Lead-acid battery intelligent charging device and method

Through the charging shifting, detection and directional power supply mechanism of the lead-acid battery intelligent charging device, the charging uneven problem caused by fluctuations in the mains voltage is solved, and the battery life is extended and the battery balance is achieved.

CN118572838BActive Publication Date: 2025-01-17XIAO YANG POWER SOURCES CO LTD
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Patent Information

Application Number
CN202411036017.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-01-17
Estimated Expiration
2044-07-31

AI Technical Summary

Technical Problem

The existing lead-acid battery charging methods are prone to undercharge or overcharge due to fluctuations in mains voltage, resulting in battery scrapping and it is difficult to effectively manage charging voltages at different stages.

Method used

The lead-acid battery intelligent charging device is adopted to transform the charging voltage at different stages through the charging shifting device, and the lead-acid battery with insufficient power is supplied separately to realize real-time detection through the cooperation of the driving components and the detection and directional power supply device. and battery balance.

Benefits of technology

Effectively prevent undercharge and overcharge, extend the battery life, and ensure the battery balance and charging temperature control of the lead-acid battery through series power supply and separate power supply mechanisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of lead-acid batteries, specifically a lead-acid battery intelligent charging device and method, including a shell assembly, which is installed inside an electric vehicle, and the lead-acid battery module assembly can be installed and placed through the shell assembly. The lead-acid battery module assembly is installed at the inner rear end of the shell assembly, and the lead-acid batteries in the lead-acid battery module assembly are connected in series with each other. The present invention can transform the charging voltage at different stages and then supply power in series to the lead-acid battery module assembly, thereby preventing undercharging and overcharging caused by excessive voltage fluctuations of the mains, and effectively extending the battery life.
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Description

Technical Field

[0001] The present invention relates to the technical field of lead-acid batteries, and in particular to an intelligent charging device and method for lead-acid batteries. Background Art

[0002] Lead-acid battery is a secondary battery, rechargeable battery, rechargeable battery and primary battery. It is an acidic storage battery with metallic lead as electrode and manganese dioxide or nickel sulfate as positive electrode active material. Its voltage is two volts (v), so it is commonly known as "battery". Its working principle is: the positive electrode (PbO2) and negative electrode (Pb) in the lead-acid battery are immersed in the electrolyte (dilute sulfuric acid), and 2V of power will be generated between the two electrodes. After charging and discharging, the anode, cathode and electrolyte will undergo corresponding changes.

[0003] The existing lead-acid battery charging methods all use a fixed single output voltage (48V or 60V or 72V) and two-stage constant current charging. The charging completion is determined based on the charging time of the second stage. In addition, the mains voltage fluctuates too much, leading to undercharging or overcharging. Long-term undercharging or overcharging can easily cause the battery to be scrapped. Therefore, we propose an intelligent charging method for lead-acid batteries. Summary of the invention

[0004] In view of the above-mentioned and / or existing problems in an existing lead-acid battery intelligent charging device and method, the present invention is proposed.

[0005] Therefore, the purpose of the present invention is to provide an intelligent charging device and method for lead-acid batteries. Through the shifting mode of the charging shifting device, the charging voltage at different stages is transformed and the lead-acid battery module components are powered in series. Then, through the cooperation of the driving component and the detection and directional power supply device, the lead-acid battery with insufficient power is powered separately, which can solve the above-mentioned existing problems.

[0006] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0007] A lead-acid battery intelligent charging device, comprising:

[0008] A housing assembly is installed inside the electric vehicle, and the lead-acid battery module assembly can be installed and placed through the housing assembly;

[0009] A lead-acid battery module assembly is installed at the rear end of the housing assembly, and each lead-acid battery in the lead-acid battery module assembly is connected in series, and the electric vehicle can be powered by the lead-acid battery module assembly;

[0010] A charging shift device is installed at the front end of the housing assembly, and the front end of the charging shift device passes through the middle of the front end surface of the housing assembly. At the same time, the charging shift device is electrically connected to the total input end of the lead-acid battery module assembly, and the charging shift device can detect the input current and shift the voltage in the lead-acid battery module assembly, so as to charge the lead-acid battery module assembly;

[0011] A drive assembly is installed at the upper end of the housing assembly, and the input end of the drive assembly is connected to the output end of the charging shift device. The housing assembly can be encapsulated by the drive assembly, and the detection and directional power supply device can be moved horizontally and vertically by the drive assembly.

[0012] The detection and directional power supply device is connected to the lower end of the driving component, and through the drive of the driving component, it can drive the detection and directional power supply device to move to the upper end of the charging shift device, and through the drive of the detection and directional power supply device, it can detect the current, voltage and temperature of each lead-acid battery of the charging shift device, and at the same time, it can actively charge the lead-acid battery with lower voltage.

[0013] As a preferred solution of the lead-acid battery intelligent charging device described in the present invention, the shell assembly includes: a placement shell, which is installed inside the electric vehicle; a through groove, which is arranged in the middle position of the front end of the placement shell, and the front end assembly of the charging shift device can be installed through the through groove; a limit plate, which is arranged at the internal front end of the placement shell, and the lead-acid battery module assembly and the charging shift device can be installed and placed through the limit plate; a convex edge, which is arranged on the lower side of the front end of the limit plate, and the lower end assembly of the charging shift device can be installed and placed through the convex edge; and an installation groove, which is arranged on both sides of the front end of the limit plate.

[0014] As a preferred solution of the lead-acid battery intelligent charging device described in the present invention, the lead-acid battery module assembly includes: a lead-acid battery shell, which is arranged at the inner rear end of the shell, and can install and limit several groups of lead-acid battery shells through a limiting plate, and four groups of lead-acid batteries are arranged inside the lead-acid battery shell, and the several groups of lead-acid batteries are connected in series with each other; lead-acid battery terminals, which are arranged at the top of the lead-acid battery shell, and are connected to other terminals through the lead-acid battery terminals, so as to be electrically connected to other devices; measuring slots, which are arranged at both ends of the top of the lead-acid battery shell, and can detect the temperature of the four groups of lead-acid batteries inside the lead-acid battery shell by inserting the detection and directional power supply device.

