Separation equipment and kitchen waste digestion method using the equipment
By adopting the design of internal tooth ring and push-sweep components in kitchen waste separation equipment, the filter bag and separation net are synchronized to prevent blockage and rapid discharge of materials, solving the problem of time-consuming equipment blockage and disassembly, and improving separation and incineration Efficiency of footing.
Patent Information
- Application Number
- CN202411037319.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-07-31
AI Technical Summary
During the solid-liquid separation process of existing kitchen waste separation equipment, the filter bag and separation net are easily blocked, which affects the separation effect and incineration efficiency. Moreover, multiple components need to be disassembled when removing garbage residue, which takes a long time and affects work efficiency.
A separation device is designed, including a workbench, housing, internal tooth ring, separation net and jitter assembly. The separation net and filter bag are driven to rotate simultaneously at high speed through the internal tooth ring, solid-liquid separation is achieved by centrifugal force, and the push-sweep assembly is pushed. Drive the brush strips to move along the separation net to remove adhered residue; at the same time, transparent observation doors and plastic discharge pipes are used to facilitate rapid discharge and reduce disassembly steps.
Effectively prevent the blockage of the filter bag and the separation net, improve the solid-liquid separation efficiency, simplify the discharge process of garbage residues, and improve the overall working efficiency.
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Figure CN118558032B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of separation equipment, and in particular relates to separation equipment and a method for digesting kitchen waste using the equipment. Background Art
[0002] Kitchen waste includes restaurant kitchen waste, household kitchen waste and other kitchen waste. Common ways to deal with kitchen waste include incineration. Incineration of the waste makes it incinerate and digest. However, if the kitchen waste is directly incinerated, because it contains a lot of water, it will not only reduce the temperature of the incinerator and affect the digestion effect of the waste, but also reduce the service life of the equipment. Generally, the waste materials are crushed first, and then the waste residues are dried and dehydrated by a centrifuge to achieve solid-liquid separation before incineration and digestion. In existing vertical centrifuges, a porous inner cylinder is usually used, and then a filter bag or filter cloth is arranged on the inside of the inner cylinder. The inner cylinder is driven by a motor to rotate at a high speed to achieve solid-liquid separation of the residue. However, due to the solid matter in the residue, a large amount of it will adhere to the filter cloth under the action of centrifugal force, which is easy to cause the filter cloth to be blocked, greatly reducing the solid-liquid separation ability of the filter cloth, affecting the effect of solid-liquid separation, and then affecting the efficiency of subsequent garbage incineration and digestion.
[0003] To this end, the Chinese invention patent with patent number CN202311277000.1 discloses a kitchen waste solid-liquid separation device, including a base, a shell and multiple separation devices, the separation device including a separation net, a filter bag, a crankshaft and a telescopic rod, the filter bag is located on the side of the separation net close to the central axis of the shell, a discharge port is provided at the bottom of the filter bag, and the crankshaft is tilted, so that when the telescopic rod is extended or retracted, it can drive the filter bag on the side of the discharge port to move synchronously; the invention sets a separation device to make the residue on the filter bag fall off during the extension and retraction of the telescopic rod to prevent the filter bag from being blocked, thereby achieving the effect of cleaning the filter bag, and synchronously turning over the residue attached to the filter bag, so that the moisture in the residue can be separated more thoroughly, thereby improving the separation effect of the filter bag on the residue.
[0004] However, in the above scheme, only the filter bag can be treated to prevent blocking, while the separation net cannot be treated to prevent blocking synchronously. During the synchronous operation of the separation net and the filter bag, the powdery slag, dust or water mixture thrown out from the garbage residue will inevitably adhere to the separation net, which may easily cause blocking to the separation net, thus affecting the separation effect and then the efficiency of incineration.
[0005] Moreover, when taking out the separated and dried garbage residue, the shell, separation net and filter bag need to be disassembled separately before the residue can be poured out, and then they need to be installed in sequence before the next round of work can be carried out, which takes a long time and thus affects work efficiency. Summary of the invention
[0006] In view of the problems existing in the prior art, the present invention provides a separation device and a kitchen waste incineration method using the device, which has the advantages of being able to synchronously prevent blocking of the filter bag and the separation net, and convenient material discharge, and solves the problem that the prior art can only prevent blocking of the filter bag but not the separation net, and when taking out the separated and dried garbage residue, the shell, the separation net and the filter bag need to be disassembled separately before the residue can be poured out, which takes a long time, affects the separation effect and then affects the efficiency of the incineration incineration work;
[0007] The present invention is achieved in this way. The separation equipment comprises a workbench and a shell, the workbench is fixedly connected with a support plate, the middle part of the workbench is rotatably connected with an internal gear ring, a separation net is installed on the internal gear ring, the top of the separation net is rotatably connected with the support plate, a shell is sleeved around the separation net, the front of the shell is hinged with a transparent observation door, the upper and lower ends of the shell are respectively fixedly connected with the support plate and the workbench, a filter bag is slidably connected to the inside of the separation net, a shaking assembly is penetrated between the middle parts of the filter bag, the shaking assembly comprises a shaking rod, the upper end of the shaking rod is fixedly connected with a feed port, the lower end of the shaking rod penetrates the bottom plate, the shaking rod drives the filter bag to move up and down, the bottom end of the filter bag is fixedly connected with a plastic discharge pipe, the plastic discharge pipe penetrates to the outside of the separation net, a push-sweep assembly is provided inside the shell, the push-sweep assembly comprises a push-sweep ring, the inner wall of the push-sweep ring moves up and down along the separation net to scrape the separation net.
