Intelligent sheet metal bending device for precision sheet metal parts

By introducing automated production and simple mechanical transfer structures into sheet metal bending equipment, the problems of low manual operation efficiency and high cost are solved, and efficient and stable bending of sheet metal parts are achieved, supporting workshop scale expansion.

CN118650043BActive Publication Date: 2024-12-17SUZHOU DCA PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202411135508.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2024-12-17
Estimated Expiration
2044-08-19

AI Technical Summary

Technical Problem

Existing sheet metal bending equipment relies on manual operation, resulting in low working efficiency of a single equipment. Increased production lines will greatly increase costs, limiting the expansion of workshop production scale.

Method used

A smart sheet metal bending device for precision sheet metal parts is designed, adopting a fully automated production and simple mechanical transmission structure, including sheet metal fixtures, stamping rollers, clamping arms and conveying belts, to realize automatic clamping, conveying and Stamping bending avoids complex robotic hand assisting production process.

Benefits of technology

It improves the working efficiency of each equipment, reduces production costs, ensures the stability and efficiency of device operation, and supports the expansion of workshop scale.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of sheet metal stamping technology, and discloses a sheet metal intelligent bending device for precision sheet metal parts. The first clamping arm and the second clamping arm are closed together to clamp and fix the raw material, and the first clamping arm and the second clamping arm are rotated as a whole to drive the raw material to move to the sheet metal fixture, and the first clamping arm and the second clamping arm release the fixation of the raw material to make the raw material fall onto the sheet metal fixture, and the first stamping roller and the second stamping roller perform stamping and bending processing on the sheet metal fixture, and the bent raw material automatically withdraws from the sheet metal fixture, and the first clamping arm and the second clamping arm deliver the next raw material to the sheet metal fixture to form an automated process, thereby utilizing fully automated production to improve the work efficiency of each device, reduce the production cost of the equipment, and utilize a simple mechanical transmission structure to transmit the sheet metal parts, avoiding the use of complex manipulators to assist the production process, and effectively reducing the use cost of the equipment.
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Description

Technical Field

[0001] The invention relates to the technical field of sheet metal stamping, and in particular to a sheet metal intelligent bending device for precision sheet metal parts. Background Art

[0002] When sheet metal parts are processed, sheet metal stamping machines are mostly used to stamp and bend the sheet metal parts. In addition, most of the current sheet metal bending equipment uses manual single loading and unloading for semi-automatic work, which is becoming increasingly unable to meet the increasing production demand.

[0003] In the existing bending equipment, such as the Chinese patent application CN117619948A, the bent sheet metal parts are unloaded by linking the unloading part with the bending part, and the loading part is linked with the unloading part to load the bending table. The operation is simple, no additional power source is required, and the degree of automation is high. The bending part can be automatically loaded and unloaded, and no staff is required to unload the materials. After the device has been running for a period of time, the sheet metal can be filled on the placement plate in the vacant position. One staff member can operate multiple machines, with low labor costs and high work efficiency.

[0004] However, there are still the following problems: the efficiency of manual labor on a single device is low, and one worker operating multiple production lines does not effectively improve the efficiency of a single device. Moreover, adding production lines will greatly increase production costs, which is not conducive to expanding the scale of production in the workshop. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides an intelligent sheet metal bending device for precision sheet metal parts, which has the advantages of utilizing fully automated production to improve the working efficiency of each device and reduce the production cost of the equipment, and utilizing a simple mechanical transmission structure to transmit the sheet metal parts, thereby avoiding the use of complex manipulators to assist the production process and effectively reducing the use cost of the equipment. It solves the problem that the work efficiency of manual labor on a single device is low, and one worker operating multiple production lines essentially does not effectively improve the working efficiency of a single device, and the addition of production lines will greatly increase production costs, which is not conducive to expanding the production scale of the workshop.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sheet metal intelligent bending device for precision sheet metal parts, comprising a machine body, a bending mechanism arranged on the machine body, and an auxiliary mechanism arranged on the machine body, wherein the bending mechanism comprises a sheet metal jig, a first stamping roller, and a second stamping roller, wherein the sheet metal jig is fixedly mounted on the machine body, the first stamping roller is movably arranged on the machine body, the first stamping roller is located above one side of the sheet metal jig, the second stamping roller is movably arranged on the machine body, and the second stamping roller is located above the other side of the sheet metal jig;