[0015] As a preferred solution of a lead-acid battery intelligent charging device described in the present invention, the charging shift device includes: a charging input component, which passes through the installation slot and is installed at the internal front end of the housing, and the charging socket can be connected through the charging input component; a limit component, which is detachably installed on the surface front end of the limit plate, and the limit component is inserted into the interior of the installation slot, and the gear component can be installed and limited through the limit component; the gear component is detachably installed on the surface front end of the limit plate through the limit component, and the gear component is set to four groups and set to different gears, and the charging current and voltage can be collected through the charging input component, so that the charging output gear can be selected according to the collected voltage. a movable limit assembly, which is installed at the top of the convex edge of the front end of the limit plate, and the movable limit assembly can be used to guide the movement of the shift assembly; a shift assembly, which is slidably connected to the top of the movable limit assembly, and the top of the shift assembly is in contact with the bottom of the gear assembly, and the shift assembly is electrically connected to the charging input assembly, and the charging input assembly can be brought into contact with one group of gear assemblies through the shift assembly, thereby electrically connecting one group of gears; a voltage regulating assembly, which is arranged in the middle of the front end of the limit plate, and the voltage regulating assembly is connected to the input end of the lead-acid battery module assembly connected in series, and the voltage can be fine-tuned according to the temperature collected by the detection and directional power supply device through the voltage regulating assembly.

[0016] As a preferred solution of the lead-acid battery intelligent charging device described in the present invention, the charging input component includes: a charging input panel, which penetrates the installation slot and is installed in the front end of the inner part of the housing; a charging socket, which is arranged at the front end of the charging input panel, and the charging plug can be inserted through the charging socket; a collection control end, which is arranged at the rear end of the charging input panel, and the voltage and current output by the charging plug can be collected and detected through the collection control end, and different gear components can be selected according to different thresholds of the output voltage and current;

[0017] The limit assembly includes: a limit panel, which is detachably mounted on the front end of the surface of the limit plate; a mounting block, which is arranged on both sides of the rear end of the limit panel; an inner groove, which is arranged at the top and bottom of the mounting block, and the mounting block cooperates with the inner groove and is inserted into the interior of the mounting groove, so that the limit panel can be fixed;

[0018] The shift assembly includes: a shift transformer, which is detachably mounted on the front end of the surface of the limit plate through a limit panel, and the shift transformer is set to four groups, and the four groups of shift transformers are set to different transformation gears, so that the input voltage can be transformed and output to the charging shift device for power supply; a connection panel, which is arranged at the bottom of the shift transformer; a connection track, which is arranged at the bottom of the connection panel, and the shift assembly can be slidably limited through the connection track, and at the same time, the shift assembly can be connected to the port in the connection track to achieve electrical connection; a buffer track, which is arranged on the surface of the connection panel, and the buffer track is arranged between the two groups of connection panels, and the buffer track is set to an insulating material, so that the shift assembly is prevented from overflowing when it moves;

[0019] The movable limiting assembly comprises: a movable limiting plate, which is arranged on the top of the convex edge and can limit and guide the sliding of the shift assembly through the movable limiting plate; a movable groove, which is arranged in the middle of the surface of the movable limiting plate; and a tooth groove, which is arranged on the surface of the movable groove and connects the tooth groove with the driving end of the shift assembly;

[0020] The shift assembly includes: a movable frame, which is slidably connected to the outer surface of a movable limit plate; a movable drive motor, which is arranged at the front end of the movable frame; a movable drive gear, which is rotatably connected to the inside of the movable frame, and the front side port of the movable drive gear is connected to the output end of the movable drive motor, and at the same time, the bottom of the movable drive gear is meshed with the tooth groove, and the mobile drive motor can drive the mobile drive gear to rotate, so that the mobile drive gear can drive the movable frame to move; a charging connection terminal, which is arranged at the top of the movable frame, and the charging connection terminal is electrically connected to the collection control end, and through the movement of the charging connection terminal, the charging connection terminal is connected to the port inside the connection track, so that the collection control end is electrically connected to the shift transformer and the voltage regulation assembly.

[0021] As a preferred solution of the lead-acid battery intelligent charging device described in the present invention, the driving component includes: a cover plate, which is arranged on the top of the placement shell, and the placement shell can be encapsulated through the cover plate; a vertical driving component, which is arranged at the bottom of the cover plate; a transverse driving component, the top of which is connected to the output end of the vertical driving component, and through the cooperation of the vertical driving component and the transverse driving component, it can drive the detection and directional power supply device to move horizontally and vertically, so that the detection and directional power supply device moves to the top of the lead-acid battery module assembly.

[0022] As a preferred solution of the lead-acid battery intelligent charging device described in the present invention, the vertical drive assembly includes: a vertical drive box, the top of which is arranged at the bottom of the cover plate; a first drive slot, which is arranged inside the vertical drive box; a first screw rod, which is rotatably connected to the inside of the first drive slot; a transverse drive motor, which is installed on the outer wall of the cover plate, and the output end of the transverse drive motor is connected to the first screw rod, and the first screw rod can be driven to rotate by the drive of the transverse drive motor;

[0023] The transverse drive assembly includes: a transverse drive box, a sliding block is provided on the top of the transverse drive box, and the outer wall of the transverse drive box is electrically connected to the gear assembly and the voltage regulating assembly of the charging shift device, and the sliding block is slidably connected to the inside of the first drive groove, and the inside of the sliding block is threadedly connected to the outer wall of the first screw rod, and at the same time, the rotation of the first screw rod can drive the transverse drive box to move vertically; a second drive groove, which is arranged at the bottom of the transverse drive box, and the sliding of the detection and directional power supply device can be limited and guided by the second drive groove; an electric power input track, which is arranged at the top of the second drive groove, and the electric power input track is electrically connected to the gear assembly and the voltage regulating assembly of the charging shift device. The second screw rod is rotatably connected between the two sets of side plates, and the outer wall of the second screw rod is threadedly connected to the top of the detection and directional power supply device, and the rotation of the second screw rod can drive the detection and directional power supply device to move; a vertical drive motor is installed at one end of the top of the horizontal drive box, and the output end of the vertical drive motor is connected to the second screw rod through the steering gear, and the second screw rod can be driven to rotate by the drive of the vertical drive motor.

