A hardware spring welding wire device
By designing the hardware shrapnel wire welding device, the full circumferential welding is achieved using C-shaped fixtures and arc-shaped clamp rods, the problems of uneven welding and metal adhesion to the fixture are solved, the welding efficiency and stability are improved, and the fixture cleaning is avoided and welding components are damaged.
Patent Information
- Application Number
- CN202411080929.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2044-08-08
AI Technical Summary
The existing hardware shrapnel welding has the problem of uneven and unstable welding, and the melted metal during welding is prone to adhere to the support fixture, resulting in difficulty in deformation and cleaning of the fixture.
A hardware shrapnel wire bonding device is designed, using components such as C-shaped base, motor, circular shaft, arc plate and limit rod. The C-shaped fixture and arc-shaped clamp rod are driven to rotate through the motor to achieve the complete hardware shrapnel and conductor. Circumferential welding avoids the use of additional support fixtures and improves welding efficiency through alternate working fixing mechanisms.
The uniformity and stability of welding are achieved, the problem of metal adhesion to the fixture is avoided, the convenience and production efficiency of welding are improved, and the service life of welding components is extended.
Smart Images

Figure CN118595725B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding, and more specifically, particularly relates to a hardware spring piece welding wire device. Background Art
[0002] Metal shrapnel welding is a process of connecting metal shrapnel with other electrical components or wires. It is often used in situations where electrical connection is required. Generally, the metal shrapnel and the wire are placed on a supporting fixture so that the ends of the metal shrapnel and the wire are in contact. A hot melt welding machine is used to weld the contact parts to connect the metal shrapnel and the wire.
[0003] The existing hardware shrapnel welding has the following disadvantages:
[0004] 1. When the existing hardware shrapnel and wire are welded, they are placed on the supporting fixture. The melted metal will adhere to the fixture during welding, which may cause the hardware shrapnel and wire to stick to the fixture. After the hardware shrapnel and wire are removed, there may still be metal residue on the fixture. Long-term use will cause the fixture to deform and need to be cleaned or replaced regularly, which consumes manpower and material resources, otherwise it will affect the welding quality;
[0005] 2. When welding the existing hardware shrapnel and wire, the welding gun generally contacts the hardware shrapnel and wire from top to bottom for welding. Generally, only the upper part of the contact end of the hardware shrapnel and the wire is welded, and the lower section or side end does not contact the welding gun, which may cause uneven welding and loose welding, affecting the stability between the hardware shrapnel and the wire in the later stage and affecting the use.
[0006] Therefore, in view of this, the existing structure and defects are studied and improved, and a hardware spring welding wire device is provided to achieve a more practical purpose. Summary of the invention
[0007] In order to solve the above technical problems, the present invention provides a hardware spring wire welding device to solve the above problems.
[0008] A metal spring piece welding wire device comprises a C-shaped base, the C-shaped base is provided with a welding mechanism for facilitating welding of the metal spring piece, the C-shaped base is provided with a fixing mechanism for facilitating replacement and adjustment during welding, the welding mechanism comprises a frame, a motor, a round shaft, and a connecting plate, the fixing mechanism comprises two groups, both groups of the fixing mechanisms comprise a transmission rod, a first L-shaped plate, a second L-shaped plate, a C-shaped clamp and an adjustment plate, the frame is fixedly mounted on the upper end of the C-shaped base, a welding assembly is fixedly mounted on the lower end of the frame, the motor is fixedly mounted on the side end of the frame, both side ends of the C-shaped base are penetrated with a first round groove, the round shaft is penetrated and rotatably mounted between the two first round grooves, and the side ends of the two first L-shaped plates are fixedly mounted A first cross plate is installed, and the side ends of the two second L-shaped plates are fixedly installed with a second cross plate, and the two first cross plates and the second cross plates are respectively fixedly installed on the upper and lower ends of the two connecting plates, the two C-shaped clamps are respectively located on one side of the two first cross plates, and the two adjusting plates are respectively located on one side of the two second cross plates, and the side ends of the C-shaped base are penetrated with two second circular grooves, the output end of the motor is fixedly installed with a fixing column, and one side of the fixing column is provided with a side plate, two first springs are fixedly installed between the side plate and the fixing column, and two first telescopic rods are also fixedly installed between the side plate and the fixing column, each of the first telescopic rods is located on the inner side wall of the first spring, and a pull plate is fixedly installed on the side end of the side plate, and the side Two plug rods are fixedly installed on the side end of the