Workbench with swappable auxiliary stations
Patent Information
- Application Number
- CN202410913982.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2044-07-09
AI Technical Summary
1.灵活性受限:加长或加宽的部分往往只能在单一方向上使用,无法灵活转换到其他面
(1) 多功能性和灵活性:辅助台面可在X轴和Y轴方向自由切换,大大增加了工作台的适应性。滑动调节功能允许根据不同工件尺寸和工作需求灵活调整辅助台面位置。
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Figure CN118617134B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of industrial equipment technology, and in particular to a workbench with a replaceable auxiliary table. This workbench is suitable for various industrial production and processing fields such as machining and manufacturing, woodworking, profile cutting, welding, laser cutting, and precision engraving, and is especially suitable for working environments requiring frequent adjustments to workpiece position and orientation. Through innovative mechanical structure design, this invention solves the problem of the lack of flexibility of traditional workbenches when dealing with workpieces of different sizes and types, providing a new technical solution for improving work efficiency and adaptability. Background Technology
[0002] In many fields such as machining and manufacturing, woodworking, and profile cutting, workbenches are indispensable pieces of equipment. Traditional workbenches are usually of fixed dimensions; however, in processes such as welding, laser cutting, precision carving, and material cutting, the length and size of the workpiece often need to be changed or repositioned, and the offset of the workpiece's center of gravity also requires a change in the position of the support surface. Therefore, traditional workbenches are difficult to adapt to these diverse work requirements.
[0003] To expand their applications, some designers have developed adjustable worktables, but these improvements still have many limitations. Existing adjustable worktables typically face the following problems: 1. Limited flexibility: The extended or widened parts can often only be used in a single direction and cannot be flexibly transferred to other surfaces.
[0004] 2. Complex operation: Even if it can be converted, the operation process is often cumbersome and complicated, which affects work efficiency.
[0005] 3. Decreased stability and load-bearing capacity: The adjustment mechanism may affect the stability and load-bearing capacity of the worktable.
[0006] 4. Limited adjustment range: Most adjustable worktables have a limited adjustment range, making it difficult to meet the needs of work with extreme dimensions.
[0007] 5. Reduced portability: Some designs may increase the overall weight of the workbench, affecting its portability and ease of storage.
[0008] In recent years, the design and function of workbenches have been continuously innovated to meet the needs of specific industries. For example, in the field of welding, patent announcement number CN 216576292 U discloses a wire rod welding workbench with an auxiliary support structure. This workbench includes a main workbench, a positioning assembly, and an auxiliary support assembly. The positioning assembly, located at the top center of the workbench, consists of a positioning groove, a threaded rod, and a clamping plate, enabling precise positioning of the workpiece to be welded. The auxiliary support assembly is located in grooves at both ends of the workbench, enhancing its stability. Furthermore, the workbench is equipped with an adjustable protective assembly that effectively shields the welding process from debris and sparks, improving operational safety.
[0009] In the automotive manufacturing sector, authorization notice number CN 217596414 U introduces an innovative tightening auxiliary worktable. Developed by GAC Motor Co., Ltd., this worktable is primarily used for tightening assembly operations at fastening points between parts and subframes. Its core features include a positioning mechanism, a tightening auxiliary mechanism, and a clearance groove design. This design enables bottom-up tightening assembly operations, reducing manual labor and improving production efficiency and accuracy.
[0010] While these innovative designs have made significant progress in specific areas, they have not completely solved all the problems faced by adjustable worktables. In particular, there is still much room for improvement in terms of flexibility, ease of operation, and versatility. Summary of the Invention
[0011] In view of this, the present invention provides a multifunctional workbench with a replaceable auxiliary table. Through innovative mechanical structure design, it realizes the functions of flexible sliding, precise positioning, direction conversion and flipping storage of the auxiliary table surface, which greatly improves work efficiency and adaptability. It is suitable for a variety of complex working environments and provides a highly flexible, stable and reliable solution for modern industrial production.