[0024] As a preferred solution of a lead-acid battery intelligent charging device described in the present invention, the detection and directional power supply device includes: a power supply component, the top of which is slidably connected to the inside of the second drive groove, and the top of the power supply component is connected to the power input track, and through the cooperation of the power supply component and the power input track, the power supply component can be electrically connected to the gear component and the voltage adjustment component of the charging shift device; a detection component, which is installed at the bottom of the power supply component, and the detection component is electrically connected to the power supply component, and through the cooperation of the detection component and the charging component, the voltage and current of the lead-acid battery in the shell of a single lead-acid battery can be detected; a temperature detection component, which is installed at the bottom of the detection component, and through The telescopic drive of the power supply component allows the bottom of the temperature detection component to be inserted into the measuring slot of the lead-acid battery module component, so that the temperature detection component can detect the temperature of the lead-acid batteries in the single lead-acid battery module component; the charging component is installed at the bottom of the temperature detection component, and the charging component is electrically connected to the detection component, and through the drive of the driving component, the charging component can be moved to the top of the single lead-acid battery module component, and the charging component is connected to the lead-acid battery terminals of the lead-acid battery module component, so that the current and voltage of the lead-acid batteries in the single lead-acid battery module component can be detected, and at the same time, the lead-acid batteries in the single lead-acid battery module component can be powered separately.

[0025] As a preferred solution of the lead-acid battery intelligent charging device described in the present invention, the power supply component includes: a power supply slider, which is slidably connected to the inside of the second driving groove; a power supply terminal, which is arranged on the top of the power supply slider, and the top of the power supply terminal is in contact with the power input track, and the power supply slider can be electrically connected to the gear assembly and the voltage adjustment assembly through the power supply terminal; a telescopic rod, the top of which is connected to the bottom of the power supply slider, and the bottom is connected to the top center of the detection assembly, and the detection assembly can be driven to move to the lower end by the drive of the telescopic rod;

[0026] The detection assembly includes: a first connecting plate, the top center of which is connected to the bottom of the telescopic rod, and the first connecting plate is electrically connected to the power supply slider; a voltage detection module, which is arranged at the front end of the first connecting plate, and the detection end of the voltage detection module is installed at the bottom of the charging assembly, and the voltage detection module can be used to detect the voltage of the lead-acid battery in the single lead-acid battery module assembly; a current detection module, which is arranged at the rear end of the first connecting plate, and the detection end of the current detection module is installed at the bottom of the charging assembly, and the current detection module can be used to detect the current of the lead-acid battery in the single lead-acid battery module assembly; a first power supply connection terminal, which is arranged at the bottom of the first connecting plate, and the first power supply connection terminal passes through the temperature detection assembly and is connected to the top of the charging assembly;

[0027] The temperature detection assembly includes: a second connecting plate, which is installed at the bottom of the first connecting plate; a temperature detection module, which is installed at both ends of the bottom of the second connecting plate, and is driven by the telescopic rod to insert the temperature detection module into the measuring slot, so that the temperature detection module performs temperature detection on the lead-acid battery in the single group of lead-acid battery module components; a circular groove, which is arranged on the top of the second connecting plate, and the first power supply connection terminal can penetrate through the circular groove;

[0028] The charging assembly includes: a third connecting plate, which is installed at the bottom of the second connecting plate; a second power supply connecting terminal, which is installed at the top of the third connecting plate, and the second power supply connecting terminal passes through the circular groove and is electrically connected to the first power supply connecting terminal; a charging terminal, which is arranged at the bottom of the third connecting plate, and the bottom of the charging terminal is equipped with detection ends of a voltage detection module and a current detection module, and the charging terminal is in contact with the lead-acid battery terminal of the lead-acid battery module assembly through the charging terminal, so that the charging terminal can independently power the lead-acid battery in the lead-acid battery terminal, and the independently powered lead-acid battery can be used to power other groups of lead-acid batteries in series, and at the same time, the current and voltage of a single group of lead-acid batteries can be detected through the detection ends of the voltage detection module and the current detection module.

[0029] A lead-acid battery intelligent charging method comprises the following steps:

[0030] S1: Insert the charging plug into the charging socket of the charging input panel. At this time, the circuit of the charging plug is transmitted to the acquisition control end. The acquisition control end will detect the current and voltage of the inserted circuit, and select the shift transformer at the corresponding threshold value according to the detected voltage and current values;

[0031] S2: At this time, the shift assembly is driven to drive the charging connection terminal to move into the connection track at the lower end of the shift transformer, so that the shift transformer at the corresponding threshold is electrically connected to the acquisition control end, so that the shift transformer transforms the charging voltage and charges the lead-acid batteries connected in series in the lead-acid battery module assembly;

[0032] S3: When the charging voltage and current enter the second stage, the voltage gradually decreases with the charging time. At this time, after the acquisition control end detects the voltage change, it starts the shift component again, so that the shift component moves to the next set of shift transformers on the corresponding threshold, and performs voltage conversion charging again;

[0033] S4: While charging, the driving assembly drives the detection and directional power supply device to move to the upper end of each group of lead-acid battery module components, and starts the telescopic rod to make the charging terminal contact with the lead-acid battery terminal, and insert the temperature detection module into the measuring slot, so as to detect the voltage, current and temperature of each group of lead-acid batteries;

[0034] S5: When it is detected that the power storage in a group of lead-acid batteries is low, the lead-acid battery module assembly and the total input end of the charging shift device are disconnected, and the charging shift device and the output end of the detection and directional power supply device are started, and the lead-acid battery with low power is powered separately through the detection and directional power supply device, and the power is continuously supplied to other groups of lead-acid batteries through the series circuit;

[0035] S6: When it is detected that the temperature in a group of lead-acid batteries reaches a threshold value, the power output end of the detection and directional power supply device is disconnected, and the shift assembly is started, so that the shift assembly drives the charging connection terminal to move to the bottom of the voltage regulating assembly, and the voltage is fine-tuned through the voltage regulator of the voltage regulating assembly, and the lead-acid battery is powered again until the power supply ends.

