A kiln top hanging structure
The hanging structure ensures stable and safe hanging of furnace bricks with reduced risk of falling, simplified installation and disassembly, and reduces production costs by eliminating the need for complex hook and groove structures on the furnace bricks, simplifying the production process and enhancing the connection stability and the installation/disassembly process.
Patent Information
- Application Number
- CN202411095053.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-08-12
AI Technical Summary
Existing kiln top hanging structures face issues with inconvenient operation during installation and disassembly, safety hazards due to fatigue, corrosion, and increased production costs from complex processing, especially in high-temperature environments.
A kiln top hanging structure featuring a furnace brick with a through hole divided into two sections of different diameters and a hanging column with movable support members, utilizing guide grooves and thermal insulation to facilitate secure hanging and simplify installation/disassembly.
The design ensures stable and safe hanging of furnace bricks with reduced risk of falling, simplified installation, and lower production costs by eliminating the need for complex hook and groove structures on the furnace bricks, enhancing the connection stability and the installation/disassembly process.
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Figure CN118623629B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of kiln structures, and in particular to a kiln top hanging structure. Background Art
[0002] The traditional hanging structure kiln roof is mainly composed of hangers, furnace bricks, etc., among which the hangers are used to hang the furnace bricks on the furnace roof structure. At present, these hanging structures generally use the following methods to achieve the connection between furnace bricks and hangers:
[0003] 1. Welding connection: weld the hanger directly to the furnace brick. Although this method has a high connection strength, it requires cutting when replacing or repairing the furnace brick, which is cumbersome and inefficient. At the same time, thermal stress damage may be caused to the furnace brick during the welding process.
[0004] 2. Bolt fixing: Pre-embed bolt holes on the furnace bricks, and then use bolts to connect the hanger to the furnace bricks. Although this connection method is easy to disassemble, the threads may be difficult to disassemble due to high temperature corrosion after long-term use, and the presence of bolt holes may also cause the strength of the furnace brick structure to decrease.
[0005] 3. Hook connection: Process hook grooves on the furnace bricks, and then connect the sling to the furnace bricks through hooks. This method can achieve fast loading and unloading, but the manufacturing cost is increased because the hook grooves need to be processed on the furnace bricks, and the hooks are prone to wear or breakage after long-term use, affecting the safety and reliability of the hanging structure.
[0006] The above existing hanging structures are not only inconvenient to operate during installation and disassembly, but also have certain safety hazards in long-term use. For example, the connection methods of welding and bolt fixing are prone to fatigue, corrosion and other problems in high temperature environments; although the hook form solves the problem of loading and unloading, its structural design complicates the processing technology and increases the production cost. Therefore, in order to solve the above problems, it is necessary to develop a new hanging structure to improve the stability and safety of the kiln furnace top hanging structure, while simplifying the installation and maintenance process and reducing production costs. Summary of the invention
[0007] The present invention provides a kiln furnace roof hanging structure, which solves the problem that the hanging structure in the related art is not only inconvenient to operate during installation and disassembly, but also has certain safety hazards in long-term use.
[0008] The technical solution of the present invention is as follows: A kiln top hanging structure, comprising:
[0009] A furnace brick, wherein a through hole is opened in the middle of the furnace brick, the through hole has a first hole segment and a second hole segment, the diameter of the second hole segment is larger than the diameter of the first hole segment, and a diameter-changing step is provided at the connection between the first hole segment and the second hole segment;
[0010] a hanging post, the hanging post being used to pass through the first hole section and extend into the second hole section;
[0011] The plurality of suspension members are arranged on the peripheral side of the suspension column parallel to the radial direction of the suspension column. After the suspension members move, they approach or move away from the suspension column. The suspension members are used to abut against the diameter-changing step.
[0012] Optionally, the hanging column is rotatably arranged relative to the furnace brick, and has an abutment portion, the abutment portion is located below the hanging support, the abutment portion has a first guide groove, the first guide groove is arc-shaped, and further includes:
[0013] A guide plate, wherein the guide plate is rotatably arranged on the suspension column relative to the suspension column and is located above the suspension support member, wherein the guide plate has a second guide groove, and the suspension support member has a first guide portion and a second guide portion, wherein the first guide portion and the second guide portion are respectively slidably arranged in the first guide groove and the second guide groove.