plate, and the side end of one of the plug rods is a chamfered surface. The side end of the circular shaft is provided with an arc plate, and two second springs are fixedly installed between the arc plate and the circular shaft. Two second telescopic rods are fixedly installed between the arc plate and the circular shaft, and the two second telescopic rods are respectively located on the inner side walls of the two second springs. Two limit rods are fixedly installed on the side end of the arc plate, and the two limit rods are respectively slidably installed on the inner side walls of the two second circular grooves. The transmission rod passes through and is rotatably installed on the side ends of the first L-shaped plate and the second L-shaped plate, and the circumferential end of the transmission rod is fixedly installed with a first conical tooth and a fourth conical tooth, and the side end of the first cross plate is fixedly installed with a first mounting plate, and the side end of the first mounting plate A first connecting shaft is rotatably installed through the part, a third conical tooth and a second conical tooth are fixedly installed on the circumferential end of the first connecting shaft, the second conical tooth and the first conical tooth are meshed with each other, a second mounting plate is fixedly installed on the side end of the second transverse plate, a second connecting shaft is rotatably installed through the side end of the second mounting plate, a sixth conical tooth and a fifth conical tooth are fixedly installed on the circumferential end of the second connecting shaft, the fifth conical tooth and the fourth conical tooth are meshed with each other, a first rotating shaft is fixedly installed on the side end of the C-shaped clamp, the first rotating shaft is rotatably installed through the side end of the first transverse plate, a rectangular slot is opened on the side end of the first rotating shaft, a seventh conical tooth is fixedly installed on the circumferential end of the first rotating shaft, the seventh conical tooth and the third conical tooth are meshed with each other,The inner side wall of the C-shaped clamp is provided with two clamping plates, and two third telescopic rods are fixedly installed between the two clamping plates and the C-shaped clamp. Two third springs are also fixedly installed between the two clamping plates and the C-shaped clamp, and each of the third telescopic rods is located on the inner side wall of each third spring.
[0009] Preferably, a second rotating shaft is fixedly installed on the side end of the adjustment plate, the second rotating shaft is penetrated and rotatably installed on the side end of the second horizontal plate, an eighth conical tooth is fixedly installed on the circumferential end of the second rotating shaft, the eighth conical tooth is meshed with the sixth conical tooth, and a T-shaped groove is opened on the side end of the adjustment plate.
[0010] Preferably, two T-shaped sliders are slidably installed on the inner side wall of the T-shaped slide groove, a fourth spring is slidably installed between the two T-shaped sliders, L-shaped side rods are fixedly installed on the side ends of the two T-shaped sliders, and arc-shaped clamping rods are fixedly installed on the side ends of the two L-shaped side rods.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] In the present invention, by providing a C-shaped clamp and an arc-shaped clamp rod in cooperation, the metal spring piece and the wire can be fixed between the C-shaped clamp and the arc-shaped clamp rod respectively, without using an additional supporting fixture, so that the contact ends of the metal spring piece and the wire are in an overhead position, avoiding the phenomenon that the molten metal adheres to the supporting fixture during hot-melt welding, avoiding the subsequent situation that the metal spring piece and the wire may stick to the fixture, affecting the welding efficiency and aesthetics, and avoiding additional cleaning or replacement of the fixture, thereby improving the convenience of welding work.
[0013] In the present invention, a motor, a first rotating shaft, a transmission rod and a second rotating shaft are provided to cooperate with each other. When the metal spring piece and the wire are welded, by starting the motor, with the cooperation of a plurality of gears, the adjusting plate can be driven to rotate while the C-shaped clamp rotates, so that the metal spring piece and the wire rotate at the same time during welding, and then the entire circumferential end of the metal spring piece and the contact end of the wire is welded, thereby ensuring the uniformity and aesthetics of the welding, making the metal spring piece and the wire more firmly connected after welding, and improving the stability of the welding.
[0014] In the present invention, an arc plate, a limiting rod, a round shaft and a connecting plate are arranged to cooperate with each other. When the connecting plate does not need to rotate, the limiting rod is clamped on the inner wall of the second circular groove to limit the round shaft and the connecting plate. This prevents the user from accidentally touching the connecting plate during welding, causing the fixing mechanisms on both sides to shake, thereby affecting the welding effect. The stability of the fixing mechanisms on both sides during welding is ensured by the clamping mechanism, which makes the welding beautiful and firm, and also facilitates the user to disassemble the metal spring pieces and wires that have been welded below, thereby achieving good use effect.