[0036] Compared with existing technologies:

[0037] Through the shifting mode of the charging shifting device, the charging voltage at different stages is transformed and then the lead-acid battery module components are connected in series to supply power, thereby preventing undercharging and overcharging caused by excessive voltage fluctuations of the mains, and effectively extending the battery life;

[0038] Through the cooperation between the driving component and the detection and directional power supply device, the detection and directional power supply device can provide independent power to the lead-acid battery with insufficient power in the lead-acid battery module assembly, and transmit the power to other lead-acid batteries through the series circuit for continuous power supply. At the same time, the voltage, current and temperature of the lead-acid battery in the individual lead-acid battery module assembly can be detected, so that the storage power and charging temperature of the lead-acid battery can be detected in real time, and the lead-acid battery during charging can be protected. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 A schematic diagram of the overall main structure provided by the present invention;

[0040] Figure 2 A schematic diagram of the overall split structure provided by the present invention;

[0041] Figure 3 A schematic diagram of the disassembled structure of the housing assembly provided by the present invention;

[0042] Figure 4 A schematic diagram of the structure of a lead-acid battery module assembly provided by the present invention;

[0043] Figure 5 This is a schematic diagram of the disassembled structure of the charging shift device provided by the present invention;

[0044] Figure 6Schematic diagram of the charging input component structure provided by the present invention Figure 1 ;

[0045] Figure 7 Schematic diagram of the charging input component structure provided by the present invention Figure 2 ;

[0046] Figure 8 A schematic diagram of the structure of the limit assembly provided by the present invention;

[0047] Fig. 9 The structure of the gear assembly provided by the present invention is schematically shown Figure 1 ;

[0048] Fig.10 The structure of the gear assembly provided by the present invention is schematically shown Figure 2 ;

[0049] Fig.11 A schematic diagram of the structure of the movable limiting assembly provided by the present invention;

[0050] Fig.12 The shift assembly structure provided by the present invention is schematically shown in FIG. Figure 1 ;

[0051] Fig.13 The shift assembly structure provided by the present invention is schematically shown in FIG. Figure 2 ;

[0052] Fig.14 A schematic diagram of the connection structure between the drive assembly and the detection and directional power supply device provided by the present invention;

[0053] Fig.15 A schematic diagram of the split structure of the vertical drive assembly provided by the present invention;

[0054] Fig.16 A schematic diagram of the structure of the vertical drive assembly provided by the present invention;

[0055] Fig.17 A schematic diagram of the split structure of the lateral drive assembly provided by the present invention;

[0056] Fig.18 A schematic diagram of the structure of the lateral drive assembly provided by the present invention;

[0057] Fig.19 Schematic diagram of the structure of the detection and directional power supply device provided by the present invention Figure 1 ;

[0058] Fig. 20 A schematic diagram of the disassembled structure of the detection and directional power supply device provided by the present invention;

[0059] Fig.21 Schematic diagram of the structure of the detection and directional power supply device provided by the present invention Figure 2 .

[0060] In the figure: housing assembly 1, placement housing 11, through groove 12, limit plate 13, convex edge 14, mounting groove 15, lead-acid battery module assembly 2, lead-acid battery housing 21, lead-acid battery terminal 22, measuring groove 23, charging shift device 3, charging input assembly 31, charging input panel 311, charging socket 312, acquisition control terminal 313, limit assembly 32, limit panel 321, mounting block 322, inner groove 323, gear assembly 33, shift transformer 331, connection panel 332, connection track 333, buffer track 334, mobile limit assembly 34, mobile limit plate 341, mobile groove 342, tooth groove 343, shift assembly 35, movable frame 351, mobile drive motor 352, mobile drive gear 353, charging connection terminal 354, voltage adjustment assembly 36, drive assembly 4 , cover plate 41, vertical drive component 42, vertical drive box 421, first drive groove 422, first screw rod 423, horizontal drive motor 424, horizontal drive component 43, horizontal drive box 431, sliding block 432, second drive groove 433, power input track 434, side plate 435, second screw rod 436, vertical drive motor 437, detection and directional power supply device 5, power supply component 51, power supply slider 511, power supply terminal 512, telescopic rod 513, detection component 52, first connecting plate 521, voltage detection module 522, current detection module 523, first power supply connection terminal 524, temperature detection component 53, second connecting plate 531, temperature detection module 532, circular groove 533, charging component 54, third connecting plate 541, second power supply connection terminal 542, charging terminal 543. DETAILED DESCRIPTION

[0061] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0062] The present invention provides a lead-acid battery intelligent charging device and method, please refer to Figure 1-Figure 21 , including a housing assembly 1, a lead-acid battery module assembly 2, a charging shift device 3, a driving assembly 4 and a detection and directional power supply device 5;

[0063] A shell assembly 1 can be installed inside an electric vehicle, and a lead-acid battery module assembly 2 can be installed and placed through the shell assembly 1. The shell assembly 1 includes: a placement shell 11, a through groove 12, a limit plate 13, a convex edge 14 and an installation groove 15. The placement shell 11 can be installed inside an electric vehicle. The through groove 12 is arranged at the middle position of the front end of the placement shell 11, and the front end assembly of the charging shift device 3 can be installed through the through groove 12. The limit plate 13 is arranged at the internal front end of the placement shell 11, and the lead-acid battery module assembly 2 and the charging shift device 3 can be installed and placed through the limit plate 13. The convex edge 14 is arranged on the lower side of the front end of the limit plate 13, and the lower end assembly of the charging shift device 3 can be installed and placed through the convex edge 14. The installation groove 15 is arranged on both sides of the front end of the limit plate 13.