[0014] Optionally, it also includes:
[0015] A hanging tube, wherein the hanging tube lifting sleeve is arranged on the hanging column, and the hanging tube has a spiral guide groove, and the spiral guide groove is arranged on the inner wall of the hanging tube along the height direction of the hanging tube;
[0016] The suspension column has a guide block, and the guide block is slidably arranged in the spiral guide groove;
[0017] The thermal insulation fiber is arranged at one end of the second hole segment away from the first hole segment, and is used to block part of the second hole segment. The unblocked second hole segment above the thermal insulation fiber is a hanging support space. The abutment portion is located in the hanging support space and is used for abutting the upper part of the thermal insulation fiber.
[0018] Optionally, the guide plate has an insertion rod, the hanging tube has an insertion hole, the insertion rod is inserted into the insertion hole, the length of the insertion hole is greater than the length of the insertion rod, and the hanging tube is moved closer to or away from the guide plate after being raised or lowered; further comprising:
[0019] The outer cylinder is arranged on the guide plate and is located above the guide plate. The diameter of the outer cylinder is the same as the diameter of the guide plate. The hanging cylinder is located inside the outer cylinder.
[0020] Optionally, the suspension member has a hanging portion and a supporting portion, the supporting portion is arc-shaped and has a plurality of strip grooves, the plurality of strip grooves are arranged on the outside of the supporting portion parallel to the height direction of the supporting portion, and are used to abut against the arc-shaped radial inner wall of the suspension space, the hanging portion is located on one side of the supporting portion, and is used to abut against the axial inner wall of the suspension space; the abutting portion has an arc-shaped protrusion, and the arc-shaped protrusion is used to abut against the upper part of the thermal insulation fiber.
[0021] Optionally, the first hole segment is conical, the diameter of the outer cylinder is smaller than the diameter of the narrow end of the first hole segment, and an accommodating space is formed between the outer cylinder, the guide plate and the side wall of the first hole segment, and further comprises:
[0022] A heat insulating member is arranged in the accommodating space.
[0023] Optionally, there are a plurality of furnace bricks, and the plurality of furnace bricks are arranged in an alternating pattern, one side of the furnace brick has an arc-shaped connecting portion, and the other side has an arc-shaped connecting groove, and the heat insulating fiber is also arranged between the arc-shaped connecting portion and the arc-shaped connecting groove.
[0024] Optionally, it also includes:
[0025] A track, the track is arranged above the hanging tube, the track has hanging holes, and the hanging holes are arranged along the length direction of the track;
[0026] A hanging member is rotatably sleeved on the upper part of the hanging column, and the hanging member has a bearing portion, and the bearing portion is slidably abutted against tracks on both sides of the hanging hole.
[0027] Optionally, it also includes:
[0028] A connecting piece, wherein the connecting piece has a plurality of connecting holes, each of the connecting holes is provided with a hanging tube, and adjacent hanging tubes are connected via the connecting piece.
[0029] Optionally, it also includes:
[0030] A frame, on which the connecting member is lifted and lowered.
[0031] The working principle and beneficial effects of the present invention are:
[0032] In the present invention, the furnace brick is made of refractory material, and a through hole is opened in the middle thereof, and the through hole is divided into two parts: a first hole section and a second hole section. The first hole section has a smaller diameter, and the second hole section has a larger diameter, and a diameter-changing step is formed between the two. Such a design enables the hanging column to smoothly pass through the first hole section and extend into the second hole section, and the diameter-changing step plays a positioning role. The hanging column can be made of a high-temperature resistant metal material, and when installed, it passes through the first hole section and extends into the second hole section.