[0015] In the present invention, by providing two upper and lower fixing mechanisms and connecting plates that can work alternately, the hardware spring pieces and wires can be disassembled and assembled on the other set of fixing mechanisms while welding is being performed on one set of fixing mechanisms, thereby reducing the downtime during welding, improving the overall production efficiency, and ensuring the continuous welding operation without waiting for the cooling or replacement of the hardware spring pieces and wires.
[0016] In the present invention, by providing a fixing mechanism that can alternately perform welding on the left and right, the welding assembly can be kept in a continuous working state. When one group of fixing mechanisms completes welding, the other group of fixing mechanisms can be adjusted to start welding, thereby reducing the waiting time of the welding assembly and improving the utilization rate of the welding assembly. When the welding assembly is working continuously, its heat can be more effectively transferred to the welding point, reducing the heat loss caused by repeatedly starting and stopping the welding assembly, thereby improving the welding efficiency and stability, and avoiding frequent heating and cooling of the welding assembly during use, reducing the risk of damage to the welding assembly and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural diagram of a C-shaped base of the present invention;
[0018] Figure 2 It is a structural schematic diagram of the frame of the present invention;
[0019] Figure 3 It is a structural schematic diagram of the motor of the present invention;
[0020] Figure 4 It is a structural schematic diagram of the plunger of the present invention;
[0021] Figure 5 It is a structural schematic diagram of the fixing mechanism of the present invention;
[0022] Figure 6 It is a structural schematic diagram of the transmission rod of the present invention;
[0023] Figure 7 is a schematic structural diagram of the second horizontal plate of the present invention;
[0024] Figure 8 It is a structural schematic diagram of the arc clamping rod of the present invention.
[0025] In the figure, the corresponding relationship between the names of the components and the numbers of the accompanying drawings is as follows: 1. C-shaped base; 11. first circular groove; 12. second circular groove; 2. frame; 21. welding assembly; 3. motor; 31. fixing column; 32. side plate; 33. first spring; 34. first telescopic rod; 35. pull plate; 36. plug rod; 4. round shaft; 41. second spring; 42. second telescopic rod; 43. arc plate; 45. limit rod; 5. fixing mechanism; 51. transmission rod; 52. first L-shaped plate; 53. first conical tooth; 54. first horizontal plate; 55. first mounting plate; 56. second conical tooth; 57. The first connecting shaft; 58, the third conical tooth; 6, the second L-shaped plate; 61, the fourth conical tooth; 62, the second horizontal plate; 63, the second mounting plate; 64, the second connecting shaft; 65, the fifth conical tooth; 66, the sixth conical tooth; 7, the C-shaped clamp; 71, the first rotating shaft; 72, the rectangular slot; 73, the seventh conical tooth; 74, the clamping plate; 75, the third spring; 76, the third telescopic rod; 8, the adjusting plate; 81, the T-shaped slide groove; 82, the second rotating shaft; 83, the eighth conical tooth; 84, the L-shaped side rod; 85, the arc clamping rod; 86, the T-shaped slider; 87, the fourth spring; 9, the connecting plate. DETAILED DESCRIPTION
[0026] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0027] See also Figure 1-Figure 8 The present invention provides a metal spring wire welding device, comprising a C-shaped base 1, a welding mechanism for facilitating welding of the metal spring, a fixing mechanism 5 for facilitating replacement and adjustment during welding, the welding mechanism comprising a frame 2, a motor 3, a round shaft 4, and a connecting plate 9, the fixing mechanism 5 is divided into two groups, both of which include a transmission rod 51, a first L-shaped plate 52, a second L-shaped plate 6, a C-shaped clamp 7 and an adjustment plate 8, the frame 2 is fixedly mounted on the upper end of the C-shaped base 1, and a welding assembly 21 is fixedly mounted on the lower end of the frame 2, when the metal spring and the wire rotate, the user can start the welding assembly 21 to drive the welding head of the welding assembly 21 close to the contact part of the metal spring and the wire, and start the welding assembly 21 to perform hot-melt welding on the metal spring and the wire, while the metal spring and the wire rotate, the entire circumference of the contact end of the metal spring and the wire can be welded, and the user can close the welding assembly 21 and the motor 3 after the welding is completed;
[0028] The motor 3 is fixedly mounted on the side end of the frame 2, and the two side ends of the C-shaped base 1 are penetrated with a first circular groove 11, and the circular shaft 4 is rotatably mounted between the two first circular grooves 11, and the side ends of the two first L-shaped plates 52 are fixedly mounted with a first transverse plate 54, and the side ends of the two second L-shaped plates 6 are fixedly mounted with a second transverse plate 62. The two first transverse plates 54 and the second transverse plates 62 are respectively fixedly mounted on the upper and lower ends of the two connecting plates 9, and the two C-shaped clamps 7 are respectively located on one side of the two first transverse plates 54, and the two adjustment plates 8 are respectively located on one side of the two second transverse plates 62. The side end of the