[0012] One aspect of the technical solution of this invention is implemented as follows: A workbench with a replaceable auxiliary table includes: a main table surface; a support structure for supporting the main table surface; an auxiliary table surface selectively mounted on either side of the main table surface in the X-axis or Y-axis direction; and a connecting structure for adjustablely connecting the auxiliary table surface to one side of the main table surface. The connecting structure includes: a right-angle guide rail mounted on two adjacent edges of the main table surface; at least two sliding connectors mounted on the lower surface of the auxiliary table surface and slidingly engaging with the right-angle guide rails; a pivot vertically fixed at the intersection of the right-angle guide rails; and a rotation controller fixed to the auxiliary table surface for controlling the position locking of the auxiliary table surface and guiding its pivoting. The connecting structure enables the auxiliary table surface to slide and adjust its position along the right-angle guide rails and rotate at the pivot, thereby achieving a switch between the X-axis and Y-axis sides of the main table surface. Beneficial effects: It enables flexible switching of the auxiliary table in the X and Y axis directions, provides the function of sliding adjustment of position, and enhances the versatility and adaptability of the worktable.
[0013] Preferably, the pivot is equipped with a controllable lifting mechanism in the vertical direction. Benefits: The controllable lifting mechanism of the pivot improves the flexibility and precision of steering operations.
[0014] Preferably, the sliding controller includes: an operating part on the upper surface; a guide surface and a mating hole on the lower surface; and an internal locking mechanism. Beneficial effects: The design of the sliding controller achieves the dual functions of position locking and pivoting guidance, improving the convenience and stability of operation.
[0015] Preferably, the upper surface of the right-angle guide rail is provided with a concave arc surface; the sliding connector includes a convex arc surface and a connecting plate surface, wherein the convex arc surface matches the concave arc surface. Beneficial effects: The arc surface design improves the smoothness and accuracy of sliding, and enhances the stability and load-bearing capacity of the structure.
[0016] Preferably, a guide arc surface is provided above the concave arc surface. Beneficial effect: The design of the guide arc surface further improves the stability and accuracy of sliding.
[0017] Preferably, the right-angle guide rail has two clearance notches to assist in the flipping and storage of the countertop. Benefits: The clearance notch design enables the countertop to be flipped and stored, improving space utilization.
[0018] Another aspect of the technical solution of this invention is implemented as follows: a workbench with a replaceable auxiliary table, comprising: a main table surface; a support structure for supporting the main table surface; an auxiliary table surface selectively mounted on either side of the main table surface in the X-axis or Y-axis direction; a connecting structure for adjustablely connecting the auxiliary table surface to one side of the main table surface; wherein the connecting structure comprises: at least two right-angle guide rails mounted on two adjacent edges of the main table surface, the upper surface of the right-angle guide rails having an inwardly concave arc surface; a sliding connector mounted on the lower surface of the auxiliary table surface, the sliding connector including an outwardly convex arc surface matching the inwardly concave arc surface; a pivot fixed at the intersection of the right-angle guide rails and having elastic extension and retraction capability in the vertical direction; a sliding controller fixed on the auxiliary table surface, having an internally integrated mechanical locking mechanism for controlling the locking and releasing between the sliding connector and the right-angle guide rails; wherein the right-angle guide rails have two clearance notches for flipping and turning the auxiliary table surface. Beneficial effects: It integrates sliding, steering, locking and flipping functions, improving the versatility and adaptability of the worktable, and the flexible and telescopic pivot design increases the flexibility of steering operations.
[0019] Preferably, the sliding controller includes: an operating part body, embedded in the upper surface of the auxiliary platform; the operating part body is shaped like a disc with a corner vertically cut off, with a pin on the cut-off surface and a screw hole in the center; a lower fixing member, located on the lower surface of the auxiliary platform, for fixing the operating part body to the auxiliary platform; a dual-function helical actuator, helically fitted into the screw hole of the operating part body; a guide and pivoting fitting member, the bottom of which is a spherical arc surface with a guide surface and a fitting hole in the center; a limiting member, connecting the operating part body and the guide and pivoting fitting member, restricting their relative movement; and an elastic member, one end abutting the lower surface of the operating part body and the other end abutting the upper surface of the guide and pivoting fitting member; wherein, the dual-function helical actuator presses the guide and pivoting fitting member with its locking top part to lock the auxiliary platform. Beneficial effects: The detailed sliding controller design provides precise position control and locking functions, improving the accuracy and stability of operation.
[0020] Preferably, the dual-function helical actuator includes a main body and a dual-function head, wherein the dual-function head includes a locking and pressing part and a pushing part. Beneficial effects: The dual-function head design realizes both locking and pushing functions, simplifying the structure and improving operational efficiency.