[0033] There are multiple hanging support members, which are arranged on the circumference of the hanging column along the radial direction of the hanging column and can move relative to the hanging column. After moving, the hanging support members can abut against the diameter-changing step and provide sufficient hanging force for the hanging bricks, thereby ensuring that the furnace bricks are firmly hung on the hanging column. Due to the design of movable hanging support members, the installation and disassembly process becomes simpler and faster. The close contact between the hanging support members and the furnace bricks provides a good supporting effect for the furnace bricks, reducing the risk of falling off. There is no need to process complex hook and groove structures on the furnace bricks, simplifying the production process and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0035] Figure 1 It is a schematic diagram of the structure of the present invention;
[0036] Figure 2 This is a schematic diagram of a single furnace brick and its connection structure of the present invention;
[0037] Figure 3 for Figure 2 Schematic diagram of the internal cross-sectional structure (the suspension support is not opened);
[0038] Figure 4 for Figure 2 Schematic diagram of the internal cross-sectional structure (with the suspension support opened);
[0039] Figure 5 It is a structural schematic diagram of the suspension column, outer tube, suspension tube and suspension support member of the present invention;
[0040] Figure 6 It is a schematic diagram of the structure of the suspension support member of the present invention;
[0041] Figure 7 It is a schematic diagram of the end surface structure of the abutment portion of the present invention;
[0042] Figure 8 It is a schematic diagram of the end surface structure of the guide plate of the present invention;
[0043] Fig. 9 It is a schematic diagram of the suspension tube structure of the present invention.
[0044] In the figure: 1, furnace brick; 101, through hole; 102, first hole section; 103, second hole section; 104, diameter-changing step; 105, arc-shaped connecting portion; 106, arc-shaped connecting groove; 2, hanging column; 201, abutting portion; 202, first guide groove; 203, guide block; 3, hanging support member; 301, first guide portion; 302, second guide portion; 303, hanging portion; 304, support portion; 305 , strip groove; 4, guide plate; 401, second guide groove; 402, insertion rod; 5, hanging tube; 501, spiral guide groove; 502, plug hole; 6, thermal insulation fiber; 7, hanging support space; 8, outer tube; 9, accommodating space; 10, thermal insulation member; 11, track; 1101, hanging hole; 12, hanging member; 1201, bearing part; 13, connecting member; 1301, connecting hole; 14, frame. DETAILED DESCRIPTION
[0045] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0046] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0047] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0048] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0049] Reference Figure 1 to Figure 9, which is the first embodiment of the present invention, proposes a furnace brick 1, a through hole 101 is opened in the middle of the furnace brick 1, the through hole 101 has a first hole section 102 and a second hole section 103, the diameter of the second hole section 103 is larger than the diameter of the first hole section 102, and a reducing step 104 is provided at the connection between the first hole section 102 and the second hole section 103; the hanging column 2 is used to pass through the first hole section 102 and extend into the second hole section 103; the hanging support member 3, the hanging support member 3 has a plurality of hanging support members 3, and the plurality of hanging support members 3 are arranged on the peripheral side of the hanging column 2 parallel to the radial direction of the hanging column 2, and the hanging support members 3 move close to or away from the hanging column 2 after moving, and the hanging support members 3 are used to abut against the reducing step 104.
[0050] In this embodiment, the furnace brick 1 is made of refractory material, and a through hole 101 is opened in the middle thereof. The through hole 101 is divided into two parts: a first hole section 102 and a second hole section 103. The first hole section 102 has a smaller diameter, and the second hole section 103 has a larger diameter, and a diameter-changing step 104 is formed between the two. Such a design enables the hanging column 2 to smoothly pass through the first hole section 102 and extend into the second hole section 103, and the diameter-changing step 104 plays a positioning role. The hanging column 2 can be made of a high-temperature resistant metal material, and when installed, it passes through the first hole section 102 and extends into the second hole section 103.
[0051] There are multiple suspension members 3, which are arranged on the circumferential side of the suspension column 2 along the radial direction of the suspension column 2 and can move relative to the suspension column 2. After moving, the suspension members 3 can abut against the diameter-changing step 104 and provide sufficient suspension force for the suspension bricks, thereby ensuring that the furnace bricks 1 are firmly suspended on the suspension column 2. Due to the design of movable suspension members 3, the installation and disassembly process becomes simpler and faster. The close contact between the suspension members 3 and the furnace bricks 1 provides a good support effect for the furnace bricks 1, reducing the risk of falling off. There is no need to additionally process a complex hook and groove structure on the furnace bricks 1, simplifying the production process and reducing costs.
