A vibration reduction and noise reduction device for machine tool processing
By designing a shock-absorbing and noise-decreasing device that includes a variety of shock-absorbing and damping devices, the problem of poor shock-absorbing effect of CNC machine tool base is solved, the stability and service life of the machine tool are improved, and the workpiece error is reduced.
Patent Information
- Application Number
- CN202411143573.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-08-20
AI Technical Summary
The base shock absorption effect of existing CNC machine tools is poor, resulting in excessive vibration during the processing process, affecting the processing quality and service life.
A shock-absorbing and noise-absorbing device including a mounting table, a first shock absorbing seat, a second shock absorbing seat, a damping device, an air spring device and a hydraulic device are designed. Vibration is reduced by the second shock absorber and the second compression spring, the damping device further reduces vibration, the air spring device increases shock absorption area, and the hydraulic top device is used to lift the machine tool to avoid damage caused by long-term use.
It effectively improves the stability and shock absorption effect of CNC machine tools, extends the service life of the machine tool, and detects the stability of the machine tool through a balance detector, reducing workpiece errors caused by unstability.
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Figure CN118650481B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vibration reduction and noise reduction, and more particularly to a vibration reduction and noise reduction device for machine tool processing. Background Art
[0002] Also known as a machine tool or working machine, it is usually referred to as a machine tool. It is generally divided into metal cutting machine tools, forging machine tools, and woodworking machine tools. Parts with high precision requirements and fine surface roughness requirements generally need to be finally processed on machine tools by cutting methods. Machine tools play a major role in the construction of national economic modernization. With the rapid development of science and technology, CNC machine tools are widely used in mechanical processing due to their high work efficiency and good product quality. The bases of CNC machine tools on the market are mostly made of one-piece castings. They are formed by integral casting. When making them, the molten metal liquid is poured into a pre-made mold. The castings in the machine tool industry are mostly sand castings, about 70% of which are sand castings. It is produced with clay, and the castings produced by sand casting are often poor in terms of accuracy, surface finish, material density and metallographic structure, mechanical properties, shock absorption performance, etc., and the fixed installation of mechanical machine tools is often a problem that people are more concerned about, because machine tools often generate vibrations when working, and the general installation of CNC machine tools is to install the CNC machine tools directly on the surface poured with concrete. The installation base is a cast fixed seat, which does not have a certain shock absorption effect. This will make the vibration generated by the CNC machine tool during use affect its later work, thereby reducing the quality of the product, and will reduce the service life of the CNC machine tool, causing certain losses to the user.
[0003] At present, when adapting machine tools in the market, a base is installed at the bottom of the machine tool to support and fix the machine tool. However, the existing machine tool base has a poor shock absorption effect. When the machine tool is processing, if the vibration force is too large, it is easy to cause damage to the machine tool, thereby affecting the processing work and causing great trouble to the staff. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a vibration reduction and noise reduction device for machine tool processing to solve the problems existing in the above-mentioned background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a shock-absorbing and denoising device for machine tool processing, comprising a mounting platform, a first shock-absorbing seat is provided at the bottom of the mounting platform, a second shock-absorbing seat is provided at the bottom of the first shock-absorbing seat, a shock-absorbing cotton is fixedly connected to the bottom of the second shock-absorbing seat, a second compression spring is fixedly connected to the top of the second shock-absorbing seat, a damping device is provided on one side of the second compression spring, an air spring device is provided on the top of the first shock-absorbing seat, a hydraulic device is provided on one side of the air spring device, and a threaded rod is provided on the other side of the air spring device.
[0006] Furthermore, one side of the damping device is fixedly connected to a fixed connecting rod, one side of the fixed connecting rod is fixedly connected to a compression device, one side of the compression device is provided with two extrusion plates, the bottoms of the two extrusion plates are fixedly connected to a fixed compression plate, the other side of the damping device is fixedly connected to an extrusion spring, the interior of the extrusion spring is fixedly connected to an extrusion rod, a hydraulic top switch is provided at the bottom of the damping device, wheels are provided at the bottom of the damping device, two sides of the wheels are fixedly connected to two fixed rods, the tops of the two fixed rods are fixedly connected to two piston rods, and the tops of the two piston rods are fixedly connected to piston tubes.