[0021] Preferably, one end of the limiting member has a waist hole, and the other end has an arc-shaped groove. Beneficial effects: The design of the limiting member provides precise motion control, increasing the stability and reliability of the structure.
[0022] Preferably, the elastic element is a compression spring, with one end abutting the lower surface of the operating part body and the other end abutting the upper surface of the guide and pivoting engagement member. Beneficial effects: The elastic element design provides an automatic reset function, increasing operational convenience and structural reliability.
[0023] Preferably, the right-angle guide rail has two clearance notches, positioned so that the sliding connector rotates out from one of the clearance notches during steering. Benefits: The precise design of the clearance notches optimizes the steering process, improving the smoothness and accuracy of steering operations.
[0024] Compared with the prior art, the technical solution of the present invention has the following advantages: (1) Multifunctionality and flexibility: The auxiliary table can be freely switched in the X and Y axis directions, greatly increasing the adaptability of the worktable. The sliding adjustment function allows the position of the auxiliary table to be flexibly adjusted according to different workpiece sizes and work requirements.
[0025] (2) Ease of operation: The integrated sliding controller enables integrated operation of position locking and pivot guidance. The mechanical locking mechanism, which requires no external power source, simplifies the usage process and is suitable for various working environments.
[0026] (3) Stability and accuracy: The arc-shaped sliding design and the guide arc surface improve the stability and accuracy of movement and positioning. The three-point locking mechanism ensures that the auxiliary platform can be firmly locked in any position.
[0027] (4) Space utilization: The flip-up storage function allows the auxiliary countertop to be folded when not needed, saving space. The avoidance notch design optimizes the turning and storage process, improving space utilization efficiency.
[0028] (5) Structural reliability: The flexible and telescopic pivot design increases the flexibility and reliability of steering operations. The careful design of each component (such as limiters and elastic components) improves the durability and reliability of the overall structure.
[0029] (6) High adaptability: Suitable for various working environments, including scenarios where a continuous power supply may be lacking. It can handle workpieces of different sizes and types to meet diverse work requirements.
[0030] (7) Improved work efficiency: The rapid position adjustment and direction conversion functions reduce work preparation time. The integrated control mechanism simplifies the operation process and improves work efficiency.
[0031] (8) Safety: A reliable locking mechanism ensures stability and safety under various working conditions. It avoids the instability or accidental movement problems that may exist in traditional workbenches.
[0032] (9) Economic efficiency: The multi-functional design reduces the need for multiple dedicated workbenches, thereby lowering equipment investment costs. The mechanical structure design simplifies the maintenance process and reduces long-term operating costs.
[0033] (10) Innovation: It integrates a number of innovative designs, such as arc sliding, mechanical locking, and avoidance gaps, representing a new direction in workbench design.
[0034] In summary, this workbench with a replaceable auxiliary table significantly improves work efficiency, flexibility, and adaptability through its innovative design, while ensuring ease of operation and safety. It not only meets the diverse needs of modern industrial production but also provides practical solutions for various special working environments, reflecting the trend of industrial equipment towards intelligence and multi-functionality. Attached Figure Description
[0035] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0036] Figure 1 This is a schematic diagram of the overall structure of the present invention (the auxiliary tabletop is in a folded state). Figure 2 This is a schematic diagram of the overall structure of the present invention (the auxiliary table is in a semi-folded state, about to be opened); Figure 2-1 For the present invention Figure 2 A magnified view of a section at point A in the middle; Figure 3 This is a schematic diagram of the overall structure of the present invention (the auxiliary platform is in a state of near completion of the turn). Figure 4 This is a schematic diagram of the overall structure of the invention (another view of the auxiliary platform in a state of near completion of turning). Figure 4 -1 represents the present invention. Figure 4 A magnified view of section B in the middle; it highlights the state of the sliding connector as it rotates out of the clearance notch. Figure 5 This is a schematic diagram of the overall structure of the invention (showing the auxiliary platform in the state of completing the turning). Figure 6 This is an exploded view of the components of the slip controller; Figure 6-1 A schematic diagram of some components of the slip controller; Figure 7This is a partial schematic diagram showing the disassembly of some components of the present invention; Figure 8 This is a schematic diagram of the overall structure of the right-angle guide rail; Figure 9 This is a cross-sectional diagram showing the auxiliary tabletop, main tabletop, right-angle guide rail, and sliding controller in a locked state.
