Automatic tapping device for pipe elbow
By designing the combination of loading, tapping, flipping and linkage mechanisms, efficient tapping of the pipe elbow double port is achieved, solving the problem that the two ports of the pipe elbow cannot be effectively processed in the existing technology, and improving the processing Efficiency and scope of application.
Patent Information
- Application Number
- CN202410798733.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automatic tapping processing device for pipe elbows cannot effectively tap the double ports of the elbows, resulting in low processing efficiency and the inability to efficiently process the double ports of the elbows.
An automatic tapping processing device for pipe elbows including a feeding mechanism, a tapping mechanism, a flip mechanism and a linkage mechanism is designed. Through the assembly line linkage design and coordination between the positioning components and the adjustment components, the double ports of the elbows are realized. Tapping is performed, and the tapped port and untamed port are turned by the flip mechanism to achieve double-headed tapping.
Improve processing efficiency, realize flexible processing of double ports of elbow head, expand the scope of application, reduce the equipment space, and avoid processing errors through automatic unloading and flip mechanisms.
Smart Images

Figure CN118543909B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automatic processing, and in particular relates to an automatic tapping processing device for a pipe elbow. Background Art
[0002] A pipe elbow is a pipe fitting used to change the direction of a pipe. To ensure the stability and tightness of the pipe connection, it is usually tapped at both ends or one end. Tapping is to cut the outer and inner diameters of the threads at the end of the pipe elbow to meet the specified tolerance range, so as to facilitate threaded connection with other pipes or equipment. This connection method can not only improve the connection strength, but also ensure the normal operation of the pipeline system, so automatic tapping equipment for pipe elbows is used.
[0003] In the Chinese patent with announcement number CN110722227B, an automatic tapping processing device for pipe elbows is mentioned, including a workbench, and also including a loading component, a feeding component, a positioning component, a tapping component and a blanking chute. The loading component is arranged on one side of the workbench, the positioning component is arranged on the top of the workbench, the feeding component is arranged on the top of the workbench, and the feeding component is located between the loading component and the positioning component, the tapping component is arranged on the top of the workbench, and the tapping component is located on the side of the positioning component away from the feeding component, the loading component includes a vibration plate, a first vibration track, a second vibration track and a limit mechanism, the blanking chute is arranged on the side of the workbench through a second bracket, and a blanking box is also provided at one end of the blanking chute. The present invention solves the problem that the pipe elbow cannot be automatically loaded and unloaded and accurately positioned during processing, improves processing efficiency, and prevents vibration during pipe elbow processing.
[0004] When the above-mentioned equipment is in use, the material moving mechanism needs to repeatedly clamp the material and send the material to the positioning component for positioning and then tapping, and then the tapped material is unloaded. This is not only cumbersome to operate but also limits work efficiency. In addition, the material moving mechanism of the equipment can only clamp one end of the elbow head, and after positioning this end, tap the other end, but cannot tap one end of the clamping point, that is, it is impossible to tap the double ports of the elbow. Summary of the invention
[0005] The object of the present invention is to provide an automatic tapping processing device for a pipe elbow, so as to solve the problem in the prior art that both ends of the pipe elbow cannot be tapped.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] An automatic tapping device for a pipe elbow comprises a feeding mechanism, a tapping mechanism, a turning mechanism and a linkage mechanism;
[0008] The feeding mechanism includes a workbench and two support seats. The workbench is used to receive a tapping mechanism, a flipping mechanism and a linkage mechanism. The tapping mechanism, the flipping mechanism and the linkage mechanism cooperate with each other to perform a production line linkage double-head tapping process on the elbow head. The support seat is used to guide out waste chips.