[0007] Furthermore, the air spring device has an upper fixed plate on the top, the bottom of the upper fixed plate is fixedly connected to an air telescopic rod, a pressure spring is provided on the outside of the air telescopic rod, the bottom of the pressure spring is fixedly connected to a lower fixed plate, one side of the air spring device is fixedly connected to an air nozzle, one side of the air nozzle is fixedly connected to an air pipe, one side of the air pipe is fixedly connected to a nut, one side of the nut is fixedly connected to a confluent air pipe, the top of the confluent air pipe is fixedly connected to a balance detector, and one side of the balance detector is provided with a pointer.
[0008] Furthermore, the top of the hydraulic device is fixedly connected to a lifting structure, one side of the hydraulic device is fixedly connected to a back-pressure valve, the bottom of the hydraulic device is fixedly connected to a hydraulic fixing plate, the top of the hydraulic fixing plate is provided with bolts, the other side of the hydraulic device is fixedly connected to a solenoid valve, one side of the solenoid valve is provided with a battery, the top of the battery is fixedly connected to a noise collection device, one side of the threaded rod is fixedly connected to a dual-axis motor, the other side of the threaded rod is fixedly connected to a transverse block, the top of the transverse block is fixedly connected to a pad, the top of the pad is provided with a slider, the top of the slider is fixedly connected to a telescopic pad, and the top of the telescopic pad is fixedly connected to a telescopic structure.
[0009] Furthermore, the threaded rod is located in the middle of the first shock absorber seat, a positioning hole is provided at the top of the first shock absorber seat, the air spring device is located on both sides of the threaded rod, the second compression spring is fixedly installed around the second shock absorber seat, the damping device is located in the middle of the second shock absorber seat, and the second compression spring is wrapped with a layer of plastic.
[0010] Furthermore, the damping device is filled with viscous damping fluid, a spring is provided inside the hydraulic top switch, one of the two fixed compression plates is fixedly connected to the bottom of the first shock absorber seat, and the other is fixedly connected to the top of the second shock absorber seat, and the extrusion spring is wrapped with a layer of plastic.
[0011] Furthermore, the air nozzle is threadedly connected to the air pipe and has a sealing structure to prevent air leakage. The balance detector has a paddle inside to sense the balance of the left and right supplied gases.
[0012] Furthermore, the bolt is threadedly connected to the first shock absorbing seat, and the telescopic structure cooperates with a positioning hole provided in the first shock absorbing seat.
[0013] Technical effects and advantages of the present invention:
[0014] 1. The present invention is provided with a second shock-absorbing seat, and the second compression spring reduces most of the vibration when the machine tool is in operation. The damping device can cooperate with the second compression spring to further reduce the vibration, thereby improving the stability of the CNC machine tool during operation, thereby solving the problem that the existing shock-absorbing seat of the CNC machine tool has a poor shock-absorbing effect.
[0015] 2. The present invention increases the shock absorption area by providing an air spring device. When the base vibrates, the air spring device can be used to reduce the buffering force generated by the vibration, effectively improving the shock absorption effect of the base. The stability of the machine tool can be detected by a connected balance detector, effectively reducing the error of the workpiece caused by the instability of the machine tool.
[0016] 3. The present invention is provided with a hydraulic jacking device, so that when the shock absorbing device is damaged, the machine tool can be jacked up in time, thereby avoiding damage to the machine tool caused by long-term use of the spring, which is not replaced in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a schematic diagram of the overall structure of the damping device of the present invention;
[0019] Figure 3 A is a schematic diagram of a local enlarged structure of the present invention;
[0020] Figure 4 It is a schematic diagram of the overall structure of the air spring device of the present invention;
[0021] Figure 5 It is a schematic diagram of the overall structure of the hydraulic jack device of the present invention;
[0022] Figure 6 It is a schematic diagram of the overall structure of the threaded rod of the present invention.
[0023] Figure 7 It is a schematic diagram of the overall structure of the telescopic structure of the present invention.
