Elastic satin preparation device and method

Abstract

The present invention discloses an elastic satin preparation device and method, which relates to the technical field of wastewater treatment equipment for satin preparation, and solves the problem that when treating satin fabric, the wool and other linear impurities inside the fabric are difficult to be treated, resulting in poor waste liquid treatment effect and efficiency. The elastic satin preparation device includes a sterilization tank, a satin transmission component, a waste liquid treatment box, a waste liquid extraction component and a waste liquid treatment mechanism. The satin transmission component is installed on the top of the sterilization tank, and the satin transmission component transmits the satin to the inside of the sterilization tank for sterilization. The sterilization tank is provided with several. In the present invention, the screening operation of liquid impurities and linear impurities can be realized by a screening net, thereby improving the effect of treating the waste liquid. At the same time, the classified linear impurities can be collected; the classified liquid impurities can be added with a reducing agent to perform an oxidation-reduction treatment operation to avoid pollution to the natural environment when the waste liquid is discharged.

Description

Technical Field

[0001] The invention relates to the technical field of wastewater treatment equipment for satin preparation, in particular to an elastic satin preparation equipment and method. Background Art

[0002] Satin is a relatively thick silk fabric with a smooth and shiny front. It is made of satin or brocade. Depending on the selected materials, it can have different functions (high elasticity, etc.). When producing and preparing elastic satin, it is necessary to sterilize and clean the dyed elastic satin to complete the production and preparation of the elastic satin.

[0003] When the elastic satin is sterilized and cleaned, the coating will be mixed into the sterilization and cleaning liquid, causing the sterilization and cleaning liquid to become waste liquid. At the same time, due to the complex impurity composition of this part of the waste liquid, it will cause damage to the natural environment when discharged. Therefore, when the waste liquid generated by the preparation of satin is discharged, it needs to be treated.

[0004] The existing Chinese patent application with publication number CN113023938A discloses a wastewater treatment device for disinfecting clothing fabrics, comprising a tank body, a crushing and mixing component installed in the tank body, and a dosing and diversion component; the crushing and mixing component comprises a stirring shaft, a crushing blade, a lower filter plate and a No. 1 electric push rod, the crushing blade and the lower filter plate are distributed on the stirring shaft up and down and rotate with the stirring shaft, the No. 1 electric push rod is embedded in the bottom of the stirring shaft and drives the lower filter plate to move up and down; the dosing and diversion component comprises an upper filter plate arranged between the crushing blade and the lower filter plate, and a spraying mechanism for adding a reducing agent embedded in the lower surface of the upper filter plate; the invention, by arranging an upper filter plate with a spraying mechanism between the crushing blade and the lower filter plate, the crushed waste liquid can form multiple waste liquid flows after preliminary filtration, and the reducing agent forms multiple reducing agent flows through the spraying mechanism, and the reducing agent flow scatters and wraps the waste liquid flow, which can achieve full mixing and reduction, and also reduces the situation of impurity blockage.

[0005] However, the satin preparation equipment has the following defects when used specifically:

[0006] 1. When the existing satin preparation equipment treats the waste liquid after the satin sterilization and cleaning, it generally adopts the method of reducing agent oxidation-reduction to carry out oxidation-reduction reaction on the sterilization liquid in the waste liquid to remove the sterilization liquid component. However, when the above scheme is actually used, especially when treating the satin fabric, the wool and other linear impurities inside the fabric are difficult to be treated. When it is subsequently crushed or stirred, it is easy to be entangled on the outside of the above structure, affecting the normal operation of the operation;

[0007] 2. When sterilizing and cleaning satin, the existing satin preparation equipment generally adopts an immersion method to extend the satin into the sterilization and cleaning liquid to complete the sterilization and cleaning operations. However, in actual use, the traditional solution, especially after the satin is removed from the sterilization tank, part of the liquid adhering to its surface will fall off, polluting the satin preparation environment. Summary of the invention

[0008] The object of the present invention is to provide an elastic satin preparation device and method to solve the problems raised in the above background technology.

[0009] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:

[0010] The present invention provides an elastic satin preparation device, comprising a sterilization tank, a satin transmission component, a waste liquid treatment box, a waste liquid extraction component and a waste liquid treatment mechanism, wherein a satin transmission component is installed on the top of the sterilization tank, and the satin transmission component transmits the satin to the inside of the sterilization tank for sterilization, and the sterilization tank is provided with a plurality of waste liquids, which are connected to the waste liquid treatment box through the waste liquid extraction component, and the waste liquid treatment box is arranged on the side of the sterilization tank.

[0011] The waste liquid treatment box is provided with a waste liquid treatment mechanism inside, and the waste liquid treatment mechanism treats the waste liquid.

[0012] Wherein, the waste liquid treatment mechanism includes:

[0013] A waste liquid screening component, wherein the waste liquid treatment mechanism is installed at the inner top of the waste liquid treatment box and is located below the waste liquid extraction component. An impurity pushing component is arranged on the top of the waste liquid screening component, and the impurity pushing component extends to the top of the waste liquid treatment box;

[0014] An oxidation stirring component is installed at the inner bottom of the waste liquid treatment box and is driven by the impurity pushing component. A reagent adding component is arranged on the side of the oxidation stirring component and is installed on the side of the waste liquid treatment box.

