press 15 and the raw material feeding mechanism 11 are synchronously transmitted through the transmission assembly 151. When the two operations are in progress, the mold mechanism 21 is in a stationary state, and the downward pressing and molding action is used to synchronously drive the discharge of the raw material, and one driving force is used to complete the synchronization of the two operations, thereby saving additional power output and reducing production costs.

[0092] In detail, the press 15 moves downward and synchronously drives the transmission rack 152 to transmit, the transmission rack 152 drives the transmission gear 153 to rotate, the transmission gear 153 then drives the gear set 114 to rotate, and the gear set 114 drives the rotating plate 112 to open, thereby completing the unloading of the raw materials.

[0093] Embodiment 2

[0094] like Figures 11 to 21 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0095] Further, if Figures 12 to 21 As shown, the assembly mechanism 13 includes a plurality of groups of material carrying components 132 arranged at equal intervals on the sprocket chain unit 131. During the transmission process, the material carrying component 132 sequentially passes through the positioning bead positioning component 133, the reinforcing rib positioning component 134 and the steel mesh positioning component 135;

[0096] The material loading assembly 132 includes a base 1321, a rotating shaft 1322 rotatably arranged on the base 1321, a first driving wheel 1323 that rotates synchronously with the rotating shaft 1322, a fixing seat 1324 installed above the rotating shaft 1322, a fixing seat 2 13241 elastically arranged on the fixing seat 1324 via a first guide shaft 1325, a carrier plate 1327 arranged above the fixing seat 2 13241 via a connecting column 1326, a plurality of positioning holes 1328 opened on the carrier plate 1327 and adapted to the positioning beads 200, and a plurality of positioning holes 1328 arranged on the carrier plate 1327 and adapted to the positioning beads 200. A limit frame 1329 elastically slidably arranged outside the carrier 1327 and having an eight-shaped structure at the upper end, a second guide shaft 1320 connected to the outer side of the limit frame 1329, and two sets of second guide rails 136 arranged front and back and driving the second guide shaft 1320 to move up and down, the positioning bead 200 is a semi-elliptical cylindrical structure, with a first through slot 201 at the center, a second through slot 202 located above the first through slot 201 and vertically arranged with the first through slot 201, and two sets of through-pillars 203 arranged above the second through slot 202 and having a triangular structure at the upper end;

[0097] The positioning bead in place assembly 133 includes a first guide rail 1331 located outside the sprocket chain unit 131 and driving the first guide shaft 1325 to shake horizontally, and a material bin 1332 disposed above the material loading assembly 132 and having a material outlet corresponding to the positioning hole 1328;

[0098] The reinforcing rib in place component 134 includes two groups of pushing channels 1341 arranged in front and back, and a driving rack 1342 located between the two groups of pushing channels 1341 and driving the first driving wheel 1323 to rotate. The pushing unit 1343 pushes the steel bar group 400 into the carrier 1327 synchronously. It should be noted that two groups of driving racks 1342 are arranged, and the latter group of driving racks 1342 is arranged to reset the first driving wheel 1323 to its original position.

[0099] The steel mesh in place component 135 includes a feeding unit 1351 for releasing the steel meshes 300 one by one, a lower pressure plate 1352 arranged at one side of the feeding unit 1351 and pressing down the steel meshes 300 that fall into the limit frame 1329, and a plurality of groups of extrusion columns 1353 elastically mounted on the lower pressure plate 1352 and arranged corresponding to the punching columns 203.

[0100] In this embodiment, by setting a loading component 132 to cooperate with the positioning bead positioning component 133, all the positioning beads 200 are placed in place on the loading component 132, and then the reinforcement rib positioning component 134 is used to insert the steel bar group 400 into the positioning beads 200 in the horizontal and longitudinal directions. Finally, with the assistance of the steel mesh positioning component 135, the steel mesh 300 is laid on the steel bar group 400 and locked, thereby forming an automatic assembly and a firm integration of the composite reinforcement rib unit 100, and after assembly, it is promptly put into the mold mechanism 21 to avoid the misalignment of the steel bar group 400 of the composite reinforcement rib unit 100, resulting in uneven product specifications.