[0037] Reference numerals: Guide surface 01, Mating hole 02, Clearance notch 03, Center hole 04, Flip pin 05, Pin 06, Screw hole 07, Main body 08, Dual-function head 081, Locking pressing part 082, Pushing part 083, Arc-shaped protrusion 09, Main platform 10, Support structure 20, Auxiliary platform 30, Folding support assembly 31, Connecting structure 40, Right angle guide rail 41, Concave arc surface 411, Guide arc surface 412, Sliding connector 42, Convex arc surface 421, Connecting plate surface 422, Pivot 43, Sliding controller 44, Operating part body 441, Lower fixing part 442, Dual-function screw actuator 443, Guide and pivot mating part 444, Limiting part 445, Waist hole 4451, Arc groove 4452, Elastic part 446. Detailed Implementation
[0038] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.
[0039] The following is a combination of all the appendices Figure 1-9 The embodiments of the present invention will be described in detail below.
[0040] Example 1: The tabletop shape of most workbenches is square or rectangular, and the tabletop shape of this embodiment is also designed for these two common shapes. A workbench with a replaceable auxiliary table has the following structure: 1) Main work surface 10: serves as the main operating plane of the workbench. 2) Support structure 20: used to support the main table 10 and ensure the stability of the entire workbench.
[0041] 3) Auxiliary tabletop 30: Adjustably installed on one side of the main tabletop 10 via the connecting structure 40.
[0042] 4) Connection structure 40: realizes the connection and adjustment function between the auxiliary tabletop 30 and the main tabletop 10.
[0043] For ease of description, please refer to the appendix. Figure 1Establish an X / Y / Z three-axis coordinate system. In this coordinate system, the auxiliary platform 30 can be installed on either side of the main platform 10 in the X-axis or Y-axis direction.
[0044] The design of the connection structure 40 has several innovative features: Sliding adjustment: Allows the auxiliary table 30 to slide and adjust its position on the side of installation to accommodate workpieces of different sizes or operational needs.
[0045] Locking mechanism: After being adjusted to the appropriate position, the auxiliary tabletop 30 can be firmly locked to ensure working stability.
[0046] Folding storage: When the auxiliary work surface 30 is not needed, it can be folded and stored to save space and improve the flexibility of the work surface.
[0047] Steering function: The auxiliary table 30 can be steered to an adjacent surface, for example, from the X-axis to the Y-axis, or vice versa. This design greatly increases the adaptability of the worktable, enabling it to meet various complex work requirements.
[0048] Specifically, the structure and function of the connection structure 40 are as follows: 1) Right-angle guide rail 41: The right-angle guide rail 41 is a one-piece L-shaped structure, seamlessly connected by two mutually perpendicular strip rails. This guide rail is installed on two adjacent edges of the main tabletop 10, forming a precise right angle. Its main function is to provide a sliding and positioning track for the auxiliary tabletop 30. High-strength, high-wear-resistant alloy materials are selected, such as 7075 aerospace aluminum alloy or 440C stainless steel.
[0049] 2) Sliding connector 42: Installed on the lower surface of one side of the auxiliary platform 30, it serves as a load-bearing and support for the auxiliary platform 30, forming a sliding engagement with the right-angle guide rail 41, allowing the auxiliary platform 30 to move smoothly along the guide rail. Typically, two rails are provided, parallel to each other. The spacing between the two rails is appropriately selected based on the rationality of the support and the dimensions of the auxiliary platform 30 to ensure stability and load-bearing capacity. The use of low-friction materials or roller designs can be considered to reduce resistance during movement.
[0050] 3) Pivot 43: Vertically fixed at the intersection of right-angle guide rails 41, the main body is made of high-strength materials, such as heat-treated alloy steel or titanium alloy, ensuring high strength and wear resistance. Pivot 43 is equipped with a controllable lifting mechanism in the vertical direction, such as a precision screw lifting system or a hydraulic cylinder lifting device. Lifting control can be manual or electric, and is equipped with a position control system. As the fulcrum for the steering of the auxiliary platform 30, pivot 43 should also ensure good lubrication to achieve smooth rotation.
[0051] 4) Sliding controller 44: It is fixed on an auxiliary platform 30 between two sliding connectors 42, wherein the upper surface is flush with or slightly lower than the auxiliary platform 30. Its structure and function are as follows: a. An operating part is provided on the upper surface. The operating part is designed to be easy to operate, such as a handle or knob that can be turned with a wrench, for controlling the position locking and unlocking of the auxiliary table 30.
