A new intelligent pouring cup cutting and grinding system
By combining rotating, adsorption, and guiding components, the automated cutting and grinding of pouring cups is achieved, solving the problems of unstable quality and low efficiency in existing technologies, and improving the overall quality and safety of pouring cups.
Patent Information
- Application Number
- CN202410293665.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-03-14
AI Technical Summary
The current process of cutting and polishing pouring cups is highly susceptible to human error, resulting in low efficiency and potential safety hazards.
The rotating component drives the positioning block and the pouring cup to rotate, and they are fixed by the adsorption component. Combined with the driving component and the guiding component, the cutting and grinding operations are automated.
It improves the quality and efficiency of cutting and grinding pouring cups, reduces the impact of human factors, and enhances the stability and safety of operation.
Smart Images

Figure CN118492963B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of pouring cup processing, and more particularly to a novel intelligent pouring cup cutting and grinding system. Background Art
[0002] The pouring cup is a funnel-shaped external gate, which becomes the expanded part of the top of the sprue. Its function is to receive the molten metal from the pouring, prevent splashing and overflowing, facilitate pouring, reduce the direct impact of the molten metal on the casting mold, and skim off some slag and impurities to prevent them from entering the sprue; increase the static pressure of the molten metal. Traditional pouring cups are mostly made of metal or ceramic, with high cost and troublesome recycling. The high-temperature fiber paper pouring cup made of a mixture of acid salt, paper fiber, high-temperature fiber and high-temperature adhesive has the characteristics of low manufacturing cost, light weight, easy use and environmental protection, and is widely used.
[0003] During the processing of the paper pouring cup, it needs to be cut and polished. The current cutting and polishing methods are all manually operated. The quality of cutting and polishing is greatly affected by human technology, and the work efficiency is low. In addition, the cutting and polishing process is easy to cause harm to the operator.
[0004] The Chinese patent with publication number CN114227267A discloses an automatic cutting and grinding machine for a lightweight pouring cup. The working platform rotates to drive the lightweight pouring cup to pass through the cutting blade. The first motor drives the cutting blade to rotate and cut off the small end of the lightweight pouring cup. When the working platform drives the lightweight pouring cup to rotate to the corresponding grinding wheel, the working platform stops rotating. At the same time, the second reducer drives the screw rod, the slider and the second motor to feed the corresponding lightweight pouring cup in sequence. At the same time, the corresponding third motor drives the positioning block to rotate, and the positioning block drives the lightweight pouring cup to rotate. The cup rotates, and the second motor drives the grinding wheel to rotate, and the grinding wheel grinds the large end outer ring of the corresponding self-rotating lightweight pouring cup. At the same time, the cylinder drives the friction plate to move downward close to the small end of the corresponding self-rotating lightweight pouring cup, and the friction plate grinds the small end of the corresponding self-rotating lightweight pouring cup. When the all-in-one machine cuts and grinds the pouring cup, it only fixes the pouring cup by the weight of the pouring cup itself and the friction between the positioning block, which may cause the pouring cup to shake or tip over, resulting in poor cutting and grinding quality, and reducing the overall quality of the pouring cup. Summary of the invention
[0005] The purpose of the present invention is to address the shortcomings of the prior art and provide a new intelligent pouring cup cutting and polishing system, in which the positioning block adsorbs the pouring cup through an adsorption component, the rotating component drives the pouring cup to rotate, and the driving component drives the cutting component and the polishing component to rotate through the driving component, and the cutting component and the polishing component are driven to rotate by the guide component and move outward at the same time to cut and polish the pouring cup, thereby improving the cutting and polishing quality and efficiency.
[0006] The technical solutions of the present invention are as follows:
[0007] A novel intelligent pouring cup cutting and polishing system comprises a base, a rotating component is arranged on the base, the rotating component comprises a turntable, a plurality of positioning blocks are arranged on the turntable, an adsorption component is arranged on the positioning block, a driving component and a cutting component and a polishing component driven by the driving component are arranged on the turntable, a guide component is arranged on the rotation path of the driving component, the rotating component is used to drive the positioning block and the pouring cup to rotate, the adsorption component is used to adsorb the pouring cup, the driving component is used to drive the cutting component and the polishing component to rotate, and the guide component is used to drive the cutting component and the polishing component to rotate while moving outward to cut and polish the pouring cup.