[0008] With this arrangement, when in use, garbage residues enter the corresponding filter bag through the feed port, and the internal gear ring drives the separation net, filter bag and shaking rod to rotate synchronously at high speed, and under the action of centrifugal force, the residual water inside is thrown out to achieve solid-liquid separation. During operation, the shaking rod of the shaking assembly can be extended and retracted up and down to drive the filter bag to shake up and down, which is beneficial to the separation of residues attached to the filter bag and prevent blockage; at the same time, the push-sweep ring of the push-sweep assembly drives the brush bar to move up and down along the separation net, and when the separation net rotates, the separation net is synchronously swept in the axial and radial directions, which is beneficial to the separation of residues attached to the separation net, further improving the anti-blocking efficiency; when discharging is required, the transparent observation door is opened and the plastic discharge pipe is pulled to the outside of the shell to realize the discharge operation of the filter bag, saving time and effort; in summary, it is beneficial to improve the separation work efficiency.
[0009] As a preferred embodiment of the present invention, the bottom end of the inner gear ring is rotatably connected to the workbench via a plane thrust bearing, the top end of the inner gear ring is fixedly connected with a bottom plate, the bottom plate is fixedly connected to a separation net, the top of the separation net is fixedly connected with a top plate, the top plate is rotatably connected to a support plate via a plane thrust bearing, the top plate and the middle part of the support plate are penetrated and correspond to the feed port.
[0010] With this arrangement, when in use, the separation net can be driven to perform stable rotational motion through the plane thrust bearing, the internal gear ring, the bottom plate and the top plate, so that the residue can be conveniently thrown out of the water into the shell under the centrifugal action, and then discharged through the drain port at the bottom of the shell. The top plate, the support plate and the feed port are connected correspondingly, which is convenient for the residue loading work.
[0011] As a preferred embodiment of the present invention, a gear column is meshingly connected on the inner wall of the inner gear ring, the lower end of the gear column is connected to the workbench through a bearing, a rotating motor is fixedly connected to the surface of the workbench, the output end of the rotating motor is fixedly connected to a first support rod, the bottom end of the first support rod is connected to the workbench through a bearing, a main gear and a first bevel gear are sleeved and fixed on the first support rod, and the main gear is meshingly connected to the lower part of the gear column.
[0012] With this arrangement, when in use, starting the rotating motor can drive the main gear to rotate, and through the transmission principle, the gear column can be driven to rotate, and then the inner gear ring can be driven to rotate, and then the separation net can be driven to rotate at high speed.
[0013] As a preferred embodiment of the present invention, a plastic positioning ring is fixedly connected to the upper opening of the filter bag, both ends of the plastic positioning ring are fixedly connected to positioning blocks, both sides of the separation net are fixedly connected to sliding bars, the positioning blocks are slidably connected to the sliding bars, and a positioning groove is provided on the sliding bar, and the positioning groove is matched and connected to the positioning block.
[0014] With this arrangement, when using and installing the filter bag, open the end cover on the top of the support plate, first fix the filter bag through the positioning cylinder and the shaking rod, and then place the shaking rod and the filter bag into the separation net. At this time, the plastic positioning ring elastically squeezes the positioning block and moves downward along the slide bar until the positioning block slides into the corresponding positioning groove. The plastic positioning ring elastically resets and fits tightly with the separation net, which effectively improves the stability of the connection between the filter bag and the separation net and facilitates the installation of the filter bag.
[0015] As a preferred embodiment of the present invention, a positioning cylinder is fixedly connected to the middle part of the filter bag, the shaking rod is inserted into the positioning cylinder, the positioning cylinder and the shaking rod are fixedly connected by bolts, and discharge ports are provided on the side walls of the shaking rod corresponding to the upper port of the filter bag, and the discharge ports are connected to each other.
[0016] With this arrangement, when in use, the positioning cylinder is used to help improve the stability of the connection between the shaking rod and the filter bag, making it easier to install the filter bag on the shaking rod. When loading, the end cover on the support plate is opened, and the residue enters the interior of the shaking rod through the feed port, and then is placed in the corresponding filter bag through each discharge port, making loading easier.
[0017] As a preferred embodiment of the present invention, the lower end of the shaking rod is fixedly connected to an arc block, the interior of the workbench is laterally connected to a second support rod through a bearing, a second bevel gear and a cam are fixedly sleeved on the second support rod, the second bevel gear is meshingly connected to the first bevel gear, the cam is abutted against the arc block, an arc-shaped protrusion is fixedly connected to the cam, and the arc-shaped protrusion is pressed against the arc block.
[0018] With this arrangement, when in use, starting the rotating motor can drive the first bevel gear to rotate, and through the transmission principle, the second bevel gear can be driven to rotate, and then the cam on the second support rod can be driven to rotate. At this time, the arc-shaped protrusion can rotate to push the arc block, that is, the arc-shaped protrusion rotates to the arc block to push it upward, and the arc-shaped protrusion is separated from the arc block, and the arc block is reset and abutted against the cam, thereby driving the shaking rod to move up and down, that is, driving the filter bag to shake up and down, so as to shake off the attached residue, and the anti-blocking effect is good.