[0007] The auxiliary mechanism includes a first clamping arm, a second clamping arm, and a conveyor belt. The first clamping arm is movably arranged on the machine body, and the first clamping arm is adjacent to the sheet metal jig. The second clamping arm is movably arranged on the machine body, and the second clamping arm is adjacent to the sheet metal jig. The first clamping arm is adjacent to the second clamping arm, and the second clamping arm is located directly above the first clamping arm. The first clamping arm and the second clamping arm move relative to each other for clamping and fixing. The conveyor belt is arranged next to the machine body, and the conveying track of the conveyor belt is at the same height as the sheet metal jig. The first clamping arm is located between the conveyor belt and the sheet metal jig. The first clamping arm and the second clamping arm are used to clamp and fix the raw materials on the conveyor belt and convey them to the sheet metal jig.

[0008] Preferably, the bending mechanism also includes a sheet metal part, which is a raw material, and the sheet metal part is adapted to the sheet metal jig, and the sheet metal part is placed on the top surface of the sheet metal jig, and a positioning opening is provided on the sheet metal jig, and a positioning hole is provided on the sheet metal part, and the positioning opening of the sheet metal jig is adapted to the positioning hole of the sheet metal part, and an electric control push rod is fixedly installed in the sheet metal jig, and a positioning pin is fixedly installed on the extension rod of the electric control push rod, and the positioning pin is opposite to the positioning opening of the sheet metal jig, and the positioning pin is adapted to the positioning opening of the sheet metal jig, and the positioning pin is adapted to the positioning hole of the sheet metal part.

[0009] Preferably, a first rotating arm is rotatably engaged on the machine body, the first rotating arm is adjacent to one side of the sheet metal fixture, a first oil cylinder is fixedly mounted on the first rotating arm, the first stamping roller is rotatably engaged on the first rotating arm, the first stamping roller is slidably engaged with the first rotating arm at the same time, the first stamping roller is located below the first oil cylinder, and the extension rod of the first oil cylinder is adjacent to the first stamping roller.

[0010] Preferably, a second rotating arm is rotatably engaged on the machine body, the second rotating arm is adjacent to the other side of the sheet metal fixture, a second oil cylinder is fixedly mounted on the second rotating arm, the second stamping roller is rotatably engaged on the second rotating arm, the second stamping roller is slidably engaged with the second rotating arm at the same time, the second stamping roller is located below the second oil cylinder, and the extension rod of the second oil cylinder is adjacent to the second stamping roller.

[0011] Preferably, a rail frame is fixedly mounted on the machine body, the first rotating arm is located between the sheet metal fixture and the rail frame, a power rack is slidably mounted on the rail frame, a hydraulic rod is fixedly mounted on the rail frame, an extension rod of the hydraulic rod is fixedly connected to the power rack, a first gear is rotatably mounted on the machine body, the first gear is meshed with the power rack, the first gear is dynamically connected to the first rotating arm, a second gear is rotatably mounted on the machine body, the second gear is meshed with the first gear, and the second gear is dynamically connected to the second rotating arm.

[0012] Preferably, the auxiliary mechanism also includes a turntable, which is rotatably engaged with the machine body, and the turntable is located between a side wall of the machine body and the sheet metal fixture. A servo motor is fixedly mounted on the machine body, and the servo motor is power-connected to the turntable.

[0013] Preferably, an extension frame is fixedly installed on the turntable, and the extension frame is located at the same height as the top surface of the sheet metal fixture. The first clamping arm is slidably fitted on the extension frame, and the second clamping arm is slidably fitted on the extension frame. The first clamping arm and the second clamping arm both slide along an up and down movement trajectory.

[0014] Preferably, opposing racks are provided on both sides of the extension frame, and the opposing racks include two long racks symmetrically arranged on both sides of the extension frame, the opposing rack on one side is fixedly connected to the first clamping arm, and the opposing rack on the other side is fixedly connected to the second clamping arm, and a third gear is rotatably matched on the extension frame, and the third gear is meshed with the opposing racks, and a stepper motor is fixedly installed on the extension frame, and the stepper motor is dynamically connected to the third gear.