[0052] Furthermore, the hanging column 2 is rotatably arranged relative to the furnace brick 1, and has an abutment portion 201, the abutment portion 201 is located below the suspension member 3, the abutment portion 201 has a first guide groove 202, the first guide groove 202 is arc-shaped, and also includes: a guide plate 4, the guide plate 4 is rotatably arranged on the hanging column 2 relative to the hanging column 2, and is located above the suspension member 3, the guide plate 4 has a second guide groove 401, the suspension member 3 has a first guide portion 301 and a second guide portion 302, the first guide portion 301 and the second guide portion 302 are respectively slidably arranged in the first guide groove 202 and the second guide groove 401.
[0053] In this embodiment, an abutment portion 201 is provided at the lower end of the suspension column 2, and the abutment portion 201 is located below the suspension member 3 and has a plurality of arc-shaped first guide grooves 202. The guide plate 4 is located above the suspension member 3 and is rotatably arranged relative to the suspension column 2, that is, when the suspension column 2 rotates, the abutment portion 201 of the suspension column 2 follows the rotation, while the guide plate 4 does not follow the rotation. A second guide groove 401 is provided on the guide plate 4, which cooperates with the first guide groove 202 on the suspension column 2. The suspension member 3 has a first guide portion 301 and a second guide portion 302, and the two guide portions are respectively slidably arranged in the first guide groove 202 and the second guide groove 401 to facilitate the sliding of the suspension member 3.
[0054] Through the cooperation between the guide plate 4 and the first guide groove 202 and the second guide groove 401 on the suspension column 2, the position of the suspension member 3 can be accurately adjusted, thereby improving the stability and safety of the hanging structure. The design of the guide plate 4 enables the operator to easily adjust the position of the suspension member 3, and installation and disassembly can be completed without complicated tools. The coordinated structure of the guide plate 4 and the suspension column 2 is compact, does not occupy additional space, and is conducive to improving the space utilization inside the kiln.
[0055] Furthermore, it also includes: a hanging tube 5, which is lifted and lowered on the hanging column 2, and the hanging tube 5 has a spiral guide groove 501, which is arranged on the inner wall of the hanging tube 5 along the height direction of the hanging tube 5; the hanging column 2 has a guide block 203, and the guide block 203 is slidably set in the spiral guide groove 501; a thermal insulation fiber 6, which is set at an end of the second hole section 103 away from the first hole section 102, and is used to block part of the second hole section 103, and the unblocked second hole section 103 above the thermal insulation fiber 6 is a hanging support space 7, and the abutment portion 201 is located in the hanging support space 7, and is used to abut against the upper part of the thermal insulation fiber 6.
[0056] In this embodiment, a spiral guide groove 501 is provided on the inner wall of the hanging tube 5, and the spiral guide groove 501 is arranged along the height direction of the hanging tube 5. A guide block 203 is provided on the hanging column 2, and the guide block 203 is slidably arranged in the spiral guide groove 501 of the hanging tube 5, so as to realize the lifting and lowering movement of the hanging tube 5 relative to the hanging column 2. The heat insulation fiber 6 is arranged at one end of the second hole section 103 away from the first hole section 102, and is used to block part of the second hole section 103. The unblocked second hole section 103 located above the heat insulation fiber 6 is called the hanging support space 7. The abutment portion 201 is located in the hanging support space 7, and is used to abut against the upper part of the heat insulation fiber 6 to prevent the high temperature from damaging the hanging column 2.
[0057] Furthermore, the guide plate 4 has an insertion rod 402, the hanging tube 5 has a socket 502, the insertion rod 402 is inserted into the socket 502, the length of the socket 502 is greater than the length of the insertion rod 402, and the hanging tube 5 is moved closer to or away from the guide plate 4 after being raised or lowered; and further comprising:
[0058] The outer cylinder 8 is arranged on the guide plate 4 and is located above the guide plate 4 . The diameter of the outer cylinder 8 is the same as the diameter of the guide plate 4 . The hanging cylinder 5 is located inside the outer cylinder 8 .