[0019] As a preferred embodiment of the present invention, the lower end side wall of the shaking rod is connected to the bottom plate by a rubber pleated sheet, one end of the rubber pleated sheet is fixedly connected to the bottom plate, the other end of the rubber pleated sheet is fixedly connected to a fixing tube, and the fixing tube is fixedly connected to the shaking rod by bolts.
[0020] With this arrangement, when in use, the elastic connection between the shaking rod and the bottom plate is facilitated by the rubber pleated sheet, which in turn facilitates the upward and downward telescopic movement of the shaking rod to realize the shaking operation of the filter bag. The fixing tube facilitates the installation and removal of the shaking rod on the rubber pleated sheet, which is easy to use.
[0021] As a preferred embodiment of the present invention, the separation net is provided with a receiving hole, the plastic discharge pipe is plugged into the receiving hole, a card block is fixedly connected to the side wall of the port of the discharge pipe, and the card block is connected to the outer wall of the separation net.
[0022] With this arrangement, during use, when the filter bag is installed, the end cover and the transparent observation door on the support plate are opened, and the plastic positioning ring drives the positioning block to move along the slide bar until the positioning block is driven to snap into the positioning groove. Subsequently, the staff member reaches into the accommodating hole and pulls the plastic discharge pipe. At this time, the plastic tube elastically shrinks and enters the accommodating hole. At the same time, the plastic discharge pipe is released to reset its deformation and drive the block to abut against the outer wall of the separation net. The transparent observation door and the end cover are closed, which further improves the stability of the filter bag installed on the separation net. Then, the separation work can be carried out. When discharging is required, the transparent observation door is opened again. The staff member opens the transparent observation door and pulls the plastic discharge pipe to the outside of the shell, and then the filter bag can be dragged to realize the discharging operation, which saves time and effort.
[0023] As a preferred embodiment of the present invention, both ends of the outer wall of the push-sweeper ring are fixedly connected with guide blocks, a screw is connected between the support plate and one end of the workbench through a bearing, a guide rod is fixedly connected between the support plate and the other end of the workbench, one guide block is threadedly sleeved on the screw, and the other guide block is slidably sleeved on the guide rod, a stepper motor is fixedly installed on the top of the support plate, the output end of the stepper motor is fixedly connected to the upper end of the screw, and a brush strip is fixedly connected to the inner wall of the push-sweeper ring through bolts.
[0024] With this arrangement, when in use, the stepper motor is started to drive the screw rod to rotate, which can drive the guide block to slide up and down along the guide rod, and then drive the push-sweep ring to move up and down along the separation net, and then the separation net is swept up and down by the brush bar, which makes it easy to sweep the residue attached to the separation net to detach it, further enhancing the anti-blocking efficiency.
[0025] The kitchen waste digestion method of the separation device comprises the following steps:
[0026] Collect kitchen waste, screen, sort and crush it;
[0027] Separate the crushed kitchen waste into solid and liquid;
[0028] The solid part is fed into the slurrying equipment, where high temperature and enzymatic hydrolysis technology are used to accelerate decomposition;
[0029] Wherein, the solid-liquid separation uses the separation equipment and includes the following steps:
[0030] S1. Open the end cover on the support plate, and the garbage residue enters from the feed port and enters the corresponding filter bag from the discharge port. The rotary motor starts, and the separation net is driven to rotate through the main gear, the gear column and the inner gear ring. The residue will rotate driven by the separation net, the filter bag and the shaking rod, and the residual water inside will be thrown out under the action of centrifugal force, and flow into the shell and be discharged through the drain pipe to achieve solid-liquid separation;
[0031] S2. At the same time, the first bevel gear, the second bevel gear and the second support rod drive the cam to rotate, so that the arc-shaped convex block rotates to abut against the circular arc block, and drives the rubber pleated sheet to elastically expand and contract, so as to drive the shaking rod to move up and down, and then drive the filter bag to shake up and down, so as to facilitate the separation of the residue attached to the filter bag;
[0032] S3, and start the stepper motor, and drive the push-sweep ring to move up and down through the screw rod, guide rod, and guide block, that is, drive the brush bar to move up and down along the separation net, and when the separation net rotates, the axial and radial directions of the separation net are synchronously swept, so that the residue attached to the separation net is separated;
[0033] S4. When discharging, the filter bag drives the plastic discharge pipe to rotate to the position of the transparent observation door, turn off the rotating motor and the stepper motor, open the transparent observation door and pull the plastic discharge pipe to the outside of the shell, that is, pull the plastic discharge pipe at the accommodating hole to drive the block to separate from the separation net, and the discharge operation of the filter bag can be realized. Then put the plastic discharge pipe back to its original position and close the transparent observation door to start the next round of work.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] The cam drives the arc-shaped convex block to push against the circular arc block, so that the rubber pleated sheet can be elastically extended and retracted, thereby driving the shaking rod to move up and down, and then driving the filter bag to shake up and down, so that the residue attached to the filter bag can be separated, which is beneficial to improve the anti-blocking efficiency;
[0036] At the same time, through the cooperation of the screw rod, the guide rod, the guide block and the stepping motor, it is convenient to drive the push-sweep ring to move up and down, and then it is convenient to drive the brush bar to move up and down along the separation net. In addition, when the separation net rotates, the axial and radial directions of the separation net are synchronously swept, which is convenient for the residue attached to the separation net to be separated, and the anti-blocking efficiency is further improved.
