High-efficiency reaction device for modification of soft composite silicon powder
By designing automatic positioning and stirring units, the problem of waste and inconvenience of drying station after pickling and material discharge in soft composite silicon micropowder modification devices is solved, efficient station utilization and automatic material discharge are achieved, and work is improved efficiency.
Patent Information
- Application Number
- CN202411073678.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-08-07
AI Technical Summary
The existing high-efficiency reaction device for soft composite silicon powder modification is wasted at the drying station after pickling, and the raw materials are inconvenient to release, which affects working efficiency.
An efficient reaction device including a reaction unit, a transposition unit, a stirring unit and a discharge oscillation unit is designed. By driving the motor to drive the transposition roller to rotate, the automatic replacement of the reaction box in the pickling chamber, the erosion chamber and the drying chamber is realized. and improve the reaction efficiency through the stirring unit, and automatically discharge the material by using the discharge oscillation unit.
It improves the station utilization rate, improves the efficiency of pickling, erosion and drying, realizes automatic material discharge, reduces manual operation and improves overall work efficiency.
Smart Images

Figure CN118594445B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of silicon micropowder modification, and in particular relates to a high-efficiency reaction device for modifying soft composite silicon micropowder. Background Art
[0002] Soft composite silicon powder is a glass phase silicon dioxide powder material made from natural quartz and other inorganic non-metallic minerals through compounding, melting, cooling, crushing, grinding and other processes.
[0003] Silicon micropowder needs to be pickled during the modification process and then dried after pickling. However, when using the existing soft composite silicon micropowder modification high-efficiency reaction device, it was found that after the pickling is completed, the raw materials are moved to the drying station for drying. In this process, the pickling station is idle, resulting in unnecessary waste of the station. After the drying is completed, the raw materials need to be discharged. After the raw materials are dried, the raw materials themselves will stick to the inside of the dryer, which makes it inconvenient to discharge the materials and affects work efficiency.
[0004] In view of this, the present invention is proposed. Summary of the invention
[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0006] The high-efficiency reaction device for modifying soft composite silicon micropowder includes a reaction unit, a transposition unit, a stirring unit and a discharge oscillation unit.
[0007] The reaction unit comprises a reaction cover, a sleeve is installed inside the reaction cover, three pairs of partitions are installed between the outer wall of the sleeve and the inner wall of the reaction cover, a pickling chamber, a flushing chamber and a drying chamber are formed between the three pairs of partitions, the pickling chamber and the flushing chamber are respectively filled with acid and pure water, a dryer is installed inside the drying chamber, a positioning plate is installed on the reaction cover, and a guide slide is provided on the positioning plate, and two pairs of downward combination grooves are provided on the guide slide, and the downward combination grooves correspond to the positions of the pickling chamber and the flushing chamber respectively;
[0008] The transposition unit comprises a driving motor, a transposition roller is installed on the output shaft of the driving motor, three synchronous plates are evenly slidably arranged on the transposition roller, a reaction box is installed on the synchronous plate, a side wall of the synchronous plate is slidably arranged in a guide chute, and the guide chute is used to control the lifting and lowering of the synchronous plate;
[0009] The stirring unit comprises a synchronous rod, a side plate is mounted on the synchronous rod, a stirring rod is mounted on the side plate, the stirring rod is inserted into the reaction box, and a wave guide is mounted at the bottom of the pickling chamber and the flushing chamber, and the wave guide is used to lift the stirring rod to move;
[0010] The discharge oscillation unit comprises a pair of discharge doors and a knocking plate, wherein the pair of discharge doors are mounted at the bottom of the reaction box, a swing rod is mounted at the rotation center of each discharge door, a strip plate is slidably mounted on the swing rod, a plug rod is mounted on the strip plate, a positioning sleeve is plugged into the outer wall of the plug rod, and a compression spring is clamped between the positioning sleeve and the plug rod, a card block is mounted on the strip plate, and a card plate is mounted on the side wall of the reaction cover located in the drying chamber, and the card plate is used to squeeze the card block to move downward;
[0011] A holder is rotatably mounted on one side of the knocking plate, a push rod is slidably mounted on the knocking plate, the push rod is inserted in the clamping sleeve, a positioning spring is clamped on the push rod and the clamping sleeve, a fixing block is mounted on the end of the push rod, a fixing plate is mounted on the side wall of the reaction cover located in the drying chamber, a plurality of pairs of positioning grooves are opened on the fixing plate, and the positioning grooves are used to push the fixing block to move.
[0012] As a preferred embodiment of the present invention, a base is installed at the bottom of the reaction cover, and several pairs of reinforcing ribs are installed between the base and the side wall of the reaction cover, and several pairs of positioning holes are opened at the bottom of the base, the interior of the sleeve is connected to the driving motor housing, and a bracket is installed on the sleeve, a rotating shaft is rotatably connected inside the bracket, one end of the rotating shaft is connected to a transposition roller, and the other end of the rotating shaft is connected to an output shaft of the driving motor, a transposition roller is movably installed with a cross plate, support rods are installed on both sides of the cross plate, and the support rods are installed on the reaction cover.