[0059] In this embodiment, at least one insertion rod 402 is provided on the guide plate 4. Preferably, two or more insertion rods 402 can be provided. The main function of the insertion rod 402 is to connect the hanging tube 5. A hole 502 is provided on the hanging tube 5. The length of the hole 502 is greater than the length of the insertion rod 402 on the guide plate 4, allowing the hanging tube 5 to move up and down relative to the guide plate 4. The guide plate 4 is stably fixed by the hanging tube 5 and will not rotate with the rotation of the hanging column 2, thereby improving the stability of the suspension member 3 during movement.
[0060] Furthermore, the suspension member 3 has a suspension portion 303 and a support portion 304. The support portion 304 is arc-shaped and has a plurality of strip grooves 305. The plurality of strip grooves 305 are arranged on the outside of the support portion 304 parallel to the height direction of the support portion 304, and are used to abut against the arc-shaped radial inner wall of the suspension space 7. The suspension portion 303 is located on one side of the support portion 304, and is used to abut against the axial inner wall of the suspension space 7; the abutting portion 201 has an arc-shaped protrusion, and the arc-shaped protrusion is used to abut against the upper part of the thermal insulation fiber 6.
[0061] In this embodiment, the suspension member 3 has two parts: a suspension part 303 and a support part 304. The support part 304 is an arc-shaped structure, and a plurality of strip grooves 305 are provided on its outer side, and these strip grooves 305 are arranged parallel to the height direction of the support part 304. The arc-shaped design of the support part 304 matches the arc-shaped radial inner wall of the suspension space 7. The design of the strip grooves 305 increases the contact friction between the support part 304 and the inner wall of the suspension space 7, and improves the stability. The suspension part 303 is located on one side of the support part 304, and is used to abut against the axial inner wall of the suspension space 7, further enhancing the stability of the suspension member 3. The abutment part 201 is located at the lower end of the suspension column 2, and has an arc-shaped protrusion. The arc-shaped protrusion is used to abut against the upper part of the thermal insulation fiber 6, providing a positioning function for the suspension member 3. During the specific installation, one end of the abutting portion 201 can be inserted into the second hole section 103 until it abuts against the upper part of the thermal insulation fiber 6. At this time, the suspension tube 5 is further moved, and the rotation of the suspension rod can be achieved by lifting and lowering the suspension tube 5. The arc-shaped protrusion not only provides a positioning effect, but also reduces the resistance to rotation, so that the rotation process is carried out more smoothly, and further makes the opening and contraction process of several suspension members 3 more stable.
[0062] Furthermore, the first hole section 102 is conical, the diameter of the outer cylinder 8 is smaller than the diameter of the narrow end of the first hole section 102, and an accommodating space 9 is formed between the outer cylinder 8, the guide plate 4 and the side wall of the first hole section 102, and also includes: a thermal insulation member 10, which is arranged in the accommodating space 9.
[0063] In this embodiment, the first hole section 102 is now designed to be conical, with its narrow end facing the second hole section 103 and its wide end facing the outer cylinder 8. The thermal insulation member 10 is arranged in the accommodating space 9 formed between the outer cylinder 8, the guide plate 4 and the side wall of the first hole section 102, so as to improve the thermal insulation performance of the overall structure.
[0064] Furthermore, the furnace bricks 1 are provided in plurality, and the plurality of furnace bricks 1 are arranged in an alternating pattern. One side of the furnace brick 1 has an arc-shaped connecting portion 105 , and the other side has an arc-shaped connecting groove 106 . Insulating fibers 6 are also provided between the arc-shaped connecting portion 105 and the arc-shaped connecting groove 106 .
[0065] In this embodiment, a plurality of furnace bricks 1 are arranged at intervals. Each furnace brick 1 has an arc-shaped connecting portion 105 on one side and an arc-shaped connecting groove 106 on the other side. Insulating fibers 6 are also arranged between the arc-shaped connecting portions 105 and the arc-shaped connecting grooves 106 of adjacent furnace bricks 1 to further improve the thermal insulation performance of the overall structure. The arc-shaped connection method enhances the connection stability between the furnace bricks 1, and by arranging additional insulating fibers 6 at the connection between adjacent furnace bricks 1, heat transfer can be effectively reduced, further protecting the suspension column 2 and the suspension support 3 from high temperature damage, and extending the service life.