[0015] Preferably, an electric telescopic rod is fixedly installed on the machine body, and the electric telescopic rod is adjacent to the other side of the sheet metal jig. A push plate is fixedly installed on the extension rod of the electric telescopic rod, and the push plate is opposite to the other side wall of the sheet metal jig. A unloading slide plate is fixedly installed on the machine body, and the unloading slide plate is adjacent to the sheet metal jig, so that the push plate pushes the sheet metal part after bending processing onto the unloading slide plate for unloading.

[0016] Preferably, a transmission frame is fixedly provided on one side of the machine body, and a plurality of transmission rollers are rotatably cooperated on the transmission frame, and the conveyor belt is tensioned on the overall transmission rollers, the turntable is located between the sheet metal fixture and the conveyor belt, and a limit rod is fixedly installed on the transmission frame, and the limit rod is located between the turntable and the conveyor belt.

[0017] Compared with the prior art, the present invention provides a sheet metal intelligent bending device for precision sheet metal parts, which has the following beneficial effects:

[0018] 1. The sheet metal intelligent bending device of the precision sheet metal part places the raw material on the conveyor belt, and the conveyor belt drives the raw material to move to the first clamping arm and the second clamping arm and stops moving. The first clamping arm and the second clamping arm are closed together to clamp and fix the raw material, and the first clamping arm and the second clamping arm rotate as a whole to drive the raw material to move to the sheet metal fixture. The first clamping arm and the second clamping arm release the fixation of the raw material so that the raw material falls on the sheet metal fixture. The first stamping roller and the second stamping roller perform stamping and bending processing on the sheet metal fixture. The bent raw material automatically withdraws from the sheet metal fixture, and the first clamping arm and the second clamping arm deliver the next raw material to the sheet metal fixture to form an automated processing, thereby utilizing fully automated production to improve the working efficiency of each device and reduce the production cost of the equipment, and utilizing a simple mechanical transmission structure to transmit the sheet metal parts, avoiding the use of complex manipulators to assist the production process, and effectively reducing the use cost of the equipment.

[0019] 2. The sheet metal intelligent bending device of the precision sheet metal part, through the setting of the positioning pin, uses the electric control push rod to drive the positioning pin to move after the sheet metal part is moved to the sheet metal fixture, so that the positioning pin extends from the positioning port of the sheet metal fixture to penetrate into the positioning hole of the sheet metal part, thereby positioning the sheet metal part, ensuring the correct position of the sheet metal part on the sheet metal fixture, and ensuring the stability of the device operation.

[0020] 3. The intelligent sheet metal bending device for precision sheet metal parts, through the setting of the limit rod, when the sheet metal parts are transmitted, the conveyor belt drives the sheet metal parts to move until they reach the limit rod and stop moving, so that the sheet metal parts are extended a certain distance on the conveyor belt, ensuring that the first clamping arm and the second clamping arm stably clamp and fix the sheet metal parts, further ensuring the stability of the device operation and avoiding operation failures of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the bending device of the present invention;

[0022] Figure 2 It is a schematic diagram of the bending mechanism structure of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure distribution at the first rotating arm of the present invention;

[0024] Figure 4 It is a schematic diagram of the structure distribution of the rail frame of the present invention;

[0025] Figure 5 This is a schematic diagram of the internal structure distribution of the sheet metal fixture of the present invention;

[0026] Figure 6 It is a schematic diagram of the auxiliary mechanism structure of the present invention;

[0027] Figure 7 It is a schematic diagram of the structure distribution of the conveyor belt of the present invention;

[0028] Figure 8 It is a schematic diagram of the structural distribution of the turntable of the present invention.

[0029] In the figure: 1. machine body; 2. bending mechanism; 21. sheet metal fixture; 22. sheet metal part; 23. electric control push rod; 24. positioning pin; 25. first rotating arm; 26. first oil cylinder; 27. first punching roller; 28. second rotating arm; 29. ​​second oil cylinder; 210. second punching roller; 211. rail frame; 212. power rack; 213. hydraulic rod; 214. first gear; 215. second gear; 3. auxiliary mechanism; 31. turntable; 32. servo motor; 33. extension frame; 34. first clamping arm; 35. second clamping arm; 36. opposite rack; 37. third gear; 38. stepping motor; 39. electric telescopic rod; 310. push plate; 311. unloading slide plate; 312. transmission frame; 313. transmission roller; 314. conveyor belt; 315. limit rod. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a sheet metal intelligent bending device for precision sheet metal parts.