[0015] As a preferred embodiment of the present invention, the satin transmission component comprises:

[0016] A support, the support is installed on the top of the sterilization tank by screws, the inner side of the support is rotatably connected with a transmission roller, two groups of transmission rollers are provided, and the transmission rollers transmit the satin surface;

[0017] A baffle, the baffle is installed on the inner side of the support and is located at the bottom of the transmission roller, and the bottom of the baffle is arranged toward the sterilization tank,

[0018] Wherein, a guide roller is installed inside the sterilization pool, a plurality of guide rollers are provided, and a satin surface is transmitted on the inner side of the guide roller.

[0019] As a preferred solution of the present invention, the waste liquid treatment box body is composed of two groups of treatment boxes, the two groups of treatment boxes are connected by a drainage pipe, and a control valve is installed inside the drainage pipe, and

[0020] The processing box at the top is provided with a waste liquid screening component and an impurity pushing component, the processing box at the bottom is provided with an oxidation stirring component, and the reagent adding component is provided on the side.

[0021] As a preferred embodiment of the present invention, the waste liquid extraction assembly is composed of an extraction pipe and a liquid pump. The extraction pipe is installed on the side of the sterilization tank and is connected to the sterilization tank. The port of the extraction pipe is connected to the liquid pump, and the liquid pump is installed on the top of the waste liquid treatment box by screws.

[0022] Wherein, the infusion end of the liquid pump extends to the interior of the waste liquid treatment box through a pipeline.

[0023] As a preferred embodiment of the present invention, the waste liquid screening component comprises:

[0024] A groove portion, wherein the groove portion is opened inside the processing box, and a mounting frame is detachably mounted inside the groove portion, a screening net is mounted inside the mounting frame, and an impurity pushing assembly is disposed on the top of the screening net;

[0025] A handle is installed on a side of a group of the mounting frames and extends to the outside of the processing box.

[0026] As a preferred embodiment of the present invention, the impurity pushing component includes:

[0027] A motor seat, the motor seat is installed on the top of the processing box, a servo motor is installed on the top of the motor seat, an output end of the servo motor passes through the motor seat, and is connected to a first synchronous belt through a synchronous wheel, and the first synchronous belt is movably connected to the top of the processing box;

[0028] a first rotating shaft, the first rotating shaft being connected to the inner side of the first synchronous belt through a synchronous wheel and being rotatably connected to the side of the processing box, and a first gear being installed at the bottom of the first rotating shaft; and

[0029] a second gear, the second gear is meshed and connected to the side of the first gear, and is rotatably connected to the side of the processing box, a first reciprocating screw rod is installed at the bottom of the second gear, and the first reciprocating screw rod extends to the inside of the processing box,

[0030] Wherein, the first reciprocating screw rod is located at the top of the screening net, and the bottom thereof extends to the outside of the processing box;

[0031] a second synchronous belt, the second synchronous belt is connected to the bottom of the first reciprocating screw rod through a synchronous wheel installed inside, and is movably connected to the side of the processing box, and the inner side of the second synchronous belt is also connected to another set of the first reciprocating screw rods through the synchronous wheel; and

[0032] A movable block is connected to the outer side of the first reciprocating screw through a ball bearing and is slidably connected to the inner wall of the processing box. A push plate is installed at the bottom of the movable block, and the push plate is movably connected to the top of the screening net.

[0033] As a preferred solution of the present invention, the outer side of the bottom of the first reciprocating screw is also connected to a third synchronous belt through a synchronous wheel, the third synchronous belt is movably connected to the outer side of the processing box, and is connected to an oxidation stirring assembly through a synchronous wheel, and

[0034] A plurality of guide ports are provided inside the push plate, and a collecting box located outside the processing box is also installed on the side of the push plate.

[0035] As a preferred embodiment of the present invention, the oxidation stirring assembly comprises:

[0036] A stirring roller, wherein two groups of stirring rollers are provided, one group of stirring rollers is connected to the inner side of the third synchronous belt through a synchronous wheel, and the stirring rollers are rotatably connected to the inner side of the processing box at the bottom, and

[0037] The bottoms of the two groups of stirring rollers are connected by a fourth synchronous belt, and the fourth synchronous belt is movably connected to the outside of the processing box at the bottom.

[0038] As a preferred embodiment of the present invention, the reagent adding component comprises:

[0039] A support plate, the support plate is welded to the side of the processing box at the bottom, the top of the support plate supports a reagent box, the liquid outlet of the reagent box is connected to a flow regulating valve, and the flow regulating valve is installed at the bottom of the support plate;

[0040] A discharge pipe is installed at the infusion port of the flow regulating valve and extends to the interior of the processing box at the bottom.

