A desulfurization, denitrification and dust removal device
By using cooling cylinders and automatic cleaning mechanisms in the desulfurization and denutrition dust removal device, the problems of large water resources consumption and high filter belt cleaning frequency in the prior art are solved, efficient flue gas cooling and automatic cleaning are achieved, and the operation efficiency of the equipment is improved. Labor productivity.
Patent Information
- Application Number
- CN202410875342.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-07-02
AI Technical Summary
The existing desulfurization, denitrification and dust removal device consumes a lot of water resources when the flue gas cools down, and the cooling effect is not ideal, and the recycling of water has not been achieved, which increases energy consumption, and the surface cleaning of the filter belt is not automatic, which increases the frequency of dismantling and cleaning. It consumes manpower.
A desulfurization and denitrification dust removal device including a cooling cylinder, a water tank and a cooling mechanism is designed. The cooling pipe, heat conduction pipe, inclined plate and spiral deflector are used to achieve efficient contact between flue gas and cooling water, increase contact time and area, and through The spray nozzle and the dispersion plate improve the cooling effect; at the same time, a recycling system is set up to recycle the cooling water, and an automatic cleaning mechanism is set up in the dust removal box to reduce the disassembly and assembly frequency of the filter cartridge.
Efficient cooling and cooling is achieved, water resource consumption is reduced, flue gas cooling effect is improved, and labor consumption and filter cartridge replacement frequency is reduced through automatic cleaning mechanism.
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Figure CN118416641B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dust removal, in particular to a desulfurization and denitrification dust removal device. Background Art
[0002] The coal burned in the boiler will produce a large amount of waste gas containing sulfur and nitrogen. These waste gases will be discharged into the atmosphere and will cause pollution and form acid rain. Acid rain is very harmful to humans. Therefore, the waste gas needs to be desulfurized and denitrified.
[0003] According to the patent application number CN202320192919.X, the filter bags are fixed by a fixed frame and a movable frame, so that all the filter bags are connected to the fixed frame. By directly operating the fixed frame, all the filter bags can be driven to move synchronously, so as to realize batch operation of the filter bags and improve the replacement speed. By rotating the spray head, the sprayed water covers a larger area in the cooling box, increases the contact with the flue gas, and cools the flue gas faster, thereby improving the cooling efficiency.
[0004] In the above patent, the use of water spray to cool the flue gas consumes a lot of water resources, and the contact time between the flue gas and the water is short, the cooling effect is not ideal, and the recycling of water cannot be achieved, which increases energy consumption. In addition, the above patent fails to achieve automatic cleaning of the filter belt surface, which increases the frequency of filter belt removal and cleaning, and consumes manpower. Therefore, in view of the above shortcomings, the present invention makes the following improvements. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a desulfurization, denitrification and dust removal device, which solves the problems mentioned in the background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a desulfurization, denitrification and dust removal device, comprising a bottom plate, a water tank and a cooling cylinder fixedly arranged on the top surface of the bottom plate through a support frame, a sleeve is fixedly arranged at the bottom of the inner wall of the cooling cylinder, and a cooling mechanism is arranged inside the cooling cylinder;
[0007] The cooling mechanism includes a cooling tube arranged inside the sleeve, and a heat conducting tube is fixedly arranged inside the cooling tube, the top end of the heat conducting tube passes through the cooling tube and extends to the top end of the cooling tube, a plurality of inclined plates are arranged on the inner wall of the heat conducting tube, a spiral guide plate is fixedly arranged on the inner wall of the cooling tube and on the surface of the heat conducting tube, a plurality of through holes are opened on the surface of the sleeve, an annular plate is rotatably arranged on the top surface of the sleeve surface, and a dispersion piece is arranged on the bottom of the annular plate, a water distribution plate is arranged on the inner wall of the cooling tube and on the surface of the annular plate, and a spray nozzle is fixedly arranged on the bottom of the water distribution plate.
[0008] Preferably, the dispersion member includes rotating rods fixedly arranged on both sides of the bottom of the annular plate, and dispersion plates are arranged on both sides of the surface of the rotating rods. One side of the top surface of the water diversion plate is connected to the bottom surface of the water tank through a first water inlet pipe, and one side of the top surface of the cooling pipe is connected to one side of the water tank through a second water inlet pipe.
[0009] Preferably, a rotating ring is fixedly provided on the top surface of the annular plate via a vertical rod, a first motor is fixedly provided on one side of the top surface of the support frame, and a gear is fixedly provided on one end of the output shaft of the first motor via a coupling, and the surface of the gear is meshed with the surface of the rotating ring via teeth.