[0101] In detail:

[0102] First, the carrier plate 1327 moves to the bottom of the silo 1332, and the positioning beads are output from the silo 1332 and roughly fall into the positioning holes 1328 of the carrier plate 1327 below. Then, the first guide shaft 1325 moves to the first guide track 1331 and drives the entire carrier plate 1327 to shake under its guidance. During this process, the limit frame 1329 is higher than the positioning beads 200 and limits the group of positioning beads 200 to prevent leakage and ensure that each positioning bead 200 completely falls into the positioning hole 1328.

[0103] Next, the second guide shaft 1320 of the material loading assembly 132 moves into the second guide track 136, and the second guide shaft 1320 drives the limit frame 1329 to move downward, and under the guidance, it moves to the first group of pushing units 1343, and the first group of pushing units 1343 pushes the steel bar group 400 along the pushing channel 1341 into the first through groove 201, and then the second guide shaft 1320 drives the limit frame 1329 to move upward, and the eight-shaped structure on the limit frame 1329 adjusts and calibrates the position of the first group of steel bar group 400;

[0104] After that, the first driving wheel 1323 moves to the driving rack 1342 and drives the rotating shaft 1322 to drive the fixed seat 1324 to rotate 90 degrees, and is limited under the action of the damper. Another set of second guide shafts 1320 drives the limit frame 1329 to move downward again, and moves to the second set of pushing units 1343 under the guidance. The second set of pushing units 1343 pushes the steel bar group 400 along the pushing channel 1341 into the second through groove 202. Then, the second guide shaft 1320 drives the limit frame 1329 to move upward, and the eight-shaped structure on the limit frame 1329 adjusts and calibrates the positions of the two sets of steel bar groups 400 again.

[0105] Finally, the steel mesh 300 passes through the unloading unit 1351 and falls onto the positioning bead 200 below through the punching column 203. The lower pressure plate 1352 pushes the steel mesh 300 further downward, and squeezes and deforms the punching column 203 through the squeezing column 1353 and then buckles it upside down, thereby completing locking the steel mesh 300 on the positioning bead 200.

[0106] It should be noted that by setting a special structure of the positioning beads 200, all the positioning beads 200 that fall into the positioning holes 1328 are oriented in the same direction; the outer dimensions of the composite reinforcement rib unit 100 are smaller than the area of ​​the cross-sectional raw material in the supporting mold mechanism 21, thereby reserving space to avoid the clamping unit 141; and the unloading unit 1351 that is released one by one can use a robot arm, which is a prior art and will not be elaborated here.

[0107] Further, if Fig.11 As shown, the unloading mechanism 14 includes:

[0108] A gripping unit 141, wherein the gripping unit 141 comprises a bracket 1411 and two sets of grippers 1412 slidably disposed on the bracket 1411 and made of rubber material; and

[0109] The moving unit 142 includes a translation unit 1422 for driving the gripping unit 141 to reciprocate horizontally on the platform 1421 and a lifting unit 1423 for driving the translation unit 1422 to move up and down.

[0110] In this embodiment, a material discharge mechanism 14 is provided to assist in supporting the upper assembly mechanism 13 and opening and closing the lower support mold mechanism 21, so that the assembled composite reinforcement rib unit 100 is transferred to the upper part of the raw material in the lower support mold mechanism 21, thereby realizing automatic forming of the composite building non-disassembly insulation formwork, thereby improving work efficiency and enterprise benefits.

[0111] In detail, when the composite reinforcing rib unit 100 is output backward after being assembled in the assembly mechanism 13 , the gripping unit 141 clamps both sides of the composite reinforcing rib unit 100 , and after clamping, performs a lifting action to transfer the composite reinforcing rib unit 100 to the supporting mold mechanism 2 .

[0112] It should be noted that a sensor is provided on the moving unit 142. By presetting the working stroke and start and stop time of the translation unit 1422 and the lifting unit 1423, unloading can be performed on the supporting mold mechanism 21 that passes by for the first time below, but unloading is not performed on the supporting mold mechanism 21 that passes by for the second time.