[0041] The present invention provides a method for preparing elastic satin, using the above-mentioned elastic satin preparation device, comprising the following steps:

[0042] S1. When producing and processing elastic satin, the satin after printing and dyeing needs to be cleaned of excess paint on the surface and sterilized to ensure the quality of the satin. At this time, the satin is extended to the inside of the sterilization tank through the satin transmission component, and the sterilization and cleaning liquid in the sterilization tank are used to complete the sterilization and cleaning operation of the satin;

[0043] S2. When the satin surface is sterilized and cleaned, the paint will enter the sterilization and cleaning liquid, causing the sterilization and cleaning liquid to be converted into waste liquid. At this time, the waste liquid is extracted by the waste liquid extraction component and is extracted into the waste liquid treatment box for automatic treatment;

[0044] S3. When treating the waste liquid inside the waste liquid treatment box, the waste liquid screening component is used to screen the impurities in the waste liquid, and the wool, silk and liquid in the waste liquid are separated. The screened wool and silk are then left on the top of the waste liquid screening component, and the screened waste liquid flows to the bottom through the waste liquid screening component. At the same time, the reducing agent is added to the interior of the waste liquid treatment box through the reagent adding component, and the sterilizing liquid in the waste liquid is subjected to oxidation-reduction treatment to achieve the treatment operation of the waste liquid;

[0045] S4. During the waste liquid treatment process, the impurity pushing component is started through the control console to push away the wool and silk threads on the top of the waste liquid screening component to collect the wool and silk impurities. At the same time, when the impurity pushing component is in operation, it will drive the oxidation stirring component to operate, accelerate the mixing of the waste liquid and the reducing agent, and improve the efficiency of the waste liquid treatment.

[0046] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:

[0047] 1. In the elastic satin preparation equipment and method, during the preparation of the elastic satin, the waste liquid from the sterilization and cleaning of the elastic satin will be transmitted to the interior of the waste liquid treatment box, and the screening operation of liquid impurities and linear impurities will be realized through the screening net, which is convenient for the subsequent classification and treatment of different types of impurities and improves the effect of waste liquid treatment. At the same time, the classified linear impurities can be collected and processed by telescopic movement of the push plate; the classified liquid impurities can be added with a reducing agent to carry out an oxidation-reduction reaction, so as to realize the automatic treatment operation of the waste liquid and avoid pollution to the natural environment when the waste liquid is discharged;

[0048] 2. In the elastic satin preparation equipment and method, when processing the linear impurities on the top of the screening net, the servo motor can drive the first synchronous belt connected to the outside of the output end through the synchronous wheel, the first rotating shaft connected to the inside of the first synchronous belt through the synchronous wheel, the first gear installed at the bottom of the first rotating shaft, the second gear meshingly connected to the side of the first gear, the first reciprocating screw installed at the bottom of the second gear, the movable block connected to the outside of the first reciprocating screw through the ball bearing, and the push plate installed at the bottom of the movable block to move the linear impurities from the top of the screening net to the inside of the collection box, so as to facilitate the processing of the next group of waste liquid. At the same time, when the first reciprocating screw is rotating, it will drive the third synchronous belt connected to the outside of the bottom through the synchronous wheel and the stirring roller connected to the inside of the third synchronous belt through the synchronous wheel to operate, so as to stir and mix the waste liquid and the reducing agent after the previous group of screening. In addition, the screening and oxidation-reduction operations of the waste liquid can be carried out simultaneously, thereby improving the efficiency of waste liquid processing;

[0049] 3. In the elastic satin preparation device and method, when the elastic satin is sterilized and cleaned, the elastic satin will be transmitted to the inner side of the guide roller through the transmission roller, so that the satin can fully contact and immerse in the sterilization liquid and the cleaning liquid, thereby improving the effect of sterilizing and cleaning the satin. At the same time, when the transmission roller transmits the satin, it will squeeze the liquid adsorbed inside the satin and transmit it to the inside of the sterilization tank through the baffle plate, thereby reducing the problem of liquid falling during the transmission process and polluting its working environment;

[0050] 4. In the elastic satin preparation device and method, when the reagent for redox with the sterilizing liquid is discharged, the efficiency and flow rate of the redox reagent transmission can be controlled by designing the flow regulating valve, so that the added reducing reagent can be fully mixed and contacted with the sterilizing liquid in the waste liquid, and the waste liquid treatment operation can be carried out;

[0051] 5. In the elastic satin preparation equipment and method, most of the harmful substances in the elastic satin production process can be removed by sterilizing and cleaning the elastic satin, and the excess paint in the elastic satin dyeing process can be cleaned, thereby improving the quality and safety of the elastic satin after production and preparation. At the same time, the sterilization and cleaning methods are both immersed, which has better sterilization and cleaning effects than the spraying method. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0053] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0054] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0055] Figure 2 It is a schematic structural diagram of the overall side view of the present invention;

[0056] Figure 3 It is a schematic diagram of the structure of the present invention as a whole viewed from above;

[0057] Figure 4 It is a schematic diagram of the structure of the connection between the sterilization tank and the satin transmission component of the present invention;

[0058] Figure 5 It is a schematic diagram of the structure of the satin transmission component of the present invention;