[0037] The plastic discharge tube can be easily taken from the separation net by means of the clamping block and the receiving hole. When discharge is required, the transparent observation door is opened and the plastic discharge tube is pulled to the outside of the shell to realize the discharge operation of the filter bag, which saves time and effort. In summary, this is conducive to improving the separation work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present invention;
[0039] Figure 2 It is a schematic diagram of a part of the internal structure provided by an embodiment of the present invention;
[0040] Figure 3 is a schematic diagram of the three-dimensional structure of a separation network provided by an embodiment of the present invention;
[0041] Figure 4 The embodiment of the present invention provides Figure 3 The enlarged structural diagram at A in the middle;
[0042] Figure 5 The embodiment of the present invention provides Figure 3 The enlarged structural diagram at B in the middle;
[0043] Figure 6 is a schematic diagram of the three-dimensional structure of a shaking rod provided by an embodiment of the present invention;
[0044] Figure 7 is a schematic diagram of a top view of a housing provided by an embodiment of the present invention;
[0045] Figure 8 The embodiment of the present invention provides Figure 7 The enlarged structural diagram at C in the middle;
[0046] Fig. 9 It is a schematic diagram of the right-side cross-sectional structure provided by an embodiment of the present invention.
[0047] In the figure: 1, workbench; 101, support plate; 102, rotating motor; 103, stepping motor; 2, housing; 201, transparent observation door; 3, push sweep ring; 301, screw rod; 302, guide rod; 303, guide block; 304, brush strip; 4, separation net; 401, bottom plate; 402, inner gear ring; 403, plane thrust bearing; 404, top plate; 405, slide bar; 406, positioning groove; 407, tooth column; 408, receiving hole; 5, first support rod; 501, main gear; 502, first Bevel gear; 6, shaking rod; 601, feed port; 602, discharge port; 603, rubber pleated sheet; 604, second support rod; 605, cam; 606, arc-shaped protrusion; 607, second bevel gear; 608, arc block; 609, fixing cylinder; 7, filter bag; 701, plastic positioning ring; 702, positioning block; 703, plastic discharge pipe; 704, clamping block; 705, positioning cylinder; 8, vertical plate; 801, telescopic cylinder; 802, first motor; 803, material transfer screw; 804, accommodating channel. DETAILED DESCRIPTION
[0048] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0049] The structure of the present invention is described in detail below in conjunction with the accompanying drawings.
[0050] refer to Figure 1-8As shown, the separation device provided by the embodiment of the present invention comprises a workbench 1 and a shell 2, the workbench 1 is fixedly connected with a support plate 101, the middle part of the workbench 1 is rotatably connected with an inner gear ring 402, a separation net 4 is installed on the inner gear ring 402, the top of the separation net 4 is rotatably connected with the support plate 101, the separation net 4 is sleeved with a shell 2, the front of the shell 2 is hinged with a transparent observation door 201, the upper and lower ends of the shell 2 are fixedly connected with the support plate 101 and the workbench 1 respectively, and the interior of the separation net 4 is slidably connected with a filter bag 7 A shaking assembly is arranged through the middle of the filter bag 7, and the shaking assembly includes a shaking rod 6. The upper end of the shaking rod 6 is fixedly connected with a feed port 601, and the lower end of the shaking rod 6 passes through the bottom plate 401. The shaking rod 6 drives the filter bag 7 to move up and down. The bottom end of the filter bag 7 is fixedly connected with a plastic discharge pipe 703, and the plastic discharge pipe 703 passes through the outside of the separation net 4. A push-sweep assembly is arranged inside the shell 2, and the push-sweep assembly includes a push-sweep ring 3. The inner wall of the push-sweep ring 3 moves up and down along the separation net 4 to scrape the separation net 4.
[0051] The above scheme is adopted: garbage residue enters the corresponding filter bag 7 through the feed port 601, and the internal gear ring 402 drives the separation net 4, the filter bag 7 and the shaking rod 6 to rotate synchronously at high speed, and under the action of centrifugal force, the residual water inside is thrown out to achieve solid-liquid separation. During the working process, the shaking rod 6 of the shaking component can be extended and moved up and down to drive the filter bag 7 to shake up and down, which is conducive to the separation of residues attached to the filter bag 7 and prevent blockage; at the same time, the push and sweep ring 3 of the push and sweep assembly drives the brush bar 304 to move up and down along the separation net 4, and when the separation net 4 rotates, the axial and radial directions of the separation net 4 are synchronously swept, which is conducive to the separation of residues attached to the separation net 4, further improving the anti-blocking efficiency; when discharging is required, the transparent observation door 201 is opened to pull the plastic discharge pipe 703 to the outside of the shell 2, so as to realize the discharge operation of the filter bag 7, saving time and effort; in summary, it is conducive to improving the separation work efficiency.
[0052] refer to Figures 1 to 8 As shown, the bottom end of the inner gear ring 402 is rotatably connected to the workbench 1 via a planar thrust bearing 403, the top end of the inner gear ring 402 is fixedly connected to a bottom plate 401, the bottom plate 401 is fixedly connected to a separation net 4, the top of the separation net 4 is fixedly connected to a top plate 404, the top plate 404 is rotatably connected to the support plate 101 via a planar thrust bearing 403, the top plate 404 is penetrated by the middle of the support plate 101 and corresponds to the feed port 601.
