A quick-install solar panel assembly machine tool

Abstract

The present invention discloses a quick-install solar panel assembly machine tool, which belongs to the technical field of solar panel assembly, and comprises: a frame; a heat-collecting crystal grain conveying mechanism, which is used to convey the heat-collecting crystal grains, and the heat-collecting crystal grain conveying mechanism comprises a first conveyor belt and two first conveyor rollers, and the first conveyor belt is driven and installed on the outside of the two first conveyor rollers; a plate conveying mechanism, which is used to convey photovoltaic substrates, and the plate conveying mechanism comprises four second conveyor belts and four mounting shafts, and two second conveyor rollers are fixedly installed on the outside of the mounting shafts, and the second conveyor belts are driven and installed on the outside of the corresponding second conveyor rollers; a transfer mechanism, and the transfer mechanism comprises a mounting frame and a plurality of adsorption and fixing mechanisms. The present invention can automatically realize the automatic adsorption and fixation and flipping and transfer of the heat-collecting crystal grains on the solar panel through the adsorption and fixing mechanism, thereby realizing automatic assembly, and can automatically detect the fixation stability of the heat-collecting crystal grains when the adsorption and fixing structure is reset, so as to ensure the quality of assembly.

Description

Technical Field

[0001] The invention relates to the technical field of solar panel assembly, and in particular to an assembly machine tool for quick-install solar panels. Background Art

[0002] Photovoltaic power generation is a technology that uses the photovoltaic effect of semiconductor interfaces to directly convert light energy into electrical energy. Heat-collecting particles play an important role in solar photovoltaic systems, and the assembly of heat-collecting particles needs to be achieved during the assembly process of solar panels.

[0003] The patent document with publication number CN114664978B discloses a quick-install solar panel assembly machine. In order to solve the technical problems that the steps of assembling heat-collecting crystals are complicated in the production process of solar panels, and the heat-collecting efficiency of the entire solar panel will be affected if the defective heat-collecting crystals with unqualified sizes cannot be removed in time. The design provides such a quick-install solar panel assembly machine, including a front slide rail and a heat-collecting crystal integration unit; the heat-collecting crystal integration unit is connected between the left sides of the two front slide rails.

[0004] In the above technical solution, the stability of the solar collector grains cannot be automatically tested after assembly, which may result in unstable fixation of some solar collector grains, reduce assembly quality, and affect subsequent use; therefore, we propose a quick-install solar panel assembly machine to solve this problem. Summary of the invention

[0005] The purpose of the present invention is to provide a quick-install solar panel assembly machine tool to solve the problems raised in the above background technology.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A quick-install solar panel assembly machine tool, comprising:

[0008] frame;

[0009] A heat-collecting grain conveying mechanism is used to convey heat-collecting grains, and the heat-collecting grain conveying mechanism comprises a first conveying belt and two first conveying rollers, wherein the first conveying belt is drivingly installed on the outside of the two first conveying rollers;

[0010] A plate conveying mechanism, used for conveying photovoltaic substrates, the plate conveying mechanism comprises four second conveying belts and four mounting shafts, two second conveying rollers are fixedly mounted on the outer sides of the mounting shafts, and the second conveying belts are drivingly mounted on the outer sides of the corresponding second conveying rollers;

[0011] The transfer mechanism comprises a mounting frame and a plurality of adsorption fixing mechanisms, the mounting frame is slidably sleeved on the outside of the frame, the adsorption fixing mechanism comprises a mounting tube and an adsorption plate, a plurality of adsorption chambers are provided at the bottom of the adsorption plate, the top of the adsorption chamber is connected with an air suction pipe, the bottom of the mounting tube is connected with a plurality of air exhaust pipes, the air suction pipes are slidably sleeved on the outside of the corresponding air exhaust pipes, the front and rear sides of the mounting tube are both connected with rotating tubes, the rotating tubes are rotatably connected to the inside of the mounting frame, and a rotating gear is fixedly sleeved on the outside of the rotating tube, a rack is meshed on the outside of the rotating gear, and the rack is fixedly mounted on the outside of the frame.

[0012] Preferably, the adsorption and fixing mechanism also includes multiple groups of reinforcement mechanisms, which are used to improve the fixing stability of the heat collecting grains in the adsorption chamber. The reinforcement mechanism includes a clamping plate, a clamping pad, a connecting plate, a push plate and a trapezoidal plate. The trapezoidal plate and the clamping pad are respectively fixedly installed on both sides of the clamping plate, and the trapezoidal plate is adapted to the push plate, the push plate is fixedly connected to one side of the connecting plate, and the top of the connecting plate is fixedly connected to the mounting tube.