[0059] Figure 6 It is a structural schematic diagram of the connection between the waste liquid treatment box and the waste liquid treatment mechanism of the present invention;

[0060] Figure 7 It is a structural schematic diagram of the connection section of the waste liquid treatment box and the waste liquid treatment mechanism of the present invention;

[0061] Figure 8 The present invention Figure 7 Schematic diagram of the structure of the enlarged area A in the middle;

[0062] Fig. 9 It is a structural schematic diagram of the waste liquid treatment mechanism of the present invention;

[0063] Fig.10 The present invention Fig. 9 Schematic diagram of the structure of the enlarged area B in the middle;

[0064] Fig.11 It is a schematic diagram of the structure of the impurity pushing component of the present invention;

[0065] Fig.12 It is a schematic diagram of the structure of the reagent adding assembly of the present invention;

[0066] In the figure:

[0067] 10. Sterilization pool;

[0068] 20. satin transmission assembly; 201. support; 202. transmission roller; 203. baffle; 204. guide roller;

[0069] 30. Waste liquid treatment box; 301. Treatment box; 302. Drain pipe; 303. Control valve;

[0070] 40. Waste liquid extraction component; 401. Extraction pipeline; 402. Liquid pump;

[0071] 50. Waste liquid treatment institutions;

[0072] 60. Waste liquid screening assembly; 601. Groove portion; 602. Mounting frame; 603. Screening net; 604. Handle;

[0073] 70, impurity pushing assembly; 701, motor seat; 702, servo motor; 703, first synchronous belt; 704, first rotating shaft; 705, first gear; 706, second gear; 707, first reciprocating screw rod; 7071, third synchronous belt; 708, second synchronous belt; 709, movable block; 7010, push plate; 70101, guide port; 7011, collection box;

[0074] 80. oxidation stirring assembly; 801. stirring roller; 802. fourth synchronous belt;

[0075] 90. Reagent adding assembly; 901. Support plate; 902. Reagent box; 903. Flow regulating valve; 904. Discharge pipe. DETAILED DESCRIPTION

[0076] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0077] See also Figure 1-Figure 12A kind of elastic satin preparation equipment includes a sterilization tank 10, a satin transmission component 20, a waste liquid treatment box 30, a waste liquid extraction component 40 and a waste liquid treatment mechanism 50. The satin transmission component 20 is installed on the top of the sterilization tank 10. The satin transmission component 20 transmits the satin to the inside of the sterilization tank 10 for sterilization. The sterilization tank 10 is provided with a plurality of, and is connected with the waste liquid treatment box 30 through the waste liquid extraction component 40. The waste liquid treatment box 30 is arranged on the side of the sterilization tank 10. The waste liquid treatment box 30 is provided with a waste liquid treatment mechanism 50. The waste liquid treatment mechanism 50 treats the waste liquid, wherein, The waste liquid treatment mechanism 50 includes a waste liquid screening component 60, which is installed on the inner top of the waste liquid treatment box 30 and is located below the waste liquid extraction component 40. An impurity pushing component 70 is arranged on the top of the waste liquid screening component 60, and the impurity pushing component 70 extends to the top of the waste liquid treatment box 30; an oxidation stirring component 80, which is installed on the inner bottom of the waste liquid treatment box 30 and is driven by the impurity pushing component 70. A reagent adding component 90 is arranged on the side of the oxidation stirring component 80, and the reagent adding component 90 is installed on the side of the waste liquid treatment box 30.

[0078] The above working principle: when the elastic satin is produced and prepared, the dyed elastic satin needs to be cleaned and sterilized. At this time, the elastic satin is first transmitted to the inside of the sterilization pool 10 through the satin transmission component 20, and the sterilization and cleaning liquid inside the sterilization pool 10 completes the cleaning and sterilization operation of the elastic satin, which is convenient for the subsequent stacking and collection of the elastic satin. At the same time, after the elastic satin is sterilized and cleaned, the sterilization and cleaning liquid will become mixed with impurities due to the dyeing paint and become waste liquid. At this time, the waste liquid extraction component 40 extracts the waste liquid, moves it to the inside of the waste liquid treatment box 30, and completes the screening operation of liquid impurities and thread (silk thread, etc.) impurities in the waste liquid through the waste liquid screening component 60, which is convenient for the subsequent treatment of liquid impurities. At the same time, the thread (silk thread, etc.) impurities screened by the waste liquid screening component 60 will be removed from the top of the waste liquid screening component 60 through the impurity pushing component 70, which is convenient for the collection and treatment of thread (silk thread, etc.) impurities. Moreover, while the impurity pushing component 70 is operating, it will also drive the oxidation stirring component 80 to operate synchronously, stirring and mixing the reducing agent and waste liquid added by the reagent adding component 90, thereby accelerating the efficiency of waste liquid treatment.