[0064] The lead-acid battery module assembly 2 is installed at the inner rear end of the housing assembly 1, and the lead-acid batteries in the lead-acid battery module assembly 2 are connected in series with each other, and the electric vehicle can be powered by the lead-acid battery module assembly 2. The lead-acid battery module assembly 2 includes: a lead-acid battery housing 21, a lead-acid battery terminal 22 and a measuring slot 23. The lead-acid battery housing 21 is arranged at the inner rear end of the housing 11, and a plurality of groups of lead-acid battery housings 21 can be installed and limited by a limiting plate 13, and four groups of lead-acid batteries are arranged inside the lead-acid battery housing 21, and the plurality of lead-acid batteries are connected in series with each other. The lead-acid battery terminal 22 is arranged at the top of the lead-acid battery housing 21, and the lead-acid battery terminal 22 is connected to other terminals to electrically connect other devices. The measuring slot 23 is arranged at both ends of the top of the lead-acid battery housing 21, and the temperature of the four groups of lead-acid batteries inside the lead-acid battery housing 21 can be detected by inserting the detection and directional power supply device 5.

[0065] The charging shift device 3 is installed at the front end of the shell component 1, and the front end of the charging shift device 3 passes through the middle of the front end surface of the shell component 1. At the same time, the charging shift device 3 is electrically connected to the total input end of the lead-acid battery module component 2, and the charging shift device 3 can detect the input current and shift the voltage in the lead-acid battery module component 2, so as to charge the lead-acid battery module component 2. The charging shift device 3 includes: a charging input component 31, a charging input panel 311, a charging socket 312, a collection control terminal 313, a limit component 32, a limit panel 321, a mounting block 322, an inner groove 323, a gear component 33, a shift transformer 331, a connection panel 332, a connection track 333, Buffer rail 334, movable limit assembly 34, movable limit plate 341, movable groove 342, tooth groove 343, shift assembly 35, movable frame 351, movable drive motor 352, movable drive gear 353, charging connection terminal 354 and voltage adjustment assembly 36, charging input assembly 31, which passes through the installation groove 15 and is installed at the inner front end of the housing 11, and the charging socket can be connected through the charging input assembly 31, charging input panel 311, which passes through the installation groove 15 and is installed at the inner front end of the housing 11, charging socket 312, which is arranged at the front end of the charging input panel 311, and the charging plug can be inserted through the charging socket 312, and the acquisition control terminal 313, which is arranged at the charging input The rear end of the panel 311 can collect and detect the voltage and current output by the charging plug through the acquisition control terminal 313, and select different gear components 33 through different thresholds of the output voltage and current. The limit component 32 can be detachably mounted on the front end of the surface of the limit plate 13, and the limit component 32 is inserted into the interior of the installation groove 15, and the gear component 33 can be installed and limited by the limit component 32. The limit panel 321 can be detachably mounted on the front end of the surface of the limit plate 13. The mounting block 322 is arranged on both sides of the rear end of the limit panel 321. The inner groove 323 is arranged at the top and bottom of the mounting block 322, and the mounting block 322 cooperates with the inner groove 323 and is inserted into the interior of the mounting groove 15, so that The limit panel 321 can be fixed, the gear assembly 33 can be detachably mounted on the front end of the surface of the limit plate 13 through the limit assembly 32, and the gear assembly 33 is set to four groups and set to different gears. At the same time, the charging current and voltage can be collected through the charging input assembly 31, so that the charging output gear can be selected according to the collected voltage. The shift transformer 331 can be detachably mounted on the front end of the surface of the limit plate 13 through the limit panel 321, and the shift transformer 331 is set to four groups, and the four groups of shift transformers 331 are set to different transformation gears, so that the input voltage can be transformed and output to the charging shift device 3 for power supply. The connection panel 332 is set at the bottom of the shift transformer 331.The connecting track 333 is arranged at the bottom of the connecting panel 332, and the shift assembly 35 can be slidably limited by the connecting track 333. At the same time, the shift assembly 35 can be connected to the port in the connecting track 333 to achieve electrical connection. The buffer track 334 is arranged on the surface of the connecting panel 332, and the buffer track 334 is arranged between the two sets of connecting panels 332. The buffer track 334 is set to an insulating material, so that the shift assembly 35 is prevented from overflowing when it moves. The moving limiting assembly 34 is installed on the top of the front end convex edge 14 of the limiting plate 13, and the shift assembly 35 can be moved by the moving limiting assembly 34. The limiting guide, the movable limiting plate 341, which is arranged at the top of the convex edge 14, and the sliding of the shifting assembly 35 can be limited and guided by the movable limiting plate 341, the movable groove 342, which is arranged in the middle of the surface of the movable limiting plate 341, the tooth groove 343, which is arranged on the surface of the movable groove 342, and the tooth groove 343 is connected to the driving end of the shifting assembly 35, the shifting assembly 35, which is slidably connected to the top of the movable limiting assembly 34, and the top of the shifting assembly 35 is in contact with the bottom of the gear assembly 33, and the shifting assembly 35 is electrically connected to the charging input assembly 31, and the charging input assembly 31 can be connected to one of the gears through the shifting assembly 35. The movable frame 351 is slidably connected to the outer surface of the movable limit plate 341, the movable drive motor 352 is arranged at the front end of the movable frame 351, and the movable drive gear 353 is rotatably connected to the inside of the movable frame 351, and the front side port of the movable drive gear 353 is connected to the output end of the movable drive motor 352. At the same time, the bottom of the movable drive gear 353 is meshed with the tooth groove 343, and the movable drive motor 352 drives the movable drive gear 353 to rotate, so that the movable drive gear 353 can drive the movable frame 351 to move. The charging connection terminal 354 is arranged at the top of the movable frame 351, and the charging connection terminal 354 is electrically connected to the collection control terminal 313. The charging connection terminal 354 is moved to connect the charging connection terminal 354 to the port inside the connection track 333, so that the collection control terminal 313 is electrically connected to the shift transformer 331 and the voltage regulating component 36. The voltage regulating component 36 is arranged in the middle of the front end of the limit plate 13, and the voltage regulating component 36 is connected to the input end of the lead-acid battery module component 2 connected in series. The voltage can be fine-tuned according to the temperature collected by the detection and directional power supply device 5 through the voltage regulating component 36.