[0032] Example 1

[0033] In a typical implementation of the present application, Figure 1 As shown, a sheet metal intelligent bending device for precision sheet metal parts includes a machine body 1, a bending mechanism 2 arranged on the machine body 1, and an auxiliary mechanism 3 arranged on the machine body 1, wherein the bending mechanism 2 includes a sheet metal fixture 21, a first punching roller 27, and a second punching roller 210, wherein the sheet metal fixture 21 is fixedly mounted on the machine body 1, the first punching roller 27 is movably arranged on the machine body 1, and the first punching roller 27 is located above one side of the sheet metal fixture 21, and the second punching roller 210 is movably arranged on the machine body 1, and the second punching roller 210 is located above the other side of the sheet metal fixture 21;

[0034] The auxiliary mechanism 3 includes a first clamping arm 34, a second clamping arm 35, and a conveyor belt 314. The first clamping arm 34 is movably arranged on the body 1, and the first clamping arm 34 is adjacent to the sheet metal fixture 21. The second clamping arm 35 is movably arranged on the body 1, and the second clamping arm 35 is adjacent to the sheet metal fixture 21. The first clamping arm 34 is adjacent to the second clamping arm 35, and the second clamping arm 35 is located directly above the first clamping arm 34. The first clamping arm 34 and the second clamping arm 35 move relative to each other for clamping and fixing. A conveyor belt 314 is arranged next to the body 1, and the conveying track of the conveyor belt 314 is at the same height as the sheet metal fixture 21. The first clamping arm 34 is located between the conveyor belt 314 and the sheet metal fixture 21. The first clamping arm 34 and the second clamping arm 35 are used to clamp and fix the raw materials on the conveyor belt 314 and convey them to the sheet metal fixture 21.

[0035] When using the present invention:

[0036] The raw material is placed on the conveyor belt 314, and the conveyor belt 314 is started. The conveyor belt 314 drives the raw material to move to the first clamping arm 34 and the second clamping arm 35, and stops moving. The first clamping arm 34 and the second clamping arm 35 are started, and the first clamping arm 34 and the second clamping arm 35 are closed together to clamp and fix the raw material. The first clamping arm 34 and the second clamping arm 35 are rotated as a whole to drive the raw material to move to the sheet metal fixture 21. The first clamping arm 34 and the second clamping arm 35 release the fixation on the raw material so that the raw material falls on the sheet metal fixture 21, and the first punching roller 27 and the second punching roller 27 are started. Two stamping rollers 210, the first stamping roller 27 and the second stamping roller 210 perform stamping and bending processing on the sheet metal fixture 21, and the bent raw material automatically withdraws from the sheet metal fixture 21, and the first clamping arm 34 and the second clamping arm 35 deliver the next raw material to the sheet metal fixture 21 to form automated processing, thereby utilizing fully automated production to improve the work efficiency of each device and reduce the production cost of the equipment, and utilizing a simple mechanical transmission structure to transmit sheet metal parts, avoiding the use of complex manipulators to assist the production process, and effectively reducing the cost of equipment use.

[0037] Example 2

[0038] like Figure 2-Figure 5As shown, the difference from the above embodiment is that the bending mechanism 2 also includes a sheet metal part 22, the sheet metal part 22 is a raw material, the sheet metal part 22 is matched with the sheet metal fixture 21, the sheet metal part 22 is placed on the top surface of the sheet metal fixture 21, a positioning opening is opened on the sheet metal fixture 21, a positioning hole is opened on the sheet metal part 22, the positioning opening of the sheet metal fixture 21 is matched with the positioning hole of the sheet metal part 22, an electric control push rod 23 is fixedly installed in the sheet metal fixture 21, a positioning pin 24 is fixedly installed on the extension rod of the electric control push rod 23, the positioning pin 24 is opposite to the positioning opening of the sheet metal fixture 21, the positioning pin 24 is matched with the positioning opening of the sheet metal fixture 21, and the positioning pin 24 is matched with the positioning hole of the sheet metal part 22.

[0039] Among them, after the sheet metal part 22 is moved onto the sheet metal fixture 21, the electric control push rod 23 is started, and the electric control push rod 23 drives the positioning pin 24 to move, so that the positioning pin 24 extends from the positioning port of the sheet metal fixture 21 to penetrate into the positioning hole of the sheet metal part 22, thereby positioning the sheet metal part 22.