[0053] The above scheme is adopted: the plane thrust bearing 403, the inner gear ring 402, the bottom plate 401 and the top plate 404 are used to drive the separation net 4 to perform stable rotational motion, and then the residue is conveniently thrown out of the water into the shell 2 under the centrifugal action, and then discharged through the drain port at the bottom of the shell 2. The top plate 404, the support plate 101 and the feed port 601 are correspondingly connected, which is convenient for the residue loading work.
[0054] refer to Figure 2 , Figure 3 As shown, a gear column 407 is meshedly connected on the inner wall of the inner gear ring 402, and the lower end of the gear column 407 is connected to the workbench 1 through a bearing. A rotating motor 102 is fixedly connected to the surface of the workbench 1, and a first support rod 5 is fixedly connected to the output end of the rotating motor 102. The bottom end of the first support rod 5 is connected to the workbench 1 through a bearing, and a main gear 501 and a first bevel gear 502 are sleeved and fixed on the first support rod 5, and the main gear 501 is meshedly connected to the lower part of the gear column 407.
[0055] By adopting the above solution, starting the rotating motor 102 can drive the main gear 501 to rotate, and through the transmission principle, the gear column 407 can be driven to rotate, and then the inner gear ring 402 can be driven to rotate, and then the separation net 4 can be driven to rotate at high speed.
[0056] refer to Figure 1 , Figure 2 and Figure 6 As shown, a plastic positioning ring 701 is fixedly connected to the upper opening of the filter bag 7, and positioning blocks 702 are fixedly connected to both ends of the plastic positioning ring 701. Slide bars 405 are fixedly connected to both sides of the separation net 4, and the positioning blocks 702 are slidably connected to the slide bars 405. A positioning groove 406 is provided on the slide bar 405, and the positioning groove 406 is matched and connected to the positioning block 702.
[0057] The above scheme is adopted: when installing the filter bag 7, open the end cover on the top of the support plate 101, first fix the filter bag 7 and the shaking rod 6 through the positioning cylinder 705, and then place the shaking rod 6 and the filter bag 7 into the separation net 4. At this time, the plastic positioning ring 701 elastically squeezes the positioning block 702 and moves downward along the slide bar 405 until the positioning block 702 slides into the corresponding positioning groove 406. The plastic positioning ring 701 elastically resets and fits tightly with the separation net 4, which effectively improves the stability of the connection between the filter bag 7 and the separation net 4 and facilitates the installation of the filter bag 7.
[0058] refer to Figure 6As shown, a positioning cylinder 705 is fixedly connected to the middle part of the filter bag 7, and the shaking rod 6 is inserted into the positioning cylinder 705. The positioning cylinder 705 and the shaking rod 6 are fixedly connected by bolts, and discharge ports 602 are provided on the side walls of the shaking rod 6 corresponding to the upper ports of the filter bag 7, and the discharge ports 602 are connected to each other.
[0059] The above scheme is adopted: the positioning cylinder 705 is helpful to improve the stability of the connection between the shaking rod 6 and the filter bag 7, and it is convenient to install the filter bag 7 on the shaking rod 6. When loading, the end cover on the support plate 101 is opened, and the residue enters the interior of the shaking rod 6 through the feed port 601, and then is placed in the corresponding filter bag 7 through each discharge port 602, which is convenient for loading.
[0060] refer to Figure 2 , Figure 3 and Figure 6 As shown, the lower end of the shaking rod 6 is fixedly connected with an arc block 608, and the interior of the workbench 1 is laterally connected with a second support rod 604 through a bearing, and the second support rod 604 is sleeved and fixed with a second bevel gear 607 and a cam 605, and the second bevel gear 607 is meshed and connected with the first bevel gear 502, and the cam 605 is abutted against the arc block 608, and the cam 605 is fixedly connected with an arc-shaped protrusion 606, and the arc-shaped protrusion 606 is pressed against the arc block 608.
[0061] The above scheme is adopted: starting the rotating motor 102 can drive the first bevel gear 502 to rotate, and through the transmission principle, the second bevel gear 607 can be driven to rotate, and then the cam 605 on the second support rod 604 can be driven to rotate. At this time, the arc-shaped protrusion 606 can rotate to push the arc block 608, that is, the arc-shaped protrusion 606 rotates to the arc block 608 to push it upward, and the arc-shaped protrusion 606 is separated from the arc block 608. The arc block 608 is reset and abuts against the cam 605, thereby driving the shaking rod 6 to move up and down, that is, driving the filter bag 7 to shake up and down, so as to shake off the attached residue, and the anti-blocking effect is good.
[0062] refer to Figure 6 As shown, the lower end side wall of the shaking rod 6 is connected to the bottom plate 401 via a rubber pleated sheet 603, one end of the rubber pleated sheet 603 is fixedly connected to the bottom plate 401, and the other end of the rubber pleated sheet 603 is fixedly connected to a fixing tube 609, and the fixing tube 609 is fixedly connected to the shaking rod 6 via bolts.
[0063] The above scheme is adopted: the elastic connection between the shaking rod 6 and the bottom plate 401 is facilitated by the rubber pleated sheet 603, which in turn facilitates the upward and downward telescopic movement of the shaking rod 6 to realize the shaking operation of the filter bag 7, and the installation and disassembly of the shaking rod 6 on the rubber pleated sheet 603 is facilitated by the fixing tube 609, which is easy to use.