[0010] Preferably, a recovery component is provided on the top surface of the bottom plate and at the bottom end of the cooling cylinder, and the recovery component includes a recovery cylinder fixedly arranged on the top surface of the bottom plate, one side of the top surface of the recovery cylinder is connected to the bottom end of the cooling cylinder through a first water outlet pipe, and the other side of the top surface of the recovery cylinder is connected to the bottom end of the cooling pipe through a second water outlet pipe.
[0011] Preferably, the top of one side of the surface of the cooling cylinder is connected to an exhaust pipe, a reaction cylinder is fixedly arranged on one side of the top surface of the bottom plate, and the bottom end of the exhaust pipe is connected to the top end of the reaction cylinder.
[0012] Preferably, a dust removal box is fixedly provided on the other side of the top of the base plate, the top surface of one side of the dust removal box is connected with the bottom end of the heat conduction pipe through an exhaust pipe, and an axial flow fan is provided inside the exhaust pipe.
[0013] Preferably, a support plate is movably provided inside the dust box, and a filter cartridge is movably provided inside the support plate, a cleaning mechanism is provided inside the dust box, and the cleaning mechanism includes an annular cleaning brush provided on the surface of the filter cartridge, the surfaces of two adjacent annular cleaning brushes are fixed by a connecting rod, the surface of the annular cleaning brush on the left side is slidably provided with a fixed rod and one side of the inner wall of the dust box, and a driving part for controlling the up and down movement of the annular cleaning brush is provided on one side of the inner wall of the dust box.
[0014] Preferably, the driving part includes a toothed plate fixedly arranged on one side of the inner wall of the dust removal box, a second motor is slidably arranged on the front side of the inner wall of the dust removal box, and a transmission gear meshing with the toothed plate is fixedly arranged on the surface of the output shaft of the second motor, and one end of the output shaft of the second motor is rotatably connected to the surface of the fixed rod.
[0015] Preferably, a collecting box is slidably provided at the bottom of the inner wall of the dust removal box, and a third motor is fixedly provided on one side of the collecting box. A sealing plate is rotatably provided inside the collecting box via a connecting shaft, and one end of the output shaft of the third motor is fixedly connected to one side of the sealing plate.
[0016] The present invention provides a desulfurization, denitrification and dust removal device, which has the following beneficial effects:
[0017] (1) The desulfurization, denitrification and dust removal device achieves cooling of high-temperature flue gas by controlling the continuous flow of cooling water, and in this process can increase the contact time between the flue gas and the cooling water. The flue gas is diverted through the through hole and quickly dispersed by the dispersion plate. The setting of the spray nozzle can further improve the cooling effect of the flue gas, thereby greatly improving the work efficiency.
[0018] (2) The desulfurization, denitrification and dust removal device recycles the cooling water after absorbing heat for subsequent water reuse, thus greatly reducing water resources.
[0019] (3) The desulfurization, denitrification and dust removal device can clean the impurities attached to the surface of the filter cartridge by setting a cleaning mechanism. The cleaned impurities can fall into the collection box in time for collection. The automatic cleaning and collection of the filter cartridge can reduce the frequency of disassembly and assembly of the filter cartridge, thereby reducing labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A three-dimensional diagram of the structure of the present invention;
[0021] Figure 2 It is a cross-sectional view of the cooling cylinder structure of the present invention;
[0022] Figure 3 is a cross-sectional view of the sleeve structure of the present invention;
[0023] Figure 4 For the present invention Figure 1 A partial enlarged view of the middle A;
[0024] Figure 5 is a cross-sectional view of the heat pipe structure of the present invention;
[0025] Figure 6 It is a cross-sectional view of the dust removal box structure of the present invention.