[0079] Specific reference Figure 4 and Figure 5The satin transmission component 20 includes a support 201, which is installed on the top of the sterilization tank 10 by screws. The inner side of the support 201 is rotatably connected with a transmission roller 202, and two groups of transmission rollers 202 are provided, and the transmission rollers 202 transmit the satin; a baffle 203, the baffle 203 is installed on the inner side of the support 201 and is located at the bottom of the transmission roller 202, and the bottom of the baffle 203 is arranged toward the sterilization tank 10, wherein a guide roller 204 is installed inside the sterilization tank 10, and a plurality of guide rollers 204 are provided, and the inner side of the guide roller 204 transmits the satin.

[0080] In the elastic satin preparation device of the present invention, when the satin is sterilized and cleaned, the satin will pass through the gap between the two sets of transmission rollers 202, stably transferred to the inner side of the guide roller 204, and move between the guide rollers 204 to complete the sterilization and cleaning of the satin. The design of the transmission roller 202 can squeeze the satin, so that the liquid inside the satin will enter the inside of the baffle 203, and finally be guided to the inside of the sterilization tank 10, reducing the problem of liquid falling and polluting the working environment.

[0081] Specific reference Figure 7 The waste liquid treatment box body 30 is composed of two groups of treatment boxes 301, which are connected by a drainage pipe 302. A control valve 303 is installed inside the drainage pipe 302, and a waste liquid screening component 60 and an impurity pushing component 70 are arranged inside the treatment box 301 located at the top, an oxidation stirring component 80 is arranged inside the treatment box 301 located at the bottom, and a reagent adding component 90 is arranged on the side.

[0082] In the elastic satin preparation device of the present invention, the screened liquid can be transferred to the processing box 301 at the bottom through the design of the liquid discharge pipe 302, so as to facilitate the oxidation-reduction treatment of the waste liquid sterilization liquid components in the processing box 301. The design of the control valve 303 can control the transmission of the waste liquid.

[0083] Specific reference Figure 3 The waste liquid extraction component 40 consists of an extraction pipe 401 and a liquid pump 402. The extraction pipe 401 is installed on the side of the sterilization tank 10 and is connected to the sterilization tank 10. The liquid pump 402 is connected to the port of the extraction pipe 401. The liquid pump 402 is installed on the top of the waste liquid treatment box 30 by screws, wherein the infusion end of the liquid pump 402 extends to the interior of the waste liquid treatment box 30 through a pipe.

[0084] In the elastic satin preparation device of the present invention, when treating waste liquid, the waste liquid in the sterilization tank 10 is transferred to the waste liquid treatment box 30 through the extraction pipe 401 to treat the waste liquid. The power for extracting the waste liquid through the extraction pipe 401 is provided by the operation of the liquid pump 402.

[0085] Specific reference Figure 7 , Fig. 9 and Fig.10 The waste liquid screening component 60 includes a groove portion 601, which is opened inside the processing box 301, and a mounting frame 602 is detachably installed inside, a screening net 603 is installed on the inside of the mounting frame 602, and an impurity pushing component 70 is arranged on the top of the screening net 603; a handle 604, which is installed on the side of a group of mounting frames 602 and extends to the outside of the processing box 301.

[0086] In the elastic satin preparation device of the present invention, when the waste liquid is processed, the thread impurities in the waste liquid will be screened through the screening net 603, which is convenient for the classification and processing of different components of the waste liquid. After each screening operation of the waste liquid is completed, the mounting frame 602 and the screening net 603 can be removed from the interior of the waste liquid processing box 30 by pulling the handle 604, which is convenient for the maintenance and cleaning of the screening net 603.

[0087] Specific reference Figure 8 , Fig. 9 , Fig.10 and Fig.11 The impurity pushing component 70 includes a motor base 701, which is installed on the top of the processing box 301. A servo motor 702 is installed on the top of the motor base 701. The output end of the servo motor 702 runs through the motor base 701 and is connected to a first synchronous belt 703 through a synchronous wheel. The first synchronous belt 703 is movably connected to the top of the processing box 301; a first rotating shaft 704, which is connected to the inner side of the first synchronous belt 703 through a synchronous wheel and is rotatably connected to the side of the processing box 301. A first gear 705 is installed at the bottom of the first rotating shaft 704; and a second gear 706, which is meshed and connected to the side of the first gear 705 and is rotatably connected to the side of the processing box 301. The bottom of the second gear 706 is installed with a first gear. Reciprocating screw 707, the first reciprocating screw 707 extends to the interior of the processing box 301, wherein the first reciprocating screw 707 is located at the top of the screening net 603, and the bottom extends to the outside of the processing box 301; the second synchronous belt 708, the second synchronous belt 708 is connected to the bottom of the first reciprocating screw 707 through the synchronous wheel installed on the inside, and is movably connected to the side of the processing box 301, and the inner side of the second synchronous belt 708 is also connected to another group of first reciprocating screws 707 through the synchronous wheel; and the movable block 709, the movable block 709 is connected to the outside of the first reciprocating screw 707 through a ball bearing, and is slidably connected to the inner wall of the processing box 301, and a push plate 7010 is installed at the bottom of the movable block 709, and the push plate 7010 is movably connected to the top of the screening net 603.