[0064] refer to Figure 3 , Figure 6 and Figure 7 As shown, the separation net 4 is provided with a receiving hole 408 , the plastic discharge pipe 703 is plugged into the receiving hole 408 , a clamping block 704 is fixedly connected to the side wall of the port of the discharge pipe, and the clamping block 704 is clamped to the outer wall of the separation net 4 .
[0065] The above scheme is adopted: when installing the filter bag 7, the end cover and the transparent observation door 201 on the support plate 101 are opened, and the plastic positioning ring 701 drives the positioning block 702 to move along the slide bar 405 until the positioning block 702 is driven to be stuck in the positioning groove 406. Then, the staff member reaches into the accommodating hole 408 and pulls the plastic discharge pipe 703. At this time, the plastic tube elastically shrinks and enters the accommodating hole 408. At the same time, the plastic discharge pipe 703 is released, so that its deformation can be reset and the block 704 can be driven to abut against the outer wall of the separation net 4, and the transparent observation door 201 and the end cover are closed, which further improves the stability of the filter bag 7 installed on the separation net 4, and then the separation work can be carried out; when discharging is required, the transparent observation door 201 is opened again, and the staff member opens the transparent observation door 201 and pulls the plastic discharge pipe 703 to the outside of the shell 2, so as to drag the filter bag 7 to realize the discharging operation, saving time and effort.
[0066] refer to Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 8 As shown, both ends of the outer wall of the push-sweeper ring 3 are fixedly connected with guide blocks 303, a screw rod 301 is connected between the support plate 101 and one end of the workbench 1 through a bearing, and a guide rod 302 is fixedly connected between the support plate 101 and the other end of the workbench 1, one guide block 303 is threadedly sleeved on the screw rod 301, and the other guide block 303 is slidably sleeved on the guide rod 302, a stepper motor 103 is fixedly installed on the top of the support plate 101, and the output end of the stepper motor 103 is fixedly connected to the upper end of the screw rod 301, and a brush strip 304 is fixedly connected to the inner wall of the push-sweeper ring 3 by bolts.
[0067] The above scheme is adopted: starting the stepper motor 103 drives the screw rod 301 to rotate, which can drive the guide block 303 to slide up and down along the guide rod 302, and then drive the push-sweep ring 3 to move up and down along the separation net 4, and then use the brush bar 304 to sweep the separation net 4 up and down, and then it is convenient to sweep the residue attached to the separation net 4 to make it detached, thereby further enhancing the anti-blocking efficiency.
[0068] The kitchen waste digestion method of the separation device comprises the following steps:
[0069] Collect kitchen waste, screen, sort and crush it;
[0070] Separate the crushed kitchen waste into solid and liquid;
[0071] The solid part is fed into the slurrying equipment, where high temperature and enzymatic hydrolysis technology are used to accelerate decomposition;
[0072] Wherein, the solid-liquid separation uses the separation equipment and includes the following steps:
[0073] S1. Open the end cover on the support plate 101, and the garbage residue enters from the feed port 601 and enters the corresponding filter bag 7 from the discharge port 602. The rotating motor 102 is started, and the separation net 4 is driven to rotate through the main gear 501, the gear column 407 and the inner gear ring 402. The residue will rotate under the drive of the separation net 4, the filter bag 7 and the shaking rod 6, and the residual water inside will be thrown out under the action of centrifugal force, and flow into the housing 2 and be discharged through the drain pipe to achieve solid-liquid separation;
[0074] S2. At the same time, the first bevel gear 502, the second bevel gear 607, and the second support rod 604 drive the cam 605 to rotate, so that the arc-shaped protrusion 606 rotates to abut against the arc block 608, and drives the rubber pleated sheet 603 to elastically expand and contract, thereby driving the shaking rod 6 to move up and down, and then driving the filter bag 7 to shake up and down, so that the residue attached to the filter bag 7 can be separated;
[0075] S3, and start the stepper motor 103, and drive the push-sweep ring 3 to move up and down through the screw rod 301, the guide rod 302, and the guide block 303, that is, drive the brush bar 304 to move up and down along the separation net 4, and when the separation net 4 rotates, the separation net 4 is synchronously swept in the axial and radial directions, so as to facilitate the separation of the residue attached to the separation net 4;
[0076] S4. When discharging, the filter bag 7 drives the plastic discharge pipe 703 to rotate to the position of the transparent observation door 201, the rotating motor 102 and the stepping motor 103 are turned off, the transparent observation door 201 is opened, and the plastic discharge pipe 703 is pulled to the outside of the shell 2, that is, the plastic discharge pipe 703 is pulled at the accommodating hole 408 to drive the block 704 to separate from the separation net 4, so that the discharge operation of the filter bag 7 can be realized, and then the plastic discharge pipe 703 is put back to its original position and the transparent observation door 201 is closed, and the next round of work can be carried out.