[0013] Preferably, a pressure sensor and a plurality of compression springs are fixedly connected to the bottom of the mounting tube, the bottom ends of the plurality of compression springs are fixedly connected to the top of the adsorption plate, a controller is fixedly installed on the front side of the frame, and the controller is electrically connected to the pressure sensor.

[0014] Preferably, a drive motor is fixedly connected to both sides of the frame, a screw rod is fixedly connected to the output shaft of the drive motor, threaded holes are provided on both sides of the top of the installation frame, the two screw rods are respectively threadedly connected to the corresponding threaded holes, and the controller is electrically connected to the drive motor. The drive motor adopts a servo motor, and the pressure sensor transmits the pressure information to the controller after sensing the pressure. The controller controls the output shaft of the drive motor to rotate forward, driving the screw rod to rotate forward, thereby driving the installation frame to move upward.

[0015] Preferably, the pressure pad is configured as a soft pad, and the number of the soft pads is adapted to the number of adsorption chambers, and a square hole is provided on the side wall of the adsorption chamber, the pressure pad is slidably and sealedly connected to the inside of the square hole, and a plurality of grooves are provided on one side of the adsorption plate, and a guide column and a connecting spring are fixedly installed on the side wall of the groove, the pressure plate is slidably sleeved on the outer side of the corresponding guide column, and the other end of the connecting spring is fixedly connected to one side of the corresponding pressure plate, and a plurality of stepped anti-retreat grooves are integrally formed on one side of the push plate, and the heat-collecting grains will push the pressure pad to move left after entering the adsorption chamber, so that The trapezoidal plate abuts in the step anti-retreat groove, and then after the trapezoidal plate moves up, it will move to the right by abutting against the step anti-retreat groove, while squeezing the pressure pad, and after leaving the current step anti-retreat groove, it will reset to the left and enter the previous step anti-retreat groove, and the distance the trapezoidal plate moves to the right is greater than the distance it resets to the left, so that the pressure plate intermittently moves to the right and increases the degree of pressure on the pressure pad to increase the degree of pressure on the heat collecting grains. The step anti-retreat groove limits the downward movement of the trapezoidal plate, and only when the heat collecting grains are detached from the adsorption chamber can the pressure plate be reset under the action of the connecting spring, so that the trapezoidal plate is out of contact with the push plate.

[0016] Preferably, a stepped ring is integrally formed on the outer side of the exhaust pipe, and the stepped ring movably seals against the top inner wall and the side wall of the intake pipe.

[0017] Preferably, a first motor and a second motor are fixedly installed on the front side of the frame, the first motor is fixedly connected to the front end of the corresponding first conveying roller, and the front end of one of the mounting shafts is fixedly connected to the output shaft of the second motor, and the front ends of the two mounting shafts on the right side are fixedly connected to transmission gears, and the two transmission gears are meshed with each other.

[0018] Preferably, the top end of the rack is fixedly connected to a guide plate, the outer side of the rotating tube is fixedly sleeved with a limit plate, the limit plate is adapted to the guide plate, the rotating tube drives the limit plate to move up and makes the rotating tube unable to rotate when one side of the limit plate abuts against the guide plate, an air pump is fixedly installed on the front side of the rotating tube located on the front side, the air inlet of the air pump is connected to the rotating tube on the front side, the rear end of the rotating tube located on the rear side is fixedly connected to a sealing plate, and the air outlet of the air pump is connected to an air outlet pipe.

[0019] Preferably, a plurality of through holes are provided on the front and rear sides of the frame, the rotating tube is inserted into the corresponding through holes, and a positioning plate and two guide rails are fixedly installed on both sides of the frame, the positioning plate is rotatably sleeved on the outer side of the corresponding screw rod, and two guide holes are provided on both sides of the top of the installation frame, the guide rails are slidably connected in the corresponding guide holes, a plurality of mounting holes are provided on the front and rear sides of the installation frame, the rotating tube is rotatably connected in the corresponding mounting holes, and a camera is fixedly installed on one side of the frame, and the camera is electrically connected to the controller.