[0013] As a preferred embodiment of the present invention, three positioning grooves are provided on the side wall of the transposition roller, and the positioning grooves are vertically distributed. A positioning slider is slidably arranged inside the positioning groove, and the positioning slider and the synchronization plate are connected to each other. A positioning rod is installed inside the positioning groove, and the positioning rod movably passes through the positioning slider. A reset spring is sleeved on the positioning rod, and both ends of the reset spring are respectively clamped on the positioning groove and the positioning slider.
[0014] As a preferred embodiment of the present invention, a slide bar is rotatably installed at the end of the synchronization plate, and the slide bar is slidably arranged in the guide slide groove. Leakage holes are opened on both sides of the reaction box, and the size of the leakage holes is smaller than the size of the composite silicon micropowder particles.
[0015] As a preferred embodiment of the present invention, a positioning seat is fixedly installed inside the reaction box, a stirring rod is movably inserted into the positioning seat, a plurality of pairs of protrusions are installed on the stirring rod at the bottom of the positioning seat, a tension spring is sleeved on the stirring rod at the top of the positioning seat, the tension springs are respectively clamped on the positioning seat and the side plate, a limiting seat is installed on the side wall of the reaction box, and a synchronization rod is penetrated inside the limiting seat, and a guide wheel is rotatably installed at the bottom of the synchronization rod.
[0016] As a preferred embodiment of the present invention, a mounting seat is provided at the rotation center of the discharge door, and the mounting seat is welded to the side wall of the reaction box. The angle formed between the rocker arm and the discharge door is an acute angle. A positioning protrusion is installed at the end of the rocker arm, and a strip groove is opened on the strip plate, and the positioning protrusion is slidably set in the strip groove.
[0017] As a preferred embodiment of the present invention, the positioning sleeve is installed on the side wall of the reaction box, a slide plate is slidably arranged inside the positioning sleeve, the slide plate and the insertion rod are connected to each other, the compression spring is sleeved on the insertion rod, and one end of the compression spring is clamped on the bottom of the slide plate, and the other end is clamped on the inner wall of the positioning sleeve, and the surfaces of the clamping block and the clamping plate are chamfered.
[0018] As a preferred embodiment of the present invention, the card base is installed on the side wall of the reaction box, a card shaft is rotatably installed on the card base, and the card shaft and the knocking plate are connected to each other, and a torsion spring is sleeved on the card shaft, and the torsion spring is respectively clamped on the side wall of the card base and the side wall of the knocking plate.
[0019] As a preferred embodiment of the present invention, a top plate is installed at the connection between the push rod and the fixed block, the top plate is slidably set in the clamping sleeve, and the positioning spring is sleeved on the outside of the push rod, an arch bracket is installed on the top of the push rod, a connecting rod is installed on the arch bracket, and the connecting rod is slidably set in the notch opened in the side wall of the knocking plate.
[0020] As a preferred embodiment of the present invention, the fixing block movably penetrates the ferrule base, the fixing block is chamfered on one side close to the fixing plate, several pairs of the positioning grooves are annular, and the fixing plate and the fixing plate are both located in the drying chamber.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] A reaction unit and a transposition unit are provided, wherein a driving motor in the transposition unit can drive the transposition roller to rotate, and three reaction boxes are connected to the transposition roller through a synchronization plate. At this time, the three reaction boxes can rotate on the pickling chamber, the flushing chamber and the drying chamber, and by moving the combination groove and the guide slide groove downward, it is ensured that the reaction boxes can enter the pickling chamber, the flushing chamber and the drying chamber in turn for reaction, and the pickling chamber, the flushing chamber and the drying chamber form a circle, ensuring that each workstation in the pickling chamber, the flushing chamber and the drying chamber always has a corresponding reaction box, thereby making the work efficiency higher.
[0023] By providing a stirring unit, when the reaction box moves to the pickling chamber and the flushing chamber, the synchronization rod inside the reaction box can correspond to the wave guide rail, thereby driving the synchronization rod to move up and down. The synchronization rod drives the stirring rod to move and stir in the reaction box through the side plate, so that the material inside the reaction box can repeatedly react with the liquid inside the pickling chamber and the flushing chamber, thereby improving the reaction efficiency.
[0024] By providing a discharge oscillation unit, when the reaction box moves to the drying chamber, the card block and the card plate come into contact, and the card block is squeezed and moved downward, and the card block drives the strip plate to move downward, thereby causing the swing rod sliding on the surface to rotate around the rotation center, and then automatically drives the coaxially connected discharge door to open, thereby achieving the purpose of automatic discharge and reducing the workload. At the same time, the fixed block will move to the fixed plate, thereby driving the ejector rod to move upward and compressing the positioning spring. When the fixed block moves to the positioning groove, the positioning spring accelerates the ejector rod to reset, thereby pulling the knocking plate to rotate and knocking the reaction box to vibrate, and the vibration assists the internal agglomerated raw materials to fall downward, so that the raw materials can fall completely into the drying chamber, making the drying efficiency higher.