[0024] The accompanying drawings are marked as follows: 1, mounting platform; 2, first shock-absorbing seat; 3, second shock-absorbing seat; 301, shock-absorbing cotton; 302, second compression spring; 4, damping device; 401, fixed connecting rod; 402, compression device; 403, extrusion plate; 404, fixed compression plate; 405, hydraulic top switch; 406, extrusion spring; 4061, extrusion rod; 407, wheel; 4071, fixed rod; 4072, piston rod; 4073, piston tube; 5. Air spring device; 501. Upper fixed plate; 502. Air telescopic rod; 503. Pressure spring; 504. Lower fixed plate; 505. Air pipe; 506. Converging air pipe; 5061. Nut; 507. Balance detector; 5071. Pointer; 508. Air nozzle; 6. Hydraulic device; 601. Back pressure valve; 602. Hydraulic fixed plate; 603. Bolt; 604. Battery; 605. Noise collection device; 606. Solenoid valve; 607. Lifting structure; 7. Threaded rod; 701. Transverse block; 702. Pad; 703. Sliding block; 7031. Telescopic pad; 7032. Telescopic structure; 704. Dual-axis motor. DETAILED DESCRIPTION
[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The shock absorbing and denoising device for machine tool processing involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0026] Reference Figures 1 to 7The present invention provides a shock-absorbing and denoising device for machine tool processing, comprising a mounting platform 1, a first shock-absorbing seat 2 is provided at the bottom of the mounting platform 1, a second shock-absorbing seat 3 is provided at the bottom of the first shock-absorbing seat 2, a shock-absorbing cotton 301 is fixedly connected to the bottom of the second shock-absorbing seat 3, a second compression spring 302 is fixedly connected to the top of the second shock-absorbing seat 3, a damping device 4 is provided on one side of the second compression spring 302, an air spring device 5 is provided on the top of the first shock-absorbing seat 2, a hydraulic device 6 is provided on one side of the air spring device 5, and a threaded rod 7 is provided on the other side of the air spring device 5.
[0027] In this embodiment, it is necessary to specifically supplement that: the threaded rod 7 is located in the middle of the first shock absorber seat 2, a positioning hole is provided at the top of the first shock absorber seat 2, the air spring device 5 is located on both sides of the threaded rod 7, the second compression spring 302 is fixedly installed around the second shock absorber seat 3, the damping device 4 is located in the middle of the second shock absorber seat 3, and the second compression spring 302 is wrapped with a layer of plastic to protect the inside of the spring and prevent it from being damaged by external substances.
[0028] In a preferred embodiment, the damping device 4 includes a damping device 4, one side of which is fixedly connected to a fixed connecting rod 401, one side of which is fixedly connected to a compression device 402, one side of which is provided with two extrusion plates 403, the bottoms of the two extrusion plates 403 are fixedly connected to a fixed compression plate 404, the other side of the damping device 4 is fixedly connected to an extrusion spring 406, the interior of the extrusion spring 406 is fixedly connected to an extrusion rod 4061, a hydraulic top switch 405 is provided at the bottom of the damping device 4, a wheel 407 is provided at the bottom of the damping device 4, two fixed rods 4071 are fixedly connected to both sides of the wheel 407, the tops of the two fixed rods 4071 are fixedly connected to two piston rods 4072, and the tops of the two piston rods 4072 are fixedly connected to piston tubes 4073.
[0029] In this embodiment, it is necessary to specifically supplement that: the damping device 4 is filled with viscous damping fluid, a spring is provided inside the hydraulic top switch 405 to prevent the hydraulic top switch 405 from being damaged due to excessive impact force, one of the two fixed compression plates 404 is fixedly connected to the bottom of the first shock absorber seat 2, and the other is fixedly connected to the top of the second shock absorber seat 3, and the extrusion spring 406 is wrapped with a layer of plastic to protect the inside of the spring and prevent it from being damaged by external substances.