[0008] Preferably, the rotating assembly further comprises a motor and a belt connected between an output shaft of the motor and a turntable, and the turntable is rotatably arranged on a base.
[0009] Preferably, the adsorption assembly comprises an adsorption hole provided on the positioning block, an adsorption tube fixedly connected to the positioning block, and a rotating sleeve sleeved on the adsorption tube, and the positioning block cooperates with the pouring cup.
[0010] Preferably, the driving assembly includes a rack fixedly arranged on the base, a groove opened on the turntable, a limit block rotatably arranged in the groove, a rotating tube fixedly arranged on the limit block, a support block fixedly arranged on the rotating tube, and a gear fixedly arranged on the rotating tube, and the gear is meshed with the rack.
[0011] As a preferred embodiment, the cutting assembly includes a slide groove provided on the support block, a sliding block slidably arranged in the slide groove, a cutting knife fixedly arranged on one end of the sliding block, a sliding rod fixedly arranged on the sliding block, a lifting tube slidably arranged in a rotating tube, a sliding rail fixedly connected to the lifting tube, a groove provided in the sliding rail, and a telescopic rod fixedly connected between the sliding rail and the support block, a spring is provided between the sliding block and the slide groove, and the bottom of the sliding rod is set to be spherical and cooperates with the groove.
[0012] Preferably, the grinding assembly comprises a grinding surface fixedly arranged on one side of the cutting knife.
[0013] Preferably, the guide assembly comprises a guide rail fixedly arranged on the base, a guide groove provided on the guide rail, and a guide rod slidably arranged in the rotating tube, and the bottom end of the guide rod is spherical and matched with the guide groove.
[0014] As a preference, the guide groove consists of an ascending section and a descending section.
[0015] As a preference, a rubber layer is provided on the surface of the positioning block.
[0016] The beneficial effects of the present invention are
[0017] 1. The present invention is provided with a rotating component and an adsorption component. The operator places the pouring cup to be processed on the positioning block at the descending section, where the cutting knife is located in the positioning block. Then the motor is turned on, the motor drives the turntable to rotate, and the turntable drives the positioning block and the pouring cup to rotate. The adsorption hole generates appropriate suction through the negative pressure device to adsorb and fix the pouring cup.
[0018] 2. The present invention is provided with a driving assembly, a cutting assembly, a grinding assembly and a guide assembly. During the rotation of the turntable, the gear drives the gear to mesh with the rack, and the gear drives the cutting knife and the grinding surface to rotate. At the same time, the rotating tube drives the guide rod to slide in the guide groove. When the guide rod passes through the ascending section, the guide rod slides upward, pushing the hydraulic oil to rise, causing the lifting tube and the slide rail to rise, pushing the slide rod, the sliding block, the cutting knife and the grinding surface to rotate and move outward at the same time until the cutting knife cuts the pouring cup. After cutting, the grinding surface continues to move to grind the cut portion. When the grinding is completed and the guide rod passes through the descending section, the guide rod slides downward, causing the hydraulic oil and the lifting tube to descend, driving the slide rail to descend, and the sliding block is reset inwardly under the action of the spring, so that the operator can remove the cut and polished pouring cup conveniently, and at the same time place the pouring cup to be processed on the positioning block, thereby improving the overall quality of the pouring cup and the degree of automation.