C-shaped base 1 is penetrated with two second circular grooves 12, and the output end of the motor 3 is fixedly mounted with a fixed column 31, and a side plate 32 is provided on one side of the fixed column 31, and a fixed portion 32 is fixed between the side plate 32 and the fixed column 31. Two first springs 33 are fixedly installed, and two first telescopic rods 34 are also fixedly installed between the side plate 32 and the fixed column 31, each of the first telescopic rods 34 is located at the inner side wall of the first spring 33, and a pull plate 35 is fixedly installed at the side end of the side plate 32, and two plug rods 36 are also fixedly installed at the side end of the side plate 32, and the side end of one of the plug rods 36 is a beveled surface, when the end of the first rotating shaft 71 below contacts the end of the plug rod 36 with the beveled surface, it will push the plug rod 36 to move, and the movement of the plug rod 36 will drive the other plug rod 36 to move at the same time through the side plate 32, and after the rectangular slot 72 on the first rotating shaft 71 below and the two plug rods 36 are completely overlapped, the first spring 33 will push the side plate 32 to drive the two plug rods 36 to be completely inserted into the inner side wall of the rectangular slot 72;
[0029] An arc plate 43 is provided at the side end of the circular shaft 4, and two second springs 41 are fixedly installed between the arc plate 43 and the circular shaft 4. Two second telescopic rods 42 are also fixedly installed between the arc plate 43 and the circular shaft 4. The two second telescopic rods 42 are respectively located on the inner side walls of the two second springs 41. Two limit rods 45 are also fixedly installed at the side end of the arc plate 43. The two limit rods 45 are respectively slidably installed on the inner side walls of the two second circular grooves 12. At the beginning of the first welding work, the user can fix the hardware spring pieces and wires to be welded next time on the fixing mechanism 5 located below, and the method is the same as the method described in the second step. After the first welding work is completed, the user can pull the pull plate 35 , the pull plate 35 moves to drive the two insertion rods 36 to leave the inner side walls of the two third telescopic rods 76 located above, and the user can pull the arc plate 43 to drive the limiting rod 45 to leave the inner side walls of the two second circular grooves 12, and the user can rotate the arc plate 43, and the rotation of the arc plate 43 drives the circular shaft 4 to rotate through the second telescopic rod 42, and the rotation of the circular shaft 4 drives the connecting plate 9 to rotate, at this time, the upper and lower sets of fixing mechanisms 5 will be swapped, and the connecting plate 9 will rotate 180 degrees to complete the position swap of the upper and lower fixing mechanisms 5, and the user can loosen the arc plate 43, and the second spring 41 will pull the limiting rod 45 on the arc plate 43 to enter the second circular groove 12 again to limit the connecting plate 9 on the circular shaft 4;
[0030] The transmission rod 51 is rotatably mounted on the side ends of the first L-shaped plate 52 and the second L-shaped plate 6, the circumferential end of the transmission rod 51 is fixedly mounted with the first conical tooth 53 and the fourth conical tooth 61, the side end of the first transverse plate 54 is fixedly mounted with the first mounting plate 55, the side end of the first mounting plate 55 is rotatably mounted with the first connecting shaft 57, the circumferential end of the first connecting shaft 57 is fixedly mounted with the third conical tooth 58 and the second conical tooth 56, the second conical tooth 56 and the first conical tooth 53 are meshed with each other, the side end of the second transverse plate 62 is fixedly mounted with the second mounting plate 63, the side end of the second mounting plate 63 is rotatably mounted with the second connecting shaft 64, the circumferential end of the second connecting shaft 64 is fixedly mounted with the sixth conical tooth 66 and the fifth conical tooth 65, the fifth conical tooth 65 and the fourth conical tooth 61 are meshed with each other, the side end of the C-shaped clamp 7 is fixedly mounted with the first rotating shaft 71, the first rotating shaft 71 is rotatably mounted on the first transverse plate 5 The side end portion of 4, the side end portion of the first rotating shaft 71 is provided with a rectangular slot 72, and the circumferential end portion of the first rotating shaft 71 is fixedly installed with a seventh conical tooth 73, and the seventh conical tooth 73 is meshed with the third conical tooth 58. The inner side wall of the C-shaped clamp 7 is provided with two clamping plates 74, and two third telescopic rods 76 are fixedly installed between the two clamping plates 74 and the C-shaped clamp 7. Two third springs 75 are also fixedly installed between the two clamping plates 74 and the C-shaped clamp 7. Each third telescopic rod 76 is located on the inner side wall of each third spring 75. Before welding the hardware spring sheet, the user needs to fix the hardware spring sheet and the wire respectively. The user can insert the hardware spring sheet between the two clamping plates 74. The ends of the two clamping plates 74 are arc-shaped, which is convenient for the direct insertion of the hardware spring sheet. After the hardware spring sheet is inserted, the third spring 75 will push the two clamping plates 74 close to each other to fix the hardware spring sheet, and the user can also fix the wire.