[0009] The tapping mechanism comprises a half-frame guide box, a positioning assembly, a side plate assembly, a block assembly and an adjusting assembly; one end of the half-frame guide box is fixedly connected with a feed guide block, and the other end of the half-frame guide box is equipped with a tapping motor; the positioning assembly cooperates with the adjusting assembly to position the elbow head; the positioning assembly cooperates with the feed guide block to passively push the elbow head for feeding, and the tapping motor is used to perform tapping on the elbow head; the positioning assembly, the side plate assembly and the block assembly cooperate with each other for sequential feeding in an assembly line linkage manner; the feed guide block is composed of two abutting blocks, which respectively abut against the clamping end and the non-clamping end of the elbow head for export; the feed guide block cooperates with the positioning assembly to passively feed the elbow head in a linkage manner;
[0010] The flipping mechanism includes a flipping guide rail, and the flipping mechanism is used to adjust the tapped ports and untapped ports of the turning pipe head;
[0011] The linkage mechanism is consistent with the tapping mechanism, and the linkage mechanism cooperates with the flipping mechanism to tap the untapped port of the elbow;
[0012] The side plate assembly includes a baffle, the baffle assembly is slidably connected to a side of the baffle close to the half-frame guide box, the baffle is fixedly connected to the half-frame guide box, the baffle is provided with an inlet and an outlet, and a side of the baffle close to the half-frame guide box is provided with an upper slide groove and a lower slide groove that are symmetrical up and down;
[0013] The inner wall of the upper slide groove is provided with a bayonet, the inner wall of the lower slide groove is provided with a connecting groove, the bayonet and the connecting groove are both connected to the sliding connection of the stopper assembly, the upper slide groove is internally slidably connected with an upper slide bar, the lower slide groove is internally slidably connected with a lower slide bar, and the upper slide bar and the lower slide bar are both fixedly connected to a side of the receiving frame close to the baffle;
[0014] The block assembly includes a bevel block and four springs 3, wherein the spring 3 is fixedly connected to one side of the bevel block, and the other end of the bevel block is fixedly connected to the baffle, a slide groove 1 is provided inside the bevel block, and a card block 1 and a card block 2 which are symmetrical in the upper and lower centers are slidably connected inside the slide groove 1, a connecting rod is fixedly connected below the card block 1, and a connecting slider is fixedly connected below the connecting rod;
[0015] A spring five is fixedly connected to the bottom of the connecting slider, the lower end of the spring five is fixedly connected to the upper end of the block two, a spring four is surrounded by the periphery of the connecting rod, the bottom end of the spring four fits the inner wall of the slide groove one, the block one fits the inside of the bayonet, and the block two fits the inside of the connecting groove.
[0016] Preferably: one end of the semi-frame guide box is fixedly connected to a stepper motor, and a threaded rod is installed at the output end of the stepper motor, and the positioning assembly includes a supporting frame and a supporting slider, the threaded rod passes through one side of the supporting frame which is threadedly connected, a lower clamping plate is installed on the inner side of the supporting frame, an upper clamping plate is installed below the supporting slider, the upper clamping plate and the lower clamping plate are symmetrical up and down, and both sides of the supporting slider are slidably connected to the inner side of the supporting frame, a spring 1 is arranged below the sliding connection of the supporting slider, the inner bottom surface of the supporting frame is embedded with a supporting plate, a spring 2 is fixedly connected below the supporting plate, and the bottom end of the spring 2 is fixedly connected to the supporting frame.
[0017] Preferably: the adjustment component includes a guide member, the guide member is located above the receiving slider, an adjustment bolt is rotatably connected to the top of the guide member, the adjustment bolt passes through the threaded connection to the half-frame guide box, guide columns fixedly connected to the guide member are arranged on both sides of the adjustment bolt, the guide columns pass through the half-frame guide box, the guide member is composed of three sections, and is used to guide the receiving slider.
[0018] Preferably: the upper port of the flipping guide rail is fixedly connected to the periphery of the discharge port, the lower port of the flipping guide rail is fixedly connected to the periphery of the feed port of the linkage mechanism, a protrusion is fixedly connected to the middle of the flipping guide rail, one side of the protrusion is provided with a torsion guide piece 1 fixedly connected to the inner wall of the flipping guide rail, and the side of the protrusion away from the torsion guide piece 1 is provided with a torsion guide piece 2 fixedly connected to the inner wall of the flipping guide rail.
[0019] Preferably: the linkage mechanism and the half-frame guide box are both installed above the support seat, a vibration plate is installed above the workbench, the feeding end of the vibration plate is fixedly connected with a feeding guide rail, the end of the feeding guide rail away from the vibration plate is located at the periphery of the feeding port of the tapping mechanism, the periphery of the feeding port of the linkage mechanism is fixedly connected with a blanking guide rail, a collection box is installed above the workbench, and the end of the blanking guide rail away from the linkage mechanism is located above the collection box.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The present invention cooperates with each other through the feeding mechanism, tapping mechanism, flipping mechanism and linkage mechanism, and can perform assembly line linkage tapping processing on the elbow head. Before processing, the corresponding component linkage mechanism can be installed according to actual needs, so as to realize the tapping processing of the double ports of the elbow head. This design not only improves the processing efficiency, but also can flexibly perform tapping processing on the double ports of the elbow head according to specific needs, making the processing process more convenient and efficient.
[0022] The present invention provides a tapping mechanism, and when processing a pipe elbow, the positioning component and the adjusting component cooperate with each other to clamp and position the pipe elbows with different curvatures and diameters, thereby expanding the scope of application.
[0023] The present invention provides a feeding mechanism, a tapping mechanism, a turning mechanism and a linkage mechanism, and through compact installation, the overall occupied space is reduced, thereby increasing space utilization.