[0066] The driving component 4 is installed at the upper end of the shell component 1, and the input end of the driving component 4 is connected to the output end of the charging shift device 3, and the shell component 1 can be encapsulated by the driving component 4. At the same time, the detection and directional power supply device 5 can be moved horizontally and vertically by the driving component 4. The driving component 4 includes: a cover plate 41, a vertical driving component 42, a vertical driving box 421, a first driving groove 422, a first screw rod 423, a horizontal driving motor 424, a horizontal driving component 43, a horizontal driving box 431, a sliding block 432, a second driving groove 433, a power input track 434, a side plate 435, a second screw rod 436 and a vertical driving motor 437. The cover plate 41 is arranged on the top of the shell 11. , and the housing 11 can be packaged through the cover plate 41, a vertical drive component 42, which is arranged at the bottom of the cover plate 41, a vertical drive box 421, whose top is arranged at the bottom of the cover plate 41, a first drive groove 422, which is arranged inside the vertical drive box 421, a first screw rod 423, which is rotatably connected to the inside of the first drive groove 422, a horizontal drive motor 424, which is installed on the outer wall of the cover plate 41, and the output end of the horizontal drive motor 424 is connected to the first screw rod 423, and the first screw rod 423 can be driven to rotate by the drive of the horizontal drive motor 424, and the horizontal drive component 43, whose top is connected to the output end of the vertical drive component 42, and through the vertical drive component 42 and the horizontal drive component 43 The detection and directional power supply device 5 can be driven to move horizontally and vertically, so that the detection and directional power supply device 5 moves to the top of the lead-acid battery module assembly 2, and the horizontal driving box 431 is provided with a sliding block 432 on the top, and the outer wall of the horizontal driving box 431 is electrically connected to the gear assembly 33 and the voltage regulating assembly 36 of the charging shift device 3, and the sliding block 432 is slidably connected to the inside of the first driving groove 422, and the inside of the sliding block 432 is threadedly connected to the outer wall of the first screw rod 423. At the same time, through the rotation of the first screw rod 423, the horizontal driving box 431 can be driven to move vertically, and the second driving groove 433 is set at the bottom of the horizontal driving box 431, and through the second driving groove 433, The power input track 434 is arranged at the top of the second driving groove 433, and the power input track 434 is electrically connected to the gear assembly 33 and the voltage regulating assembly 36 of the charging shifting device 3, and the power input track 434 contacts the detection and directional power supply device 5, so that the power input track 434 can supply power to the detection and directional power supply device 5, the side plates 435 are installed at both ends of the transverse driving box 431, and the side plates 435 can seal the side of the transverse driving box 431, the second screw rod 436 is rotatably connected between the two sets of side plates 435, and the outer wall of the second screw rod 436 is threadedly connected to the top of the detection and directional power supply device 5,The rotation of the second screw rod 436 can drive the detection and directional power supply device 5 to move. The vertical drive motor 437 is installed at the top end of the horizontal drive box 431, and the output end of the vertical drive motor 437 is connected to the second screw rod 436 through the steering gear. The second screw rod 436 can be driven to rotate by the drive of the vertical drive motor 437.

[0067] The detection and directional power supply device 5 is connected to the lower end of the driving component 4, and can be driven by the driving component 4 to move the detection and directional power supply device 5 to the upper end of the charging shift device 3, and can detect the current, voltage and temperature of each lead-acid battery of the charging shift device 3 through the driving of the detection and directional power supply device 5. At the same time, the lead-acid battery with lower voltage can be actively charged. The detection and directional power supply device 5 includes: a power supply component 51, a power supply slider 511, a power supply terminal 512, a telescopic rod 513, a detection component 52, a first connecting plate 521, a voltage detection module 522, a current detection module 523, a first power supply connection terminal 524, a temperature detection component 53, a second connecting plate 531, and a temperature detection Module 532, circular groove 533, charging component 54, third connecting plate 541, second power supply connection terminal 542 and charging terminal 543, power supply component 51, the top of which is slidably connected to the inside of the second driving groove 433, and the top of the power supply component 51 is connected to the power input track 434, and through the cooperation between the power supply component 51 and the power input track 434, the power supply component 51 can be electrically connected to the gear component 33 and the voltage regulating component 36 of the charging shift device 3, the power supply slider 511, which is slidably connected to the inside of the second driving groove 433, the power supply terminal 512, which is arranged on the top of the power supply slider 511, and the top of the power supply terminal 512 is in contact with the power input track 434, and the power supply slider can be used to The block 511 is electrically connected to the shift assembly 33 and the voltage regulating assembly 36. The telescopic rod 513, the top of which is connected to the bottom of the power supply slider 511, and the bottom is connected to the top center of the detection assembly 52, and the detection assembly 52 can be driven to move to the lower end by the drive of the telescopic rod 513. The detection assembly 52 is installed at the bottom of the power supply assembly 51, and the detection assembly 52 is electrically connected to the power supply assembly 51, and the detection assembly 52 cooperates with the charging assembly 54 to detect the voltage and current of the lead-acid battery in the single lead-acid battery housing 21. The first connecting plate 521, the top center of which is connected to the bottom of the telescopic rod 513, and the first connecting plate 521 is electrically connected to the power supply slider 511. The voltage detection module 522 is arranged The front end of the first connecting plate 521 is connected to the bottom of the charging component 54, and the voltage detection module 522 can detect the voltage of the lead-acid battery in the single lead-acid battery module assembly 2. The current detection module 523 is arranged at the rear end of the first connecting plate 521, and the detection end of the current detection module 523 is installed at the bottom of the charging component 54, and the current detection module 523 can detect the current of the lead-acid battery in the single lead-acid battery module assembly 2. The first power supply connection terminal 524 is arranged at the bottom of the first connecting plate 521, and the first power supply connection terminal 524 passes through the temperature detection component 53 and is connected to the top of the charging component 54. The temperature detection component 53,The temperature detection module 53 is installed at the bottom of the detection component 52, and the bottom of the temperature detection component 53 is inserted into the measuring slot 23 of the lead-acid battery module component 2 through the telescopic drive of the power supply component 51, so that the temperature detection component 53 detects the temperature of the lead-acid battery in the single group of lead-acid battery module components 2. The second connecting plate 531 is installed at the bottom of the first connecting plate 521, and the temperature detection module 532 is installed at both ends of the bottom of the second connecting plate 531, and the temperature detection module 532 is inserted into the measuring slot 23 through the drive of the telescopic rod 513, so that The temperature detection module 532 detects the temperature of the lead-acid battery in the single group of lead-acid battery module components 2. The circular groove 533 is arranged on the top of the second connecting plate 531, and the first power supply connection terminal 524 can penetrate through the circular groove 533. The charging component 54 is installed at the bottom of the temperature detection component 53, and the charging component 54 is electrically connected to the detection component 52. The charging component 54 can be moved to the top of the single group of lead-acid battery module components 2 by the driving component 4, and the charging component 54 is connected to the lead-acid battery of the lead-acid battery module components 2. The battery terminal 22 is connected, so that the current and voltage of the lead-acid battery in the single lead-acid battery module assembly 2 can be detected, and at the same time, the lead-acid battery in the single lead-acid battery module assembly 2 can be powered separately, the third connecting plate 541 is installed at the bottom of the second connecting plate 531, the second power supply connection terminal 542 is installed on the top of the third connecting plate 541, and the second power supply connection terminal 542 passes through the circular groove 533 and is electrically connected to the first power supply connection terminal 524, and the charging terminal 543 is arranged at the bottom of the third connecting plate 541. The bottom of the charging terminal 543 is provided with the detection ends of the voltage detection module 522 and the current detection module 523, and the charging terminal 543 contacts the lead-acid battery terminal 22 of the lead-acid battery module assembly 2, so that the charging terminal 543 supplies power to the lead-acid battery in the lead-acid battery terminal 22 separately, and supplies power to other groups of lead-acid batteries in series through the separately powered lead-acid battery. At the same time, the detection ends of the voltage detection module 522 and the current detection module 523 can detect the current and voltage of a single group of lead-acid batteries.