[0040] Furthermore, the difference from the above embodiment lies in that a first rotating arm 25 is rotatably engaged on the machine body 1, the first rotating arm 25 is adjacent to one side of the sheet metal fixture 21, a first oil cylinder 26 is fixedly mounted on the first rotating arm 25, a first stamping roller 27 is rotatably engaged on the first rotating arm 25, the first stamping roller 27 is slidably engaged with the first rotating arm 25 at the same time, the first stamping roller 27 is located below the first oil cylinder 26, and the extension rod of the first oil cylinder 26 is adjacent to the first stamping roller 27.

[0041] Furthermore, the difference from the above embodiment lies in that a second rotating arm 28 is rotatably engaged on the machine body 1, the second rotating arm 28 is adjacent to the other side of the sheet metal fixture 21, a second oil cylinder 29 is fixedly mounted on the second rotating arm 28, a second stamping roller 210 is rotatably engaged on the second rotating arm 28, the second stamping roller 210 is slidably engaged with the second rotating arm 28 at the same time, the second stamping roller 210 is located below the second oil cylinder 29, and the extension rod of the second oil cylinder 29 is adjacent to the second stamping roller 210.

[0042] Furthermore, the difference from the above embodiment lies in that a rail frame 211 is fixedly mounted on the machine body 1, the first rotating arm 25 is located between the sheet metal fixture 21 and the rail frame 211, a power rack 212 is slidably fitted on the rail frame 211, a hydraulic rod 213 is fixedly mounted on the rail frame 211, the extension rod of the hydraulic rod 213 is fixedly connected to the power rack 212, a first gear 214 is rotatably fitted on the machine body 1, the first gear 214 is meshed with the power rack 212, the first gear 214 is dynamically connected to the first rotating arm 25, a second gear 215 is rotatably fitted on the machine body 1, the second gear 215 is meshed with the first gear 214, and the second gear 215 is dynamically connected to the second rotating arm 28.

[0043] Among them, during the bending process, the hydraulic rod 213 is started, and the hydraulic rod 213 drives the power rack 212 to move on the rail frame 211, and the power rack 212 drives the first gear 214 to rotate, and the first gear 214 drives the second gear 215 to rotate, so that the first gear 214 and the second gear 215 respectively drive the first rotating arm 25 and the second rotating arm 28 to rotate, and at the same time, the first oil cylinder 26 and the second oil cylinder 29 are started, the first oil cylinder 26 drives the first stamping roller 27 to press against the sheet metal fixture 21, and the second oil cylinder 29 drives the second stamping roller 210 to press against the sheet metal fixture 21, and cooperates with the rotation of the first rotating arm 25 and the second rotating arm 28, so that the first stamping roller 27 and the second stamping roller 210 bend the sheet metal part 22 on the sheet metal fixture 21.

[0044] Example 3

[0045] like Figure 6-Figure 8 As shown, the difference from the above embodiment is that the auxiliary mechanism 3 also includes a turntable 31, which is rotatably engaged on the machine body 1, and the turntable 31 is located between a side wall of the machine body 1 and the sheet metal fixture 21. A servo motor 32 is fixedly installed on the machine body 1, and the servo motor 32 is power-connected to the turntable 31.

[0046] Furthermore, the difference from the above embodiment lies in that an extension frame 33 is fixedly mounted on the turntable 31, the extension frame 33 and the top surface of the sheet metal fixture 21 are located at the same height, a first clamping arm 34 is slidably fitted on the extension frame 33, and a second clamping arm 35 is slidably fitted on the extension frame 33, and both the first clamping arm 34 and the second clamping arm 35 slide along an up and down movement trajectory.

[0047] Furthermore, the difference from the above embodiment lies in that opposing racks 36 are provided on both sides of the extension frame 33, and the opposing racks 36 include two long racks symmetrically arranged on both sides of the extension frame 33, the opposing racks 36 on one side are fixedly connected to the first clamping arm 34, and the opposing racks 36 on the other side are fixedly connected to the second clamping arm 35, and a third gear 37 is rotatably matched on the extension frame 33, and the third gear 37 is meshed with the opposing racks 36, and a stepper motor 38 is fixedly installed on the extension frame 33, and the stepper motor 38 is power-connected to the third gear 37.