[0026] In the figure: 1. water tank; 2. support frame; 3. cooling cylinder; 4. sleeve; 5. cooling mechanism; 51. cooling pipe; 52. heat conduction pipe; 53. inclined plate; 54. spiral guide plate; 55. through hole; 56. annular plate; 57. water distribution plate; 58. spray nozzle; 59. rotating rod; 510. dispersion plate; 6. first water inlet pipe; 7. second water inlet pipe; 8. cleaning mechanism; 81. annular cleaning brush; 82. toothed plate; 83. second motor; 84. transmission gear; 9. rotating ring; 10. first motor; 11. gear; 12. recovery cylinder; 13. first water outlet pipe; 14. second water outlet pipe; 15. exhaust pipe; 16. reaction cylinder; 17. dust removal box; 18. exhaust pipe; 19. support plate; 20. filter cylinder; 21. third motor; 22. collection box; 23. sealing plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1
[0028] See also Figures 1 to 5 As shown, the present invention provides a technical solution, and the specific improvements are as follows:
[0029] A desulfurization, denitrification and dust removal device, comprising a bottom plate, a water tank 1 and a cooling cylinder 3 fixedly arranged on the top surface of the bottom plate through a support frame 2, the top of one side of the surface of the cooling cylinder 3 is connected with an exhaust pipe 15, a reaction cylinder 16 is fixedly arranged on one side of the top surface of the bottom plate, the bottom end of the exhaust pipe 15 is connected with the top end of the reaction cylinder 16, a sleeve 4 is fixedly arranged at the bottom of the inner wall of the cooling cylinder 3, a cooling mechanism 5 is arranged inside the cooling cylinder 3, and the cooling mechanism 5 includes a cooling pipe 51 arranged inside the sleeve 4, and the cooling A heat conducting pipe 52 is fixedly arranged inside the pipe 51, and the top end of the heat conducting pipe 52 passes through the cooling pipe 51 and extends to the top end of the cooling pipe 51. One side of the top surface of the cooling pipe 51 is connected to one side of the water tank 1 through the second water inlet pipe 7. A second solenoid valve is arranged inside the second water inlet pipe 7. A plurality of inclined plates 53 are arranged on the inner wall of the heat conducting pipe 52. The arrangement of the inclined plates 53 can reduce the circulation of the flue gas and increase the contact time between the high-temperature flue gas and the cold source. The inner wall of the cooling pipe 51 and the surface of the heat conducting pipe 52 are fixedly arranged. A spiral guide plate 54 is arranged, which can slow down the circulation speed of cooling water and improve the cooling efficiency of flue gas. The surface of the sleeve 4 is provided with a plurality of through holes 55. The top surface of the sleeve 4 is rotatably provided with an annular plate 56. The top surface of the annular plate 56 is fixed with a rotating ring 9 through a vertical rod. A first motor 10 is fixedly arranged on one side of the top surface of the support frame 2, and a gear 11 is fixedly arranged on one end of the output shaft of the first motor 10 through a coupling. The surface of the gear 11 is connected to the rotating ring 9 through teeth. The surfaces of the rings 9 mesh with each other, a dispersion member is provided at the bottom of the annular plate 56, and the dispersion member includes a rotating rod 59 fixedly provided on both sides of the bottom of the annular plate 56, and a dispersion plate 510 is provided on both sides of the surface of the rotating rod 59, and a water separation plate 57 is provided on the inner wall of the cooling cylinder 3 and on the surface of the annular plate 56, and a spray nozzle 58 is fixedly provided at the bottom of the water separation plate 57, and one side of the top surface of the water separation plate 57 is connected to the bottom surface of the water tank 1 through the first water inlet pipe 6, and a first solenoid valve is provided inside the first water inlet pipe 6;
[0030] After dust removal, the flue gas enters the interior of the heat-conducting pipe 52 through the exhaust pipe 18. The second solenoid valve is opened in advance, so that the cooling water stored in the water tank 1 is transported to the interior of the cooling pipe 51 through the second water inlet pipe 7. The circulation speed of the cooling water is reduced by the spiral guide plate 54, and the high-temperature flue gas inside the heat-conducting pipe 52 is cooled by the cooling water. When the cooling water flows to the bottom of the cooling pipe 51, the cooling water after absorbing heat is discharged and collected for subsequent use. By controlling the cooling water to continuously enter the interior of the cooling pipe 51, the continuous cooling of the flue gas is achieved. At the same time, the flue gas flows from the top of the heat-conducting pipe 52 to the interior of the sleeve 4, and then discharged from a plurality of through holes 55 on the surface of the sleeve 4, so that the flue gas can be diverted;
[0031] At the same time, the first motor 10 is started and the first solenoid valve is opened, and the cooling water inside the water tank 1 is transported to the inside of the water distribution plate 57 through the first water inlet pipe 6, and finally sprayed into the flue gas by the spray nozzle 58 in atomization. The first motor 10 drives the rotating ring 9 to rotate through the gear 11 and the teeth, and the rotating ring 9 drives the annular plate 56 to rotate synchronously. At this time, the circulation of the flue gas can be accelerated through the dispersion member, so that the spray water is in full contact with the flue gas, and the cooling effect of the flue gas is further improved. The spray water cools the flue gas to 65-70°C, and finally the flue gas enters the inside of the reaction tube 16 through the exhaust pipe 15, and flue gas desulfurization and denitrification are achieved by electron beam radiation. Embodiment 2