[0025] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In the attached picture:
[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of a high-efficiency reaction device for modifying soft composite silicon micropowder;
[0028] Figure 2 This is a schematic diagram of the front structure of a high-efficiency reaction device for modifying soft composite silicon micropowder;
[0029] Figure 3 It is a top view of a high-efficiency reaction device for modifying soft composite silicon micropowder;
[0030] Figure 4 High-efficiency reaction device for modifying soft composite silicon powder Figure 3 Partial cross-sectional view;
[0031] Figure 5 High-efficiency reaction device for modifying soft composite silicon powder Figure 4 Enlarged view of point A in the middle;
[0032] Figure 6 It is a partial structural schematic diagram of a high-efficiency reaction device for modifying soft composite silicon micropowder;
[0033] Figure 7 It is an overall partial cross-sectional view of a high-efficiency reaction device for modifying soft composite silicon micropowder;
[0034] Figure 8 High-efficiency reaction device for modifying soft composite silicon powder Figure 7 Enlarged view of point B in the middle;
[0035] Fig. 9 This is a cross-sectional view of the positioning sleeve of a high-efficiency reaction device for modifying soft composite silicon micropowder;
[0036] Fig.10 This is a cross-sectional view of the ferrule of a high-efficiency reaction device for modifying soft composite silicon micropowder.
[0037] In the figure:
[0038] 100, reaction unit; 101, reaction cover; 1011, reinforcement rib; 1012, positioning hole; 1013, sleeve; 1014, bracket; 102, partition; 1021, pickling chamber; 1022, flushing chamber; 1023, drying chamber; 1024, drying machine; 103, positioning plate; 1031, guide slide; 1032, downward combination slot;
[0039] 200, transposition unit; 201, driving motor; 2011, rotating shaft; 2012, horizontal plate; 2013, supporting rod; 202, transposition roller; 2021, positioning slide; 2022, positioning slider; 2023, return spring; 2024, positioning rod; 203, synchronous plate; 2031, reaction box; 2032, leak hole; 2033, slide rod;
[0040] 300, stirring unit; 301, synchronization rod; 3011, limit seat; 3012, guide wheel; 302, side plate; 3021, stirring rod; 3022, tension spring; 3023, positioning seat; 3024, bump; 303, wave guide rail;
[0041] 400, discharge oscillation unit; 401, discharge door; 4011, mounting seat; 4012, rocker arm; 4013, positioning protrusion; 402, positioning sleeve; 4021, slide plate; 4022, insert rod; 4023, compression spring; 4024, strip plate; 4025, strip groove; 403, clamping block; 4031, clamping plate; 404, clamping seat; 4041, knocking plate; 4042, notch; 405, clamping sleeve; 4051, top plate; 4052, top rod; 4053, arch bracket; 4054, connecting rod; 4055, positioning spring; 406, fixing block; 4061, fixing plate; 4062, positioning groove. DETAILED DESCRIPTION
[0042] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0043] Example 1: Figures 1 to 10 As shown, the high-efficiency reaction device for modifying soft composite silicon powder includes a reaction unit 100, a transposition unit 200, a stirring unit 300 and a discharge oscillation unit 400.
[0044] The reaction unit 100 includes a reaction cover 101, a sleeve 1013 is installed inside the reaction cover 101, three pairs of partitions 102 are installed between the outer wall of the sleeve 1013 and the inner wall of the reaction cover 101, and a pickling chamber 1021, a flushing chamber 1022 and a drying chamber 1023 are formed between the three pairs of partitions 102, the pickling chamber 1021 and the flushing chamber 1022 are respectively filled with acid and pure water, and a dryer 1024 is installed inside the drying chamber 1023. A positioning plate 103 is installed on the reaction cover 101, and a guide chute 1031 is provided on the positioning plate 103, and two pairs of downward combination grooves 1032 are provided on the guide chute 1031, and the downward combination grooves 1032 correspond to the positions of the pickling chamber 1021 and the flushing chamber 1022 respectively; the transposition unit 200 includes a driving motor 201, and a transposition roller 202 is installed on the output shaft of the driving motor 201 , three synchronous plates 203 are evenly slidably arranged on the transposition roller 202, a reaction box 2031 is installed on the synchronous plate 203, the side wall of the synchronous plate 203 is slidably arranged in the guide slot 1031, and the guide slot 1031 is used to control the lifting and lowering of the synchronous plate 203; by providing a reaction unit and a transposition unit, the driving motor in the transposition unit can drive the transposition roller to rotate, and the transposition roller is connected with three reaction boxes through the synchronous plate, and the three reaction boxes can rotate on the pickling chamber, the flushing chamber and the drying chamber at this time, and by moving the combination groove and the guide slot downward, it is ensured that the reaction boxes can enter the pickling chamber, the flushing chamber and the drying chamber in turn for reaction, and the pickling chamber, the flushing chamber and the drying chamber form a circle, which ensures that each station in the pickling chamber, the flushing chamber and the drying chamber always has a corresponding reaction box, thereby making the work efficiency higher.