[0066] Furthermore, it also includes: a track 11, which is arranged above the hanging tube 5, and the track 11 has a hanging hole 1101, and the hanging holes 1101 are arranged along the length direction of the track 11; a hanging member 12, the hanging member 12 is rotatably sleeved on the upper part of the hanging column 2, and the hanging member 12 has a bearing part 1201, and the bearing part 1201 is slidably abutted with the track 11 on both sides of the hanging hole 1101; a connecting member 13, the connecting member 13 has a plurality of connecting holes 1301, each connecting hole 1301 is provided with a hanging tube 5, and adjacent hanging tubes 5 are connected by the connecting member 13; a frame 14, and the connecting member 13 is lifted and lowered on the frame 14.
[0067] In this embodiment, the track 11 is arranged above the hanging tube 5, and the track 11 has a hanging hole 1101, and the hanging hole 1101 is arranged along the length direction of the track 11; the hanging member 12 is rotatably sleeved on the upper part of the hanging column 2, and the hanging member 12 has a bearing part 1201, and the bearing part 1201 is slidably abutted with the upper part of the track 11 on both sides of the hanging hole 1101, and the connecting member 13 has a plurality of connecting holes 1301, and a hanging tube 5 is arranged in each connecting hole 1301, and adjacent hanging tubes 5 are connected by the connecting member 13. The connecting member 13 is lifted and lowered on the frame 14, and the frame 14 is used to support the entire hanging system, and realize the lifting and lowering of the connecting member 13 through an appropriate driving device.
[0068] Working principle: Taking a single installation as an example, first install the guide plate 4 on the side of the suspension column 2 close to the abutment portion 201, and install a plurality of suspension supports 3 between the guide plate 4 and the abutment portion 201 (the first guide portion 301 and the second guide portion 302 are respectively slidably arranged in the first guide groove 202 and the second guide groove 401). Preferably, the distance from the lower end of the abutment portion 201 to the lower end of the guide plate 4 is equal to the height of the suspension space 7, so that when the abutment portion 201 is fully abutted against the upper part of the thermal insulation fiber 6, the guide plate 4 is located at one end of the narrow part of the first hole section 102, so that the space of the accommodating space 9 is more flat, making it more convenient and efficient to place the thermal insulation member 10.
[0069] The hanging tube 5 is installed on the outside of the hanging column 2, so that the guide block 203 on the hanging column 2 is slidably set in the spiral guide groove 501 of the hanging tube 5, and the outer tube 8 is sleeved on the outside of the hanging tube 5 and installed above the guide plate 4. The main function of the outer tube 8 is to make the space of the accommodating space 9 more flat. If the outer tube 8 is not set, a large number of gaps will be generated at the connection between the guide plate 4 and the hanging tube 5. The interval between the guide plate 4 and the hanging tube 5 is not fixed, and is located in the first hole section 102 during installation. Therefore, it is not convenient to add the thermal insulation part 10 after installation, and the operation is difficult, so the outer tube 8 is set.
[0070] Then, the installed suspension column 2 assembly of other structures is passed through the first hole section 102 of the furnace brick 1, so that the abutment portion 201 extends into the suspension support space 7 and abuts against the upper part of the thermal insulation fiber 6, driving the suspension cylinder 5 to descend. There can be multiple driving methods. For example, during a single installation, the suspension cylinder 5 can be lifted and lowered by workers, tool carts or driving devices.
[0071] During the descent of the hanging tube 5, it is necessary to keep the hanging tube 5 itself from rotating. During the descent of the hanging tube 5, the abutting portion 201 will be driven to further abut against the upper part of the thermal insulation fiber 6 to ensure stable abutment. At this time, the hanging column 2 no longer moves in the height direction. With the sliding cooperation of the spiral guide groove 501 of the hanging tube 5 and the guide block 203 of the hanging column 2, the hanging column 2 rotates relative to the hanging tube 5, that is, the abutting portion 201 and the guide plate 4 rotate relative to each other. Driven by the relative rotation, several suspension members 3 move and unfold along the radial direction of the suspension column 2. After unfolding, the hanging portion 303 of the suspension member 3 abuts against the axial inner wall of the suspension space 7, and the supporting portion 304 abuts against the arc-shaped radial inner wall of the suspension space 7.