[0032] Based on Example 1, please refer to Figure 1 and Figure 2 The specific improvements are as follows:
[0033] A recovery component is provided on the top surface of the bottom plate and at the bottom end of the cooling cylinder 3, and the recovery component includes a recovery cylinder 12 fixedly provided on the top surface of the bottom plate, one side of the top surface of the recovery cylinder 12 is connected to the bottom end of the cooling cylinder 3 through a first water outlet pipe 13, and the other side of the top surface of the recovery cylinder 12 is connected to the bottom end of the cooling pipe 51 through a second water outlet pipe 14;
[0034] The excess spray water inside the cooling tube 3 enters the recovery tube 12 through the first water outlet pipe 13, and the water inside the cooling tube 51 after the heat is absorbed by the high-temperature flue gas is collected into the recovery tube 12 through the second water outlet pipe 14. The water collected inside the recovery tube 12 can be used in other places, saving a lot of water resources. Embodiment 3
[0035] Based on Example 2, please refer to Figure 1 and Figure 6 The specific improvements are as follows:
[0036] A dust removal box 17 is fixedly provided on the other side of the top of the bottom plate, and the bottom surface of the other side of the dust removal box 17 is connected with an air intake pipe, and the gas enters the dust removal box 17 through the air intake pipe for subsequent dust removal. The top surface of one side of the dust removal box 17 is connected with the bottom end of the heat conduction pipe 52 through an exhaust pipe 18, and the other side of the dust removal box 17 is connected with a smoke intake pipe. A cover plate is movably provided on the top surface of the dust removal box 17, and the bottom surface of the cover plate is in contact with the top surface of the support plate 19 through a pressure rod. An axial flow fan is provided inside the exhaust pipe 18, and a support plate 19 is movably provided inside the dust removal box 17, and a filter cartridge 20 is movably provided inside the support plate 19. A cleaning mechanism 8 is provided inside the dust removal box 17, and the cleaning mechanism 8 includes an annular cleaning brush 81 arranged on the surface of the filter cartridge 20, and the surfaces of two adjacent annular cleaning brushes 81 are fixedly arranged by a connecting rod, and the surface of the annular cleaning brush 81 located on the left side is slidably arranged with one side of the inner wall of the dust removal box 17 through a fixed rod, and one side of the inner wall of the dust removal box 17 is provided with a driving part for controlling the up and down movement of the annular cleaning brush 81, and the driving part includes a toothed plate 82 fixedly arranged on one side of the inner wall of the dust removal box 17, and a second motor 83 is slidably arranged on the front side of the inner wall of the dust removal box 17, and a transmission gear 84 meshing with the toothed plate 82 is fixedly arranged on the surface of the output shaft of the second motor 83, and one end of the output shaft of the second motor 83 is rotatably connected with the surface of the fixed rod;
[0037] Remove the cover plate upwards so that the pressure rod releases the pressure on the support plate 19. Subsequent personnel only need to take the support plate 19 to remove the internal filter cartridge 20, and remove the filter cartridge 20 from the inside of the support plate 19 for replacement;
[0038] During cleaning, the second motor 83 is started so that the second motor 83 drives the transmission gear 84 to rotate. When the transmission gear 84 rotates, it can move downward along the toothed plate 82 while rotating. Since one end of the output shaft of the second motor 83 is rotatably arranged with the surface of the fixed rod, it can drive the annular cleaning brush 81 to move downward along the surface of the filter cartridge 20, thereby cleaning impurities on the surface of the filter cartridge 20. Embodiment 4
[0039] Based on Example 3, please refer to Figure 1 and Figure 6 The specific improvements are as follows:
[0040] A collecting box 22 is slidably provided at the bottom of the inner wall of the dust removal box 17, and a third motor 21 is fixedly provided on one side of the collecting box 22. A sealing plate 23 is rotatably provided inside the collecting box 22 via a connecting shaft, and one end of the output shaft of the third motor 21 is fixedly connected to one side of the sealing plate 23.
[0041] When cleaning impurities on the surface of the filter cartridge 20, the third motor 21 is started, so that the third motor 21 drives the sealing plate 23 to rotate, and the sealing plate 23 is rotated to Figure 6 State, so that the top of the collection box 22 is open, so that impurities can fall into the interior of the collection box 22 and complete the collection. On the contrary, when the smoke is filtered normally, the sealing plate 23 is controlled to close the top surface of the collection box 22 to prevent the smoke from blowing up the impurities inside the collection box 22 and affecting the normal filtering of the smoke.