[0045] The stirring unit 300 includes a synchronization rod 301, a side plate 302 is installed on the synchronization rod 301, a stirring rod 3021 is installed on the side plate 302, the stirring rod 3021 is inserted in the reaction box 2031, and a wave guide rail 303 is installed at the bottom of the pickling chamber 1021 and the flushing chamber 1022, and the wave guide rail 303 is used to lift the stirring rod 3021 to move; by providing a stirring unit, when the reaction box moves into the pickling chamber and the flushing chamber, the synchronization rod inside the reaction box can correspond to the wave guide rail, thereby driving the synchronization rod to move up and down, and the synchronization rod drives the stirring rod to move and stir in the reaction box through the side plate, so that the material inside the reaction box can repeatedly react with the liquid inside the pickling chamber and the flushing chamber, thereby improving the reaction efficiency.
[0046] The discharge oscillation unit 400 includes a pair of discharge doors 401 and a knocking plate 4041. The pair of discharge doors 401 are installed at the bottom of the reaction box 2031. A swing rod 4012 is installed at the rotation center of each discharge door 401. A strip plate 4024 is slidably arranged on the swing rod 4012. A plug rod 4022 is installed on the strip plate 4024. A positioning sleeve 402 is inserted and arranged on the outer wall of the plug rod 4022. A compression spring 4023 is clamped and arranged on the positioning sleeve 402 and the plug rod 4022. A card block 403 is installed on the strip plate 4024. A card plate 4031 is installed on the side wall of the reaction cover 101 located in the drying chamber 1023. The card plate 4031 is used to squeeze the card block 403 to move downward;
[0047] A holder 404 is rotatably installed on one side of the knocking plate 4041, and a push rod 4052 is slidably arranged on the knocking plate 4041. The push rod 4052 is inserted into the card sleeve 405, and a positioning spring 4055 is clamped on the push rod 4052 and the card sleeve 405. A fixed block 406 is installed at the end of the push rod 4052, and a fixed plate 4061 is installed on the side wall of the reaction cover 101 located in the drying chamber 1023. A plurality of pairs of positioning grooves 4062 are opened on the fixing plate 4061, and the positioning grooves 4062 are used to push the fixed block 406 to move. By providing a discharge oscillation unit, when the reaction box moves to the drying chamber, the card block and the card plate come into contact, and the card block is squeezed and moved downward, and the card block drives the strip plate to move downward, thereby causing the swing rod sliding on the surface to rotate around the rotation center, and then automatically drives the coaxially connected discharge door to open, thereby achieving the purpose of automatic discharge and reducing the workload. At the same time, the fixed block will move to the fixed plate, thereby driving the ejector rod to move upward and compressing the positioning spring. When the fixed block moves to the positioning groove, the positioning spring accelerates the ejector rod to reset, thereby pulling the knocking plate to rotate and knocking the reaction box to vibrate, and the vibration assists the internal agglomerated raw materials to fall downward, so that the raw materials can fall completely into the drying chamber, making the drying efficiency higher.
[0048] like Figure 2 , Figure 3 and Figure 6As shown, in a specific embodiment, a base is installed at the bottom of the reaction cover 101, and a plurality of pairs of reinforcing ribs 1011 are installed between the base and the side wall of the reaction cover 101, and a plurality of pairs of positioning holes 1012 are opened at the bottom of the base, the interior of the sleeve 1013 is interconnected with the outer shell of the driving motor 201, and a bracket 1014 is installed on the sleeve 1013, and a rotating shaft 2011 is rotatably connected inside the bracket 1014, one end of the rotating shaft 2011 is interconnected with the transposition roller 202, and the other end of the rotating shaft 2011 is interconnected with the output shaft of the driving motor 201, a horizontal plate 2012 is movably installed on the transposition roller 202, support rods 2013 are installed on both sides of the horizontal plate 2012, and the support rods 2013 are installed on the reaction cover 101. After the driving motor 201 is started, it can drive the rotating shaft 2011 to rotate, and the rotating shaft 2011 is equipped with a transposition roller 202, which in turn drives the transposition roller 202 to rotate, and the cross plate 2012 and the support rod 2013 limit the position of the transposition roller 202.