[0024] The present invention uses the side plate assembly and the material cutting guide block included in the tapping mechanism and the linkage mechanism to allow each elbow head to be fed individually for tapping processing, and automatically cut off the material after the tapping processing, thereby avoiding processing errors and forming an assembly line linkage tapping process.
[0025] The present invention can flip the elbow head processed by the tapping mechanism through the flipping mechanism, adjust the tapped port and the untapped port of the elbow head, and then let the linkage mechanism tap the untapped port, thereby realizing double-end tapping.
[0026] The support seat provided in the present invention allows the tapping mechanism and the debris after tapping by the tapping mechanism to be guided to the outside through the inside of the support seat, thereby avoiding affecting the normal tapping of the tapping mechanism and the linkage mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A three-dimensional diagram of the automatic tapping processing equipment of the present invention;
[0028] Figure 2 It is a structural schematic diagram of the tapping mechanism of the present invention;
[0029] Figure 3 is a cross-sectional view of the tapping mechanism of the present invention;
[0030] Figure 4 For the present invention Figure 2 The structural diagram of the middle part;
[0031] Figure 5 It is a structural schematic diagram of the regulating assembly of the present invention;
[0032] Figure 6 It is a structural schematic diagram of the positioning assembly of the present invention;
[0033] Figure 7 It is a structural schematic diagram of the side plate assembly and the stopper assembly of the present invention;
[0034] Figure 8 For the present invention Figure 7 The structural diagram of the middle part;
[0035] Fig. 9 It is a schematic diagram of the structure of the side plate assembly of the present invention during feeding, tapping and discharging;
[0036] Fig.10 It is a structural schematic diagram of the turning mechanism of the present invention;
[0037] Fig.11 For the present invention Figure 1 The structural diagram of the middle part;
[0038] Fig.12 For the present invention Figure 1 The structural diagram of the middle part;
[0039] Fig.13 This is a diagram of the positioning process of the positioning component of the present invention.
[0040] In the figure: 1. feeding mechanism; 11. workbench; 12. support seat; 13. collecting box; 14. blanking guide rail; 15. vibrating plate; 16. feeding guide rail; 2. tapping mechanism; 21. half frame guide box; 22. stepping motor; 23. threaded rod; 24. blanking guide block; 25. positioning assembly; 251. receiving frame; 252. lower clamping plate; 253. receiving slide block; 254. upper clamping plate; 255. spring 1; 256. upper slide bar; 257. lower slide bar; 258. receiving plate; 259. spring 2; 26. side plate assembly; 261. baffle plate; 262. inlet; 263. outlet Material inlet; 264, upper slide groove; 265, bayonet; 266, lower slide groove; 267, connecting groove; 27, block assembly; 271, spring three; 272, bevel block; 273, slide groove one; 274, block one; 275, connecting rod; 276, connecting slider; 277, spring four; 278, block two; 279, spring five; 28, tapping motor; 29, adjustment assembly; 291, guide piece; 292, guide column; 293, adjustment bolt; 3, flipping mechanism; 31, flipping guide rail; 32, boss; 33, torsion guide piece one; 34, torsion guide piece two; 4, linkage mechanism. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] Reference Figure 1-Figure 13 As shown, the present invention provides an automatic tapping processing device for a pipe elbow, comprising a feeding mechanism 1, a tapping mechanism 2, a flipping mechanism 3 and a linkage mechanism 4; the feeding mechanism 1, the tapping mechanism 2, the flipping mechanism 3 and the linkage mechanism 4 constitute an automatic tapping processing device for a pipe elbow as a whole, and a computer control device and an industrial camera are arranged outside the entire device, and the industrial camera is used to observe that a single pipe elbow enters into the tapping mechanism 2 or the linkage mechanism 4 and then controls the stepping motor 22 to operate;
[0043] The feeding mechanism 1 includes a workbench 11 and two support seats 12. The workbench 11 is used to receive the tapping mechanism 2, the turning mechanism 3 and the linkage mechanism 4. The support seats 12 are used to guide out waste chips.