[0052] b. The lower surface has a guide surface 01 and a mating hole 02. The guide surface 01 is precisely fitted with the right-angle guide rail 41 to guide the auxiliary platform 30 to accurately enter the pivot position 43 for pivoting. The pivot 43 is precisely fitted with the mating hole 02 to ensure the stability and accuracy of the rotation process.
[0053] c. An internal locking mechanism is integrated, which can employ existing technologies such as spring-loaded pins, friction braking devices, or electromagnetic locks to ensure that the auxiliary platform 30 can be securely locked in any position.
[0054] Operating principle: The main work surface 10 serves as the basic working plane, and the auxiliary work surface 30 is connected to the right-angle guide rail 41 through the sliding controller 44 and the sliding connector 42.
[0055] Under normal use conditions: 1. Sliding adjustment: S1 Unlock the sliding controller 44; S2 The auxiliary table 30 can slide freely along the right-angle guide rail 41 to achieve precise position adjustment in the X-axis or Y-axis direction; S3 After adjusting to the desired position, lock the sliding controller 44 to fix the auxiliary table 30.
[0056] 2. Direction Conversion: When it is necessary to change the working direction, the operation steps are as follows: S1. Unlock the sliding controller 44; S2. Operate the handle or knob of the sliding controller 44 to guide the auxiliary table 30 to move smoothly along the right-angle guide rail 41 to the position of the pivot 43; S3. After reaching the position of the pivot 43, the mating hole 02 of the sliding controller 44 is precisely aligned with the pivot 43; S4. Slightly lift the pivot 43 to disengage the sliding connector 42 from the right-angle guide rail 41; S5. Apply gentle force to rotate the auxiliary table 30 90 degrees around the pivot 43; S6. After rotation, slide the auxiliary table 30 to the desired position in the new direction; S7. The pivot 43 is reset, and the sliding connector 42 enters the right-angle guide rail 41 on the new side; S8. Relock the sliding controller 44 to complete the direction conversion.
[0057] This design allows for flexible switching of the auxiliary table 30 between the X and Y axes, greatly enhancing the versatility and adaptability of the worktable. It not only allows users to adjust the position of the auxiliary table according to workpieces of different sizes or specific operational needs, but also easily handles complex scenarios requiring changes in working direction.
[0058] In some embodiments, the auxiliary platform 30 is provided with a folding support assembly 31, which is installed on the side of the bottom surface of the auxiliary platform 30 away from the sliding connector 42. The folding support assembly 31 adopts a foldable structure design, which can be folded away when not in use to reduce space occupation. Furthermore, the folding support assembly 31 is equipped with foldable swivel casters to participate in support and steering in scenarios where the auxiliary platform 30 is heavy. These swivel casters can rotate freely 360 degrees when unfolded, improving the mobility and flexibility of the auxiliary platform. When the auxiliary platform 30 is carrying heavy objects, the folding support assembly 31 can be unfolded to share the weight with the sliding connector 42, enhancing overall stability. At the same time, the design of the swivel casters makes it easy to move and adjust the position of the auxiliary platform 30 even under load. When no additional support is needed, the folding support assembly 31 can be easily folded away, maintaining the simple appearance and space efficiency of the auxiliary platform 30.
[0059] Example 2: To further optimize the flip-and-fold storage function, this invention employs an innovative sliding engagement structure in some embodiments. See also Figure 7 The sliding fit between the right-angle guide rail 41 and the sliding connector 42 adopts an arc-shaped surface contact design, and the specific structure is as follows: 1. Right-angle guide rail 41: A concave arc surface 411 is designed on its upper surface. The concave arc surface 411 extends along the length of the guide rail to form a continuous arc track.
[0060] II. Sliding Connector 42: Composed of two main parts: a convex arc surface 421 and a connecting plate surface 422. The convex arc surface 421: Its curvature matches the concave arc surface 411 of the right-angle guide rail 41, ensuring smooth sliding between the two. The connecting plate 422: One end is fixedly connected to the convex arc surface 421, and the other end is fixedly connected to the bottom surface of the auxiliary platform 30. The thickness of the end connected to the convex arc surface 421 is less than the diameter of the convex arc surface 421.