[0049] like Figure 4 and Figure 5 As shown, further, three positioning slots 2021 are provided on the side wall of the transposition roller 202, and the positioning slots 2021 are vertically distributed. A positioning slider 2022 is slidably provided inside the positioning slot 2021, and the positioning slider 2022 and the synchronous plate 203 are connected to each other. A positioning rod 2024 is installed inside the positioning slot 2021, and the positioning rod 2024 movably penetrates the positioning slider 2022. A reset spring 2023 is sleeved on the positioning rod 2024, and the two ends of the reset spring 2023 are respectively clamped on the positioning slot 2021 and the positioning slider 2022. A slide bar 2033 is rotatably installed at the end of the synchronous plate 203, and the slide bar 2033 is slidably provided in the guide slot 1031. Leakage holes 2032 are provided on both sides of the reaction box 2031, and the size of the leakage holes 2032 is smaller than the size of the composite silicon micropowder particles. As the synchronous plate 203 slides downward, the positioning slider 2022 on the side wall of the synchronous plate 203 slides in the positioning slot 2021, and the positioning slider 2022 slides downward along the positioning rod 2024, and the return spring 2023 on the positioning rod 2024 is squeezed, and the return spring 2023 facilitates the subsequent resetting of the synchronous plate 203.
[0050] Embodiment 2: Based on the above embodiment, the difference between this embodiment and the present embodiment is that: Figure 4 and Figure 5As shown, a positioning seat 3023 is fixedly installed inside the reaction box 2031, and a stirring rod 3021 is movably inserted and inserted inside the positioning seat 3023. A plurality of pairs of protrusions 3024 are installed on the stirring rod 3021 located at the bottom of the positioning seat 3023, and a tension spring 3022 is sleeved on the stirring rod 3021 located at the top of the positioning seat 3023. The tension spring 3022 is respectively clamped on the positioning seat 3023 and the side plate 302. A limiting seat 3011 is installed on the side wall of the reaction box 2031, and a synchronization rod 301 is penetrated inside the limiting seat 3011, and a guide wheel 3012 is rotatably installed at the bottom of the synchronization rod 301. When the synchronization plate 203 slides in the downward combination groove 1032, the guide wheel 3012 on the synchronization rod 301 on the side wall of the reaction box 2031 slides in the wave guide rail 303, thereby driving the synchronization rod 301 to move up and down along the limit seat 3011, and the side plate 302 on the top of the synchronization rod 301 drives the stirring rod 3021 to move up and down, and the protrusion 3024 at the end of the stirring rod 3021 can move up and down in the material pile inside the reaction box 2031, so as to stir the material, so that the reaction liquid can better enter the material, and then complete the pickling operation, and the movement of the side plate 302 can drive the bottom tension spring 3022 to deform, so that the synchronization rod 301 can be better reset.
[0051] like Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, in a specific embodiment, a mounting seat 4011 is provided at the rotation center of the discharge door 401, and the mounting seat 4011 is welded and arranged on the side wall of the reaction box 2031. The angle formed between the swing rod 4012 and the discharge door 401 is an acute angle. A positioning protrusion 4013 is installed at the end of the swing rod 4012. A strip groove 4025 is provided on the strip plate 4024, and the positioning protrusion 4013 is slidably arranged in the strip groove 4025. The positioning sleeve 402 is installed on the side wall of the reaction box 2031, and a slide plate 4021 is slidably arranged inside the positioning sleeve 402. The slide plate 4021 and the insertion rod 4022 are connected to each other. The compression spring 4023 is sleeved and arranged on the insertion rod 4022, and one end of the compression spring 4023 is clamped on the bottom of the slide plate 4021, and the other end is clamped on the inner wall of the positioning sleeve 402. The surfaces of the clamp block 403 and the clamp plate 4031 are chamfered. The block 403 on the side wall of the reaction box 2031 and the fixed block 403 contact each other, and then the block 403 can be squeezed to move downward as a whole. At this time, the block 403 drives the strip plate 4024 to move downward. The positioning protrusion 4013 on the swing rod 4012 slides inside the strip groove 4025 on the strip plate 4024, and then drives the two swing rods 4012 to rotate inward, and drives the discharge door 401 to rotate through the rotation center of the swing rod 4012. At this time, the discharge door 401 rotates around the mounting seat 401. 1, and then the bottom of the reaction box 2031 can be opened to discharge the raw materials into the drying chamber 1023, and the drying operation can be completed by the dryer 1024. When the strip plate 4024 moves downward, the insertion rod 4022 on the strip plate 4024 drives the slide plate 4021 to slide inside the positioning sleeve 402. At this time, the compression spring 4023 at the bottom of the slide plate 4021 is compressed, ensuring that when the block 403 and the card plate 4031 are separated, the compression spring 4023 is used to facilitate the subsequent reset.