[0019] In summary, the present invention has the advantages of fast cutting and grinding efficiency and high quality, and is suitable for the pouring cup processing field. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below in conjunction with the accompanying drawings:
[0021] Figure 1 This is a structural diagram of a new intelligent pouring cup cutting and grinding system;
[0022] Figure 2 It is a schematic diagram of the structure of the driving component and the guiding component;
[0023] Figure 3 It is a schematic diagram of the structure of the cutting component and the grinding component;
[0024] Figure 4 It is a schematic diagram of the state when the turntable drives the gear, cutting knife and grinding surface to rotate;
[0025] Figure 5 This is a schematic diagram of the pouring cup being adsorbed;
[0026] Figure 6 for Figure 5 Enlarged view of point A in the middle;
[0027] Figure 7 for Figure 5 Enlarged view of point B in the middle;
[0028] Figure 8 It is a schematic diagram of the state when the guide rod slides in the descending section and the ascending section;
[0029] Fig. 9 for Figure 8 Enlarged view of point C in the middle;
[0030] Fig.10 for Figure 8 Enlarged view of point D in the middle;
[0031] Fig.11 for Figure 8 Enlarged view of point E in the middle;
[0032] Figure numerals: 1 base, 2 rotating assembly, 21 turntable, 22 positioning block, 23 motor, 24 belt, 3 adsorption assembly, 31 adsorption hole, 32 adsorption tube, 33 rotating sleeve, 4 driving assembly, 41 rack, 42 limit block, 43 rotating tube, 44 support block, 45 gear, 5 cutting assembly, 51 sliding block, 52 cutting knife, 53 sliding rod, 54 lifting tube, 55 sliding rail, 56 groove, 57 telescopic rod, 6 polishing assembly, 61 polishing surface, 7 guide assembly, 71 guide rail, 72 guide groove, 73 guide rod, 8 pouring cup, 9 ascending section, 10 descending section. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0034] Embodiment 1
[0035] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0036] like Figures 1 to 11As shown, a novel intelligent pouring cup cutting and polishing system includes a base 1, a rotating component 2 is arranged on the base 1, the rotating component 2 includes a turntable 21, a plurality of positioning blocks 22 are arranged on the turntable 21, an adsorption component 3 is arranged on the positioning block 22, a driving component 4 and a cutting component 5 and a polishing component 6 driven by the driving component 4 are arranged on the turntable 21, a guide component 7 is arranged on the rotating path of the driving component 4, the rotating component 2 is used to drive the positioning block 22 and the pouring cup 8 to rotate, the adsorption component 3 is used to adsorb the pouring cup 8, the driving component 4 is used to drive the cutting component 5 and the polishing component 6 to rotate, and the guide component 7 is used to drive the cutting component 5 and the polishing component 6 to rotate while moving outward to cut and polish the pouring cup 8.
[0037] like Figures 1 to 4 As shown, the rotating assembly 2 also includes a motor 23 and a belt 24 connected between the output shaft of the motor 23 and the turntable 21. The turntable 21 is rotatably set on the base 1. When in use, the motor 23 drives the turntable 21 to rotate, and the turntable 21 drives the positioning block 22 and the pouring cup 8 to rotate. Cutting and grinding are performed during the rotation process to improve work efficiency.
[0038] like Figures 5 to 7 As shown, the adsorption component 3 includes an adsorption hole 31 opened on the positioning block 22, an adsorption tube 32 fixedly connected to the positioning block 21, and a rotating sleeve 33 sleeved on the adsorption tube 32. The positioning block 22 cooperates with the pouring cup 8, wherein the rotating sleeve 33 is connected to a negative pressure device, so that the adsorption hole 31 generates suction to adsorb and fix the pouring cup 8. The negative pressure device is an existing mature technology and will not be described in detail here. When in use, the negative pressure device is always in the open state. After the pouring cup 8 is manually placed on the positioning block 22, the adsorption hole 31 generates appropriate suction to adsorb and fix the pouring cup 8, thereby enhancing stability during cutting and polishing and improving quality.
[0039] like Figure 4 As shown, the driving assembly 4 includes a rack 41 fixedly arranged on the base 1, a groove opened on the turntable 21, a limit block 42 rotatably arranged in the groove, a rotating tube 43 fixedly arranged on the limit block 42, a support block 44 fixedly arranged on the rotating tube 43, and a gear 45 fixedly arranged on the rotating tube 43. The gear 45 is meshed with the rack 41. When in use, the pouring cup 8 is placed on the positioning block 22 and the turntable 21 is always in a rotating state. During the rotation process, the gear 45 is driven to mesh with the rack 41, so that the gear 45, the limit block 42, the rotating tube 43, and the support block 44 are rotated, and the cutting assembly 5 and the grinding assembly 6 are driven to rotate, so as to cut and grind the pouring cup 8.