[0031] A second rotating shaft 82 is fixedly installed on the side end portion of the adjusting plate 8. The second rotating shaft 82 penetrates and is rotatably installed on the side end portion of the second cross plate 62. An eighth conical tooth 83 is fixedly installed on the circumferential end portion of the second rotating shaft 82. The eighth conical tooth 83 is meshed with the sixth conical tooth 66. After completing the fixing of the above-mentioned parts, the user can start the motor 3. The motor 3 starts to drive the fixed column 31 to rotate. The rotation of the fixed column 31 drives the side plate 32 to rotate through the two first telescopic rods 34. The rotation of the side plate 32 drives the two plug rods 36 to rotate. The two plug rods 36 are both located on the inner side wall of the rectangular slot 72. The rotation of the two plug rods 36 will also drive the first rotating shaft 71 to rotate. The rotation of the first rotating shaft 71 will drive the C-shaped clamp 7 to rotate. The first rotating shaft 71 The seventh conical tooth 73 is also driven to rotate while rotating. The seventh conical tooth 73 rotates through the third conical tooth 58 to drive the first connecting shaft 57 to rotate. The first connecting shaft 57 rotates to drive the second conical tooth 56 to rotate. The second conical tooth 56 rotates through the first conical tooth 53 to drive the fourth conical tooth 61 on the transmission rod 51 to rotate. The fourth conical tooth 61 rotates through the fifth conical tooth 65 to drive the sixth conical tooth 66 on the second connecting shaft 64 to rotate. The sixth conical tooth 66 rotates to drive the adjustment plate 8 on the second rotating shaft 82 to rotate at the same time through the eighth conical tooth 83. The adjustment plate 8 rotates through the T-shaped slider 86 and the L-shaped side rod 84 to simultaneously drive the two arc clamping rods 85 to rotate, thereby driving the wire to rotate, thereby realizing the simultaneous rotation of the wire and the hardware spring piece.
[0032] A T-shaped slot 81 is provided at the side end of the adjustment plate 8, and two T-shaped sliders 86 are slidably installed on the inner side wall of the T-shaped slot 81, and a fourth spring 87 is slidably installed between the two T-shaped sliders 86. The side ends of the two T-shaped sliders 86 are fixedly installed with L-shaped side rods 84, and the side ends of the two L-shaped side rods 84 are fixedly installed with arc-shaped clamping rods 85. The user can press the wire downward from the top of the two arc-shaped clamping rods 85. The tops of the two arc-shaped clamping rods 85 are also arc-shaped, which is convenient for directly installing the wire downward. After the wire is pressed between the two arc-shaped clamping rods 85, the fourth spring 87 will rebound and pull the two arc-shaped clamping rods 85 closer to each other through the T-shaped slider 86 and the fourth spring 87, thereby fixing the wire.