[0020] The beneficial effects of the present invention are:

[0021] 1. In the present invention, the quick-install solar panel assembly machine tool is configured to place the photovoltaic substrate between four second conveyor belts, apply glue on the surface of the photovoltaic substrate, and then start the second motor to drive the lower installation shaft to rotate forward, and drive the lower second conveyor belt to run forward, and drive the upper installation shaft to rotate in the opposite direction through the meshing of two transmission gears, and drive the upper two second conveyor belts to run in the opposite direction, so as to realize the conveying through the friction between the four second conveyor belts and the photovoltaic substrate;

[0022] 2. In the present invention, the assembly machine tool of a quick-install solar panel places the heat-collecting crystals on the first conveyor belt, and then starts the first motor to drive the first conveyor roller to rotate forward, thereby driving the first conveyor belt to operate, so as to realize the transportation of the heat-collecting crystals, so that the heat-collecting crystals can be transported to the bottom of the corresponding adsorption plate, and then the vacuum pump is started to extract the air in the installation cylinder, and the air in multiple adsorption chambers is extracted through the vacuum pipe and the suction pipe, so that negative pressure is formed in the adsorption chamber, and the heat-collecting crystals are sucked into the adsorption chamber. In the process of the heat-collecting crystals moving upward in the adsorption chamber, the pressure pad is pushed to move to the left by the abutment with the pressure pad, so that the trapezoidal plate abuts on the step. The pressure on the pressing pad is increased when the pressure plate is pressed against the top of the pressure plate, and the pressure plate is pressed against the top of the pressure plate, and the pressure plate is pressed against the bottom of the pressure plate, and the pressure plate is pressed against the bottom of the pressure plate.

[0023] 3. In the present invention, in the assembly machine tool of the quick-install solar panel, when the adsorption plate moves up to the suction pipe and contacts with the pressure sensor, the pressure sensor senses the pressure and transmits the signal to the controller, the controller controls the two driving motors to operate and drives the two screws to rotate, the two screws drive the installation frame upward through the threaded transmission with the corresponding threaded holes and under the guidance of the guide rail, the installation frame drives multiple rotating tubes to move upward, and the rotating tubes rotate by themselves during the upward movement through the meshing of the rotating gear and the rack, thereby driving the installation cylinder and the adsorption plate to rise and rotate at the same time, so that the adsorption plate moves from directly below the installation cylinder to directly above, and then the rotating gear meshes with the rack, and the limit plate abuts against one side of the guide plate, so that the installation cylinder, the adsorption plate and the heat collecting grains move upward in a straight line, and the heat collecting grains are pressed against the bottom of the photovoltaic substrate until the glue solidifies, thereby achieving the fixation of the heat collecting grains;

[0024] 4. In the present invention, the described quick-install solar panel assembly machine controls the output shaft of the driving motor to reverse through the controller, drives the screw to rotate in the opposite direction, and thus drives the installation frame to move downward. During the downward movement, the suction force of the adsorption chamber on the heat collecting grains and the friction force of the pressing pad on the heat collecting grains provide a downward pulling force for the heat collecting grains, thereby testing the bonding stability of the heat collecting grains. The heat collecting grains with unstable bonding cannot bear enough pulling force and will fall off and continue to stay in the adsorption chamber, while the heat collecting grains with sufficiently stable bonding will remain on the photovoltaic substrate. When the heat collecting crystals fall off and stay in the adsorption chamber, the pressure sensor can continuously sense the pressure. When the heat collecting crystals do not fall off, there will be no heat collecting crystals to restrict the movement of the pressing pad. The pressing pad and the pressing plate are reset under the action of the connecting spring, so that the trapezoidal plate is disengaged from the step anti-recession groove, and the fixation of the adsorption plate is released. The adsorption plate can be reset downward under the elastic force of the compression spring, so that the air intake pipe is out of contact with the pressure sensor, so that the pressure sensor cannot sense the pressure. Therefore, the bonding stability of the heat collecting crystals can be directly judged by the value of the pressure sensor.

[0025] 5. In the present invention, the quick-install solar panel assembly machine tool starts the second motor to continue to transport the photovoltaic substrate, and the camera acquires the bottom image of the photovoltaic substrate, and automatically determines the integrity of the heat collection grains on the photovoltaic substrate and the accuracy of the installation position by comparing with the standard parts;

[0026] 6. In the present invention, the quick-install solar panel assembly machine tool can automatically realize the automatic adsorption, fixation and flipping and transportation of the heat-collecting grains on the solar panel through the adsorption and fixation mechanism, thereby realizing automatic assembly, and can automatically detect the fixation stability of the heat-collecting grains when the adsorption and fixation structure is reset to ensure the quality of assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 A schematic diagram of the three-dimensional structure of a quick-install solar panel assembly machine tool proposed by the present invention;

[0028] Figure 2 for Figure 1 A partial enlarged view of part A;