[0044] The tapping mechanism 2, the turning mechanism 3 and the linkage mechanism 4 cooperate with each other to perform assembly line linkage double-head tapping processing on the elbow head;
[0045] The tapping mechanism 2 includes a half-frame guide box 21, a positioning assembly 25, a side plate assembly 26, a block assembly 27 and an adjusting assembly 29. One end of the half-frame guide box 21 is fixedly connected to a feed guide block 24. The other end of the half-frame guide box 21 is equipped with a tapping motor 28. The positioning assembly 25 cooperates with the adjusting assembly 29 to position the elbow. The positioning assembly 25 cooperates with the feed guide block 24 for linked passive automatic feeding. The output end of the tapping motor 28 has a tapping drill bit for tapping the elbow. In addition, the bottom of the tapping motor 28 A lifting mechanism and a pushing mechanism can be installed. The lifting mechanism is used to adapt to the processing of different elbows. The pushing mechanism is used to push the tapping motor 28 so that its output end actively approaches the elbow after positioning and clamping for processing; the positioning assembly 25, the side plate assembly 26 and the stopper assembly 27 cooperate with each other for sequential loading of materials in an assembly line linkage manner; the unloading guide block 24 is composed of two abutting blocks, one is used to abut the clamping end of the elbow, and the other is used to abut the non-clamping end of the elbow, thereby pushing the elbow out of the positioning assembly 25;
[0046] The turning mechanism 3 includes a turning guide rail 31, and the turning mechanism 3 is used to adjust the tapped ports and the untapped ports of the turning pipe head;
[0047] The linkage mechanism 4 is consistent with the tapping mechanism 2, and the linkage mechanism 4 cooperates with the flip mechanism 3 to tap the untapped port of the elbow.
[0048] In a further embodiment, one end of the half-frame guide box 21 is fixedly connected to a stepper motor 22, and a threaded rod 23 is installed at the output end of the stepper motor 22. The positioning assembly 25 includes a receiving frame 251 and a receiving slider 253. The threaded rod 23 passes through one side of the threaded receiving frame 251. A lower clamping plate 252 is installed on the inner side of the receiving frame 251, and an upper clamping plate 254 is installed below the receiving slider 253.
[0049] In this embodiment, there is a slide groove on the inner side of the half-frame guide box 21, and part of the threaded rod 23 is located in the slide groove. At the same time, there is a connecting block at the back of the receiving frame 251, and the connecting block is threadedly connected by the threaded rod 23; there is a dovetail slider under the receiving frame 251, and a dovetail slide groove is also provided at the corresponding position of the half-frame guide box 21, but the dovetail slide groove is connected to the support seat 12 at the bottom, and the waste chips after tapping will fall into the inside of the support seat 12.
[0050] In a further embodiment, the upper clamp plate 254 and the lower clamp plate 252 are symmetrical in the upper and lower parts, and the two sides of the receiving slider 253 are slidingly connected to the inner side of the receiving frame 251. A spring 1 255 is arranged below the sliding connection of the receiving slider 253. A receiving plate 258 is embedded in the inner bottom surface of the receiving frame 251, and a spring 259 is fixedly connected below the receiving plate 258. The bottom end of the spring 259 is fixedly connected to the receiving frame 251.
[0051] The upper clamping plate 254 and the lower clamping plate 252 are symmetrically provided with arc-shaped depressions, and rubber pads are provided in the depressions for protecting the elbow and increasing friction when the elbow is clamped. The receiving frame 251 is provided with a vertical sliding groove corresponding to the sliding connection of the receiving slider 253, and the sliding groove has a limit column inside, and the spring 1 255 surrounds the periphery of these limit columns, so that the spring 1 255 can always hold up the receiving slider 253; the receiving plate 258 is slidably connected to the inside of the receiving frame 251, and the upper surface of the receiving plate 258 is a concave arc. When the receiving slider 253 moves downward, the lower end of the elbow will first allow the receiving plate 258 to move downward so that the spring 2 259 contracts. The concave arc will cause the elbow to tilt toward the lower clamping plate 252, and then slowly allow the upper clamping plate 254 and the lower clamping plate 252 to clamp one end of the elbow. Fig.13 .
[0052] In a further embodiment, the side panel assembly 26 includes a baffle 261, and the block assembly 27 is slidably connected to the side of the baffle 261 close to the half-frame guide box 21. The baffle 261 is fixedly connected to the half-frame guide box 21, and the baffle 261 is provided with an inlet 262 and an outlet 263. The baffle 261 is provided with an upper slide groove 264 and a lower slide groove 266 which are symmetrical in upper and lower directions on the side close to the half-frame guide box 21.
[0053] In this embodiment, a sliding chamber is provided on the inner side of the feed port 262 to allow the bevel block 272 to be slidably connected. In addition, the sliding chamber is connected to the upper slide groove 264 through the bayonet 265, and the barrel connecting groove 267 is connected to the lower slide groove 266.
[0054] In a further embodiment, a bayonet 265 is provided on the inner wall of the upper slide groove 264, and a connecting groove 267 is provided on the inner wall of the lower slide groove 266. The bayonet 265 and the connecting groove 267 are both connected to the sliding connection of the block assembly 27. The upper slide groove 264 is internally slidably connected to an upper slide bar 256, and the lower slide groove 266 is internally slidably connected to a lower slide bar 257. Both the upper slide bar 256 and the lower slide bar 257 are fixedly connected to one side of the receiving frame 251 close to the baffle 261.