[0088] In this embodiment, the outer side of the bottom of the first reciprocating screw 707 is also connected to the third synchronous belt 7071 through a synchronous wheel. The third synchronous belt 7071 is movably connected to the outer side of the processing box 301, and is connected to the oxidation stirring assembly 80 through the synchronous wheel. A plurality of guide ports 70101 are opened inside the push plate 7010. A collection box 7011 located outside the processing box 301 is also installed on the side of the push plate 7010. The design of the guide port 70101 can ensure that when the push plate 7010 pushes the linear impurities to move, the waste liquid will not follow the movement, thereby facilitating the classification and treatment of liquid and linear impurities.

[0089] In the elastic satin preparation device of the present invention, when the waste liquid is processed, the servo motor 702 is started to operate, driving the first synchronous belt 703 connected to the outer side of the output end through the synchronous wheel to move, and driving the first rotating shaft 704 connected to the inner side of the first synchronous belt 703 through the synchronous wheel to rotate. At this time, when the first rotating shaft 704 rotates, it will drive the first gear 705 installed at the bottom to rotate, and then drive the second gear 706 meshed and connected to the side of the first gear 705 to rotate, and drive the first reciprocating screw 707 installed at the bottom of the second gear 706 to rotate. When the first reciprocating screw 707 rotates, the second synchronous belt 708 connected to the synchronous wheel at the outer side of its bottom moves, so that another group of first reciprocating screws 707 can also rotate in the same direction. When the first reciprocating screw 707 rotates, it drives the movable block 709 and the push plate 7010 connected by the ball bearings on the outside to telescope and move the linear impurities on the side of the push plate 7010 out from the top of the screening net 603 and move them to the inside of the collection box 7011 for storage and collection.

[0090] At the same time, in this embodiment, the oxidation stirring assembly 80 includes stirring rollers 801, and two groups of stirring rollers 801 are provided. One group of stirring rollers 801 is connected to the inner side of the third synchronous belt 7071 through a synchronous wheel, and the stirring rollers 801 are rotatably connected to the inner side of the bottom processing box 301, and the bottoms of the two groups of stirring rollers 801 are connected through a fourth synchronous belt 802, and the fourth synchronous belt 802 is movably connected to the outer side of the bottom processing box 301.

[0091] In the elastic satin preparation device of the present invention, when the first reciprocating screw 707 rotates, it drives the third synchronous belt 7071 connected to the outer side of the bottom through the synchronous wheel to operate, thereby driving the stirring roller 801 connected to the inner side of the third synchronous belt 7071 through the synchronous wheel to rotate, stirring the waste liquid and the reducing agent, and accelerating the efficiency of the oxidation and reduction of the waste liquid. When one set of stirring rollers 801 rotates, it drives the other set of stirring rollers 801 to rotate under the action of the fourth synchronous belt 802.

[0092] Specific reference Fig.12The reagent adding component 90 includes a support plate 901, which is welded to the side of the processing box 301 at the bottom. The top of the support plate 901 supports a reagent box 902, and the liquid outlet of the reagent box 902 is connected to a flow regulating valve 903, which is installed at the bottom of the support plate 901; a discharge pipe 904, which is installed at the infusion port of the flow regulating valve 903 and extends to the inside of the processing box 301 at the bottom.

[0093] In the elastic satin preparation equipment of the present invention, when the sterilizing liquid component in the waste liquid is treated, the reagent for oxidizing and reducing the sterilizing liquid will be designed through the flow regulating valve 903, and the reagent inside the reagent box 902 will be transferred to the inside of the processing box 301 through the discharge pipe 904, thereby completing the automatic addition operation of the reagent.

[0094] See also Figure 1-Figure 12 The elastic satin preparation method using the elastic satin preparation device comprises the following steps:

[0095] S1. When producing and processing elastic satin, the satin after printing and dyeing needs to be cleaned of excess paint on the surface and sterilized to ensure the quality of the satin. At this time, the satin is extended to the inside of the sterilization tank 10 through the satin transmission component 20, and the sterilization and cleaning operation of the satin is completed through the sterilization liquid and cleaning liquid in the sterilization tank 10, which is convenient for the subsequent stacking and storage of the satin;

[0096] S2. When the satin surface is sterilized and cleaned, the coating will enter the sterilization and cleaning liquid, causing the sterilization and cleaning liquid to be converted into waste liquid. At this time, the waste liquid is extracted by the waste liquid extraction component 40 and is extracted into the waste liquid treatment box 30 for automatic treatment.

[0097] S3. When treating the waste liquid inside the waste liquid treatment box 30, the waste liquid screening component 60 is used to screen the impurities in the waste liquid, and the wool, silk and liquid in the waste liquid are separated. Then, the screened wool and silk remain on the top of the waste liquid screening component 60, and the screened waste liquid flows to the bottom through the waste liquid screening component 60. At the same time, the reducing agent is added to the inside of the waste liquid treatment box 30 through the reagent adding component 90, and the sterilizing liquid in the waste liquid is subjected to oxidation-reduction treatment to realize the treatment operation of the waste liquid;

[0098] S4. During the waste liquid treatment process, the impurity pushing component 70 is started to operate through the control console to push away the wool and silk threads on the top of the waste liquid screening component 60 to collect the wool and silk impurities. At the same time, when the impurity pushing component 70 is in operation, it will drive the oxidation stirring component 80 to operate, accelerate the mixing of the waste liquid and the reducing agent, and improve the efficiency of the waste liquid treatment.