[0077] On the basis of Example 1, the following settings are also performed:
[0078] See also Fig. 9The outer wall of the transparent observation door 201 is fixedly connected with a vertical plate 8 by bolts, the end of the vertical plate 8 is fixedly connected with a telescopic cylinder 801 by bolts, the output end of the telescopic cylinder 801 is connected to the base of the first motor 802 by bolts, the output end of the first motor 802 is fixedly connected with a feeding screw 803, and the shaking rod 6 is provided with an accommodating channel 804, and the accommodating channel 804 is arranged corresponding to the feeding screw 803 and the plastic discharge pipe 703;
[0079] Through this arrangement, when discharging, the first motor 802 and the telescopic cylinder 801 are started, and the feeding screw 803 rotates and extends into the plastic discharge pipe 703 and the shaking rod 6. On the one hand, it is convenient to transport the garbage residue in the filter bag 7 out more quickly. On the other hand, the feeding screw 803 can extend into the shaking rod 6, which is convenient for more thorough discharge of the residual material in the shaking rod 6, thereby helping to further improve the discharge efficiency and thereby improve the work efficiency.
[0080] Working principle of the present invention:
[0081] When in use, open the end cover and transparent observation door 201 on the support plate 101, and the filter bag 7 is fixedly installed on the shaking rod 6 through the positioning cylinder 705. First, place the shaking rod 6 and the filter bag 7 in the separation net 4. At this time, the plastic positioning ring 701 moves along the slide bar 405 until the positioning block 702 is inserted into the corresponding positioning groove 406, which is convenient for the stable installation of the filter bag 7 and the separation net 4, and then extends into the accommodating hole 408 to pull the plastic discharge pipe 703 onto the separation net 4. At this time, the block 704 abuts against the wall of the separation net 4, and then close the transparent observation door. The residue enters from the feed port 601 and enters the corresponding filter bag 7 from the discharge port 602. The rotary motor 102 is started, and the separation net 4 is driven to rotate through the main gear 501, the tooth column 407 and the inner gear ring 402. The residue will rotate under the drive of the separation net 4, the filter bag 7 and the shaking rod 6, and the residual water inside is thrown out under the action of centrifugal force to achieve solid-liquid separation; the cam 605 is driven to rotate through the first bevel gear 502, the second bevel gear 607 and the second support rod 604, that is, the arc-shaped protrusion 606 rotates. The arc block 608 is pressed against and the rubber pleated sheet 603 is elastically extended, so that the shaking rod 6 is extended and moved up and down, and then the filter bag 7 is shaken up and down, so that the residue attached to the filter bag 7 is separated, which is beneficial to improve the anti-blocking efficiency; at the same time, the stepping motor 103 is started, and the push-sweep ring 3 is driven to move up and down through the screw rod 301, the guide rod 302, and the guide block 303, that is, the brush strip 304 is driven to move up and down along the separation net 4, and when the separation net 4 rotates, the axial direction of the separation net 4 is adjusted. It is swept synchronously in the radial direction to facilitate the separation of residues attached to the separation net 4, further improving the anti-blocking efficiency; the plastic discharge pipe 703 is easy to take on the separation net 4 through the block 704 and the accommodating hole 408. When discharge is required, the transparent observation door 201 is opened to pull the plastic discharge pipe 703 to the outside of the shell 2 to realize the discharge operation of the filter bag 7, and then the plastic discharge pipe 703 is put back in place and the transparent observation door 201 is closed to carry out the next wheel work, saving time and effort; thereby helping to improve the separation work efficiency.
[0082] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0083] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A separation device, comprising a workbench (1) and a housing (2), characterized in that: The workbench (1) is fixedly connected to a support plate (101), the middle part of the workbench (1) is rotatably connected to an internal gear ring (402), a separation net (4) is mounted on the internal gear ring (402), the top of the separation net (4) is rotatably connected to the support plate (101), a shell (2) is sleeved around the separation net (4), a transparent observation door (201) is hingedly connected to the front of the shell (2), the upper and lower ends of the shell (2) are respectively fixedly connected to the support plate (101) and the workbench (1), a filter bag (7) is slidably connected to the inside of the separation net (4), a shaking assembly is arranged through the middle of the filter bag (7), the shaking assembly comprises a shaking rod (6), the upper end of the shaking rod (6) is fixed A feed inlet (601) is connected, the lower end of the shaking rod (6) passes through the bottom plate (401), the shaking rod (6) drives the filter bag (7) to move up and down, the inner wall of the inner gear ring (402) is meshingly connected with a tooth column (407), the lower end of the tooth column (407) is connected to the workbench (1) through a bearing, the surface of the workbench (1) is fixedly connected with a rotating motor (102), the output end of the rotating motor (102) is fixedly connected with a first support rod (5), the bottom end of the first support rod (5) is connected to the workbench (1) through a bearing, a main gear (501) and a first bevel gear (502) are sleeved and fixed on the first support rod (5), the main gear (501) and the lower end of the tooth column (407) are connected to each other. The lower end of the shaking rod (6) is fixedly connected to an arc block (608), the interior of the workbench (1) is laterally connected to a second support rod (604) via a bearing, a second bevel gear (607) and a cam (605) are sleeved and fixed on the second support rod (604), the second bevel gear (607) is meshed with the first bevel gear (502), the cam (605) is abutted against the arc block (608), an arc-shaped convex block (606) is fixedly connected to the cam (605), the arc-shaped convex block (606) is pressed against the arc block (608), the bottom end of the filter bag (7) is fixedly connected to a plastic discharge pipe (703), the plastic discharge pipe (703) passes through to the outside of the separation net (4), A push-sweeper assembly is provided inside the shell (2), and the push-sweeper assembly comprises a push-sweeper ring (3). The inner wall of the push-sweeper ring (3) moves up and down along the separation net (4) to scrape the separation net (4). Both ends of the outer wall of the push-sweeper ring (3) are fixedly connected with guide blocks (303). A screw rod (301) is connected between the support plate (101) and one end of the workbench (1) via a bearing. A guide rod (302) is fixedly connected between the support plate (101) and the other end of the workbench (1). One of the guide blocks (303) is threadedly sleeved on the screw rod (301), and the other guide block (303) is slidably sleeved on the guide rod (302). A stepping motor (103) is fixedly installed on the top of the support plate (101).The output end of the stepper motor (103) is fixedly connected to the upper end of the screw rod (301), and a brush strip (304) is fixedly connected to the inner wall of the push-sweep ring (3) by bolts.