[0055] In this embodiment, the bayonet 265 allows the block 1 274 to be inserted into the interior of the upper slide groove 264, so that when the upper slide bar 256 and the lower slide bar 257 move to the left at the same time, the block 1 274 will shrink to the interior of the bevel block 272. At this time, the bottom of the block 278 is blocked by the lower slide bar 257, so there is no obstruction above and below the bevel block 272, and under the rebound of the spring three 271, the column feed port 262 will be blocked.
[0056] In a further embodiment, the block assembly 27 includes a bevel block 272 and four spring threes 271, the spring three 271 is fixedly connected to one side of the bevel block 272, the other end of the bevel block 272 is fixedly connected to the baffle 261, a slide groove 1 273 is provided inside the bevel block 272, and the inside of the slide groove 1 273 is slidably connected with a block 1 274 and a block 2 278 which are symmetrical in upper and lower directions, a connecting rod 275 is fixedly connected below the block 1 274, and a connecting slider 276 is fixedly connected below the connecting rod 275.
[0057] In this embodiment, the block 1 274, the connecting rod 275, the connecting slider 276, the spring 5 279 and the block 2 278 are fixedly connected in sequence from top to bottom. Figure 9The middle bevel block 272 is in the "feeding" state. At this time, the block 1 274 passes through the bayonet 265 and enters the interior of the upper slide 264, and is located on the left side of the upper slide bar 256. At this time, if the upper slide bar 256 and the lower slide bar 257 move to the left at the same time, the block 1 274 will be squeezed into the interior of the bevel block 272, and form a "tapping" state under the rebound of the spring three 271. At this time, the upper slide bar 256 and the lower slide bar 257 move to the right at the same time to temporarily shrink the block 2 278 into the bevel block 272. After the lower slide bar 257 passes, the block 2 278 The second 278 will pass through the connecting groove 267 again and enter the interior of the sliding groove 266, forming the "discharging" state. Finally, the upper slide bar 256 and the lower slide bar 257 move to the left at the same time and return to the "feeding" state. The above states are all caused by the operation of the stepper motor 22, which makes the receiving frame 251 slide with the positioning component 25 and the lower slide bar 257, and the sliding distance can be set in advance through the existing technical program; after the bending head is clamped by the positioning component 25, the operation of the stepper motor 22 allows the bending head to passively approach the output end of the tapping motor 28, thereby completing the tapping process.
[0058] In a further embodiment, a spring five 279 is fixedly connected to the bottom of the connecting slider 276, the lower end of the spring five 279 is fixedly connected to the upper end of the block two 278, a spring four 277 is surrounded by the periphery of the connecting rod 275, the bottom end of the spring four 277 fits into the inner wall of the slide groove one 273, the block one 274 fits into the interior of the bayonet 265, and the block two 278 fits into the interior of the connecting groove 267.
[0059] In this embodiment, when the block 1 274, the connecting rod 275, and the connecting slide block 276 are retracted into the interior of the bevel block 272 due to the upper slide bar 256, the bottom of the block 2 278 is blocked by the lower slide bar 257, so the spring 4 277 and the spring 5 279 are both compressed.
[0060] In a further embodiment, the adjustment component 29 includes a guide member 291, which is located above the receiving slider 253. An adjustment bolt 293 is rotatably connected to the top of the guide member 291. The adjustment bolt 293 penetrates through a threaded connection to the half-frame guide box 21. Guide columns 292 fixedly connected to the guide member 291 are provided on both sides of the adjustment bolt 293. The guide columns 292 penetrate through the half-frame guide box 21. The guide member 291 is composed of three sections and is used to guide the receiving slider 253.
[0061] In this embodiment, the guide member 291 is composed of three sections: left, middle and right. The right section contacts the top of the receiving slider 253, the middle section guides the receiving slider 253, and the left section is the shortest distance between the lower clamping plate 252 and the upper clamping plate 254. Therefore, by rotating the adjusting bolt 293, the overall height of the guide member 291 can be adjusted, and then the shortest distance between the lower clamping plate 252 and the upper clamping plate 254 can be adjusted, that is, the clampable diameter of the clampable elbow can be adjusted.
[0062] In a further embodiment, the upper end of the flipping guide rail 31 is fixedly connected to the periphery of the discharge port 263, the lower end of the flipping guide rail 31 is fixedly connected to the periphery of the feed port 262 of the linkage mechanism 4, the middle of the flipping guide rail 31 is fixedly connected with a protrusion 32, one side of the protrusion 32 is provided with a torsion guide piece 1 33 fixedly connected to the inner wall of the flipping guide rail 31, and the side of the protrusion 32 away from the torsion guide piece 1 33 is provided with a torsion guide piece 2 34 fixedly connected to the inner wall of the flipping guide rail 31.