[0061] Installation configuration: A certain distance is maintained between the convex arc surface 421 and the bottom surface of the auxiliary tabletop 30. This distance serves as clearance when the auxiliary tabletop 30 is flipped over for storage.
[0062] Its functional features include: Sliding function: The arc-shaped surface design allows the sliding connector 42 to slide smoothly on the right-angle guide rail 41, enabling position adjustment of the auxiliary platform 30. Flipping function: The arc-shaped surface structure allows the auxiliary platform 30 to flip around the axis of the sliding connector 42 for easy storage. Self-locking effect: Within a certain angle range, the contact of the arc-shaped surface provides a certain self-locking effect, increasing stability during use.
[0063] Example 3: To further improve the stability of sliding and adjustment, the present invention introduces additional structural designs in some embodiments. See also Figure 2-1 , Figure 7 The specific improvements are as follows: 1. Guide arc surface 412: Location: Set above the concave arc surface 411.
[0064] Shape: The cross-section is arc-shaped, partially covering the concave arc surface 411.
[0065] Function: Provides additional guidance and stabilization when the auxiliary platform 30 moves.
[0066] II. Optimized design of the sliding controller 44: Installation location: redesigned so that its guide surface 01 falls exactly on the guide arc surface 412.
[0067] Structural adjustment: The guide surface 01 is designed to match the shape of the guide arc surface 412.
[0068] Working principle: a. Slip stability: When the auxiliary platform 30 moves, the convex arc surface 421 of the sliding connector 42 slides on the concave arc surface 411. Simultaneously, the guide surface of the sliding controller 44 slides on the guide arc surface 412. This dual contact provides better motion stability and accuracy.
[0069] b. Location locking mechanism: Locking operation: Operate the sliding controller 44 to make its guide surface 01 press downward against the guide arc surface 412.
[0070] Locking effect: The sliding controller 44 and the two sliding connectors 42 work together to form a three-point lock.
[0071] Advantages: Disperses locking force, improves stability, and reduces single-point wear.
[0072] Design advantages: Improved stability: The dual-guide structure significantly enhances the stability of the auxiliary platform 30 during movement.
[0073] Simplified locking operation: Fast and reliable locking can be achieved simply by operating the slide controller 44.
[0074] Uniform force distribution: The three-point locking mechanism ensures that the auxiliary platform 30 is subjected to uniform force when locked.
[0075] Reduced wear: By distributing contact points, single-point wear is reduced, extending component life.
[0076] Precise operation: The improved guidance system allows for more precise position adjustments.
[0077] Potential applications: This design is particularly suitable for working environments that require frequent adjustments and high-precision positioning.
[0078] This design can provide better stability under operating conditions with greater vibration.
[0079] III. Space-saving design for auxiliary countertops when flipped up for storage: Reference Figure 7 , Figure 8 Two clearance notches 03 are made on the right-angle guide rail 41. The distance between the two clearance notches 03 is the same as the distance between the two sliding connectors 42. The width of the clearance notches 03 is slightly larger than the width of the sliding connectors 42.
[0080] Furthermore, a center hole 04 is made on the convex arc surface 421, and a flip pin 05 is installed at the end of the right-angle guide rail 41. The flip pin 05 is coaxial with the concave arc surface 411 and its free end faces the center. The flip pin 05 is used to cooperate with the center hole 04 to improve the flipping stability of the auxiliary table 30.
[0081] Example 4: Building upon embodiments 1-3, this embodiment aims to provide a mechanical locking mechanism that does not require continuous power support, adapting to special applications such as field operation environments, prolonged power outages, or scenarios requiring low power consumption. This design solves the problem that the pivot 43 requires a controllable lifting mechanism and typically necessitates power support.
[0082] Specifically, this embodiment designs a sliding controller 44 with an integrated mechanical locking mechanism. Combined with... Figure 4-1 , Figure 6 and Figure 6-1 The slide controller 44 includes the following components: 1) Operation part body 441: The disc is shaped like a disk with one corner vertically cut off. A pin 06 is located on the cut-off surface, and a screw hole 07 is located in the center. The operating unit body 441 is embedded in the upper surface of the auxiliary table 30. Wear-resistant alloys, such as 7075 aerospace aluminum alloy, are used to ensure long-term stability.
[0083] 2) Lower fixing component 442: Located on the lower surface of the auxiliary table 30, the operating unit body 441 is fixed to the auxiliary table 30 by bolts. It is made of high-strength stainless steel, which is corrosion-resistant and has good strength.