[0030] In a preferred embodiment, the air spring device 5 includes an upper fixed plate 501 on the top of the air spring device 5, an air telescopic rod 502 is fixedly connected to the bottom of the upper fixed plate 501, a pressure spring 503 is provided on the outside of the air telescopic rod 502, and a lower fixed plate 504 is fixedly connected to the bottom of the telescopic pressure spring 503, an air nozzle 508 is fixedly connected to one side of the air spring device 5, an air pipe 505 is fixedly connected to one side of the air nozzle 508, a nut 5061 is fixedly connected to one side of the air pipe 505, a confluent air pipe 506 is fixedly connected to one side of the nut 5061, a balance detector 507 is fixedly connected to the top of the confluent air pipe 506, and a pointer 5071 is provided on one side of the balance detector 507.
[0031] In this embodiment, it is necessary to specifically add that: the air nozzle 508 is threadedly connected to the air pipe 505 and has a sealing structure to prevent air leakage. The balance detector 507 has a paddle inside to sense the balance of the left and right supplied gases.
[0032] In a preferred embodiment, it includes a hydraulic device 6 and a threaded rod 7. The top of the hydraulic device 6 is fixedly connected with a lifting structure 607, one side of the hydraulic device 6 is fixedly connected with a back pressure valve 601, the bottom of the hydraulic device 6 is fixedly connected with a hydraulic fixing plate 602, the top of the hydraulic fixing plate 602 is provided with a bolt 603, the other side of the hydraulic device is fixedly connected with a solenoid valve 606, one side of the solenoid valve 606 is provided with a battery 604, the top of the battery 604 is fixedly connected with a noise collecting device 605, one side of the threaded rod 7 is fixedly connected with a dual-axis motor 704, the other side of the threaded rod 7 is fixedly connected with a transverse block 701, the top of the transverse block 701 is fixedly connected with a pad 702, the top of the pad 702 is provided with a slider 703, the top of the slider 703 is fixedly connected with a telescopic pad 7031, and the top of the telescopic pad 7031 is fixedly connected with a telescopic structure 7032.
[0033] In this embodiment, it is necessary to specifically supplement that: the hydraulic top switch 405 controls the power supplied by the battery 604 to the solenoid valve 606, the noise collection device 605 can convert the noise generated during the operation of the machine tool into electrical energy, and store the electrical energy in the battery 604, to ensure that the hydraulic device 6 has electricity when it needs to work, the bolt 603 is threadedly connected to the first shock absorber seat 2, and the telescopic structure 7032 cooperates with the positioning hole opened in the first shock absorber seat 2.
[0034] The working principle of the present invention is as follows: the machine tool is mounted on the mounting platform 1. Due to the different weight distribution of machine tools of different models, the gas inside the air spring device 5 is squeezed and the gas is squeezed to the balance detector 507. The pointer 5071 swings left and right. In order to make the force uniform, the dual-axis motor 704 is controlled to rotate forward and reverse, which can drive the lateral movement block 701 to move horizontally. When the pointer 5071 is balanced, the telescopic structure 7032 is controlled to extend to position it to the positioning hole opened on the mounting platform 1, so that the lateral movement block 701 is fixed, so that the machine tool is uniformly stressed, which helps to improve the stability of the machine tool. The second compression spring 302 is used to reduce the vibration of the machine tool during operation, and the damping device 303 is used to reduce the vibration of the machine tool during operation. Device 4 can reduce the vibration of the machine tool laterally during operation. The shock-absorbing cotton 301 can be used to further reduce the collision with the ground, thereby reducing the noise. Due to excessive use of the machine tool, the life of the second compression spring 302 is gradually reduced, and the shock-absorbing effect is getting smaller and smaller. At this time, the wheel 407 at the bottom of the damping device 4 will slide to the left and right. When the wheel 407 contacts the hydraulic top switch 405, the hydraulic device 6 is started, so that the lifting structure 607 lifts the mounting table 1 upward. The noise collection device 605 on one side of the hydraulic device 6 can convert the noise generated during the operation of the machine tool into electrical energy, and store the electrical energy in the battery 604 to ensure that the hydraulic device 6 has electricity supply when it needs to work.