[0048] When clamping and fixing the sheet metal part 22, the servo motor 32 is started, the servo motor 32 drives the turntable 31 to rotate, the turntable 31 drives the extension frame 33 to rotate, so that the extension frame 33 rotates to the direction of the conveyor belt 314, and then the stepper motor 38 is started, the stepper motor 38 drives the third gear 37 to rotate, and the third gear 37 drives the opposing racks 36 on both sides to move relative to each other, so that the opposing racks 36 drive the first clamping arm 34 and the second clamping arm 35 to move relative to each other on the extension frame 33, so that the first clamping arm 34 and the second clamping arm 35 are closed to clamp and fix the sheet metal part 22 on the conveyor belt 314, and then the first clamping arm 34 and the second clamping arm 35 are driven to rotate through the turntable 31, so that the first clamping arm 34 and the second clamping arm 35 move the sheet metal part 22 to the sheet metal fixture 21.

[0049] Furthermore, the difference from the above embodiment lies in that an electric telescopic rod 39 is fixedly mounted on the machine body 1, the electric telescopic rod 39 is adjacent to the other side of the sheet metal fixture 21, a push plate 310 is fixedly mounted on the extension rod of the electric telescopic rod 39, the push plate 310 is opposite to the other side wall of the sheet metal fixture 21, a blanking slide plate 311 is fixedly mounted on the machine body 1, the blanking slide plate 311 is adjacent to the sheet metal fixture 21, so that the push plate 310 pushes the bent sheet metal part 22 onto the blanking slide plate 311 for blanking.

[0050] Among them, after the bending process, the electric telescopic rod 39 is started, and the electric telescopic rod 39 drives the push plate 310 to move. The push plate 310 pushes the sheet metal part 22 after the bending process off the sheet metal fixture 21, so that the sheet metal part 22 after the bending process falls into the unloading slide 311, so that the sheet metal part 22 after the bending process can be unloaded from the unloading slide 311.

[0051] Furthermore, the difference from the above-mentioned embodiment lies in that a transmission frame 312 is fixedly provided on one side of the machine body 1, and a plurality of transmission rollers 313 are rotatably cooperated on the transmission frame 312, and a conveyor belt 314 is tensioned on the integral transmission rollers 313, and the turntable 31 is located between the sheet metal fixture 21 and the conveyor belt 314, and a limit rod 315 is fixedly installed on the transmission frame 312, and the limit rod 315 is located between the turntable 31 and the conveyor belt 314.

[0052] Furthermore, a motor is provided on the transmission frame 312 , and the motor on the transmission frame 312 is connected to the transmission roller 313 by power, so that the motor of the transmission frame 312 drives the conveyor belt 314 to run.

[0053] When the sheet metal part 22 is transmitted, the motor on the transmission frame 312 is started, the motor on the transmission frame 312 drives the transmission roller 313 to rotate, the transmission roller 313 drives the conveyor belt 314 to rotate, and the conveyor belt 314 drives the sheet metal part 22 to move until it reaches the limit rod 315 and stops moving.

[0054] Working principle:

[0055] The raw material is placed on the conveyor belt 314, and the conveyor belt 314 is started. The conveyor belt 314 drives the raw material to move to the first clamping arm 34 and the second clamping arm 35, and stops moving. The first clamping arm 34 and the second clamping arm 35 are started, and the first clamping arm 34 and the second clamping arm 35 are closed together to clamp and fix the raw material. The first clamping arm 34 and the second clamping arm 35 are rotated as a whole to drive the raw material to move to the sheet metal fixture 21. The first clamping arm 34 and the second clamping arm 35 release the fixation on the raw material so that the raw material falls on the sheet metal fixture 21, and the first punching roller 27 and the second punching roller 27 are started. Two stamping rollers 210, the first stamping roller 27 and the second stamping roller 210 perform stamping and bending processing on the sheet metal fixture 21, and the bent raw material automatically withdraws from the sheet metal fixture 21, and the first clamping arm 34 and the second clamping arm 35 deliver the next raw material to the sheet metal fixture 21 to form an automated process, thereby utilizing fully automated production to improve the work efficiency of each device and reduce the production cost of the equipment, and utilizing a simple mechanical transmission structure to transmit the sheet metal parts, avoiding the use of complex manipulators to assist the production process, and effectively reducing the use cost of the equipment;