[0029] Figure 3 A schematic diagram of the three-dimensional structure of a quick-install solar panel assembly machine tool proposed by the present invention from another perspective;

[0030] Figure 4 A schematic cross-sectional view of a quick-install solar panel assembly machine tool proposed by the present invention;

[0031] Figure 5 for Figure 4 A partial enlarged view of part B;

[0032] Figure 6 for Figure 5 A partial enlarged view of part C in the middle;

[0033] Figure 7 A schematic side cross-sectional view of a quick-install solar panel assembly machine tool proposed by the present invention;

[0034] Figure 8 for Figure 7 A partial enlarged view of part D in the middle;

[0035] Fig. 9 This is a schematic diagram of the three-dimensional structure of the adsorption and fixing mechanism proposed by the present invention;

[0036] Fig.10 This is a schematic diagram of the three-dimensional structure of the installation frame proposed by the present invention;

[0037] Fig.11 A schematic diagram of the three-dimensional structure of the reinforcement mechanism proposed by the present invention;

[0038] Fig.12 It is a cross-sectional structural schematic diagram of the reinforcement mechanism proposed by the present invention;

[0039] Fig.13 This is a schematic diagram of the three-dimensional structure of the push plate and trapezoidal plate proposed in the present invention.

[0040] In the figure: 1, frame; 101, through hole; 2, mounting frame; 201, guide rail; 202, guide hole; 203, threaded hole; 204, mounting hole; 3, screw rod; 301, drive motor; 4, first conveyor belt; 401, first conveyor roller; 402, first motor; 5, second conveyor belt; 501, second conveyor roller; 502, mounting shaft; 503, transmission gear; 504, second motor; 6, camera; 7, controller; 8, mounting cylinder; 801, rotating tube; 802, exhaust pipe; 9, adsorption plate; 901, adsorption chamber; 902, suction pipe; 10, pressure sensor; 11, compression spring; 12, exhaust pipe; 13, exhaust pump; 14, limit plate; 15, rotating gear; 16, rack; 1601, guide plate; 17, connecting plate; 18, push plate; 1801, stepped anti-retreat groove; 19, trapezoidal plate; 20, clamping plate; 21, connecting spring; 22, clamping pad; 23, guide column. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0042] Reference Figure 1 - Fig.13 , a quick-install solar panel assembly machine tool, comprising: a frame 1, a heat collection grain conveying mechanism, a plate conveying mechanism and a transfer mechanism;

[0043] The heat collection grain conveying mechanism is used to convey the heat collection grains. The heat collection grain conveying mechanism comprises a first conveying belt 4 and two first conveying rollers 401. The first conveying belt 4 is driven and installed on the outside of the two first conveying rollers 401.

[0044] The plate conveying mechanism is used to convey the photovoltaic substrate. The plate conveying mechanism includes four second conveying belts 5 and four mounting shafts 502. Two second conveying rollers 501 are fixedly mounted on the outer sides of the mounting shafts 502. The second conveying belts 5 are drivingly mounted on the outer sides of the corresponding second conveying rollers 501.

[0045] The transfer mechanism includes a mounting frame 2 and a plurality of adsorption fixing mechanisms. The mounting frame 2 is slidably sleeved on the outside of the frame 1. The adsorption fixing mechanism includes a mounting tube 8 and an adsorption plate 9. A plurality of adsorption chambers 901 are provided at the bottom of the adsorption plate 9. The top of the adsorption chamber 901 is connected to an air suction pipe 902. The bottom of the mounting tube 8 is connected to a plurality of air exhaust pipes 802. The air suction pipe 902 is slidably sleeved on the outside of the corresponding air exhaust pipe 802. The front and rear sides of the mounting tube 8 are both connected to a rotating tube 801. The rotating tube 801 is rotatably connected to the inside of the mounting frame 2. A rotating gear 15 is fixedly sleeved on the outside of the rotating tube 801. A rack 16 is meshed on the outside of the rotating gear 15. The rack 16 is fixedly mounted on the outside of the frame 1.

[0046] In this embodiment, the adsorption and fixing mechanism also includes multiple groups of reinforcement mechanisms, which are used to improve the fixing stability of the heat collecting grains in the adsorption chamber 901. The reinforcement mechanism includes a clamping plate 20, a clamping pad 22, a connecting plate 17, a push plate 18 and a trapezoidal plate 19. The trapezoidal plate 19 and the clamping pad 22 are respectively fixedly installed on both sides of the clamping plate 20, and the trapezoidal plate 19 is adapted to the push plate 18. The push plate 18 is fixedly connected to one side of the connecting plate 17, and the top of the connecting plate 17 is fixedly connected to the mounting tube 8.