[0033] Working principle:
[0034] The first step is that the metal shrapnel welding wire is a process for connecting the metal shrapnel with other electrical components or wires. When welding the metal shrapnel and the wire, the metal shrapnel can be fixed in the C-shaped clamp 7, the wire can be fixed between the two arc-shaped clamp rods 85, the end of the wire and the end of the metal shrapnel can be fitted together, the motor 3 is started to drive the C-shaped clamp 7 and the arc-shaped clamp rod 85 to rotate, drive the metal shrapnel and the wire to rotate, and at the same time start the welding assembly 21 to perform hot-melt welding on the metal shrapnel and then the wire. After the welding is completed, the welding assembly 21 and the motor 3 can be closed, and the rotatable connecting plate 9 can drive the upper and lower sets of fixing mechanisms 5 to swap positions, weld the next set of metal shrapnel to be welded, and disassemble the metal shrapnel located at the bottom that has been welded;
[0035] In the second step, before the user welds the hardware spring piece, the user needs to fix the hardware spring piece and the wire respectively. The user can insert the hardware spring piece between the two clamping plates 74. The ends of the two clamping plates 74 are arc-shaped, which is convenient for the direct insertion of the hardware spring piece. After inserting the hardware spring piece, the third spring 75 will push the two clamping plates 74 close to each other to fix the hardware spring piece. The user can also fix the wire. The user can press the wire downward from the top of the two arc-shaped clamping rods 85. The top of the two arc-shaped clamping rods 85 is also arc-shaped, which is convenient for directly installing the wire downward. After pressing the wire between the two arc-shaped clamping rods 85, the fourth spring 87 will rebound and pull the two arc-shaped clamping rods 85 close to each other through the T-shaped slider 86 and the fourth spring 87, thereby fixing the wire. After the hardware spring piece and the wire are fixed, the positions of the two can also be fine-tuned according to the welding needs, so that the ends of the hardware spring piece and the wire are in contact, which is convenient for subsequent welding.
[0036] In the third step, after completing the fixing of the above-mentioned parts, the user can start the motor 3. The motor 3 starts to drive the fixing column 31 to rotate. The fixing column 31 rotates through the two first telescopic rods 34 to drive the side plate 32 to rotate. The side plate 32 rotates to drive the two plug rods 36 to rotate. The two plug rods 36 are both located on the inner wall of the rectangular slot 72. The rotation of the two plug rods 36 will also drive the first rotating shaft 71 to rotate. The rotation of the first rotating shaft 71 will drive the C-shaped clamp 7 to rotate. The rotation of the first rotating shaft 71 will also drive the seventh conical tooth 73 to rotate. The rotation of the seventh conical tooth 73 drives the first connecting shaft 57 to rotate through the third conical tooth 58. The rotation of the first connecting shaft 57 drives the second conical tooth 56 to rotate. The second conical tooth 56 rotates through the first conical tooth 53 to drive the fourth conical tooth 61 on the transmission rod 51 to rotate. 1 rotates through the fifth conical tooth 65 to drive the sixth conical tooth 66 on the second connecting shaft 64 to rotate, and the rotation of the sixth conical tooth 66 will drive the adjustment plate 8 on the second rotating shaft 82 to rotate simultaneously through the eighth conical tooth 83, and the rotation of the adjustment plate 8 will simultaneously drive the two arc clamping rods 85 to rotate through the T-shaped slider 86 and the L-shaped side rod 84, thereby driving the wire to rotate, thereby realizing the simultaneous rotation of the wire and the hardware spring sheet. When the hardware spring sheet and the wire rotate, the user can start the welding assembly 21 to drive the welding head of the welding assembly 21 close to the contact part of the hardware spring sheet and the wire, and start the welding assembly 21 to perform hot-melt welding on the hardware spring sheet and the wire. At the same time, the hardware spring sheet and the wire are rotating, so that the entire circumference of the contact end of the hardware spring sheet and the wire can be welded. After the welding is completed, the user can turn off the welding assembly 21 and the motor 3;
[0037] The device is provided with a C-shaped clamp 7 and an arc-shaped clamp rod 85 to cooperate with each other, so that the metal spring piece and the wire can be fixed between the C-shaped clamp 7 and the arc-shaped clamp rod 85 respectively, without using an additional supporting fixture, so that the contact ends of the metal spring piece and the wire are in an overhead position, avoiding the phenomenon that the molten metal adheres to the supporting fixture during hot-melt welding, avoiding the subsequent situation that the metal spring piece and the wire may stick to the fixture, affecting the welding efficiency and aesthetics, and avoiding additional cleaning or replacement of the fixture, thereby improving the convenience of welding work;