[0056] After the sheet metal part 22 is moved onto the sheet metal fixture 21, the electric control push rod 23 is started, and the electric control push rod 23 drives the positioning pin 24 to move, so that the positioning pin 24 extends from the positioning opening of the sheet metal fixture 21 to penetrate into the positioning hole of the sheet metal part 22, thereby positioning the sheet metal part 22;

[0057] During the bending process, the hydraulic rod 213 is started, and the hydraulic rod 213 drives the power rack 212 to move on the rail frame 211, and the power rack 212 drives the first gear 214 to rotate, and the first gear 214 drives the second gear 215 to rotate, so that the first gear 214 and the second gear 215 respectively drive the first rotating arm 25 and the second rotating arm 28 to rotate, and at the same time, the first oil cylinder 26 and the second oil cylinder 29 are started, and the first oil cylinder 26 drives the first punching roller 27 to press against the sheet metal fixture 21, and the second oil cylinder 29 drives the second punching roller 210 to press against the sheet metal fixture 21, and cooperates with the rotation of the first rotating arm 25 and the second rotating arm 28, so that the first punching roller 27 and the second punching roller 210 bend the sheet metal part 22 on the sheet metal fixture 21;

[0058] When clamping and fixing the sheet metal part 22, the servo motor 32 is started, the servo motor 32 drives the turntable 31 to rotate, the turntable 31 drives the extension frame 33 to rotate, so that the extension frame 33 rotates to the direction of the conveyor belt 314, and then the stepper motor 38 is started, the stepper motor 38 drives the third gear 37 to rotate, and the third gear 37 drives the opposite racks 36 on both sides to move relatively, so that the opposite racks 36 drive the first clamping arm 34 and the second clamping arm 35 to move relatively on the extension frame 33, so that the first clamping arm 34 and the second clamping arm 35 are closed to clamp and fix the sheet metal part 22 on the conveyor belt 314, and then the first clamping arm 34 and the second clamping arm 35 are driven to rotate through the turntable 31, so that the first clamping arm 34 and the second clamping arm 35 move the sheet metal part 22 to the sheet metal fixture 21;

[0059] After the bending process, the electric telescopic rod 39 is started, and the electric telescopic rod 39 drives the push plate 310 to move, and the push plate 310 pushes the sheet metal part 22 after the bending process off the sheet metal fixture 21, so that the sheet metal part 22 after the bending process falls into the unloading slide plate 311, so that the sheet metal part 22 after the bending process is unloaded from the unloading slide plate 311;

[0060] When the sheet metal part 22 is transmitted, the motor on the transmission frame 312 is started, the motor on the transmission frame 312 drives the transmission roller 313 to rotate, the transmission roller 313 drives the conveyor belt 314 to rotate, and the conveyor belt 314 drives the sheet metal part 22 to move until it reaches the limit rod 315 and stops moving.