[0040] like Figure 3As shown, the cutting assembly 5 includes a slide groove opened on the support block 44, a sliding block 51 slidably set in the slide groove, a cutting knife 52 fixedly set on one end of the sliding block 51, a sliding rod 53 fixedly set on the sliding block 51, a lifting tube 54 slidably set in the rotating tube 43, a slide rail 55 fixedly connected to the lifting tube 54, a groove 56 opened in the slide rail 55, and a telescopic rod 57 fixedly connected between the slide rail 55 and the support block 44. A spring is set between the sliding block 51 and the slide groove, and the bottom of the slide rod 53 is set to be spherical and matched with the groove 56.
[0041] like Figure 3 As shown, the grinding assembly 6 includes a grinding surface 61 fixedly arranged on one side of the cutting blade 52 .
[0042] like Figures 8 to 11 As shown, the guide assembly 7 includes a guide rail 71 fixedly arranged on the base 1, a guide groove 72 provided on the guide rail 71, and a guide rod 73 slidably arranged in the rotating tube 43. The bottom end of the guide rod 73 is set to be spherical and matched with the guide groove 72. Hydraulic oil is arranged in the rotating tube 43. When in use, when the support block 44 drives the sliding block 51, the cutting knife 52, and the grinding surface 61 to rotate in the positioning block 22, the rotating tube 43 drives the guide rod 73 to slide in the guide groove 72. When the guide rod 73 passes through the rising section 9, the guide rod 73 slides upward, pushing the hydraulic oil to rise, so that the lifting tube 54 and the slide rail 55 rise. The slide bar 53, the slide block 51, the cutting knife 52 and the grinding surface 61 are pushed to rotate and move outward at the same time until the cutting knife 52 cuts the pouring cup 8. After cutting, the grinding surface 61 continues to move to grind the cut portion. When the grinding is completed and the guide rod 73 passes through the descending section 10, the guide rod 73 slides downward to make the hydraulic oil and the lifting pipe 54 descend, driving the slide rail 55 to descend, and the slide block 51 is reset inward under the action of the spring, so that the operator can remove the cut and polished pouring cup 8 conveniently, and place the pouring cup 8 to be processed on the positioning block 22 at the same time, and repeat the above operation to improve the overall quality of the pouring cup 8 and the degree of automation.
[0043] like Fig. 9 and Fig.10 As shown, the guide groove 72 is composed of an ascending section 9 and a descending section 10 .
[0044] Embodiment 2
[0045] like Figure 1 As shown, the components that are the same or corresponding to those in the first embodiment are marked with the corresponding figure marks in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The difference between the second embodiment and the first embodiment is that a rubber layer is provided on the surface of the positioning block 22.
[0046] Here, in this embodiment, a rubber layer is provided on the surface of the positioning block 22. Since rubber has good flexibility and viscosity, it prevents damage to the pouring cup 8 and increases the viscosity between the pouring cup 8, making the pouring cup 8 more stable during cutting and grinding.
[0047] Working process
[0048] The operator places the pouring cup 8 to be processed on the positioning block 22 at the descending section 10, where the cutting knife 52 is located in the positioning block 22, and then turns on the motor 23, which drives the turntable 21 to rotate, and the turntable 21 drives the positioning block 22 and the pouring cup 8 to rotate, and the adsorption hole 31 generates appropriate suction to adsorb and fix the pouring cup 8. During the rotation, the gear 45 is driven to mesh with the rack 41, and the gear 45 drives the limit block 42, the rotating tube 43, the support block 44, the cutting knife 52, and the polishing surface 61 to rotate. At the same time, the rotating tube 43 drives the guide rod 73 to slide in the guide groove 72. When the guide rod 73 passes through the ascending section 9, the guide rod 73 slides upward to push the liquid The oil pressure rises, causing the lifting tube 54 and the slide rail 55 to rise, pushing the slide rod 53, the sliding block 51, the cutting knife 52, and the grinding surface 61 to rotate and move outward until the cutting knife 52 cuts the pouring cup 8. After cutting, the grinding surface 61 continues to move to grind the cut portion. When the grinding is completed and the guide rod 73 passes through the descending section 10, the guide rod 73 slides downward, causing the hydraulic oil and the lifting tube 54 to descend, driving the slide rail 55 to descend, and the sliding block 51 resets inward under the action of the spring, making it convenient for the operator to remove the cut and polished pouring cup 8, and at the same time place the pouring cup 8 to be processed on the positioning block 22, and repeat the above operations to improve the overall quality of the pouring cup 8 and the degree of automation.