[0072] It is worth noting that the prerequisite step for placing the thermal insulation member 10 in the accommodating space 9 is to first move and expand a plurality of support members 3 so that they can abut against the arc-shaped radial inner wall of the support space 7. The advantage brought by the stable abutment of the support members 3 is that the centering of the suspension column 2 is achieved - that is, a plurality of circularly arranged support members 3 are moved to abut against the arc-shaped inner wall, so that the suspension column 2 can be located at the center position of the first hole section 102, which has a centering effect and effectively avoids the problem of uneven placement of the thermal insulation member 10 on the peripheral side of the outer cylinder 8 due to the skewed placement of the suspension column 2, thereby affecting the normal thermal insulation effect.
[0073] Furthermore, the hanging member 12 is installed on the upper end of the hanging column 2, and the hanging column 2 can rotate freely relative to the hanging member 12. After the hanging member 12 passes through the hanging hole 1101, the hanging member 12 is rotated so that the hanging member 12 is perpendicular to the hanging hole 1101. The bearing part 1201 is pressed on the track 11 on both sides of the hanging hole 1101, and can slide along the track 11 to adjust the position of the furnace brick 1 on the top of the kiln. The hanging member 12 and the track 11 can be fixed by fasteners, such as pins, bolts, etc.
[0074] The above is a single installation process. In order to further improve the efficiency of assembly and disassembly, a connector 13 is designed. The connector 13 can connect multiple hanging tubes 5 in a column or a row. Through the connector 13, not only can the positions of multiple hanging tubes 5 be adjusted synchronously, but also the lifting and lowering of the hanging tubes 5 can be driven synchronously, so as to realize the synchronous removal of a row or a column, thereby improving the efficiency of assembly and disassembly. The frame 14 can be provided with an installation position according to the actual use of the kiln, and a driving device can be installed to drive the lifting and lowering of the connector 13. When the space and temperature are such that the driving device cannot be used, a conventional fixing method can be adopted, such as providing multiple fixing grooves, and the staff can use fasteners to fasten. At the same time, by Figure 1 It can be seen that the furnace brick 1 used in this embodiment is divided into two parts, the upper part and the lower part. The size of the lower part is larger than that of the upper part. In the above scheme, it is known that the lower part is filled with thermal insulation fibers, and the larger gap in the upper part also needs to be placed with thermal insulation components, such as precast blocks of casting materials, to improve the thermal insulation effect. In order to more clearly show the structure in this embodiment, the precast blocks of casting materials are not reflected in the figure, so they are explained here.