[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sheet metal intelligent bending device for precision sheet metal parts, comprising a body, a bending mechanism arranged on the body, and an auxiliary mechanism arranged on the body, characterized in that: The bending mechanism comprises a sheet metal jig, a first punching roller, and a second punching roller. The sheet metal jig is fixedly mounted on the machine body, the first punching roller is movably arranged on the machine body, the first punching roller is located above one side of the sheet metal jig, the second punching roller is movably arranged on the machine body, and the second punching roller is located above the other side of the sheet metal jig; The auxiliary mechanism includes a first clamping arm, a second clamping arm, and a conveyor belt. The first clamping arm is movably provided on the machine body, and the first clamping arm is adjacent to the sheet metal jig. The second clamping arm is movably provided on the machine body, and the second clamping arm is adjacent to the sheet metal jig. The first clamping arm is adjacent to the second clamping arm, and the second clamping arm is located directly above the first clamping arm. The first clamping arm and the second clamping arm move relative to each other for clamping and fixing. The conveyor belt is provided beside the machine body, and the conveying track of the conveyor belt is at the same height as the sheet metal jig. The first clamping arm is located between the conveyor belt and the sheet metal jig. The first clamping arm and the second clamping arm are used to clamp and fix the raw materials on the conveyor belt and convey them to the sheet metal jig. The bending mechanism also includes a sheet metal part, the sheet metal part is a raw material, the sheet metal part is matched with the sheet metal jig, the sheet metal part is placed on the top surface of the sheet metal jig, a positioning opening is provided on the sheet metal jig, a positioning hole is provided on the sheet metal part, the positioning opening of the sheet metal jig is matched with the positioning hole of the sheet metal part, an electric control push rod is fixedly installed in the sheet metal jig, a positioning pin is fixedly installed on the extension rod of the electric control push rod, the positioning pin is opposite to the positioning opening of the sheet metal jig, the positioning pin is matched with the positioning opening of the sheet metal jig, and the positioning pin is matched with the positioning hole of the sheet metal part; A first rotating arm is rotatably matched on the machine body, the first rotating arm is adjacent to one side of the sheet metal fixture, a first oil cylinder is fixedly mounted on the first rotating arm, the first stamping roller is rotatably matched on the first rotating arm, the first stamping roller is slidably matched with the first rotating arm at the same time, the first stamping roller is located below the first oil cylinder, and the extension rod of the first oil cylinder is adjacent to the first stamping roller; A second rotating arm is rotatably matched on the machine body, the second rotating arm is adjacent to the other side of the sheet metal fixture, a second oil cylinder is fixedly installed on the second rotating arm, the second stamping roller is rotatably matched on the second rotating arm, the second stamping roller is slidably matched with the second rotating arm at the same time, the second stamping roller is located below the second oil cylinder, and the extension rod of the second oil cylinder is adjacent to the second stamping roller; A rail frame is fixedly installed on the machine body, the first rotating arm is located between the sheet metal fixture and the rail frame, a power rack is slidably fitted on the rail frame, a hydraulic rod is fixedly installed on the rail frame, an extension rod of the hydraulic rod is fixedly connected to the power rack, a first gear is rotatably fitted on the machine body, the first gear is meshed with the power rack, the first gear is dynamically connected to the first rotating arm, a second gear is rotatably fitted on the machine body, the second gear is meshed with the first gear, and the second gear is dynamically connected to the second rotating arm.

2. The intelligent sheet metal bending device for precision sheet metal parts according to claim 1, characterized in that: The auxiliary mechanism also includes a turntable, which is rotatably engaged with the machine body, and the turntable is located between a side wall of the machine body and the sheet metal fixture. A servo motor is fixedly mounted on the machine body, and the servo motor is power-connected to the turntable.

3. The intelligent sheet metal bending device for precision sheet metal parts according to claim 2, characterized in that: An extension frame is fixedly mounted on the turntable, the extension frame and the top surface of the sheet metal fixture are located at the same height, the first clamping arm is slidably fitted on the extension frame, and the second clamping arm is slidably fitted on the extension frame, and the first clamping arm and the second clamping arm both slide along an up and down movement trajectory.

4. The intelligent sheet metal bending device for precision sheet metal parts according to claim 3, characterized in that: Opposing racks are provided on both sides of the extension frame, and the opposing racks include two long racks symmetrically arranged on both sides of the extension frame, the opposing racks on one side are fixedly connected to the first clamping arm, and the opposing racks on the other side are fixedly connected to the second clamping arm, and a third gear is rotatably matched on the extension frame, and the third gear is meshed with the opposing racks, and a stepper motor is fixedly installed on the extension frame, and the stepper motor is dynamically connected to the third gear.

5. The intelligent sheet metal bending device for precision sheet metal parts according to claim 4, characterized in that: An electric telescopic rod is fixedly installed on the machine body, and the electric telescopic rod is adjacent to the other side of the sheet metal fixture. A push plate is fixedly installed on the extension rod of the electric telescopic rod, and the push plate is opposite to the other side wall of the sheet metal fixture. A blanking slide is fixedly installed on the machine body, and the blanking slide is adjacent to the sheet metal fixture, so that the push plate pushes the sheet metal part after bending processing onto the blanking slide for blanking.

6. The intelligent sheet metal bending device for precision sheet metal parts according to claim 5, characterized in that: A transmission frame is fixedly arranged on one side of the machine body, and a plurality of transmission rollers are rotatably matched on the transmission frame. The conveyor belt is tensioned on the integral transmission rollers. The turntable is located between the sheet metal fixture and the conveyor belt. A limit rod is fixedly installed on the transmission frame, and the limit rod is located between the turntable and the conveyor belt.

Citation Information

Patent Citations

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    CN117619948A

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