[0099] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An elastic satin preparation device, comprising a sterilization tank (10), a satin transmission component (20), a waste liquid treatment box (30), a waste liquid extraction component (40) and a waste liquid treatment mechanism (50), characterized in that: A satin transmission component (20) is installed on the top of the sterilization pool (10), and the satin transmission component (20) transmits satin to the inside of the sterilization pool (10) for sterilization. The sterilization pool (10) is provided with a plurality of waste liquid extraction components (40) and is connected to a waste liquid treatment box (30). The waste liquid treatment box (30) is arranged on the side of the sterilization pool (10). A waste liquid treatment mechanism (50) is disposed inside the waste liquid treatment box (30), and the waste liquid treatment mechanism (50) treats the waste liquid. Wherein, the waste liquid treatment mechanism (50) comprises: a waste liquid screening component (60), wherein the waste liquid treatment mechanism (50) is installed on the inner top of the waste liquid treatment box (30) and is located below the waste liquid extraction component (40); an impurity pushing component (70) is provided on the top of the waste liquid screening component (60), and the impurity pushing component (70) extends to the top of the waste liquid treatment box (30); an oxidation stirring assembly (80), the oxidation stirring assembly (80) being mounted on the inner bottom of the waste liquid treatment box (30) and being driven by the impurity pushing assembly (70); a reagent adding assembly (90) being arranged on the side of the oxidation stirring assembly (80), the reagent adding assembly (90) being mounted on the side of the waste liquid treatment box (30); The waste liquid screening component (60) comprises: a groove portion (601), the groove portion (601) being provided inside the processing box (301), and a mounting frame (602) being installed on the inside thereof for detachable installation, a screening net (603) being installed on the inside of the mounting frame (602), and an impurity pushing component (70) being arranged on the top of the screening net (603); and a handle (604), the handle (604) being installed on the side of a group of the mounting frames (602) and extending to the outside of the processing box (301); The satin transmission component (20) comprises: A support (201), the support (201) being mounted on the top of the sterilization tank (10) by means of screws, the inner side of the support (201) being rotatably connected to a transmission roller (202), two groups of the transmission rollers (202) being provided, and the transmission rollers (202) transmitting the satin surface; a baffle (203), the baffle (203) being mounted on the inner side of the support (201) and located at the bottom of the driving roller (202), the bottom of the baffle (203) being arranged toward the sterilization pool (10), Wherein, a guide roller (204) is installed inside the sterilization pool (10), a plurality of guide rollers (204) are provided, and a satin surface is transmitted on the inner side of the guide roller (204); The impurity pushing component (70) comprises: A motor seat (701), the motor seat (701) being mounted on the top of the processing box (301), a servo motor (702) being mounted on the top of the motor seat (701), an output end of the servo motor (702) passing through the motor seat (701) and being connected to a first synchronous belt (703) via a synchronous wheel, the first synchronous belt (703) being movably connected to the top of the processing box (301); a first rotating shaft (704), the first rotating shaft (704) being connected to the inner side of the first synchronous belt (703) via a synchronous wheel and being rotatably connected to the side of the processing box (301), and a first gear (705) being installed at the bottom of the first rotating shaft (704); and a second gear (706), the second gear (706) being meshedly connected to a side surface of the first gear (705) and rotatably connected to a side surface of the processing box (301), a first reciprocating screw rod (707) being installed at the bottom of the second gear (706), the first reciprocating screw rod (707) extending into the interior of the processing box (301), Wherein, the first reciprocating screw rod (707) is located at the top of the screening net (603), and the bottom thereof extends to the outside of the processing box (301); a second synchronous belt (708), the second synchronous belt (708) being connected to the bottom of the first reciprocating screw rod (707) via a synchronous wheel installed on the inner side, and being movably connected to the side of the processing box (301), the inner side of the second synchronous belt (708) being further connected to another set of the first reciprocating screw rods (707) via the synchronous wheel; and A movable block (709), the movable block (709) being connected to the outside of the first reciprocating screw (707) via a ball bearing and being slidably connected to the inner wall of the processing box (301), a push plate (7010) being installed at the bottom of the movable block (709), and the push plate (7010) being movably connected to the top of the screening net (603); The outer side of the bottom of the first reciprocating screw (707) is also connected to a third synchronous belt (7071) via a synchronous wheel; the third synchronous belt (7071) is movably connected to the outer side of the processing box (301) and is connected to an oxidation stirring assembly (80) via a synchronous wheel; and A plurality of guide ports (70101) are provided inside the push plate (7010), and a collecting box (7011) located outside the processing box (301) is also installed on the side of the push plate (7010); When the satin is sterilized and cleaned, the satin passes through the gap between the two sets of transmission rollers (202), is stably transmitted to the inner side of the guide roller (204), and moves between the guide rollers (204), thereby completing the sterilization and cleaning operation of the satin; wherein the transmission roller (202) is designed to squeeze the satin, so that the liquid inside the satin enters the inside of the baffle plate (203), and is finally guided to the inside of the sterilization pool (10); When the waste liquid is processed, the servo motor (702) is started to operate, driving the first synchronous belt (703) connected to the outer side of the output end through the synchronous wheel to move, and driving the first rotating shaft (704) connected to the inner side of the first synchronous belt (703) through the synchronous wheel to rotate; at this time, when the first rotating shaft (704) rotates, it will drive the first gear (705) installed at the bottom to rotate, and then drive the second gear (706) meshed with the side of the first gear (705) to rotate, and drive the first reciprocating screw (704) installed at the bottom of the second gear (706) 7) rotates; and when the first reciprocating screw (707) rotates, the second synchronous belt (708) connected to the outer side of the bottom through the synchronous wheel moves, so that the other group of first reciprocating screws (707) also rotates in the same direction; when the first reciprocating screw (707) rotates, it drives the movable block (709) and the push plate (7010) connected to the outer side through the ball bearing to move telescopically, so that the linear impurities on the side of the push plate (7010) are removed from the top of the screening net (603) and moved to the inside of the collection box (7011) for storage and collection.