[0068] During specific use, a person skilled in the art will insert the charging plug into the charging socket 312 of the charging input panel 311. At this time, the circuit of the charging plug is transmitted to the acquisition control terminal 313. The acquisition control terminal 313 will detect the current and voltage of the inserted circuit, and select the shift transformer 331 at the corresponding threshold value through the detected voltage and current values. At this time, the shift component 35 is driven to drive the charging connection terminal 354 to move to the connection track 333 at the lower end of the shift transformer 331, so that the shift transformer 331 at the corresponding threshold value is connected to the acquisition control terminal 313. The collection control end 313 is electrically connected, so that the shift transformer 331 transforms the charging voltage and then charges the lead-acid batteries connected in series in the lead-acid battery module assembly 2. When the charging voltage and current enter the second stage, the voltage gradually weakens with the charging time. At this time, after the collection control end 313 detects the voltage change, it starts the shift component 35 again, so that the shift component 35 moves to the shift transformer 331 on the corresponding threshold of the next group, and performs voltage transformation charging again. While charging, the drive component 4 drives the detection and directional power supply device 5 to move to each group The upper end of the lead-acid battery module assembly 2 is opened, and the telescopic rod 513 is started to make the charging terminal 543 contact with the lead-acid battery terminal 22, and the temperature detection module 532 is inserted into the measuring slot 23, so as to detect the voltage, current and temperature of each group of lead-acid batteries. When it is detected that the power storage in a group of lead-acid batteries is low (when the power storage in the battery is less than 10%, the power storage is low), the lead-acid battery module assembly 2 and the total input end of the charging shift device 3 are disconnected, and the charging shift device 3 and the input of the detection and directional power supply device 5 are started. At the output end, the lead-acid battery with lower power is powered separately through the detection and directional power supply device 5, and the power is continuously supplied to other groups of lead-acid batteries through the series lines. When it is detected that the temperature in a group of lead-acid batteries reaches the threshold, the power output end of the detection and directional power supply device 5 is disconnected, and the shift component 35 is started, so that the shift component 35 drives the charging connection terminal 354 to move to the bottom of the voltage regulating component 36, and the voltage is fine-tuned through the voltage regulator of the voltage regulating component 36, and the lead-acid battery is powered again until the power supply is ended.

[0069] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A lead-acid battery intelligent charging device, characterized in that: include: A housing assembly (1) is installed inside the electric vehicle, and a lead-acid battery module assembly (2) is installed and placed through the housing assembly (1); A lead-acid battery module assembly (2) is mounted at the rear end of the housing assembly (1), and each lead-acid battery in the lead-acid battery module assembly (2) is connected in series; A charging shift device (3) is mounted on the front end of the housing assembly (1), and the front end of the charging shift device (3) penetrates the middle of the front end surface of the housing assembly (1). At the same time, the charging shift device (3) is electrically connected to the total input end of the lead-acid battery module assembly (2), and is used to detect the input current and perform shift input on the voltage in the lead-acid battery module assembly (2). The charging shift device (3) comprises: A charging input assembly (31), which passes through the mounting groove (15) and is mounted at the inner front end of the housing (11); A limiting component (32) is detachably mounted on the front end of the surface of the limiting plate (13), and the limiting component (32) is inserted into the interior of the mounting groove (15); A shift assembly (33) which is detachably mounted on the front end of the surface of the limit plate (13) via the limit assembly (32); A movable limiting assembly (34) mounted on the top of the front end convex edge (14) of the limiting plate (13); A shift assembly (35) is slidably connected to the top of the movable limit assembly (34), so that the top of the shift assembly (35) is in contact with the bottom of the gear assembly (33), and the shift assembly (35) is electrically connected to the charging input assembly (31); A voltage regulating component (36) is arranged in the middle of the front end of the limiting plate (13), and the voltage regulating component (36) is connected to the input end of the lead-acid battery module components (2) connected in series; A drive assembly (4) is mounted on the upper end of the housing assembly (1), and the input end of the drive assembly (4) is connected to the output end of the charging shift device (3), and the detection and directional power supply device (5) can be moved horizontally and vertically through the drive assembly (4); The driving component (4) comprises: A cover plate (41) disposed on the top of the housing (11); A vertical drive assembly (42) disposed at the bottom of the cover plate (41); A transverse driving component (43), the top of which is connected to the output end of the vertical driving component (42); A detection and directional power supply device (5) connected to the lower end of the drive assembly (4) and used to detect the current, voltage and temperature of each lead-acid battery of the charging and shifting device (3) through the detection and directional power supply device (5), and also used to actively charge the lead-acid battery with a lower voltage; The detection and directional power supply device (5) comprises: A power supply component (51), the top of which is slidably connected to the inside of the second driving groove (433), and the top of the power supply component (51) is connected to the power input track (434); A detection component (52) is mounted on the bottom of the power supply component (51) and electrically connects the detection component (52) to the power supply component (51); A temperature detection component (53) mounted on the bottom of the detection component (52); A charging component (54) is installed at the bottom of the temperature detection component (53) and electrically connects the charging component (54) to the detection component (52).