[0038] The device is provided with a motor 3, a first rotating shaft 71, a transmission rod 51 and a second rotating shaft 82, and when the metal spring piece and the wire are welded, by starting the motor 3, with the cooperation of a plurality of gears, the adjusting plate 8 can be driven to rotate while the C-shaped clamp 7 rotates, so that the metal spring piece and the wire rotate at the same time during welding, and then the entire circumferential end of the metal spring piece and the contact end of the wire is welded, so as to ensure the uniformity and aesthetics of welding, so that the metal spring piece and the wire after welding are more firmly connected, and the stability of welding is improved;
[0039] In the fourth step, at the beginning of the first welding work, the user can fix the hardware spring pieces and wires to be welded next time on the fixing mechanism 5 located at the bottom, and the method is the same as the method described in the second step. After the first welding work is completed, the user can pull the pull plate 35, and the pull plate 35 moves to drive the two plug rods 36 to leave the inner side walls of the two third telescopic rods 76 located at the top. The user can pull the arc plate 43 to drive the limit rod 45 to leave the inner side walls of the two second circular grooves 12. The user can rotate the arc plate 43, and the rotation of the arc plate 43 drives the circular shaft 4 to rotate through the second telescopic rod 42, and the rotation of the circular shaft 4 drives the connecting plate 9 to rotate. At this time, the upper and lower sets of fixing mechanisms 5 will be swapped. When the end of the first rotating shaft 71 contacts the end of the plug rod 36 with the beveled surface, it will push the plug rod 36 to move, and the movement of the plug rod 36 will drive the other plug rod 36 to move at the same time through the side plate 32. After the rectangular slot 72 on the first rotating shaft 71 below and the two plug rods 36 are completely overlapped, the first spring 33 will push the side plate 32 to drive the two plug rods 36 to be completely inserted into the inner wall of the rectangular slot 72. At this time, the connecting plate 9 rotates 180 degrees to complete the position swap of the upper and lower fixing mechanisms 5. The user can loosen the arc plate 43, and the second spring 41 will pull the limiting rod 45 on the arc plate 43 to enter the second circular groove 12 again to limit the connecting plate 9 on the circular shaft 4;
[0040] The user sets the arc plate 43, the limiting rod 45, the round shaft 4 and the connecting plate 9 to cooperate with each other. When the connecting plate 9 does not need to rotate, the limiting rod 45 is clamped on the inner wall of the second circular groove 12 to limit the round shaft 4 and the connecting plate 9, so as to avoid the user accidentally touching the connecting plate 9 during the welding work, causing the fixing mechanisms 5 on both sides to shake, thereby affecting the welding effect. The clamping mechanism ensures the stability of the fixing mechanisms 5 on both sides during welding, which is convenient for the user to disassemble the metal springs and wires welded below, and the use effect is good.
[0041] Step 5. After the fixing mechanisms 5 at the upper and lower ends are swapped after the step 4, the user can now swap the fixing mechanisms 5 at the upper end to perform welding, disassemble the metal shrapnel and wires that have been welded at the lower end, and fix the next set of metal shrapnel and wires that need to be welded, thereby completing the disassembly and assembly of the metal shrapnel and wires while welding.
[0042] The device is provided with two upper and lower fixing mechanisms 5 and connecting plates 9 that can work alternately. When one set of fixing mechanisms 5 is welding, the hardware spring pieces and wires can be disassembled and assembled on the other set of fixing mechanisms 5, thereby reducing the downtime during welding, improving the overall production efficiency, and ensuring the continuous welding operation without waiting for the cooling or replacement of the hardware spring pieces and wires.
[0043] The device is provided with left and right fixing mechanisms 5 that can alternately perform welding, so that the welding assembly 21 can maintain a continuous working state. When one group of fixing mechanisms 5 completes welding, the other group of fixing mechanisms 5 can be adjusted to start welding, thereby reducing the waiting time of the welding assembly 21 and improving the utilization rate of the welding assembly 21. When the welding assembly 21 is working continuously, its heat can be more effectively transferred to the welding point, reducing the heat loss caused by repeatedly starting and stopping the welding assembly 21, thereby improving the welding efficiency and stability, and avoiding frequent heating and cooling of the welding assembly 21 when in use, reducing the risk of damage to the welding assembly 21 and extending its service life.