[0047] In this embodiment, a pressure sensor 10 and a plurality of compression springs 11 are fixedly connected to the bottom of the mounting tube 8, the bottom ends of the plurality of compression springs 11 are fixedly connected to the top of the adsorption plate 9, and a controller 7 is fixedly installed on the front side of the frame 1, and the controller 7 is electrically connected to the pressure sensor 10.

[0048] In this embodiment, a drive motor 301 is fixedly connected to both sides of the frame 1, and a screw rod 3 is fixedly connected to the output shaft of the drive motor 301. Threaded holes 203 are provided on both sides of the top of the installation frame 2. The two screw rods 3 are respectively threadedly connected to the corresponding threaded holes 203, and the controller 7 is electrically connected to the drive motor 301. The drive motor 301 adopts a servo motor, and the pressure sensor 10 transmits the pressure information to the controller 7 after sensing the pressure. The controller 7 controls the output shaft of the drive motor 301 to rotate forward, driving the screw rod 3 to rotate forward and thus driving the installation frame 2 to move upward. When the pressure sensor 10 senses that the pressure disappears, the output shaft of the drive motor 301 is controlled by the controller 7 to reverse, driving the installation frame 2 to move downward, and the controller 7 controls the drive motor 301 to rotate an equal number of circles each time.

[0049] In this embodiment, the pressure pad 22 is configured as a soft pad, and the number of the soft pads is adapted to the number of adsorption chambers 901, and a square hole is provided on the side wall of the adsorption chamber 901, the pressure pad 22 is slidably and sealedly connected to the inside of the square hole, and a plurality of grooves are provided on one side of the adsorption plate 9, and a guide column 23 and a connecting spring 21 are fixedly installed on the side wall of the groove, the pressure plate 20 is slidably sleeved on the outer side of the corresponding guide column 23, and the other end of the connecting spring 21 is fixedly connected to one side of the corresponding pressure plate 20, and a plurality of step anti-retreat grooves 1801 are integrally formed on one side of the push plate 18. After the heat-collecting grains enter the adsorption chamber 901, they will push the pressure pad 22 to move left, so that the trapezoidal plate 19 abuts against the step anti-retreat groove 180 1, and then the trapezoidal plate 19 moves up and abuts against the step anti-retreat groove 1801, so that the trapezoidal plate 19 moves to the right, and at the same time squeezes the clamping pad 22, and after leaving the current step anti-retreat groove 1801, it resets to the left and enters the previous step anti-retreat groove 1801, and the distance the trapezoidal plate 19 moves to the right is greater than the distance it resets to the left, so that the clamping plate 20 intermittently moves to the right and increases the degree of compression on the clamping pad 22, so as to increase the degree of compression on the heat collecting crystal grains, and the step anti-retreat groove 1801 limits the downward movement of the trapezoidal plate 19, and only when the heat collecting crystal grains are detached from the adsorption chamber 901, the clamping plate 20 can be reset under the action of the connecting spring 21, so that the trapezoidal plate 19 is out of contact with the push plate 18.

[0050] In this embodiment, a stepped ring is integrally formed on the outer side of the exhaust pipe 802 , and the stepped ring movably seals against the top inner wall and side wall of the intake pipe 902 , thereby limiting the movement of the intake pipe 902 and the adsorption plate 9 .

[0051] In this embodiment, a first motor 402 and a second motor 504 are fixedly installed on the front side of the frame 1, the first motor 402 is fixedly connected to the front end of the corresponding first conveying roller 401, and the front end of one of the mounting shafts 502 is fixedly connected to the output shaft of the second motor 504, and the front ends of the two mounting shafts 502 on the right side are fixedly connected with transmission gears 503, and the two transmission gears 503 are meshed with each other, so that the running directions of the second conveyor belts 5 on the upper and lower sides are opposite.

[0052] In this embodiment, the top end of the rack 16 is fixedly connected to the guide plate 1601, the outer side of the rotating tube 801 is fixedly sleeved with the limit plate 14, the limit plate 14 is adapted to the guide plate 1601, the rotating tube 801 drives the limit plate 14 to move upward and makes the rotating tube 801 unable to rotate when one side of the limit plate 14 abuts against the guide plate 1601, the front side of the rotating tube 801 located on the front side is fixedly installed with an air pump 13, the air inlet of the air pump 13 is connected to the rotating tube 801 on the front side, the rear end of the rotating tube 801 located on the rear side is fixedly connected with a sealing plate, and the air outlet of the air pump 13 is connected to the air outlet pipe 12.