[0052] Embodiment 3: Based on the above embodiment, the difference between this embodiment and the present embodiment is that: Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, the card base 404 is installed on the side wall of the reaction box 2031, and a card shaft is rotatably installed on the card base 404, and the card shaft and the knocking plate 4041 are connected to each other, and a torsion spring is sleeved on the card shaft, and the torsion spring is respectively clamped on the side wall of the card base 404 and the side wall of the knocking plate 4041. In a specific embodiment, a top plate 4051 is installed at the connection between the top rod 4052 and the fixed block 406, and the top plate 4051 is slidably set in the card sleeve 405, and the positioning spring 4055 is sleeved on the outside of the top rod 4052, and an arch bracket 4053 is installed on the top of the top rod 4052, and a connecting rod 4054 is installed on the arch bracket 4053, and the connecting rod 4054 is slidably set in the notch 4042 opened on the side wall of the knocking plate 4041. The fixed block 406 movably penetrates the base of the card sleeve 405. The side of the fixed block 406 close to the fixed plate 4061 is chamfered. Several pairs of positioning grooves 4062 are annular, and the fixed plate 4061 and the card plate 4031 are both located in the drying chamber 1023. The fixed block 406 is in contact with the surface of the fixed plate 4061 at this time. Since the surface of the fixed block 406 is chamfered, the fixed block 406 slides upward through the extrusion effect, and the fixed block 406 drives the top plate 4051 and the top rod 4052 to slide upward inside the card sleeve 405, thereby compressing the positioning spring 4055, and the top rod 4052 moves to drive the arch bracket 4053 and the connecting rod 4054 to slide in the notch 4042, thereby causing the knocking plate 4041 to rotate at this time and move away from the reaction Box 2031, when the fixed block 406 moves to the positioning groove 4062 of the fixed plate 4061, the positioning spring 4055 drives the top rod 4052, the connecting rod 4054 and the fixed block 406 to move downward faster, and then pulls the knocking plate 4041 to quickly reset, so that the reaction box 2031 can be knocked, and the vibration generated by the knocking assists the raw materials inside to fall, and the fixed block 406 slides in multiple positioning grooves 4062, which can make the vibration frequency higher and improve the cleaning efficiency.
[0053] The implementation principle of the high-efficiency reaction device for modifying soft composite silicon powder in this embodiment is as follows:
[0054] First, the operator fills the pickling chamber and the flushing chamber with acid and pure water respectively, and needs to fill the reaction box 2031 with soft composite silicon powder, and then starts the drive motor 201, which can drive the reaction box 2031 to complete the pickling, flushing and drying operations.
[0055] After the driving motor 201 is started, it can drive the rotating shaft 2011 to rotate, and the rotating shaft 2011 is equipped with a transposition roller 202, which in turn drives the transposition roller 202 to rotate, wherein the transposition roller 202 is connected to a synchronization plate 203, and the synchronization plate 203 is equipped with a reaction box 2031, and then the reaction box 2031 can rotate around the three chambers on the reaction cover 101.
[0056] When the reaction box 2031 moves to the pickling chamber 1021, the synchronous plate 203 on the reaction box 2031 moves synchronously, and the slide bar 2033 on the synchronous plate 203 moves along the guide slot 1031 to the downward combination slot 1032. Since the downward combination slot 1032 is located at the bottom of the guide slot 1031, the synchronous plate 203 and the reaction box 2031 are driven to slide downward, so that the reaction box 2031 completely enters the pickling chamber 1021, and the material inside the reaction box 2031 can be pickled through the pickling chamber 1021.
[0057] As the synchronous plate 203 slides downward, the positioning slider 2022 on the side wall of the synchronous plate 203 slides in the positioning slot 2021, and the positioning slider 2022 slides downward along the positioning rod 2024, and the return spring 2023 on the positioning rod 2024 is squeezed, and the return spring 2023 facilitates the subsequent resetting of the synchronous plate 203.
[0058] When the synchronous plate 203 slides in the downward combination groove 1032, the guide wheel 3012 on the synchronous rod 301 on the side wall of the reaction box 2031 slides in the wave guide rail 303, thereby driving the synchronous rod 301 to move up and down along the limit seat 3011, and the side plate 302 on the top of the synchronous rod 301 drives the stirring rod 3021 to move up and down, and the protrusion 3024 at the end of the stirring rod 3021 can move up and down in the material pile inside the reaction box 2031, thereby stirring the material, so that the reaction liquid can better enter the material, and then complete the pickling operation, and the movement of the side plate 302 can drive the bottom tension spring 3022 to deform, so that the synchronous rod 301 can be better reset, and finally the synchronous plate 203 moves along the inclined track at the end of the downward combination groove 1032 back to the guide slide groove 1031, and then can come out of the pickling chamber 1021.
[0059] By repeating the above operation, the material can be flushed in the flushing chamber 1022 filled with pure water, so that the acid on the surface can be completely cleaned, thereby ensuring the cleanliness of the raw material.
[0060] Then it moves into the drying chamber 1023 through the guide chute 1031 .
[0061] First, the block 403 on the side wall of the reaction box 2031 and the fixed block 403 contact each other, and then the block 403 can be squeezed to move downward as a whole, and the block 403 drives the strip plate 4024 to move downward at this time, and the positioning protrusion 4013 on the swing rod 4012 slides inside the strip groove 4025 on the strip plate 4024, thereby driving the two swing rods 4012 to rotate inward, and the discharge door 401 is driven to rotate through the rotation center of the swing rod 4012. At this time, the discharge door 401 revolves around the mounting seat 4011, and then the bottom of the reaction box 2031 can be opened to discharge the raw materials into the drying chamber 1023, and the drying operation can be completed through the dryer 1024.