2. The elastic satin preparation device according to claim 1, characterized in that: The waste liquid treatment box (30) is composed of two groups of treatment boxes (301), the two groups of treatment boxes (301) are connected through a drainage pipe (302), and a control valve (303) is installed inside the drainage pipe (302); and The processing box (301) located at the top is provided with a waste liquid screening component (60) and an impurity pushing component (70), the processing box (301) located at the bottom is provided with an oxidation stirring component (80), and the reagent adding component (90) is provided on the side.

3. The elastic satin preparation device according to claim 1, characterized in that: The waste liquid extraction assembly (40) is composed of an extraction pipe (401) and a liquid pump (402). The extraction pipe (401) is installed on the side of the sterilization tank (10) and is connected to the sterilization tank (10). The end of the extraction pipe (401) is connected to the liquid pump (402). The liquid pump (402) is installed on the top of the waste liquid treatment box (30) by screws. The liquid infusion end of the liquid pump (402) extends to the interior of the waste liquid treatment box (30) through a pipeline.

4. The elastic satin preparation device according to claim 3, characterized in that: The oxidation stirring component (80) comprises: A stirring roller (801), wherein the stirring roller (801) is provided in two groups, one group of the stirring rollers (801) is connected to the inner side of the third synchronous belt (7071) via a synchronous wheel, and the stirring rollers (801) are rotatably connected to the inner side of the processing box (301) at the bottom, and The bottoms of the two groups of stirring rollers (801) are connected via a fourth synchronous belt (802), and the fourth synchronous belt (802) is movably connected to the outside of the processing box (301) at the bottom.

5. The elastic satin preparation device according to claim 4, characterized in that: The reagent adding component (90) comprises: A support plate (901), the support plate (901) being welded to the side of the processing box (301) at the bottom, the top of the support plate (901) supporting a reagent box (902), the liquid outlet of the reagent box (902) being connected to a flow regulating valve (903), and the flow regulating valve (903) being installed at the bottom of the support plate (901); A discharge pipe (904), the discharge pipe (904) is installed at the infusion port of the flow regulating valve (903) and extends to the inside of the processing box (301) at the bottom.

6. A method for preparing elastic satin, using an elastic satin preparation device according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1. When the elastic satin is produced and processed, the satin is extended to the inside of the sterilization tank (10) through the satin transmission component (20), and the sterilization liquid and the cleaning liquid in the sterilization tank (10) are used to clean the excess coating on the surface of the satin after the printing and dyeing process, and the satin is sterilized; S2. When the satin surface is sterilized and cleaned, the paint will enter the interior of the sterilization and cleaning liquid, causing the sterilization and cleaning liquid to be converted into waste liquid. The waste liquid is extracted through the waste liquid extraction component (40) and is extracted into the interior of the waste liquid treatment box (30) for automatic treatment; S3, when treating the waste liquid in the waste liquid treatment box (30), the waste liquid screening component (60) is used to screen the impurities in the waste liquid, so as to separate the woolen yarn, silk thread and liquid in the waste liquid, and then the screened woolen yarn and silk thread are left on the top of the waste liquid screening component (60), and the screened waste liquid flows to the bottom through the waste liquid screening component (60), and at the same time, the reducing agent is added into the waste liquid treatment box (30) through the reagent adding component (90), so as to perform oxidation-reduction treatment on the sterilizing liquid in the waste liquid; S4. During the treatment of the waste liquid, the impurity pushing component (70) is started to operate through the control console to push away the wool and silk threads located on the top of the waste liquid screening component (60) to collect the wool and silk impurities. At the same time, when the impurity pushing component (70) is in operation, the oxidation stirring component (80) is driven to operate to accelerate the mixing of the waste liquid and the reducing agent.

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