[0063] In this embodiment, since the linkage mechanism 4 is the centrally symmetrical tapping mechanism 2, the flipping mechanism 3 connects the outlet (discharge port 263) of the tapping mechanism 2 and the inlet (feed port 262) of the linkage mechanism 4; the torsion guide piece 1 33 and the torsion guide piece 2 34 are connected to the inner wall of the flipping guide rail 31 through a connecting bolt; the torsion guide piece 1 33 and the torsion guide piece 2 34 are guide iron pieces with a certain toughness, so that they can be twisted to guide the bending pipe heads at different angles; the flipping mechanism 3 needs to be manually debugged before the overall use so that the flipping mechanism 3 can adjust the bending pipe head, such as Fig.10 Schematic diagram of elbow changes.
[0064] In a further embodiment, the linkage mechanism 4 and the half-frame guide box 21 are both installed above the support seat 12, a vibration plate 15 is installed above the workbench 11, the feeding end of the vibration plate 15 is fixedly connected to a loading guide rail 16, the end of the loading guide rail 16 away from the vibration plate 15 is located outside the feeding port 262 of the tapping mechanism 2, the outer periphery of the discharge port 263 of the linkage mechanism 4 is fixedly connected to a blanking guide rail 14, a collection box 13 is installed above the workbench 11, and the end of the blanking guide rail 14 away from the linkage mechanism 4 is located above the collection box 13.
[0065] In this embodiment, the vibration plate 15 and the feeding guide rail 16 are both vibration plates for feeding in the prior art; a through groove is provided at the top of the support seat 12 corresponding to the dovetail groove of the half-frame guide box 21, so that debris can enter the interior of the support seat 12. In addition, the interior of the support seat 12 has a certain inclination, so the debris can be guided to facilitate cleaning and prevent debris from accumulating in the tapping mechanism 2 or the linkage mechanism 4.
[0066] The working principle of the present invention is as follows:
[0067] When it is necessary to perform tapping on the dual ports of the assembly line linkage type elbow, after the elbow is placed inside the vibration disk 15, the vibration disk 15 is operated through external equipment so that the elbows are slowly arranged in order through vibration and the feeding guide rail 16 guides the arranged elbows to the feed port 262 opened by the baffle 261. At this time, the bevel block 272 is in an open state, and under the monitoring of the industrial camera, when a single elbow enters the interior of the positioning assembly 25, the stepper motor 22 starts to operate so that the threaded rod 23 starts to rotate forward, so that the receiving frame 251 starts to move the elbow toward the tapping motor 28, and during the movement, one end of the receiving slider 253 contacts the guide member 291 and allows the receiving slider 253 to continue to move downward, thereby clamping the elbow up and down, and after clamping, due to the continuous operation of the stepper motor 22, the clamped port of the elbow is moved by the output end of the tapping motor 28 The tapping process is carried out. After the tapping is completed, the stepper motor 22 starts to operate in the reverse direction, thereby allowing the positioning assembly 25 to move away from the tapping motor 28 until the blanking guide block 24 is plugged into the positioning assembly 25, and the elbow head is pushed out from the discharge port 263 opened by the baffle 261. At this time, the middle of the elbow head will be placed on the top of the convex frame 32, and the two ends will be in a suspended state. Since the flip guide rail 31 is inclined, the elbow head will slide, and during the sliding process, the tapped port is blocked below by the twisting guide piece 1 33, and the untapped port is held up by the twisting guide piece 2 34. As the sliding is carried out, the direction of the tapped port and the untapped port of the elbow head is reversed. At this time, the reversed elbow head will enter the interior of the linkage mechanism 4 to tap the untapped port, and after tapping, it is collected in the collection box 13 through the blanking guide rail 14 to complete the tapping of the double ports of the elbow head, as well as the assembly line linkage processing method;
[0068] First, after the elbow head enters the interior of the positioning assembly 25 through the feed port 262, Figure 9 In the state of feeding in the middle, due to the operation of the stepper motor 22, the receiving frame 251 will slide the upper slide bar 256 inside the upper slide groove 264, and let the lower slide bar 257 slide inside the lower slide groove 266. Since the bevel block 272 is in the open state at this time, the upper slide bar 256 will push the block 1 274 into the inside of the bevel block 272 when sliding in the upper slide groove 264, so that the spring four 277 and the spring five 279 will shrink. Since the lower part of the block 278 is blocked by the lower slide bar 257 at this time, the bevel block 272 will quickly close the feeding port 262 under the rebound of the spring three 271, and when closing, due to the bevel surface on one side of the bevel block 272, the two elbows arranged in contact with each other are separated, and at this time, it will be in a Figure 9Secondly, with the completion of tapping, the reversal of the stepper motor 22 causes the upper slider 256 and the lower slider 257 to slide to the right, at which time