2. A lead-acid battery intelligent charging device according to claim 1, characterized in that: The housing assembly (1) comprises: Placing a housing (11) which is installed inside the electric vehicle; A through slot (12) disposed at a middle position of the front end of the housing (11); A limiting plate (13) disposed at the front end of the interior of the housing (11); A convex edge (14) is arranged on the lower side of the front end of the limiting plate (13); The mounting grooves (15) are arranged on both sides of the front end of the limiting plate (13).

3. A lead-acid battery intelligent charging device according to claim 2, characterized in that: The lead-acid battery module assembly (2) comprises: A lead-acid battery housing (21) is arranged at the rear end of the housing (11) and is used to install and limit the position of a plurality of groups of lead-acid battery housings (21) through a limiting plate (13); A lead-acid battery terminal (22), which is arranged on the top of the lead-acid battery housing (21); The measuring grooves (23) are arranged at both ends of the top of the lead-acid battery housing (21).

4. A lead-acid battery intelligent charging device according to claim 3, characterized in that: The charging input component (31) comprises: A charging input panel (311), which passes through the mounting groove (15) and is mounted on the inner front end of the housing (11); A charging socket (312), which is arranged at the front end of the charging input panel (311); A collection control terminal (313), which is arranged at the rear end of the charging input panel (311); The limiting component (32) comprises: A limit panel (321) which is detachably mounted on the front end of the surface of the limit plate (13); Mounting blocks (322) are arranged on both sides of the rear end of the limiting panel (321); Inner grooves (323) are provided at the top and bottom of the mounting block (322); The shift assembly (33) comprises: A shift transformer (331) is detachably mounted on the front end of the surface of the limit plate (13) via a limit panel (321), and the shift transformer (331) is arranged in four groups; A connection panel (332) disposed at the bottom of the shift transformer (331); A connecting track (333) disposed at the bottom of the connecting panel (332); A buffer track (334) is arranged on the outer surface of the connection panel (332), and the buffer track (334) is arranged between two sets of connection panels (332); The movable limiting component (34) comprises: A movable limiting plate (341) disposed on the top of the convex edge (14); A movable groove (342) disposed in the middle of the surface of the movable limiting plate (341); A tooth groove (343) is arranged on the surface of the moving groove (342), and the tooth groove (343) is connected to the driving end of the gear shift assembly (35); The shift assembly (35) comprises: A movable frame (351) slidably connected to the outer surface of the movable limiting plate (341); A mobile driving motor (352) disposed at the front end of the movable frame (351); A mobile driving gear (353) is rotatably connected to the inside of the movable frame (351), and a front port of the mobile driving gear (353) is connected to the output end of the mobile driving motor (352), and at the same time, a bottom of the mobile driving gear (353) is meshed and connected with the tooth groove (343); A charging connection terminal (354) is arranged on the top of the movable frame (351), and the charging connection terminal (354) is electrically connected to the collection control terminal (313).

5. A method for intelligent charging of a lead-acid battery using an intelligent charging device as claimed in any one of claims 1 to 4, characterized in that: The steps include: S1: inserting a charging plug into a charging socket (312) of a charging input panel (311), the circuit of the charging plug is transmitted to a collection control terminal (313), and the collection control terminal (313) detects the current and voltage of the inserted circuit, and selects a shift transformer (331) at a corresponding threshold value according to the detected voltage and current values; S2: At this time, the shift assembly (35) is driven to drive the charging connection terminal (354) to move into the connection track (333) at the lower end of the shift transformer (331), so that the shift transformer (331) at the corresponding threshold is electrically connected to the acquisition control terminal (313), so that the shift transformer (331) transforms the charging voltage and charges the lead-acid batteries connected in series in the lead-acid battery module assembly (2); S3: When the charging voltage and current enter the second stage, the voltage gradually decreases with the duration of charging. At this time, after the acquisition control end (313) detects the voltage change, it starts the shift component (35) again, so that the shift component (35) moves to the next group of corresponding shift transformers (331) on the threshold value, and performs voltage conversion charging again; S4: While charging, the driving component (4) drives the detection and directional power supply device (5) to move to the upper end of each group of lead-acid battery module components (2), and activates the telescopic rod (513) to make the charging terminal (543) contact the lead-acid battery terminal (22), and insert the temperature detection module (532) into the measuring slot (23), so as to detect the voltage, current and temperature of each group of lead-acid batteries; S5: When it is detected that the amount of electricity stored in a group of lead-acid batteries is low, the lead-acid battery module assembly (2) and the total input end of the charging shift device (3) are disconnected, and the charging shift device (3) and the output end of the detection and directional power supply device (5) are started, and the lead-acid battery with the low amount of electricity is powered separately through the detection and directional power supply device (5), and the electricity is continuously powered to other groups of lead-acid batteries through the series circuit; S6: When it is detected that the temperature in a group of lead-acid batteries reaches a threshold value, the power output end of the detection and directional power supply device (5) is disconnected, and the shift assembly (35) is started, so that the shift assembly (35) drives the charging connection terminal (354) to move to the bottom of the voltage adjustment assembly (36), and the voltage is fine-tuned by the voltage regulator of the voltage adjustment assembly (36), and the lead-acid battery is powered again until the power supply ends.

Citation Information

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