[0053] In this embodiment, a plurality of through holes 101 are provided on the front and rear sides of the frame 1, and the rotating tube 801 passes through the corresponding through holes 101, and a positioning plate and two guide rails 201 are fixedly installed on both sides of the frame 1, the positioning plate is rotatably sleeved on the outer side of the corresponding screw rod 3, and two guide holes 202 are provided on both sides of the top of the mounting frame 2, and the guide rails 201 are slidably connected in the corresponding guide holes 202, and a plurality of mounting holes 204 are provided on the front and rear sides of the mounting frame 2, and the rotating tube 801 is rotatably connected in the corresponding mounting hole 204, and a camera 6 is fixedly installed on one side of the frame 1, and the camera 6 is electrically connected to the controller 7.

[0054] In this embodiment, when in use, the photovoltaic substrate is placed between the four second conveyor belts 5, and glue is applied to the ground of the photovoltaic substrate, and then the second motor 504 is started to drive the lower installation shaft 502 to rotate forward, and drive the lower second conveyor belt 5 to run forward, and drive the upper installation shaft 502 to rotate in the opposite direction through the engagement of the two transmission gears 503, and drive the upper two second conveyor belts 5 to run in the opposite direction, so as to realize the transportation through the friction between the four second conveyor belts 5 and the photovoltaic substrate;

[0055] The heat collecting crystals are placed on the first conveyor belt 4, and then the first motor 402 is started to drive the first conveyor roller 401 to rotate forwardly, thereby driving the first conveyor belt 4 to operate, so as to realize the transportation of the heat collecting crystals, so that the heat collecting crystals can be transported to the bottom of the corresponding adsorption plate 9, and then the vacuum pump 13 is started to extract the air in the installation cylinder 8, and the air in the multiple adsorption chambers 901 is extracted through the vacuum pipe 802 and the suction pipe 902, so that a negative pressure is formed in the adsorption chamber 901, and the heat collecting crystals are sucked into the adsorption chamber 901. During the upward movement of the heat collecting crystals in the adsorption chamber 901, the pressure pad 22 is pushed to move to the left by the abutment with the pressure pad 22, so that the trapezoidal plate 19 abuts against the step anti-retreat groove 1801, and then the heat collecting crystals and the adsorption chamber 9 01 abuts against the top inner wall of the mounting tube 8, and the negative pressure in the mounting tube 8 drives the adsorption plate 9 to move upward, compressing the compression spring 11, and the adsorption plate 9 drives the clamping plate 20 and multiple trapezoidal plates 19 to move upward, and through the abutment between the trapezoidal plate 19 and the step anti-retreat groove 1801, the trapezoidal plate 19 moves to the right, and at the same time squeezes the clamping pad 22, and after the trapezoidal plate 19 escapes from the current step anti-retreat groove 1801, it resets to the left and enters the previous step anti-retreat groove 1801, and the distance the trapezoidal plate 19 moves to the right is greater than the distance reset to the left, so that the clamping plate 20 intermittently moves to the right and increases the degree of compression on the clamping pad 22, and the step anti-retreat groove 1801 limits the downward movement of the trapezoidal plate 19, thereby limiting the movement of the clamping plate 20, so as to increase the degree of compression and fixation of the heat collecting grains;

[0056] When the adsorption plate 9 moves up to the suction pipe 902 and contacts the pressure sensor 10, the pressure sensor 10 senses the pressure and transmits the signal to the controller 7. The controller 7 controls the two driving motors 301 to operate and drives the two screw rods 3 to rotate. The two screw rods 3 drive the installation frame 2 to move upward through the threaded transmission with the corresponding threaded holes 203 and under the guidance of the guide rail 201. The installation frame 2 drives multiple rotating tubes 801 to move upward. During the upward movement of the rotating tube 801, the rotating gear 15 and the rack 16 are engaged to rotate, thereby driving the installation cylinder 8 and the adsorption plate 9 to rise and rotate at the same time, so that the adsorption plate 9 moves from the bottom of the installation cylinder 8 to the top. After that, the rotating gear 15 is engaged with the rack 16, and the limit plate 14 abuts against one side of the guide plate 1601, so that the installation cylinder 8, the adsorption plate 9 and the heat collecting grains move upward in a straight line, and the heat collecting grains are pressed against the bottom of the photovoltaic substrate until the glue solidifies, thereby achieving the fixation of the heat collecting grains.