[0084] 3) Dual-function screw actuator 443: The main body 08 is a bolt, its threaded screw fitting into the screw hole 07. The shank of the bolt is on the upper surface of the operating part body 441, and a dual-function head 081 is fixedly mounted on the head. The dual-function head 081 includes: Locking top pressure part 082: A ring-shaped structure with a slightly larger diameter, for example, a diameter 5mm larger than the main body 08 and a thickness of 2mm.
[0085] Pushing part 083: Located below the locking and pressing part 082, it is cylindrical with the same diameter as the main body 08 and a height of 5mm. It is made of high-strength alloy steel with a hardened surface to improve wear resistance.
[0086] 4) Guide and pivot fitting 444: The shape is a disc with one corner cut off vertically. An arc-shaped protrusion 09 is provided on the cut-off surface, and the bottom is a spherical arc surface (optionally, such as a radius of curvature of 50mm). The guide surface 01 described in embodiments 1 and 3 is provided on the spherical arc surface, and the center of the guide and pivoting mating part 444 is provided with the mating hole 02 described in embodiment 1.
[0087] 5) Limiting component 445: The overall structure is a plate. One end has a waist hole 4451 that engages with pin 06; the other end has an arc-shaped groove 4452 that matches and engages with arc-shaped protrusion 09. The arc length of the arc-shaped protrusion 09 is less than that of the arc-shaped groove 4452. This design gives the guide and pivoting mating part 444 two degrees of freedom: Vertical direction: The stroke is limited by the combination of the waist hole 4451 and the pin 06. Horizontal swing: Along the extension direction of the right-angle guide rail 41, the stroke is limited by the fit between the arc groove 4452 and the arc protrusion 09. The material is an elastic alloy, such as beryllium copper alloy, which combines strength and elasticity.
[0088] 6) Elastic component 446: A compression spring design is employed, with one end resting against the lower surface of the operating part body 441 and the other end resting against the upper surface of the pivoting mating part 444. The spring material is stainless steel, and the preload is 50N to ensure the mechanism's sensitive response and stability.
[0089] 7) Improvements to Pivot 43: Designed to have vertical elasticity, it integrates a compression spring with a spring constant of 500 N / mm and a maximum compression of 10 mm. This design provides the necessary cushioning and adaptive capability when the auxiliary platform rotates 30 degrees.
[0090] 8) Improvements to avoid gap 03: The position of the clearance gap 03 along the extension direction of the right-angle guide rail 41 is optimized. Specifically: When turning, the rear sliding connector 42 rotates out from the clearance notch 03 near the pivot 43. The specific position of the clearance notch 03 is reasonably allocated according to the position of the pivot 43.
[0091] Working principle: 1. Position adjustment: When the position of the auxiliary platform 30 needs to be adjusted, the main body 08 is rotated to raise it. This releases the pressure of the locking top pressure part 082 on the guide and pivoting engagement part 444, and at the same time, the two sliding connectors 42 are released from the locked state. At this time, the auxiliary platform 30 can slide freely.
[0092] 2. Turning preparation: The freedom of design of the pivot fitting 444 and the elastic expansion and contraction capability of the pivot 43 in the vertical direction make the steering operation simple. Simply push the auxiliary platform 30 towards one side of the pivot 43 to complete the docking of the mating hole 02 with the pivot 43.
[0093] 3. Steering process: a) After docking is complete, start the redirection process.
[0094] b) The sliding connector 42 located at the front slides directly off the track.
[0095] c) When the auxiliary platform 30 rotates, the sliding connector 42 located at the rear rotates out from the corresponding clearance notch 03.
[0096] d) After completing a 90-degree rotation, the sliding connector 42, which was originally located in front, moves into the new track through another clearance notch 03.
[0097] 4. Reversal complete: Rotate the main body 08 so that the push part 083 contacts the pivot 43, and gradually disengage the pivot 43 from the mating hole 02. At this time, pushing the auxiliary table 30 will complete the reversal.
[0098] 5. Locking mechanism: Position locking is achieved by rotating the main body 08, causing the locking top pressure part 082 to press against the guide and pivot fitting 444, thereby making it in close contact with the right-angle guide rail 41. This securely locks the position of the auxiliary table 30.
[0099] This design allows for flexible adjustment, smooth steering, and secure locking of the auxiliary platform 30, adapting to various work requirements. Operation is simple and intuitive, requiring no complex external power system, making it particularly suitable for use in diverse environments.