[0062] When the strip plate 4024 moves downward, the insertion rod 4022 on the strip plate 4024 drives the slide plate 4021 to slide inside the positioning sleeve 402. At this time, the compression spring 4023 at the bottom of the slide plate 4021 is compressed, ensuring that when the block 403 and the card plate 4031 are separated, the compression spring 4023 is used to facilitate the subsequent reset.
[0063] At the same time, the fixed block 406 is in contact with the surface of the fixed plate 4061. Since the surface of the fixed block 406 is chamfered, the fixed block 406 slides upward through the extrusion effect, and the fixed block 406 drives the top plate 4051 and the top rod 4052 to slide upward inside the sleeve 405, thereby compressing the positioning spring 4055, and the movement of the top rod 4052 drives the arch bracket 4053 and the connecting rod 4054 to slide in the notch 4042, thereby causing the knocking plate 4041 to rotate at this time and move away from the reaction box 2031.
[0064] When the fixed block 406 moves to the positioning groove 4062 of the fixed plate 4061, the positioning spring 4055 drives the top rod 4052, the connecting rod 4054 and the fixed block 406 to move downward faster, thereby pulling the knocking plate 4041 to quickly reset, so that the reaction box 2031 can be knocked, and the vibration generated by the knocking helps the raw materials inside fall, and the fixed block 406 slides in multiple positioning grooves 4062, which can make the vibration frequency higher and improve the cleaning efficiency.
Claims
1. A high-efficiency reaction device for modifying soft composite silicon micropowder, comprising a reaction unit (100), a transposition unit (200), a stirring unit (300) and a discharge oscillation unit (400), characterized in that: The reaction unit (100) comprises a reaction cover (101), a sleeve (1013) is installed inside the reaction cover (101), three pairs of partitions (102) are installed between the outer wall of the sleeve (1013) and the inner wall of the reaction cover (101), and a pickling chamber (1021), a flushing chamber (1022) and a drying chamber (1023) are formed between the three pairs of partitions (102), respectively. The drying chamber (1023) is filled with acid liquid and pure water respectively. A drying machine (1024) is installed inside the drying chamber (1023). A positioning plate (103) is installed on the reaction cover (101). A guide slide groove (1031) is provided on the positioning plate (103). Two pairs of downward moving combination grooves (1032) are provided on the guide slide groove (1031). The downward moving combination grooves (1032) correspond to the positions of the pickling chamber (1021) and the flushing chamber (1022) respectively. The transposition unit (200) comprises a driving motor (201), the output shaft of the driving motor (201) is mounted with a transposition roller (202), three synchronous plates (203) are evenly slidably mounted on the transposition roller (202), a reaction box (2031) is mounted on the synchronous plate (203), a side wall of the synchronous plate (203) is slidably mounted in a guide slot (1031), and the guide slot (1031) is used to control the lifting and lowering of the synchronous plate (203); The side wall of the transposition roller (202) is provided with three positioning grooves (2021), the positioning grooves (2021) are vertically distributed, a positioning slider (2022) is slidably arranged inside the positioning groove (2021), the positioning slider (2022) and the synchronization plate (203) are connected to each other, a positioning rod (224) is installed inside the positioning groove (2021), the positioning rod (2024) movably penetrates the positioning slider (2022), and the positioning rod (202 4) A return spring (2023) is provided on the upper sleeve, and the two ends of the return spring (2023) are respectively clamped on the positioning slide groove (2021) and the positioning slide block (2022); a slide rod (2033) is rotatably installed at the end of the synchronization plate (203), and the slide rod (2033) is slidably set in the guide slide groove (1031), and leakage holes (2032) are opened on both sides of the reaction box (2031), and the size of the leakage hole (2032) is smaller than the size of the composite silicon micropowder particles; The stirring unit (300) comprises a synchronization rod (301), a side plate (302) is mounted on the synchronization rod (301), a stirring rod (3021) is mounted on the side plate (302), the stirring rod (3021) is inserted into the reaction box (2031), and wave guide rails (303) are mounted at the bottom of the pickling chamber (1021) and the flushing chamber (1022), and the wave guide rails (303) are used to lift the stirring rod (3021) to move; The discharge oscillation unit (400) comprises a pair of discharge doors (401) and a knocking plate (4041), wherein the pair of discharge doors (401) are mounted at the bottom of a reaction box (2031), a swing rod (4012) is mounted at the rotation center of each discharge door (401), a strip plate (4024) is slidably mounted on the swing rod (4012), an insertion rod (4022) is mounted on the strip plate (4024), a positioning sleeve (402) is inserted into the outer wall of the insertion rod (4022), and a compression spring (4023) is clamped between the positioning sleeve (402) and the insertion rod (4022), a clamping block (403) is mounted on the strip plate (4024), and a clamping plate (4031) is mounted on the side wall of a reaction cover (101) located in a drying chamber (1023), and the clamping plate (4031) is used to squeeze the clamping block (403) to move downward; A holder (404) is rotatably mounted on one side of the knocking plate (4041); a push rod (4052) is slidably mounted on the knocking plate (4041); the push rod (4052) is inserted into the clamping sleeve (405); a positioning spring (4055) is clamped and mounted on the push rod (4052) and the clamping sleeve (4055); a fixing block (406) is mounted on the end of the push rod (4052); a fixing plate (4061) is mounted on the side wall of the reaction cover (101) located in the drying chamber (1023); a plurality of pairs of positioning grooves (4062) are formed on the fixing plate (4061); and the positioning grooves (4062) are used to push the fixing block (406) to move.