[0057] Then, the controller 7 controls the output shaft of the driving motor 301 to reverse, driving the screw rod 3 to rotate in the opposite direction, thereby driving the mounting frame 2 to move downward. During the downward movement, the suction force of the adsorption chamber 901 on the heat collecting grains and the friction force of the pressing pad 22 on the heat collecting grains provide a downward pulling force for the heat collecting grains, thereby testing the bonding stability of the heat collecting grains. The heat collecting grains with unstable bonding cannot bear enough pulling force and will fall off and continue to stay in the adsorption chamber 901, while the heat collecting grains with sufficiently stable bonding will remain on the photovoltaic substrate. When a heat collecting grain falls off and stays in the adsorption chamber 901, the pressure The sensor 10 can continuously sense the pressure. When the heat collecting grains do not fall off, there will be no heat collecting grains to restrict the movement of the pressing pad 22. The pressing pad 22 and the pressing plate 20 are reset under the action of the connecting spring 21, so that the trapezoidal plate 19 is disengaged from the step anti-retreat groove 1801, and the fixation of the adsorption plate 9 is released. The adsorption plate 9 can be reset downward under the elastic force of the compression spring 11, so that the air intake pipe 902 is out of contact with the pressure sensor 10, so that the pressure sensor 10 cannot sense the pressure. Therefore, the bonding stability of the heat collecting grains can be directly judged by the value of the pressure sensor 10.

[0058] Then, the second motor 504 is started to continue conveying the photovoltaic substrate, and the camera 6 acquires the bottom image of the photovoltaic substrate, and can automatically determine the integrity and installation position accuracy of the heat collection grains on the photovoltaic substrate by comparing with the standard parts.

[0059] The above is a detailed introduction to a quick-install solar panel assembly machine provided by the present invention. This article uses specific embodiments to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A quick-install solar panel assembly machine tool, characterized in that: include: Rack(1); A heat collecting crystal grain conveying mechanism, used for conveying heat collecting crystal grains, the heat collecting crystal grain conveying mechanism comprising a first conveying belt (4) and two first conveying rollers (401), the first conveying belt (4) being drivingly mounted on the outside of the two first conveying rollers (401); A plate conveying mechanism, used for conveying photovoltaic substrates, the plate conveying mechanism comprising four second conveying belts (5) and four mounting shafts (502), two second conveying rollers (501) being fixedly mounted on the outer sides of the mounting shafts (502), and the second conveying belts (5) being drivingly mounted on the outer sides of corresponding second conveying rollers (501); A transfer mechanism, the transfer mechanism comprising a mounting frame (2) and a plurality of adsorption fixing mechanisms, the mounting frame (2) being slidably sleeved on the outside of the frame (1), the adsorption fixing mechanism comprising a mounting tube (8) and an adsorption plate (9), a plurality of adsorption chambers (901) being provided at the bottom of the adsorption plate (9), a suction pipe (902) being connected to the top of the adsorption chamber (901), a plurality of exhaust pipes (802) being connected to the bottom of the mounting tube (8), the suction pipes (902) being slidably sleeved on the outside of the corresponding exhaust pipes (802), the front and rear sides of the mounting tube (8) being both connected to rotating pipes (801), the rotating pipes (801) being rotatably connected to the inside of the mounting frame (2), and a rotating gear (15) being fixedly sleeved on the outside of the rotating pipe (801), the outer side of the rotating gear (15) being meshed with a rack (16), and the rack (16) being fixedly mounted on the outside of the frame (1); The adsorption fixing mechanism also includes a plurality of reinforcement mechanisms, the reinforcement mechanisms being used to improve the fixing stability of the heat collecting crystal grains in the adsorption chamber (901), the reinforcement mechanisms including a clamping plate (20), a clamping pad (22), a connecting plate (17), a push plate (18) and a trapezoidal plate (19), the trapezoidal plate (19) and the clamping pad (22) being fixedly mounted on both sides of the clamping plate (20), respectively, and the trapezoidal plate (19) is adapted to the push plate (18), the push plate (18) is fixedly connected to one side of the connecting plate (17), and the top of the connecting plate (17) is fixedly connected to the mounting cylinder (8); A pressure sensor (10) and a plurality of compression springs (11) are fixedly connected to the bottom of the mounting tube (8); the bottom ends of the plurality of compression springs (11) are fixedly connected to the top of the adsorption plate (9); a controller (7) is fixedly installed on the front side of the frame (1); and the controller (7) is electrically connected to the pressure sensor (10); A drive motor (301) is fixedly connected to both sides of the frame (1), a screw rod (3) is fixedly connected to the output shaft of the drive motor (301), threaded holes (203) are provided on both sides of the top of the installation frame (2), two screw rods (3) are respectively threadedly connected to the inside of the corresponding threaded holes (203), and the controller (7) is electrically connected to the drive motor (301), the drive motor (301) adopts a servo motor, and the pressure sensor (10) transmits the pressure information to the controller (7) after sensing the pressure, and the controller (7) controls the output shaft of the drive motor (301) to rotate forward, thereby driving the screw rod (3) to rotate forward, thereby driving the installation frame (2) to move upward; The pressure pad (22) is configured as a soft pad, and the number of the soft pads matches the number of the adsorption chambers (901), and a square hole is provided on the side wall of the adsorption chamber (901), the pressure pad (22) is slidably and sealingly connected to the inside of the square hole, and a plurality of grooves are provided on one side of the adsorption plate (9), and a guide column (23) and a connecting spring (21) are fixedly installed on the side wall of the groove, the pressure plate (20) is slidably sleeved on the outer side of the corresponding guide column (23), and the other end of the connecting spring (21) is fixedly connected to the side of the corresponding pressure plate (20), and a plurality of step anti-retreat grooves (1801) are integrally formed on one side of the push plate (18), and after the heat collection grains enter the adsorption chamber (901), they push the pressure pad (22) to move left, so that the trapezoidal plate (19) abuts against the step. After the trapezoidal plate (19) moves upward, it will abut against the stepped anti-retreat groove (1801), causing the trapezoidal plate (19) to move to the right, while squeezing the pressure pad (22), and after leaving the current stepped anti-retreat groove (1801), it will reset to the left and enter the previous stepped anti-retreat groove (1801), and the distance the trapezoidal plate (19) moves to the right is greater than the distance it resets to the left, so that the pressure plate (20) intermittently moves to the right and increases the degree of pressure on the pressure pad (22), thereby increasing the degree of pressure on the heat collecting crystal grains. The stepped anti-retreat groove (1801) limits the downward movement of the trapezoidal plate (19), and only when the heat collecting crystal grains are separated from the adsorption chamber (901) can the pressure plate (20) reset under the action of the connecting spring (21), so that the trapezoidal plate (19) and the push plate (18) are out of contact.