2. The separation device according to claim 1, characterized in that: The bottom end of the inner gear ring (402) is rotatably connected to the workbench (1) via a plane thrust bearing (403); the top end of the inner gear ring (402) is fixedly connected to a bottom plate (401); the bottom plate (401) is fixedly connected to a separation net (4); the top of the separation net (4) is fixedly connected to a top plate (404); the top plate (404) is rotatably connected to a support plate (101) via a plane thrust bearing (403); the top plate (404) and the middle part of the support plate (101) are intersected and correspond to the feed port (601).
3. The separation device according to claim 1, characterized in that: A plastic positioning ring (701) is fixedly connected to the upper opening of the filter bag (7), and positioning blocks (702) are fixedly connected to both ends of the plastic positioning ring (701). Slide bars (405) are fixedly connected to both sides of the separation net (4), and the positioning blocks (702) are slidably connected to the slide bars (405). A positioning groove (406) is formed on the slide bar (405), and the positioning groove (406) is matched and connected to the positioning block (702).
4. The separation device according to claim 1, characterized in that: A positioning cylinder (705) is fixedly connected to the middle of the filter bag (7), the shaking rod (6) is inserted into the positioning cylinder (705), the positioning cylinder (705) and the shaking rod (6) are fixedly connected by bolts, and discharge ports (602) are provided on the side walls of the shaking rod (6) corresponding to the upper end of the filter bag (7), and the discharge ports (602) are connected to each other.
5. The separation device according to claim 2, characterized in that: The lower end side wall of the shaking rod (6) is connected to the bottom plate (401) via a rubber pleated sheet (603); one end of the rubber pleated sheet (603) is fixedly connected to the bottom plate (401); the other end of the rubber pleated sheet (603) is fixedly connected to a fixing cylinder (609); and the fixing cylinder (609) is fixedly connected to the shaking rod (6) via a bolt.
6. The separation device according to claim 1, characterized in that: The separation net (4) is provided with a receiving hole (408), the plastic discharge pipe (703) is plugged into the receiving hole (408), a clamping block (704) is fixedly connected to the side wall of the port of the plastic discharge pipe (703), and the clamping block (704) is clamped to the outer wall of the separation net (4).
7. A method for digesting kitchen waste using the separation device according to any one of claims 1 to 6, characterized in that: The following steps are involved: Collect kitchen waste, screen, sort and crush it; Separate the crushed kitchen waste into solid and liquid; The solid part is fed into the slurrying equipment, where high temperature and enzymatic hydrolysis technology are used to accelerate decomposition; Wherein, the solid-liquid separation uses the separation device according to any one of claims 1 to 6, and comprises the following steps: S1. Open the end cover on the support plate (101), and the garbage residue enters from the feed port (601) and enters the corresponding filter bag (7) from the discharge port (602). The rotating motor (102) is started, and the separation net (4) is driven to rotate through the main gear (501), the tooth column (407) and the inner gear ring (402). The residue rotates under the drive of the separation net (4), the filter bag (7) and the shaking rod (6), and the residual water inside is thrown out under the action of centrifugal force, and flows into the shell (2) and is discharged through the drain pipe, thereby achieving solid-liquid separation; S2. At the same time, the first bevel gear (502), the second bevel gear (607), and the second support rod (604) drive the cam (605) to rotate, so that the arc-shaped protrusion (606) rotates to abut against the circular arc block (608), and drives the rubber pleated sheet (603) to elastically expand and contract, thereby driving the shaking rod (6) to move upward and downward, and then driving the filter bag (7) to shake upward and downward, so that the residue attached to the filter bag (7) can be separated; S3, and starting the stepping motor (103), and driving the push-sweeping ring (3) to move up and down through the screw rod (301), the guide rod (302), and the guide block (303), that is, driving the brush bar (304) to move up and down along the separation net (4), and when the separation net (4) rotates, the separation net (4) is synchronously swept in the axial and radial directions, so as to facilitate the separation of residues attached to the separation net (4); S4. When discharging, the filter bag (7) drives the plastic discharge pipe (703) to rotate to the position of the transparent observation door (201), the rotating motor (102) and the stepping motor (103) are turned off, the transparent observation door (201) is opened, and the plastic discharge pipe (703) is pulled to the outside of the housing (2), that is, the plastic discharge pipe (703) is pulled at the receiving hole (408) to drive the clamping block (704) to separate from the separation net (4), so that the discharge operation of the filter bag (7) can be realized, and then the plastic discharge pipe (703) is returned to its original position and the transparent observation door (201) is closed, and the next round of work can be carried out.
Citation Information
Patent Citations
A kitchen waste solid-liquid separation device
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