[0100] Relationship with previous embodiments: This embodiment is fully compatible with the basic structure of embodiments 1-3, and mainly optimizes the internal mechanism of the sliding controller 44, providing a locking solution that does not require continuous power. It can directly replace the sliding controller in the previous embodiments without requiring significant modifications to the overall structure.
[0101] Through this design, Embodiment 4 provides a more flexible and adaptable workbench solution, which is particularly suitable for use in various complex environments.
[0102] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in the present invention, and these should all be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A workbench with a replaceable auxiliary stage, characterized in that, include: Main countertop (10); A support structure (20) is provided for supporting the main platform (10); Auxiliary work surface (30); It can be selectively installed on either side of the main platform (10) in the X-axis direction or the Y-axis direction; A connecting structure (40) is provided for adjustablely connecting the auxiliary platform (30) to one side of the main platform (10); The connection structure (40) includes: A right-angle guide rail (41) is installed on two adjacent edges of the main tabletop (10). Two clearance notches (03) are provided on the right-angle guide rail (41) to assist the tabletop (30) in flipping and storing. At least two sliding connectors (42) are installed on the lower surface of the auxiliary platform (30) and slide in cooperation with the right-angle guide rail (41); A pivot (43) is vertically fixed at the intersection of the right-angle guide rail (41), and the pivot (43) is provided with a controllable lifting mechanism in the vertical direction; A sliding controller (44) is fixed on the auxiliary platform (30) and is used to control the position locking of the auxiliary platform (30) and guide the auxiliary platform (30) to pivot. The slip controller (44) includes: The operating part body (441) is embedded in the upper surface of the auxiliary table (30); the operating part body (441) is a disc with one corner cut off vertically, and a pin (06) is provided on the cut-off surface, and a screw hole (07) is provided in the center. The lower fixing member (442) is located on the lower surface of the auxiliary table (30) and is used to fix the operating part body (441) to the auxiliary table (30); A dual-function helical actuator (443) is helically fitted into a screw hole (07) in the main body (441) of the operating part; The guide and pivot fitting (444) has an arc-shaped protrusion (09) on the cut surface, the bottom of which is a spherical arc surface, a guide surface (01) on the spherical arc surface, and a fitting hole (02) in the center. A limiting member (445) connects the operating part body (441) and the guide and pivoting engagement member (444) to restrict their relative movement. One end of the limiting member (445) has a waist hole (4451) and the other end has an arc groove (4452). The elastic element (446) has one end abutting against the lower surface of the operating part body (441) and the other end abutting against the upper surface of the guide and pivoting engagement element (444). The dual-function helical actuator (443) presses the guide and pivot fitting (444) with its locking top pressing part (082) to lock the auxiliary table (30); The connecting structure (40) enables the auxiliary platform (30) to slide and adjust its position along the right-angle guide rail (41) and rotate 90 degrees at the pivot (43), thereby realizing the conversion between the X-axis side and the Y-axis side of the main platform (10).
2. The workbench according to claim 1, characterized in that, The sliding controller (44) includes: an operating part on the upper surface; a guide surface (01) and a mating hole (02) on the lower surface; and an internal locking mechanism.
3. The workbench according to claim 1, characterized in that, The upper surface of the right-angle guide rail (41) is provided with a concave arc surface (411); the sliding connector (42) includes a convex arc surface (421) and a connecting plate surface (422), wherein the convex arc surface (421) matches the concave arc surface (411).
4. The workbench according to claim 3, characterized in that, A guide arc surface (412) is provided above the concave arc surface (411).
5. The workbench with a replaceable auxiliary table according to claim 1, characterized in that, The dual-function helical actuator (443) includes a main body (08) and a dual-function head (081), wherein the dual-function head (081) includes a locking pressing part (082) and a pushing part (083).
6. The workbench with a replaceable auxiliary table according to claim 1, characterized in that, The elastic element (446) is a compression spring, with one end abutting the lower surface of the operating part body (441) and the other end abutting the upper surface of the guide and pivoting engagement member (444).
7. The workbench with a replaceable auxiliary table according to claim 1, characterized in that, The right-angle guide rail (41) has two clearance notches (03), which are designed to allow the sliding connector (42) to rotate out from one of the clearance notches (03) when turning.
Citation Information
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