2. The quick-install solar panel assembly machine tool according to claim 1, characterized in that: A stepped ring is integrally formed on the outer side of the exhaust pipe (802), and the stepped ring is movably sealed against the top inner wall and the side wall of the intake pipe (902).

3. The quick-install solar panel assembly machine tool according to claim 1, characterized in that: A first motor (402) and a second motor (504) are fixedly mounted on the front side of the frame (1); the first motor (402) is fixedly connected to the front end of the corresponding first conveying roller (401); and the front end of one of the mounting shafts (502) is fixedly connected to the output shaft of the second motor (504); the front ends of the two mounting shafts (502) on the right are fixedly connected to transmission gears (503); and the two transmission gears (503) are meshed with each other.

4. The quick-install solar panel assembly machine tool according to claim 1, characterized in that: The top end of the rack (16) is fixedly connected to a guide plate (1601), the outer side of the rotating tube (801) is fixedly sleeved with a limit plate (14), the limit plate (14) is adapted to the guide plate (1601), the rotating tube (801) drives the limit plate (14) to move upward and makes the rotating tube (801) unable to rotate when one side of the limit plate (14) abuts against the guide plate (1601), the front side of the rotating tube (801) located at the front side is fixedly installed with an air pump (13), the air inlet of the air pump (13) is connected to the rotating tube (801) at the front side, the rear end of the rotating tube (801) located at the rear side is fixedly connected to a sealing plate, and the air outlet of the air pump (13) is connected to an air outlet pipe (12).

5. The quick-install solar panel assembly machine tool according to claim 1, characterized in that: The frame (1) is provided with a plurality of through holes (101) on both the front and rear sides, the rotating tube (801) is inserted into the corresponding through holes (101), and a positioning plate and two guide rails (201) are fixedly installed on both sides of the frame (1), the positioning plate is rotatably sleeved on the outer side of the corresponding screw rod (3), and two guide holes (202) are provided on both sides of the top of the installation frame (2), the guide rails (201) are slidably connected in the corresponding guide holes (202), and a plurality of mounting holes (204) are provided on both the front and rear sides of the installation frame (2), the rotating tube (801) is rotatably connected in the corresponding mounting holes (204), and a camera (6) is fixedly installed on one side of the frame (1), and the camera (6) is electrically connected to the controller (7).

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