[0044] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A metal spring welding device, comprising a C-shaped base (1), characterized in that: The C-shaped base (1) is provided with a welding mechanism for facilitating welding of the metal spring pieces, and the C-shaped base (1) is provided with a fixing mechanism (5) for facilitating replacement and adjustment during welding; The welding mechanism comprises a frame (2), a motor (3), a round shaft (4), and a connecting plate (9); the fixing mechanism (5) comprises two groups, and the two groups of fixing mechanisms (5) each comprise a transmission rod (51), a first L-shaped plate (52), a second L-shaped plate (6), a C-shaped clamp (7), and an adjustment plate (8); the frame (2) is fixedly mounted on the upper end of the C-shaped base (1); a welding assembly (21) is fixedly mounted on the lower end of the frame (2); the motor (3) is fixedly mounted on the side ends of the frame (2); and both side ends of the C-shaped base (1) are penetrated by a second L-shaped plate (52). a circular groove (11), the circular shaft (4) passing through and rotatably mounted between the two first circular grooves (11), the side ends of the two first L-shaped plates (52) being fixedly mounted with a first transverse plate (54), the side ends of the two second L-shaped plates (6) being fixedly mounted with a second transverse plate (62), the two first transverse plates (54) and the second transverse plates (62) being fixedly mounted on the upper and lower ends of the two connecting plates (9), the two C-shaped clamps (7) being respectively located on one side of the two first transverse plates (54), and the two adjustment plates (8) being respectively located on one side of the two second transverse plates (62); The side end of the C-shaped base (1) is provided with two second circular grooves (12), the output end of the motor (3) is fixedly mounted with a fixed column (31), one side of the fixed column (31) is provided with a side plate (32), two first springs (33) are fixedly mounted between the side plate (32) and the fixed column (31), two first telescopic rods (34) are also fixedly mounted between the side plate (32) and the fixed column (31), each of the first telescopic rods (34) is located on the inner side wall of the first spring (33), a pull plate (35) is fixedly mounted on the side end of the side plate (32), two insertion rods (36) are also fixedly mounted on the side end of the side plate (32), and the side end of one of the insertion rods (36) is a beveled surface; The side end of the circular shaft (4) is provided with an arc plate (43), two second springs (41) are fixedly installed between the arc plate (43) and the circular shaft (4), two second telescopic rods (42) are also fixedly installed between the arc plate (43) and the circular shaft (4), the two second telescopic rods (42) are respectively located on the inner side walls of the two second springs (41), the side end of the arc plate (43) is also fixedly installed with two limit rods (45), the two limit rods (45) are respectively slidably installed on the inner side walls of the two second circular grooves (12), the transmission rod (51) is rotatably installed through the side ends of the first L-shaped plate (52) and the second L-shaped plate (6), the circumferential end of the transmission rod (51) is fixedly installed with a first conical tooth (53) and a fourth conical tooth (61), the side end of the first transverse plate (54) is fixedly installed with a first mounting plate (55), and the side end of the first mounting plate (55) is rotatably installed with a first connecting shaft (57); The circumferential end of the first connecting shaft (57) is fixedly mounted with a third conical tooth (58) and a second conical tooth (56), the second conical tooth (56) and the first conical tooth (53) are meshed with each other, the side end of the second transverse plate (62) is fixedly mounted with a second mounting plate (63), the side end of the second mounting plate (63) is penetrated and rotatably mounted with a second connecting shaft (64), the circumferential end of the second connecting shaft (64) is fixedly mounted with a sixth conical tooth (66) and a fifth conical tooth (65), the fifth conical tooth (65) and the fourth conical tooth (61) are meshed with each other, the side end of the C-shaped clamp (7) is fixedly mounted with a first rotating shaft (71), the first rotating shaft (71) is penetrated and rotatably mounted on the side end of the first transverse plate (54), a rectangular slot (72) is provided at the side end of the first rotating shaft (71), and a seventh conical tooth (73) is fixedly mounted at the circumferential end of the first rotating shaft (71); The seventh conical tooth (73) is meshed with the third conical tooth (58), the inner side wall of the C-shaped clamp (7) is provided with two clamping plates (74), two third telescopic rods (76) are fixedly installed between the two clamping plates (74) and the C-shaped clamp (7), and two third springs (75) are also fixedly installed between the two clamping plates (74) and the C-shaped clamp (7), and each of the third telescopic rods (76) is located on the inner side wall of each third spring (75).
2. A metal spring wire welding device as claimed in claim 1, characterized in that: A second rotating shaft (82) is fixedly mounted on the side end of the adjustment plate (8), the second rotating shaft (82) penetrates and is rotatably mounted on the side end of the second transverse plate (62), an eighth conical tooth (83) is fixedly mounted on the circumferential end of the second rotating shaft (82), and the eighth conical tooth (83) is meshed with the sixth conical tooth (66); Wherein, a T-shaped sliding groove (81) is provided at the side end of the adjustment plate (8).
3. A metal spring wire welding device as claimed in claim 2, characterized in that: Two T-shaped sliders (86) are slidably mounted on the inner side wall of the T-shaped slide groove (81), a fourth spring (87) is slidably mounted between the two T-shaped sliders (86), and L-shaped side rods (84) are fixedly mounted on the side ends of the two T-shaped sliders (86); Wherein, arc-shaped clamping rods (85) are fixedly mounted on the side ends of the two L-shaped side rods (84).