the second card block 278 is inserted into the interior of the connecting groove 267, but with the sliding of the lower slider 257, the second card block 278 will briefly enter the interior of the bevel block 272, and after the lower slider 257 passes, the second card block 278 will bounce out, and when the upper slider 256 and the lower slider 257 reach the right side of the bevel block 272, the positioning assembly 25 cooperates with the feed guide block 24, and the tapped elbow will be pushed out of the discharge port 263, and it will be in Figure 9 When the upper and lower slide bars 256 and 257 are in the state of discharging in the middle, the stepper motor 22 starts to rotate forward again after the discharging is completed, so that the upper slide bar 256 and the lower slide bar 257 slide to the left, and in the process of sliding, the lower slide bar 257 will contact the second block 278 and then slide to the left with the bevel block 272. When the block 1 274 slides to the bayonet 265, the block 1 274 quickly enters the interior of the upper slide groove 264 under the rebound of the spring four 277 and is located at the left end of the upper slide bar 256. Because the block 1 274 is connected to the slider 276 through the connecting rod 275, the spring five 279 is connected to the block 2 278, so that the block 2 278 will also shrink to the interior of the bevel block 272, so that the bevel block 272 opens the feeding port 262, and it will be in the state of discharging in the middle; finally, after the discharging is completed, the stepper motor 22 starts to rotate forward again, so that the upper slide bar 256 and the lower slide bar 257 slide to the left, and in the process of sliding, the lower slide bar 257 will contact the second block 278 and then slide to the left with the bevel block 272. Figure 9 The state of feeding in the middle, waiting for the elbow to enter and proceed to the next cycle;
[0069] When the above-mentioned elbow head enters the interior of the positioning component 25, the bottom end of the elbow head will be located above the receiving plate 258. At this time, the positioning component 25 is driven by the stepper motor 22, and the receiving slider 253 will move down with the upper clamping plate 254 when sliding, so that the upper clamping plate 254 begins to contact the upper end of the elbow head. With continued downward pressure, one side of the elbow head will contact the lower clamping plate 252, and the lower end of the elbow head will rise accordingly until the lower clamping plate 252 and the upper clamping plate 254 complete the clamping of the upper port of the elbow head. Therefore, the positioning component 25 can clamp and position elbow heads with different curvatures (such as 90° elbow heads, 60° elbow heads and 45° elbow heads).
[0070] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic tapping device for pipe elbows, characterized in that: It comprises a feeding mechanism (1), a tapping mechanism (2), a turning mechanism (3) and a linkage mechanism (4); The feeding mechanism (1) comprises a workbench (11) and two support seats (12); the workbench (11) is used to receive a tapping mechanism (2), a turning mechanism (3) and a linkage mechanism (4); the tapping mechanism (2), the turning mechanism (3) and the linkage mechanism (4) cooperate with each other to perform assembly line linkage double-head tapping processing on the elbow head; the support seat (12) is used to guide waste chips; The tapping mechanism (2) comprises a half-frame guide box (21), a positioning assembly (25), a side plate assembly (26), a stop block assembly (27) and an adjustment assembly (29); one end of the half-frame guide box (21) is fixedly connected to a feed guide block (24); the other end of the half-frame guide box (21) is provided with a tapping motor (28); the positioning assembly (25) cooperates with the adjustment assembly (29) to position the elbow; the positioning assembly (25) cooperates with the feed guide block (24) to The tapping motor (28) is used to push the elbow head for passive material removal, and is used to perform tapping on the elbow head; the positioning assembly (25), the side plate assembly (26) and the stopper assembly (27) cooperate with each other for sequential material removal in an assembly line linkage manner; the material removal guide block (24) is composed of two abutment blocks, which respectively abut against the clamping end and the non-clamping end of the elbow head for export, and the material removal guide block (24) cooperates with the positioning assembly (25) for passive self-feeding of the elbow head in a linkage manner; The flipping mechanism (3) comprises a flipping guide rail (31), and the flipping mechanism (3) is used to adjust the tapped port and the untapped port of the turning pipe head; The linkage mechanism (4) is consistent with the tapping mechanism (2), and the linkage mechanism (4) cooperates with the flipping mechanism (3) to tap the untapped port of the elbow; The side plate assembly (26) comprises a baffle (261), the baffle assembly (27) is slidably connected to a side of the baffle (261) close to the half-frame guide box (21), the baffle (261) is fixedly connected to the half-frame guide box (21), the baffle (261) is provided with an inlet (262) and an outlet (263), and the baffle (261) is provided with an upper sliding groove (264) and a lower sliding groove (266) which are symmetrical in upper and lower directions on a side close to the half-frame guide box (21); The inner wall of the upper slide groove (264) is provided