[0113] Embodiment 3

[0114] A building non-disassembly insulation formwork forming process comprises the following steps:

[0115] Step 1, a raw material feeding process, the raw material feeding mechanism 11 feeds the raw material into the mold mechanism 21 directly below;

[0116] Step 2, the composite reinforcing bar unit 100 forming process, after the raw material enters the mold mechanism 21, it moves to one side, the assembly mechanism 13 positions a number of positioning beads 200, and sequentially completes the horizontal and vertical steel bar groups 400 interlaced assembly work;

[0117] Step 3, the composite reinforcing rib unit 100 placement process, after the composite reinforcing rib unit 100 is formed, the unloading mechanism 14 clamps the composite reinforcing rib unit 100 and puts it into the mold mechanism 21 according to the specified distance, and the steel mesh 300 is put from top to bottom onto the punching column 203, and after the steel mesh 300 passes through the punching column 203, the punching column 203 squeezes and completes the reverse positioning of the steel mesh 300;

[0118] Step 4, secondary feeding process of raw materials, after the composite reinforcing rib unit 100 enters the mold mechanism 21, it resets and moves to the raw material feeding mechanism 11 again, and the raw material feeding mechanism 11 feeds the raw materials into the mold mechanism 21 directly below;

[0119] Step 5, demoulding process, after the press 15 compacts the raw materials in the mold mechanism 21, it is automatically demoulded and output, waiting for the preparation of the next group of building non-disassembly insulation formwork.

[0120] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.

[0121] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0122] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A building non-disassembly insulation formwork forming production line, characterized in that: include: A raw material feeding mechanism, the raw material feeding mechanism comprising a raw material feeding mechanism and two groups of reinforcing rib feeding mechanisms symmetrically located on both sides of the raw material feeding mechanism, the reinforcing rib feeding mechanism comprising an assembling mechanism that is vertically arranged and automatically assembles the composite reinforcing rib units and a feeding mechanism that is located below the assembling mechanism and feeds the composite reinforcing rib units at a fixed distance; A transfer mechanism, which is located below the raw material delivery mechanism and includes two sets of mold mechanisms that are horizontally slidable and a switching mechanism for driving the mold mechanisms to automatically transmit; and Demolding mechanism, wherein two groups of demoulding mechanisms are provided and are respectively located on both sides of the transfer mechanism; The assembly mechanism comprises a plurality of groups of material-carrying components which are arranged on the sprocket chain unit at equal intervals. During the transmission process, the material-carrying components sequentially pass through the positioning bead position component, the reinforcing rib position component and the steel mesh position component; The material loading assembly includes a base, a rotating shaft rotatably arranged on the base, a first driving wheel that rotates synchronously with the rotating shaft, a fixed seat 1 installed above the rotating shaft, a fixed seat 2 elastically arranged on the fixed seat through a first guide shaft, a carrier plate arranged above the fixed seat 2 through a connecting column, a plurality of groups of positioning holes opened on the carrier plate and adapted to positioning beads, a limit frame elastically slidably arranged outside the carrier plate in a vertical direction and having an eight-shaped structure at the upper end, a second guide shaft connected to the outer side of the limit frame, and two groups of second guide rails arranged front and back and driving the second guide shaft to move up and down, the positioning bead is a semi-elliptical cylindrical structure, a first through slot is opened in the center, a second through slot is located above the first through slot and is perpendicular to the first through slot, and a piercing column is arranged above the second through slot and has two groups of triangular structures at the upper end; A positioning bead in place assembly, the positioning bead in place assembly comprising a first guide rail located outside the sprocket chain unit and driving the first guide shaft to shake horizontally, and a material bin arranged above the material loading assembly and having a discharge port and a positioning hole arranged correspondingly; A reinforcement bar in place assembly, the reinforcement bar in place assembly comprising two sets of front and rear pushing channels and a driving rack located between the two sets of pushing channels and driving the first driving wheel to rotate, and a pushing unit synchronously pushes the steel bar group into the carrier plate; A steel mesh in place assembly, the steel mesh in place assembly comprising a feeding unit for releasing the steel meshes one by one, a lower pressing plate arranged at one side of the feeding unit and pressing down the steel meshes dropped into the limit frame, and a plurality of groups of extrusion columns elastically mounted on the lower plate and arranged corresponding to the punching columns; The unloading mechanism comprises: A gripping unit, the gripping unit comprising a bracket and two sets of grippers slidably disposed on the bracket and made of rubber material; as well as A moving unit, the moving unit comprising a translation unit for driving the gripper unit to reciprocate horizontally on the platform and a lifting unit for driving the translation unit to move up and down; The mold mechanism comprises a long plate with a material discharge port, a bottom plate fixedly connected to the long plate, a side plate unit 1 arranged on both sides of the bottom plate along the transmission direction of the switching mechanism and fixedly connected to the bottom plate, and a side plate unit 2 slidably arranged on the long plate and staggered with the side plate unit 1 on the outer periphery of the bottom plate; The switching mechanism comprises a support seat for supporting the mold mechanism, and the support seat is driven by a driving unit to slide in the third guide track.