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A vibration reduction and noise reduction device for machine tool processing, comprising a mounting platform (1), characterized in that: The mounting platform (1) is provided with a first shock absorbing seat (2) at the bottom, a second shock absorbing seat (3) is provided at the bottom, a shock absorbing cotton (301) is fixedly connected to the bottom of the second shock absorbing seat (3), a second compression spring (302) is fixedly connected to the top of the second shock absorbing seat (3), a damping device (4) is provided on one side of the second compression spring (302), an air spring device (5) is provided on the top of the first shock absorbing seat (2), a hydraulic device (6) is provided on one side of the air spring device (5), a threaded rod (7) is provided on the other side of the air spring device (5), a fixed connecting rod (401) is fixedly connected to one side of the damping device (4), a compression device (402) is fixedly connected to one side of the fixed connecting rod (401), two extrusion plates (403) are provided on one side of the compression device (402), and the two extrusion plates (403) are provided on one side of the compression device (402). The bottom of the damping device (4) is fixedly connected to a fixed compression plate (404); the other side of the damping device (4) is fixedly connected to an extrusion spring (406); the interior of the extrusion spring (406) is fixedly connected to an extrusion rod (4061); the bottom of the damping device (4) is provided with a hydraulic top switch (405); the bottom of the damping device (4) is provided with a wheel (407); the two sides of the wheel (407) are fixedly connected to two fixed rods (4071); the tops of the two fixed rods (4071) are fixedly connected to two The piston rod (4072) is fixedly connected to the top of the two piston rods (4072) with a piston tube (4073), the top of the air spring device (5) is provided with an upper fixing plate (501), the bottom of the upper fixing plate (501) is fixedly connected to an air telescopic rod (502), a pressure spring (503) is provided on the outside of the air telescopic rod (502), the bottom of the pressure spring (503) is fixedly connected to a lower fixing plate (504), and one side of the air spring device (5) is fixedly connected to an air nozzle (5 08), one side of the air nozzle (508) is fixedly connected to an air pipe (505), one side of the air pipe (505) is fixedly connected to a nut (5061), one side of the nut (5061) is fixedly connected to a combined air pipe (506), the top of the combined air pipe (506) is fixedly connected to a balance detector (507), one side of the balance detector (507) is provided with a pointer (5071), the top of the hydraulic device (6) is fixedly connected to a jacking structure (607), the hydraulic device (6) A back pressure valve (601) is fixedly connected to one side of the hydraulic device (6); a hydraulic fixing plate (602) is fixedly connected to the bottom of the hydraulic device (6); a bolt (603) is provided on the top of the hydraulic fixing plate (602); a solenoid valve (606) is fixedly connected to the other side of the hydraulic device (6); a battery (604) is provided on one side of the solenoid valve (606); a noise collecting device (605) is fixedly connected to the top of the battery (604); a dual-axis motor (704) is fixedly connected to one side of the threaded rod (7);The other side of the threaded rod (7) is fixedly connected to a transverse block (701), the top of the transverse block (701) is fixedly connected to a pad (702), the top of the pad (702) is provided with a slider (703), the top of the slider (703) is fixedly connected to a telescopic pad (7031), the top of the telescopic pad (7031) is fixedly connected to a telescopic structure (7032), the threaded rod (7) is located in the middle of the first shock absorbing seat (2), a positioning hole is provided at the top of the first shock absorbing seat (2), the air spring device (5) is located on both sides of the threaded rod (7), the second compression spring (302) is fixedly mounted around the second shock absorbing seat (3), and the damping device (4) is located in the middle of the second shock absorbing seat (3). The second compression spring (302) is wrapped with a layer of plastic, the damping device (4) is filled with viscous damping fluid, the hydraulic top switch (405) is provided with a spring, one of the two fixed compression plates (404) is fixedly connected to the bottom of the first shock absorber seat (2), and the other is fixedly connected to the top of the second shock absorber seat (3), the extrusion spring (406) is wrapped with a layer of plastic, the air nozzle (508) is threadedly connected to the air pipe (505), and has a sealing structure to prevent air leakage, the balance detector (507) has a paddle inside, which can sense the balance of the left and right supply gases, the bolt (603) is threadedly connected to the first shock absorber seat (2), and the telescopic structure (7032) cooperates with the positioning hole opened in the first shock absorber seat (2).
Citation Information
Patent Citations
Device for reducing vibration of punching machine
CN218286860U
Numerical control machining damping device
CN219152297U