with a bayonet (265), and the inner wall of the lower slide groove (266) is provided with a connecting groove (267). The bayonet (265) and the connecting groove (267) are both connected to the sliding connection of the stopper assembly (27). The upper slide groove (264) is internally slidably connected to an upper slide bar (256), and the lower slide groove (266) is internally slidably connected to a lower slide bar (257). The upper slide bar (256) and the lower slide bar (257) are both fixedly connected to a side of the receiving frame (251) close to the baffle (261). The block assembly (27) comprises a bevel block (272) and four spring threes (271), wherein the spring three (271) is fixedly connected to one side of the bevel block (272), and the other end of the bevel block (272) is fixedly connected to the baffle (261), a slide groove one (273) is provided inside the bevel block (272), a block one (274) and a block two (278) are slidably connected in the slide groove one (273) and are symmetrically symmetrical in the upper and lower parts, a connecting rod (275) is fixedly connected below the block one (274), and a connecting slider (276) is fixedly connected below the connecting rod (275); A spring five (279) is fixedly connected to the bottom of the connecting slider (276), the lower end of the spring five (279) is fixedly connected to the upper end of the clamping block two (278), a spring four (277) surrounds the periphery of the connecting rod (275), the bottom end of the spring four (277) fits the inner wall of the sliding groove one (273), the clamping block one (274) fits the inside of the clamping port (265), and the clamping block two (278) fits the inside of the connecting groove (267).
2. The automatic tapping device for pipe elbows according to claim 1, characterized in that: One end of the half-frame guide box (21) is fixedly connected to a stepper motor (22), an output end of the stepper motor (22) is installed with a threaded rod (23), the positioning assembly (25) comprises a receiving frame (251) and a receiving slide block (253), the threaded rod (23) penetrates through one side of the receiving frame (251) and is threadedly connected, a lower clamping plate (252) is installed on the inner side of the receiving frame (251), an upper clamping plate (254) is installed below the receiving slide block (253), and the upper clamping plate (254) is installed on the inner side of the receiving frame (251). The plate (254) is symmetrical with the lower clamping plate (252) in the upper and lower parts. The two sides of the receiving slide block (253) are slidably connected to the inner side of the receiving frame (251). A spring 1 (255) is arranged below the sliding connection of the receiving slide block (253). A receiving plate (258) is embedded in the inner bottom surface of the receiving frame (251). A spring 2 (259) is fixedly connected below the receiving plate (258). The bottom end of the spring 2 (259) is fixedly connected to the receiving frame (251).
3. The automatic tapping device for pipe elbows according to claim 1, characterized in that: The adjustment component (29) comprises a guide member (291), wherein the guide member (291) is located above the receiving slide block (253), an adjustment bolt (293) is rotatably connected to the top of the guide member (291), the adjustment bolt (293) penetrates through a thread and is connected to the half-frame guide box (21), guide columns (292) fixedly connected to the guide member (291) are arranged on both sides of the adjustment bolt (293), the guide columns (292) penetrate through the half-frame guide box (21), and the guide member (291) is composed of three sections and is used to guide the receiving slide block (253).
4. The automatic tapping device for pipe elbows according to claim 1, characterized in that: The upper end of the flip guide rail (31) is fixedly connected to the periphery of the discharge port (263), the lower end of the flip guide rail (31) is fixedly connected to the periphery of the feed port (262) of the linkage mechanism (4), a convex frame (32) is fixedly connected in the middle of the flip guide rail (31), one side of the convex frame (32) is provided with a torsion guide piece 1 (33) fixedly connected to the inner wall of the flip guide rail (31), and the side of the convex frame (32) away from the torsion guide piece 1 (33) is provided with a torsion guide piece 2 (34) fixedly connected to the inner wall of the flip guide rail (31).
5. The automatic tapping device for pipe elbows according to claim 1, characterized in that: The linkage mechanism (4) and the half-frame guide box (21) are both installed above the support seat (12); a vibration plate (15) is installed above the workbench (11); a feeding end of the vibration plate (15) is fixedly connected to a feeding guide rail (16); an end of the feeding guide rail (16) away from the vibration plate (15) is located outside the feed port (262) of the tapping mechanism (2); a discharge port (263) of the linkage mechanism (4) is fixedly connected to a blanking guide rail (14); a collection box (13) is installed above the workbench (11); an end of the blanking guide rail (14) away from the linkage mechanism (4) is located above the collection box (13).
Citation Information
Patent Citations
An automatic tapping device for pipe bends
CN110722227B
Full-automatic tapping machine for magnetic poles
CN109551065A
Automatic tapping processing device for pipe elbow
CN110722227A
Combined device for bolt production
CN116329938A
Intelligent CNC automatic rod threading machine
CN220943549U