2. A production line for forming building non-disassembly insulation formwork according to claim 1, characterized in that: The raw material feeding mechanism includes a bin body, two sets of rotating plates rotatably arranged at the bottom of the bin body, and a spring connected to the bin body at one end and the rotating plates at the other end. The rotating plates are driven by a gear set for synchronous transmission; a stirring shaft is arranged in the bin body and rotates synchronously with the rotating plates.

3. A building non-disassembly insulation formwork forming production line according to claim 1, characterized in that: The demoulding mechanism comprises two sets of guide rails 1 and 2 respectively located on both sides of the mold mechanism; Two groups of guide components are provided and are respectively installed on one side of the two groups of side plate second units. The two groups of guide components complete the automatic demoulding work of the non-disassembly insulation template under the guidance of the guide track 1 and the guide track 2; The guide assembly includes a mounting frame 1 installed on the long board and a drive shaft connected to the outer side of the side panel unit 2 and elastically slidably arranged on the mounting frame 1. The outer end of the drive shaft is a spherical structure and matches and slides in the corresponding guide track 1 and guide track 2.

4. A building non-disassembly insulation formwork forming production line according to claim 1, characterized in that: Also included is an oscillating mechanism for compacting the mold mechanism during the transfer process, the oscillating mechanism comprising; A knocking assembly, the knocking assembly comprising a mounting frame 2 mounted on the side panel 2 unit, a plurality of knocking posts uniformly and elastically mounted on the mounting frame 2, and a side panel 3 unit connecting the outer ends of all the knocking posts; and A control component includes a cam rotatably mounted on the second mounting frame, a second driving wheel that is synchronously driven with the cam and rotatably mounted on the second mounting frame, and driving spur teeth located on both sides of the reinforcing rib delivery mechanism and driving the second driving wheel to rotate.

5. A production line for forming building non-disassembly insulation formwork according to claim 2, characterized in that: A press for compacting the raw materials in the mold mechanism is provided on one side of the reinforcing rib delivery mechanism; The press and the raw material feeding mechanism are synchronously driven through a transmission assembly, and the transmission assembly includes a transmission rack that moves downward synchronously with the press and a transmission gear that meshes with the transmission rack, and the transmission gear is synchronously driven with the gear set.

6. The molding process of a building non-disassembly insulation formwork molding production line according to any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: a raw material feeding process, in which the raw material feeding mechanism feeds the raw material into the mold mechanism directly below; Step 2, the composite reinforcement unit forming process, after the raw material enters the mold mechanism, it moves horizontally to one side, the assembly mechanism positions a number of positioning beads, and completes the horizontal and vertical reinforcement group interlacing assembly work in sequence; Step 3: Composite reinforcement rib unit placement process: After the composite reinforcement rib unit is formed, the material feeding mechanism clamps the composite reinforcement rib unit. The steel mesh is dropped from top to bottom onto the punched column, and after the steel mesh passes through the punched column, the punched column squeezes and completes the reverse positioning of the steel mesh; Step 4: Secondary feeding process of raw materials. After the composite reinforcement rib unit enters the mold mechanism, it is reset and moved to the raw material feeding mechanism again. The raw material feeding mechanism feeds the raw materials into the mold mechanism directly below. Step five, demoulding process, after the press compacts the raw materials in the mold mechanism, it automatically demoulds and outputs, waiting for the preparation of the next set of building non-disassembly insulation formwork.

Images