[0042] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A desulfurization, denitrification and dust removal device, comprising a base plate, a water tank (1) and a cooling cylinder (3) fixedly arranged on the top surface of the base plate through a support frame (2), characterized in that: A sleeve (4) is fixedly arranged at the bottom of the inner wall of the cooling cylinder (3), and a cooling mechanism (5) is arranged inside the cooling cylinder (3); The cooling mechanism (5) comprises a cooling tube (51) arranged inside the sleeve (4), and a heat conducting tube (52) is fixedly arranged inside the cooling tube (51), the top end of the heat conducting tube (52) penetrates the cooling tube (51) and extends to the top end of the cooling tube (51), the inner wall of the heat conducting tube (52) is provided with a plurality of inclined plates (53), the inner wall of the cooling tube (51) and the surface of the heat conducting tube (52) are fixedly provided with a spiral guide plate (54), the surface of the sleeve (4) is provided with a plurality of through holes (55), the top surface of the surface of the sleeve (4) is rotatably provided with an annular plate (56), and the bottom of the annular plate (56) is provided with a dispersion piece, the inner wall of the cooling tube (3) and the surface of the annular plate (56) are provided with a water distribution plate (57), and the bottom of the water distribution plate (57) is fixedly provided with a spray nozzle (58); The dispersion member comprises a rotating rod (59) fixedly arranged on both sides of the bottom of the annular plate (56), and a dispersion plate (510) is arranged on both sides of the surface of the rotating rod (59); one side of the top surface of the water distribution plate (57) is connected to the bottom surface of the water tank (1) through a first water inlet pipe (6), and one side of the top surface of the cooling pipe (51) is connected to one side of the water tank (1) through a second water inlet pipe (7); A rotating ring (9) is fixedly provided on the top surface of the annular plate (56) via a vertical rod, a first motor (10) is fixedly provided on one side of the top surface of the support frame (2), and a gear (11) is fixedly provided on one end of the output shaft of the first motor (10) via a coupling, and the surface of the gear (11) meshes with the surface of the rotating ring (9) via teeth; A recovery component is provided on the top surface of the bottom plate and at the bottom end of the cooling cylinder (3), and the recovery component comprises a recovery cylinder (12) fixedly provided on the top surface of the bottom plate, one side of the top surface of the recovery cylinder (12) is connected to the bottom end of the cooling cylinder (3) via a first water outlet pipe (13), and the other side of the top surface of the recovery cylinder (12) is connected to the bottom end of the cooling tube (51) via a second water outlet pipe (14).
2. A desulfurization, denitrification and dust removal device according to claim 1, characterized in that: The top of one side of the surface of the cooling cylinder (3) is connected to an exhaust pipe (15), a reaction cylinder (16) is fixedly arranged on one side of the top surface of the bottom plate, and the bottom end of the exhaust pipe (15) is connected to the top end of the reaction cylinder (16).
3. A desulfurization, denitrification and dust removal device according to claim 1, characterized in that: A dust removal box (17) is fixedly arranged on the other side of the top of the bottom plate, and the top surface of one side of the dust removal box (17) is connected to the bottom end of the heat conduction pipe (52) via an exhaust pipe (18), and an axial flow fan is arranged inside the exhaust pipe (18).
4. A desulfurization, denitrification and dust removal device according to claim 3, characterized in that: A support plate (19) is movably provided inside the dust removal box (17), and a filter cartridge (20) is movably provided inside the support plate (19). A cleaning mechanism (8) is provided inside the dust removal box (17), and the cleaning mechanism (8) comprises an annular cleaning brush (81) provided on the surface of the filter cartridge (20), the surfaces of two adjacent annular cleaning brushes (81) are fixedly provided between each other via a connecting rod, the surface of the annular cleaning brush (81) on the left side is slidably provided with one side of the inner wall of the dust removal box (17) via the fixing rod, and a driving unit for controlling the up and down movement of the annular cleaning brush (81) is provided on one side of the inner wall of the dust removal box (17).
5. A desulfurization, denitrification and dust removal device according to claim 4, characterized in that: The driving unit comprises a toothed plate (82) fixedly arranged on one side of the inner wall of the dust removal box (17); a second motor (83) is slidably arranged on the front side of the inner wall of the dust removal box (17); a transmission gear (84) meshing with the toothed plate (82) is fixedly arranged on the surface of the output shaft of the second motor (83); and one end of the output shaft of the second motor (83) is rotatably connected to the surface of a fixed rod.
6. A desulfurization, denitrification and dust removal device according to claim 3, characterized in that: A collecting box (22) is slidably disposed at the bottom of the inner wall of the dust removal box (17), and a third motor (21) is fixedly disposed on one side of the collecting box (22); a sealing plate (23) is rotatably disposed inside the collecting box (22) via a connecting shaft, and one end of an output shaft of the third motor (21) is fixedly connected to one side of the sealing plate (23).