2. The high-efficiency reaction device for modifying soft composite silicon powder according to claim 1, characterized in that: A base is installed at the bottom of the reaction cover (101), and a plurality of pairs of reinforcing ribs (1011) are installed between the base and the side wall of the reaction cover (101), and a plurality of pairs of positioning holes (1012) are opened at the bottom of the base, the interior of the sleeve (1013) is connected to the outer shell of the drive motor (201), and a bracket (1014) is installed on the sleeve (1013), a rotating shaft (2011) is rotatably connected inside the bracket (1014), one end of the rotating shaft (2011) is connected to a transposition roller (202), and the other end of the rotating shaft (2011) is connected to an output shaft of the drive motor (201), a transverse plate (212) is movably installed on the transposition roller (202), support rods (213) are installed on both sides of the transverse plate (2012), and the support rods (2013) are installed on the reaction cover (101).
3. The high-efficiency reaction device for modifying soft composite silicon powder according to claim 1, characterized in that: A positioning seat (3023) is fixedly installed inside the reaction box (2031), a stirring rod (3021) is movably inserted and penetrated inside the positioning seat (3023), a plurality of pairs of protrusions (3024) are installed on the stirring rod (3021) located at the bottom of the positioning seat (3023), a tension spring (3022) is sleeved on the stirring rod (3021) located at the top of the positioning seat (3023), and the tension spring (3022) is respectively clamped on the positioning seat (3023) and the side plate (302), a limit seat (3011) is installed on the side wall of the reaction box (2031), and a synchronization rod (301) is penetrated inside the limit seat (3011), and a guide wheel (3012) is rotatably installed at the bottom of the synchronization rod (301).
4. The high-efficiency reaction device for modifying soft composite silicon powder according to claim 1, characterized in that: A mounting seat (4011) is provided at the rotation center of the discharge door (401), and the mounting seat (4011) is welded to the side wall of the reaction box (2031). The angle formed between the swing arm (4012) and the discharge door (401) is an acute angle. A positioning protrusion (4013) is installed at the end of the swing arm (4012). A strip groove (4025) is provided on the strip plate (4024), and the positioning protrusion (4013) is slidably arranged in the strip groove (4025).
5. The high-efficiency reaction device for modifying soft composite silicon powder according to claim 1, characterized in that: The positioning sleeve (402) is mounted on the side wall of the reaction box (2031), a slide plate (4021) is slidably arranged inside the positioning sleeve (402), the slide plate (4021) and the insertion rod (4022) are connected to each other, the compression spring (4023) is sleeved on the insertion rod (4022), and one end of the compression spring (4023) is clamped on the bottom of the slide plate (4021), and the other end is clamped on the inner wall of the positioning sleeve (402), and the surfaces of the clamping block (403) and the clamping plate (4031) are chamfered.
6. The high-efficiency reaction device for modifying soft composite silicon powder according to claim 1, characterized in that: The card base (404) is mounted on the side wall of the reaction box (2031), a card shaft is rotatably mounted on the card base (404), the card shaft and the knocking plate (4041) are connected to each other, and a torsion spring is sleeved on the card shaft, and the torsion spring is respectively clamped on the side wall of the card base (404) and the side wall of the knocking plate (4041).
7. The high-efficiency reaction device for modifying soft composite silicon powder according to claim 1, characterized in that: A top plate (4051) is installed at the connection between the push rod (4052) and the fixed block (406); the top plate (4051) is slidably arranged in the clamping sleeve (405), and the positioning spring (4055) is sleeved on the outside of the push rod (4052); an arch bracket (4053) is installed on the top of the push rod (4052); a connecting rod (4054) is installed on the arch bracket (4053); and the connecting rod (4054) is slidably arranged in a notch (4042) opened on the side wall of the knocking plate (4041).
8. The high-efficiency reaction device for modifying soft composite silicon powder according to claim 1, characterized in that: The fixing block (406) movably penetrates the base of the clamping sleeve (405), and a side of the fixing block (406) close to the fixing plate (4061) is chamfered, and a plurality of pairs of positioning grooves (4062) are annular, and the fixing plate (4061) and the clamping plate (4031) are both located in the drying chamber (1023).