[0049] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0050] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0051] The above description in conjunction with the accompanying drawings is only a preferred embodiment of the present invention, but the present invention is not limited to the above embodiment. It should be pointed out that for those skilled in the art, various modifications and improvements can be made without departing from the structure of the present invention, which should also be regarded as the scope of protection of the present invention and will not affect the effect and practicality of the implementation of the present invention.
Claims
1. A novel intelligent pouring cup cutting and grinding system, comprising a base (1), characterized in that: The base (1) is provided with a rotating assembly (2), the rotating assembly (2) comprising a rotating disk (21), the rotating disk (21) being provided with a plurality of positioning blocks (22), the positioning blocks (22) being provided with an adsorption assembly (3), the rotating disk (21) being provided with a driving assembly (4) and a cutting assembly (5) and a grinding assembly (6) driven by the driving assembly (4); the driving assembly (4) comprising a rack (41) fixedly arranged on the base (1), a groove formed on the rotating disk (21), a limit block (42) rotatably arranged in the groove, a rotating member (41) fixedly arranged on the limit block (42), The cutting assembly (5) comprises a sliding groove provided on the supporting block (44), a sliding block (51) slidably provided in the sliding groove, a cutting knife (52) fixedly provided at one end of the sliding block (51), a sliding rod (53) fixedly provided on the sliding block (51), a lifting tube (54) slidably provided in the rotating tube (43), and a lifting tube (54) fixedly connected to the lifting tube (51). A slide rail (55) on the descending tube (54), a groove (56) provided in the slide rail (55), and a telescopic rod (57) fixedly connected between the slide rail (55) and the support block (44); a spring is provided between the slide block (51) and the slide groove; the bottom of the slide rod (53) is configured to be spherical and to cooperate with the groove (56); a guide assembly (7) is provided on the rotation path of the driving assembly (4); the guide assembly (7) comprises a guide rail (71) fixedly provided on the base (1), a guide groove (72) provided on the guide rail (71), and a guide rod (73) slidably provided in the rotating tube (43); The bottom end of the guide rod (73) is configured to be spherical and to cooperate with the guide groove (72); hydraulic oil is provided in the rotating tube; the guide groove (72) is composed of an ascending section (9) and a descending section (10); the rotating assembly (2) is used to drive the positioning block (22) and the pouring cup (8) to rotate; the adsorption assembly (3) is used to adsorb the pouring cup (8); the driving assembly (4) is used to drive the cutting assembly (5) and the grinding assembly (6) to rotate; and the guiding assembly (7) is used to drive the cutting assembly (5) and the grinding assembly (6) to rotate while moving outward to cut and grind the pouring cup (8).
2. According to claim 1, a new intelligent pouring cup cutting and grinding system is characterized in that: The rotating assembly (2) further comprises a motor (23) and a belt (24) connected between an output shaft of the motor (23) and a rotating disk (21); the rotating disk (21) is rotatably disposed on the base (1).
3. According to claim 1, a novel intelligent pouring cup cutting and grinding system is characterized in that: The adsorption assembly (3) comprises an adsorption hole (31) provided on the positioning block (22), an adsorption tube (32) fixedly connected to the positioning block (22), and a rotating sleeve (33) sleeved on the adsorption tube (32); the positioning block (22) cooperates with the pouring cup (8), and the rotating sleeve (33) is connected to a negative pressure device.
4. The novel intelligent pouring cup cutting and polishing system according to claim 1 is characterized in that: The grinding assembly (6) comprises a grinding surface (61) fixedly arranged on one side of the cutting knife (52).
5. The novel intelligent pouring cup cutting and grinding system according to claim 1 is characterized in that: A rubber layer is provided on the surface of the positioning block (22).
Citation Information
Patent Citations
Integrated equipment for cutting, drilling and polishing aluminum substrate
CN110640477A
Automatic cutting and grinding all-in-one machine for light pouring cup
CN114227267A