[0075] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A kiln roof hanging structure, characterized in that: include; A furnace brick (1), wherein a through hole (101) is opened in the middle of the furnace brick (1), wherein the through hole (101) comprises a first hole section (102) and a second hole section (103), wherein the diameter of the second hole section (103) is greater than the diameter of the first hole section (102), and a diameter-changing step (104) is provided at the connection between the first hole section (102) and the second hole section (103); A hanging column (2), the hanging column (2) being used to pass through the first hole section (102) and extend into the second hole section (103); A suspension member (3), the suspension member (3) having a plurality of members, the plurality of suspension members (3) being arranged on the peripheral side of the suspension column (2) in a manner parallel to the radial direction of the suspension column (2), the suspension member (3) moving closer to or farther away from the suspension column (2), the suspension member (3) being used to abut against the diameter-changing step (104); The hanging column (2) is rotatably arranged relative to the furnace brick (1), and has an abutment portion (201), the abutment portion (201) is located below the hanging support member (3), the abutment portion (201) has a first guide groove (202), the first guide groove (202) is arc-shaped, and further comprises: A guide plate (4), the guide plate (4) being rotatably arranged on the suspension column (2) relative to the suspension column (2), and being located above the suspension support member (3), the guide plate (4) having a second guide groove (401), the suspension support member (3) having a first guide portion (301) and a second guide portion (302), the first guide portion (301) and the second guide portion (302) being slidably arranged in the first guide groove (202) and the second guide groove (401) respectively; A hanging tube (5), the hanging tube (5) is lifted and sleeved on the hanging column (2), the hanging tube (5) has a spiral guide groove (501), and the spiral guide groove (501) is arranged on the inner wall of the hanging tube (5) along the height direction of the hanging tube (5); The suspension column (2) has a guide block (203), and the guide block (203) is slidably arranged in the spiral guide groove (501); a heat insulating fiber (6), the heat insulating fiber (6) being arranged at one end of the second hole section (103) away from the first hole section (102) and used for blocking a part of the second hole section (103); the unblocked second hole section (103) located above the heat insulating fiber (6) is a suspension space (7); the abutment portion (201) is located in the suspension space (7) and is used for abutting the upper part of the heat insulating fiber (6); The guide plate (4) has an insertion rod (402), the hanging tube (5) has an insertion hole (502), the insertion rod (402) is inserted into the insertion hole (502), the length of the insertion hole (502) is greater than the length of the insertion rod (402), and the hanging tube (5) is moved closer to or farther from the guide plate (4) after being raised or lowered; and further comprising: An outer cylinder (8), wherein the outer cylinder (8) is arranged on the guide disk (4) and is located above the guide disk (4); the diameter of the outer cylinder (8) is the same as the diameter of the guide disk (4); and the hanging cylinder (5) is located inside the outer cylinder (8).
2. A kiln top hanging structure according to claim 1, characterized in that: The suspension member (3) comprises a suspension portion (303) and a support portion (304); the support portion (304) is arc-shaped and has a plurality of strip grooves (305); the plurality of strip grooves (305) are arranged on the outer side of the support portion (304) parallel to the height direction of the support portion (304) and are used to abut against the arc-shaped radial inner wall of the suspension space (7); the suspension portion (303) is located on one side of the support portion (304) and is used to abut against the axial inner wall of the suspension space (7); the abutting portion (201) comprises an arc-shaped protrusion, and the arc-shaped protrusion is used to abut against the upper part of the thermal insulation fiber (6).
3. The kiln top hanging structure according to claim 1, characterized in that: The first hole section (102) is conical, the diameter of the outer cylinder (8) is smaller than the diameter of the narrow end of the first hole section (102), and an accommodating space (9) is formed between the outer cylinder (8), the guide plate (4) and the side wall of the first hole section (102), and further comprises: A heat insulating member (10), wherein the heat insulating member (10) is arranged in the accommodating space (9).
4. The kiln top hanging structure according to claim 1, characterized in that: The furnace bricks (1) are provided in plurality, and the plurality of furnace bricks (1) are arranged in an alternating pattern. One side of the furnace brick (1) has an arc-shaped connecting portion (105), and the other side has an arc-shaped connecting groove (106). The heat insulating fiber (6) is also provided between the arc-shaped connecting portion (105) and the arc-shaped connecting groove (106).
5. The kiln top hanging structure according to claim 1, characterized in that: Also includes: A track (11), the track (11) being arranged above the hanging tube (5), the track (11) having a hanging hole (1101), and the hanging hole (1101) being arranged along the length direction of the track (11); A hanging member (12), wherein the hanging member (12) is rotatably sleeved on the upper part of the hanging column (2), and the hanging member (12) has a bearing portion (1201), and the bearing portion (1201) is slidably abutted against the rails (11) on both sides of the hanging hole (1101).
6. The kiln top hanging structure according to claim 1, characterized in that: Also includes: A connecting piece (13), wherein the connecting piece (13) has a plurality of connecting holes (1301), each of the connecting holes (1301) is provided with a hanging tube (5), and adjacent hanging tubes (5) are connected via the connecting piece (13).
7. The kiln top hanging structure according to claim 6, characterized in that: Also includes: A frame (14), wherein the connecting member (13) is arranged on the frame (14) in a lifting manner.
Citation Information
Patent Citations
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